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RG55PARTS MANUAL

RAYCO MANUFACTURING © 2019 ALL RIGHTS RESERVEDPRINTED IN USA

INDEX: PMRG55-19

RG55 Parts Manual

2

This manual is published by Rayco Manufacturing, Inc. for the benefit of the users of Rayco products. Rayco Manufacturing, Inc. has made every effort to ensure that this manual is correct and up to date at the time of publication. However, due to continuous improvements, Rayco Manufacturing, Inc. reserves the right to make changes in the contents, at any time, without notice or obligation.

Each machine shipped contains operation, maintenance & parts manuals to familiarize the operator with the proper operating, lubricating and maintenance instructions. This helps to ensure the best possible performance and service from the machine. Read and understand all instructions before attempting to operate this machine. This manual should be

readily available for reference at all times. Additional copies of this manual may be purchased from Rayco.

This Rayco machine was designed and manufactured by Rayco Manufacturing, Inc., Wooster, Ohio. Due to continuous improvements, Rayco reserves the right to make changes in engineering, design and specifications, or discontinue manufacture, at any time, without notice or obligation.

Always have a record of the model numbers and serial numbers for your machine to specify when ordering parts. Record your machine model and serial numbers on page 4 for your personal records.

Introduction

NOTICE:Maintenance and Repairs should ONLY be performed by a trained specialists or qualified personel.

Please contact Rayco Mfg for a listing of approved maintenance facilities in your area.

RG55 Parts Manual

800.392.2686 3

Table of Contents

Literature InformationThe operators manual should be stored in the operator’s compartment in the literature holder storage area. Rayco provides a binder to hold the Operator Service Manual, Parts Manual, Engine Manual along with other component manuals.

These manuals contain safety information, operation instruction, transportation information, lubrication information and maintenance information.

Some photographs or illustrations in the publication show details of attachments that can be different from your machine. Guards and covers might have been removed for illustrative purposes. Continuing improvement may have caused changes to your machine which may not be included in this publication.

Continuing improvement and advancement of product design might have caused changes to your machine which are not included in this publication. Read, study and keep this manual with the machine.

Whenever a question arises regarding your machine, of this publication, please consult your Rayco dealer for the latest available information.

SafetyThe safety section lists basic safety precautions. In addition, this section may include text and locations of warning signs and labels used on the machine.

Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this machine.

PartsParts are readily found through illustrations with accompanying Rayco part numbers. The machine assembly is listed by basic groups to enable ease of finding parts.

Please consult your local Rayco Dealer or local Engine Manufacturer Dealer for obtaining engine parts and service

OperationThe operation section is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, machine controls, attachment controls, transportation and towing information.

Photographs and illustrations guide the operator through correct procedures of checking, starting, operating and stopping the machine.

Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the machine and its capabilities.

MaintenanceThe maintenance section is a guide to equipment care. The Maintenance Interval Schedule lists the items to be maintained at a specific service interval. The Maintenance Interval Schedule lists the page number for the step-by-step instructions required to accomplish the scheduled maintenance procedure.

Maintenance IntervalsUse the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly, monthly, etc.) can be used instead of service hour meter intervals if they provide more convenient servicing schedules and approximate the indicated service hour meter reading. Recommended service should always be performed at the interval that occurs first.

Under extremely severe, dusty or wet operating conditions, more frequent lubrication than is specified in the maintenance intervals chart might be necessary.

Perform service on items at multiples of the original requirement. For example, at every 100 service hours, also service those items listed under every 50 service hours and every 10 service hours or daily.

Certified Engine MaintenanceProper maintenance and repair is essential to keep the engine and machine systems operating correctly. As the heavy duty off-road engine owner, you are responsible for the required maintenance listed in the Engine Owner Manual & Machine Operator, Maintenance & Service Manual.

Attach a “Do Not Operate” warning tag or a similar warning tag to the start switch or to the controls before you service the equipment or before you repair the equipment.

Know the width of your equipment in order to maintain proper clearance with you operate the equipment near fences or near boundary obstacles.

Be aware of high voltage power lines and power cables that are buried. If the machine comes in contact with these hazards, serious injury or death may occur from electrocution.

