CompuTherm LLC – www.computherm.com
Pandat Software Training Class
Agenda:
9:00 am – 12:00 pm (CDT): PanPhaseDiagram module
1:00 pm – 4:00 pm (CDT): PanPrecipitation module
The “All_Data_Files” folder:
1: Pandat_2020_Demo_Setup.exe (Please run this file to install the
latest demo version of Pandat in your computer)
2: Pandat Training_2020.pdf (We will follow this file for the step-by-
step tutorial)
3: Others (databases, and data files will be used in this training class)
CompuTherm LLC – www.computherm.com
Company Background
1
CompuTherm is a spinoff company
from University of Wisconsin-
Madison, was founded by Y. A.
Chang in 1996
Develop intelligent, reliable, user
friendly computational tools for
applications in a broad field of
materials science and engineering
Work on government projects
Collaborate with industrial
companies and institutions
working on challenging programs
with potential commercial payoffs
Located at Madison, Wisconsin
CompuTherm LLC – www.computherm.com
Pandat Software An Integrated Platform for Materials
Design and Development
CompuTherm, LLC
8401 Greenway Blvd, Middleton, WI, USA
http://www.computherm.com
CompuTherm LLC – www.computherm.com 3
Modular Design and Integrated Workspace
PANDAT
PanPhaseDiagram
Automatic
Thermodynamic
Calculation
GUI Graphical User Interface
PanSolidification Solidification
Simulation
PanPrecipitation
Precipitation
Simulation
PanDiffusion
Diffusion
Simulation
Calculation Engines
CompuTherm LLC – www.computherm.com 4
PanPhaseDiagram Module
Databases Needed:
Thermodynamic database
What can be calculated? • Point Calculation: phase stability at a given composition and temperature
• Line Calculation: phase fraction and thermodynamic property variation with
composition or temperature
• Section Calculation: stable and metastable phase diagrams in 2D section
• Liquidus Surface and Projection: view liquidus temperature change with
composition, isothermal lines and univariant lines
• Three Dimensional (3D) Diagram: plot of diagram in 3D space
• Solidification Simulation: solidification sequence according to Scheil model
and lever rule
• Contour Diagram: plot of contours line of any available properties on a phase
diagram
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PanPhaseDiagram Module
• Section Calculation: stable and metastable phase diagrams in 2D section
• Line Calculation: phase fraction and thermodynamic property variation with
composition or temperature
• Point Calculation: phase stability at a given composition and temperature
X-T phase diagram
(section calculation)
Fix the T variant
(line calculation)
Fix the X variant
(line calculation)
Fix both X and T variants
(point calculation)
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PanPhaseDiagram Module
• 3D Ternary Phase Diagram: Triangular Prism
• Isothermal Section: Cut the triangular Prism horizontally at constant
temperature
• Isoplethal Section: Cut the triangular Prism vertically at certain direction
Isothermal section Isoplethal section
CompuTherm LLC – www.computherm.com 7
PanPhaseDiagram Module
• Liquidus Surface and Projection: View liquidus temperature change with
composition, isothermal lines and univariant lines
• Three Dimensional (3D) Diagram: plot of diagram in 3D space
CompuTherm LLC – www.computherm.com 8
PanPhaseDiagram Module
• Solidification Simulation: solidification sequence according to Scheil model
and lever rule
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PanPhaseDiagram Module
• Contour Diagram: plot of contours line of any available properties on a
phase diagram
Alloy design: select alloy composition and heat treatment temperature to
achieve a certain fraction of alpha/beta in the microstructure
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Special Contour Line
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Special Contour Line: Melting Temperature
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Physical Property Contour Diagrams
Surface
Tension
Viscosity Electrical
Conductivity
Alloy design: select alloy composition with desired microstructure and other
required physical properties
CompuTherm LLC – www.computherm.com 13
Modular Design and Integrated Workspace
PANDAT
PanPhaseDiagram
Automatic
Thermodynamic
Calculation
GUI Graphical User Interface
PanSolidification Solidification
Simulation
PanPrecipitation
Precipitation
Simulation
PanDiffusion
Diffusion
Simulation
Calculation Engines
CompuTherm LLC – www.computherm.com 14
PanPrecipitation Module
Databases Needed: Thermodynamic database, Mobility database, Kinetic database
What can be calculated?
• Temporal evolution of average particle size and number density
• Temporal evolution of particle size distribution
• Temporal evolution of volume fraction and composition of precipitates
• Co-precipitation of more than one precipitates, such as and in nickel 718
• Interfacial energy estimation based on the generalized broken bond method
• Models for heterogeneous nucleation at grain boundary/edge/corner or at
dislocations
• Evolution of aspect ratio to describe the morphology evolution of precipitate
• Strengthen model to consider multiple particle size groups with weak/strong
pair coupling or bowing mechanisms
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Precipitation Simulation
15
Alloy: Al-2.3Mg-6.1Zn (wt%)
Heat Treatment: aged at 160oC for 1000 hours
Microstructure Property
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Precipitation Simulation
16
Optimization of heat treatment condition: Precipitation simulation is used to
predict the effect of ageing temperature and cooling speed on the yield strength
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Precipitation Simulation
17
Optimization of alloy composition: Precipitation simulation is used to predict
the effect of alloy composition of the yield strength
CompuTherm LLC – www.computherm.com 18
Modular Design and Integrated Workspace
PANDAT
PanPhaseDiagram
Automatic
Thermodynamic
Calculation
GUI Graphical User Interface
PanSolidification Solidification
Simulation
PanPrecipitation
Precipitation
Simulation
PanDiffusion
Diffusion
Simulation
Calculation Engines
CompuTherm LLC – www.computherm.com 19
PanDiffusion Module
Databases Needed:
Thermodynamic database, Mobility database
What can be calculated?