Wear a hard hat, protective glasses, and other protective equipment, as required.

Do not wear loose clothing or jewelry that can snag on controls or on other parts of the equipment.

Make sure that all protective guards and all covers are secured in place on the equipment.

Keep the equipment free from foreign material. Remove debris, oil, tools, and other items from the deck, from walkways, and from steps.

CALIFORNIAProposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.

RG55 Parts Manual

4

Machine Description

Secure all loose items such as lunch boxes, tools, and other items that are not a part of the equipment.

Know the appropriate work site hand signals and the personnel that are authorized to give the hand signals. Accept hand signals from one person only.

Do not smoke when you service an air conditioner. Also, do not smoke if refrigerant gas may be present. Inhaling the fumes that are released from a flame that contact air conditioner refrigerant can cause bodily harm or death. Inhaling gas from air conditioner refrigerant through a lighted cigarette can cause bodily harm or death.

Never put maintenance fluids into glass containers. Drain all liquids into a suitable container.

Obey all local regulations for the disposal of liquids.

Use all cleaning solutions with care. Report all necessary repairs.

Do not allow unauthorized personnel on the equipment.

Unless you are instructed otherwise, perform maintenance with the equipment in the servicing position. Refer to Operation and Maintenance Manual for the procedure for placing the equipment in the servicing position.

When you perform maintenance above ground level, use appropriate devices such as ladders or man lift machines. If equipped, use the machine anchorage points and use approved fall arrest harnesses and lanyards.

Machine DescriptionThe RG55 Series stump cutter is designed for your maximum benefit for every dol lar spent. The machine is constructed for durability and easy maneuvering, for those hard to reach tree stumps and roots. Its 20” diameter cutting wheel with 24 Rayco Superteeth® is pow er ful ly driven through a electromagnetic clutch and a synchronous belt with a 54 hp Kubota WG1605, EPA/CARB compliant, Vertical 4-cycle, liquid Cooled gasoline engine at its source. Cutting boom motion and the self-propel drive are entirely hydraulic, with 2 speeds. The hydraulic controls each include self-centering fingertip control levers.

The ma chine chassis features rectangular steel tubing and steel guard con struc tion, mount ed on extra grip ping deep tread tires. The operator benefits from a swing-out steel control station which allows optimal views of the cutting action, all while being guarded by heavy rubber curtains.

The RG55 Series stump cutter has the unique ability to pass through a 36” gate under its own power. Other special features of the RG series include a slewing ring that is used to pivot the cutter boom, replaceable composite bushings on all cylinder ends, 10.4 cu. In/rev wheel drive motor, 6.5

gallon fuel tank, steel belt guards, and an easy access ignition switch on the engine.

Other options that have become available on the RG series are dual removable travel wheels for increased stability and travel traction, Command Cut®, and a blade for pushing chips back into place.

For further design information see the “Specifications” section of this Operator Manual.

RG55 Parts Manual

800.392.2686 5

Machine Specs

General

Weight: 2760 Lbs Maximum

Length: 121.5” Maximum

Height: 72.625” Maximum (Operator’s Shield), 57” (Air FIlter)

Width: 35.5” Maximum, 53” Maximum with Single Bolt Dual WheelsGround Drive: Self-propelled hydraulic , 4-wheel drive, variable speedChip Collection Capacity: 11cu. Ft. Minimum

Swing Pivot Bearings: 13” diameter slewing ring

Toolbox: Required

Hydraulic Backfill Blade: 50” Expanded 35” Retracted

Tires: 18 x 8.5-10 R4 4 ply Rear - (4) Front - (2)Swing-out Control Station Viewing area: 18x24” Height: 45½” Heavy duty rubber debris curtain Perimeter Photo-eye Safety ShutdownGround Pressure: 9.7 PSI

EngineModel: Kubota WG1605, EPA/CARB compliant, Vertical 4-cycle, liquid Cooled gasolineNumber of cylinders: 4

Bore: 3.07” Minimum

Stroke: 3.09 Minimum

Displacement: 91.41 cu. In Minimum

Gross HP at maximum no load RPM: 53.4HP Minimum

Maximum rated torque: 89ft lbs @2400 RPM Minimum

Cooling medium: liquid cooled

Air Cleaner: Dual Element, Dry type

Oil Filter: Spin-on type

Fuel Tank Capacity: 8.5 gallons

Electrical System: 12 volts/40 AMP Alternator

Hydraulic System - Cutter

Pump Displacement: 4.27cc / 2.13cc MinimumPump Gallonage: 3.6 / 1.8 GPM @ 3000 RPM Mini-mum System Pressure Relief: 3500 PSI Minimum

Oil Filter: 10 Micron Full Flow

Hydraulic Reservoir: 2 Gallons

Oil Type: ISO 32

Lift & swing cylinders: 2 ½” bore x 7-3/8” stroke, 1-1/8” rodValving: (1) Single Function, (1) 3 Function Monoblock Spring-Centered SeriesCommand Cut: Swing speed control and horsepower optimizer.

Lift Cylinders: (2) 2 ½” bore x 4” stroke, 1.25” rod

Swing Cylinders: (2) 2” bore x 6” stroke, 1.125” rod

Blade Cylinder: (1) 2” Bore x 10” Stroke, 1.125” rod

Steer Cylinder: (1) 2” Bore x 4” Stroke, 1.25” rod

Hydraulic Wheel Drive: (4) 335cc, (2) with Integrated Brake

Fittings: O-ring faced seal

Cutting Wheel

Wheel Diameter: 20” Maximum

Wheel Thickness: 1-1/2” Minimum

Cutting Wheel Bearings: 1 3/4” diameter Pillow Block Minimum

Hub: Bolt-in required

RPM: 905 @ 3200 engine RPM

Primary Drive: Clutch to 90deg. Gear boxDrive Belt: Heavy Duty Carbon Cord with Low Sprocket Wear MaterialCutting Teeth: RAYCO Super tooth™ forged, One-piece, with tungsten carbide tips.Cutter Teeth Quantity: 24 Maximum

Belt Guard: Steel, one piece

Chip Retaining Curtains: Fold Down, Fabric impregnated rubber

Cutter Wheel Engagement: Electromagnetic with brake system

Cutting Range (without repositioning)

Below Ground Level: 14”

Above Ground Level: 24.5”

True Cutting Width (NOT ARC): 60”

Forward-Backward: Self-propelled unlimited in drive mode

Options

TRSJRWB Trailer

TR100L

CHIP GUARD,EXTENSION - 34764

DUAL FRONT WHEEL ASSEMBLY - 29503FO

MACHINE LIFT - 29488

RG55 Parts Manual

6

Serial Number Location & Information

Serial Numbers LocationWhenever communicating with Rayco or your Rayco dealer, have your machine serial number handy, as it can help pinpoint most exactly what information is needed in caring for your machine.

Breakdown of the serial numberFor Example:RG55 001 01 19 RG55 - Type of Rayco equipment you have 001 - Three digit for the number of produced 01 - Two digit month, 01 = Jan., 02 = Feb., etc... 18- Two digit year, 18 = 2018, 19 = 2019, etc

It is attached to the machine at the location shown. For ready reference, record it in the boxes provided on the inside front cover of this manual.

For reference on communication regarding the engine, record its model and serial numbers also in the boxes provided on the inside front cover of this manual. See the Engine Operator Manual for assistance in locating the numbers on the engine.

RG55 =Type of Rayco Equipment 001= The three digit number of produced

Production Date; 01=2 digit month; 18= 2 digit year

RG55 Parts Manual

800.392.2686 7

Serial Number Location & Information

Identification NumbersModel Number Serial Number

MachineEngine

Implement

Implement

Dealer InformationName

Address

Dealer Contact Phone Number Hours

SalesPartsService

Serial number is located as shown. Use the below table to record identification numbers and dealer information.