• Time evolution of composition profile
• Time evolution of phase volume fraction
• Time evolution of phase composition
• Multiple selections of thermal history and geometry
• Carburization/Nitriding simulations
• Dissolution and homogenization simulations
• Various geometry features, such as planar,
cylinder, sphere, tube, and shell
CompuTherm LLC – www.computherm.com
Diffusion Simulation
20
Diffusion simulation between multicomponent Ni-based diffusion couple
IN100/IN718 heat treated at 1150oC for 1000h C.E. Campbell, J.-C. Zhao, M.F. Henry, Mater. Sci. & Eng. 407A (2005), p.135-146
CompuTherm LLC – www.computherm.com
Diffusion Simulation
21
Optimization of heat treatment condition: Diffusion simulation can be used to
optimize the temperature and time for homogenization
T=1200oC
CompuTherm LLC – www.computherm.com
Diffusion Simulation
22
Carburization of a tube with fixed environmental activity
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Diffusion Simulation
23
Decarburization of a Fe-0.5C (at.%) alloy at 1000oC
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Diffusion Simulation
24
Dissolution of θ-Al2Cu in Fcc (Al) matrix
CompuTherm LLC – www.computherm.com 25
Modular Design and Integrated Workspace
PANDAT
PanPhaseDiagram
Automatic
Thermodynamic
Calculation
GUI Graphical User Interface
PanSolidification Solidification
Simulation
PanPrecipitation
Precipitation
Simulation
PanDiffusion
Diffusion
Simulation
Calculation Engines
CompuTherm LLC – www.computherm.com 26
PanSolidification Module
Databases Needed:
Thermodynamic database, Mobility database, Kinetic database
What can be calculated?
• Secondary dendrite arm spacing (SDAS) evolution
• Microsegregation of alloying elements within the
primary matrix phase
• Amount of non-equilibrium phases in the solidification
microstructure under different cooling rates
• Consider the back-diffusion, undercooling, and
dendrite arm coarsening effects
CompuTherm LLC – www.computherm.com
Solidification of Mg-Al-Sn (AT) Alloys
Al and Sn microsegregation SDAS comparison
Fraction of solid
Solidification simulation of the Mg-7Al-2Sn (wt.%) alloy with
experimental measurements
CompuTherm LLC – www.computherm.com
Crack Susceptibility During Solidification
Al-Cu-Mg hot cracking
susceptibility maps
(a) without back-diffusion (Scheil)
(b) with back-diffusion under 100 oC/s cooling rate
(c) with back-diffusion under 20 oC/s cooling rate
(d) experimental measurements
J.W. Liu, S. Kou, Susceptibility of ternary aluminum alloys to cracking during solidification,
Acta Materialia, 125, 513-523 (2017)
1/2/ ( )MAX dT d fs
CompuTherm LLC – www.computherm.com 29
Advanced Features
Run Pandat in Console Mode
Run Pandat without GUI and facilitate the integration with a third-party
software package such as iSight or DEFORM
High Throughput Calculation
Perform thousands of calculations altogether and data mining with defined
criteria
Append Database and User-defined Properties Allow user to append a custom-made database to an original database for
various types of phase and system properties
PanDataNet
High-speed thermodynamic and phase-equilibrium calculations for direct
coupling with any calculations which need numerous thermodynamic
calculations, such as phase field and cellular automaton (CA) models
CompuTherm LLC – www.computherm.com
Cyclic Heat Treatment
Fe-0.02C-0.2Mn-0.1Si (wt.%)
0 40 80 120 160 200 2406
10
14
18
22
26
30
stagnant
stage
stagnant
stage
CoolingHeatingIsothermal
holding
Tim
e (p
er 11
05 c
alls
), s
Number of PanDataNet calls (105)
Without PanDataNet:
2.4×107×6×10-3 s ≈ 40 h
With PanDataNet:
(105×6×10-3 s)PanEngine+(2.4×107×0.069×10-3 s)PanDataNet ≈ 0.63 h
869.8 °C, 200 s 894.8 °C, 350 s 869.8 °C, 500 s
α
γ
C
Mn
Si
CA+PanDataNet (by D. An & M. Zhu)
40/0.6360
CompuTherm LLC – www.computherm.com
Pandat software was first developed by the support
of US Air Force through a SBIR project
Acknowledgement
Thank You for Your Attention
http://www.computherm.com