RG55 Parts Manual

8

38540 Frame Assembly Rev B.

A

A

24

32

41 14

D

E

G

SECTION A-A

13

42

22

44

44DETAIL D

SCALE 1 : 4

42

DETAIL ESCALE 1 : 3DETAIL G

SCALE 1 : 4

22 44

BACK VIEW

RG55 Parts Manual

800.392.2686 9


B

F

3134

31 43

1

31

SIDE VIEW

DETAIL BSCALE 1 : 3

43

RG55 Parts Manual

10

33

13

14

BOTTOM VIEW

DETAIL CSCALE 1 : 2


2

3

32 43

12

4 11

23

21 31

TOP VIEW

DETAIL FSCALE 1 : 3

31

31

43

34

RG55 Parts Manual

800.392.2686 11

ITEM QTY. PART # DESCRIPTION

1 1 1200015 VALVE-OVERCENTER

2 1 17740 CABLE-BATTERY RED

3 1 17741 CABLE-BATTERY BLACK

4 1 20396 SWING CYL. ASSY. LH SJRD

5 1 20397 SWING CYL. ASSY. RH SJRD

6 1 21775 PIVOT HEAD ASSY. SJRD

7 1 23588 BATTERY BRACKET

8 1 23600 SOA BLOCK

9 1 23602 BLOCK SOA

10 1 23829 SWITCH MOUNT

11 1 27041 LH SWING PIN

12 1 27046 PIN, SWING

13 1 28346 CURTAIN ASM.

14 1 28374 FRAME WELDMENT 1645SJRS

15 1 28384 SOA SUPPORT BRACKET

16 1 28563 WRENCH

17 1 32767 SLEWING GUARD

18 1 34447 PUMP, HAND BRAKE RELEASE ASM

19 2 38167 SPACER, BATTERY HOLDOWN

20 1 722103 BOLT HEX 1/4-20 X 3/4 GR8

21 2 722105 BOLT HEX 1/4-20 X 1 1/4”

22 2 722110 BOLT WHIZ 1/4-20 X 3/4

23 2 722202 BOLT HEX 5/16”-18 X 2-1/4” GR8

24 2 722203 BOLT HEX 5/16-18X 3/4 GR8

25 1 722209 BOLT HEX 5/16-18 X 1 1/4

26 1 722304 BOLT-HHCS 3/8-16X1.25 GR8 ZP

27 2 722724 BOLT HEX 1/4-20 X 2 1/4

28 7 724105 NUT HEX LOCK #10-24

29 1 724203 NUT-WING 5/16-18 NYLOCK

30 9 724508 NUT LOCK 1/4-20 NYLOCK

31 12 726101 WASHER FLAT 1/4 USS

32 3 726201 WASHER - FLAT 5/16

33 12 726954 WASHER METRIC LOCK M10

34 2 730024 CLAMP-HOSE #4

35 1 736030 BATTERY-26R-60 25/35

36 3 736130 RELAY-MINI 12V SPDT 20/30A W/TAB

37 4 750050 NUT LOCK 5/16-18 NYLON

38 2 750061 NUT-WHIZ 3/8-16 SERR FLANGE L/N GR8 ZN

39 2 750124 SCREW-1/4-20 X 1” SFHCS ZP

40 1 750221 NUT METRIC 5MM-.8 PLATED

41 1 750304 GROMMET-RUBBER 1-1/2” ID

42 4 750456 SCREW-#10-24 X1/2 HH MACH



45 2 750865 BOLT HEX 1/4-20 X 4

46 2 750955 BOLT HEX 1/4-20 X 2 GR8

47 2 751019 BOLT WHIZ 3/8-16 X 1-1/2


49 2 760261 NUT-HNNL 3/8-16 INS

50 2 760853 BOLT HEX 5/16-18 X 4” GR8

51 2 760867 NUT-HNNL #8-32

52 2 760872 BEARING-GARMAX 1.25X1.00

53 1 761432 CIRCUIT BREAKER-50AMP MANUAL

54 2 761520 SCREW-RHMS #8-32 X 1/2”

55 4 761641 TRIM-EDGE TRIM-LOK 1/4”

56 1 7617 BATTERY SPACER

57 1 800309 SLEWING RING

58 12 800613 BOLT- METRIC 10-1.5 X 55

59 11 800857 SEAL-RUBBER RIBBED 3/8” X 1/2”

60 2 800983 GROMMET-RUBBER 2-1/4” ID 3/8” THICK

61 2 801075 ZERK-GREASE 10MM X 1.0

62 1 801412 WHEEL DRIVE BLOCK

63 3 801514 BOLT WHIZ 5/16-18 X 1-1/2

64 1 801842 BOOT-CIRCUIT BREAKER

65 1 802296 WRENCH-ALLEN 5/23”

66 1 802495 FILTER, INLINE FUEL 5/16”

67 1 802522 VALVE-BLADE-W/CC

68 1 802962 NUT- MHN 4MM X .70


70 1 802998 TUBE-MANUAL 2” DIA X 12.5” LONG

71 1 803428 CLAMP, 2” VINYL

72 1 803432 PUMP-FUEL

73 1 803433 SENSOR- TEMP AND PRESSURE

74 2 803434 FITTING- -6 STOR 5/16

75 2 803435 FITTING- -3 STOR 5/16

76 1 804735 MICROSWITCH-ROLLER PLUNGER

77 1 804968 MODULE-POWER DISTRIBUTION 9- MINI FUSE


RG55 Parts Manual

12

20396 LH Swing Cylinder Assembly Rev A.

5

2

4

1

35


1 1 20392 CYLINDER WELD-SWING SJRD

2 2 765313 BUSHING-COMP 1.25 X 1 X 1.25

3 1 760872 BEARING-GARMAX 1.25X1.00

4 1 750325 RING-RETAIN EXT HVY 1”

5 4 726907 WASHER FLAT 1-14GA

RG55 Parts Manual

800.392.2686 13


1 1 20395 CYLINDER WELD-SWING SJRD

2 1 760872 BEARING-GARMAX 1.25X1.00



5 2 765313 BUSHING-COMP 1.25 X 1 X 1.25

20397 RH Swing Cylinder Assembly Rev A.

4

5

3

1

3

45

2

4

RG55 Parts Manual

14

21775 Pivot Head Assembly


1 1 21771 PIVOT HEAD WELD/MACH SJRD

2 2 18985 PIN, BOOM LIFT CYL.

3 2 726909 WASHER FLAT 1-1/4-14GA

4 2 760701 RING-RETAIN EXT 1 1/4”

5 3 750050 NUT LOCK 5/16-18 NYLON

6 2 764101 BOLT HEX 5/16-18 X 3 GR8


8 12 960108 BOLT- METRIC 10-1.5 X 45

9 2 763360 BEARING POLYGON 1.5 X 1.25 X 1.50

10 1 18994 PIN-CYLINDER, SWING

11 1 722201 BOLT HEX 5/16-18 X 2 GR8

12 2 726908 WASHER FLAT 1-1/4-10GA

5

10 11

NOTE: TORQUE TO 40 FT-LBSBLUE LOCTITE

91

8

764

2

3

TWO ON INSIDE OF CYLINDER,ONE ON OUTSIDE

12

RG55 Parts Manual

800.392.2686 15

28346 Curtain Assembly Rev A.

7

5

1

3 4

6

3


1 1 28341 CURTAIN, FRONT

2 4 722118 BOLT WHIZ 1/4-20 X 1

3 10 724508 NUT LOCK 1/4-20 NYLOCK

4 4 726607 FENDER WASHER

5 2 19710 BRACKET-CURTAIN

6 6 722105 BOLT HEX 1/4-20 X 1 1/4”


RG55 Parts Manual

16

34447 Hand Break Release Pump

1

234

5

NOTE:FILL TUBE WITH HYDRAULIC OIL BEFORE REASSEMBLING


1 1 802251 PUMP - HAND BRAKE RELEASE

2 1 802250 VALVE-MINI BALL

3 1 802301 FIT-4FOR -2MP

4 1 802302 FIT-4MOR-4FOR SW

5 1 34446 GREASE GUN TUBE WELDMENT

RG55 Parts Manual

800.392.2686 17


1 6 722110 BOLT WHIZ 1/4-20 X 3/4

2 8 750762 BOLT WHIZ 5/16-18 X 3/4


4 4 760261 NUT-HNNL 3/8-16 INS

5 2 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP


7 4 722306 BOLT HEX 3/8-16X1-3/4GR8

8 4 726302 WASHER-LOCK 3/8

9 1 28336 GUARD, CHIP WELDMENT

10 1 28340 CURTAIN-MAIN CHIP GUARD

11 1 28326 PANEL,CHIP GUARD WELD LH 45SJRS

12 1 28328 HOOD MOUNT L.H. FRONT

13 1 28329 HOOD MOUNT R.H.

14 4 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP

15 2 20137 BRACKET, CURTAIN

16 6 724508 NUT LOCK 1/4-20 NYLOCK

17 2 803487 WASHER-FENDER 3/8” X 1.5”

28330 Chip Guard Assembly Rev B.

12 2 3

14 6 4

1368723

8

5

9

11

14174

10

15

16 1

RG55 Parts Manual

18

28403 Steering Axle Assembly Rev D.

17 8 9 7

16897

18

19

1

15 11 12

13425

6

6

20

2221

TORQUE ITEM #1 TO 80 FT-LBS

RED LOCTITE ITEM # 2TORQUE TO 115 FT-LBS

TORQUE SPINDLE NUT TO 150 FT-LBS

TIE ROD ON BOTTOMOF LEADER/ FOLLOWERS

3

10

1423

PLEASE PUT DRIVE MOTORS ON CORRECT SIDES

CYLINDER SHOULD MOVE FREELY AFTER BOLT AND WASHER ARE TIGHTENED

24


1 8 724504 NUT LUG 1/2”-20

2 8 724501 NUT HEX 1/2-13 GR8

3 1 722202 BOLT HEX 5/16”-18 X 2-1/4” GR8

4 8 722512 BOLT HEX 1/2-13 X 2.75GR8

5 8 726502 WASHER LOCK 1/2

6 2 4900-53 WASHER 1/4 X 1.531 X 2.38

7 4 726911 WASHER FLAT 1 1/2 14 GA

8 2 1200201 RING-RETAIN EXT 1-1/2”

9 2 729999 ZERK-GREASE 1/8”NPT 90DEG

10 2 765313 BUSHING-COMP 1.25 X 1 X 1.25

11 1 20405 PIN PIVOT STEER AXLE

12 1 750050 NUT LOCK 5/16-18 NYLON

13 1 804694 MOTOR-ORBITAL 337CC LH

14 2 34265 HUB, WHEEL

15 1 28377 AXLE, STEERING WELDMENT

16 1 28359 MOTOR MOUNT-FOLLOWER

17 1 28365 MOUNT, MOTOR LEADER

18 1 28379 TIE ROD ASM.

19 1 28381 CYINDER, STEERING ASM

20 1 802190 WHEEL LH 18X8.5-10

21 1 802191 WHEEL-TIRE ASM RH

22 1 764264 BUSHING, 1 X 3/4 X 1/2

23 1 801472 MOTOR-ORBITAL 337CC RH

24 2 800974 COTTER PIN, 5/32 X 1-1/2

RG55 Parts Manual

800.392.2686 19


1 1 28378 TIE ROD

2 2 760609 ROD-END 3/4”

3 2 726803 WASHER, FLAT 3/4-14GA

4 2 760809 NUT-JAM 3/4-16 GR2 Z

5 2 726805 WASHER, FLAT 3/4-10GA

6 2 960304 BOLT HEX 3/4-10X2-1/2GR8

7 2 724800 NUT-HNML 3/4-10

1

6

2

2 4

ASSEMBLE WITH BOLT HEAD ON TOP OF TIE ROD

(TYP.)

7

5

3

28379 TIe Rod Assembly

RG55 Parts Manual

20

28381 Steering Cylinder Assembly Rev B.

63 2 4

5

NOTE:ASSEMBLE WITH

BLUE LOCKTITE 242

1

87


1 1 28380 CYLINDER, STEERING WELDMENT

2 1 20406 PIN-STEER CYL

3 1 722107 BOLT HEX 1/4-20 X 1 3/4

4 1 724508 NUT LOCK 1/4-20 NYLOCK

5 1 765313 BUSHING-COMP 1.25 X 1 X 1.25

6 1 803487 WASHER-FENDER 3/8” X 1.5”

7 1 722302 BOLT HEX 3/8-16 X 3/4 GR8

8 1 726302 WASHER-LOCK 3/8

RG55 Parts Manual

800.392.2686 21

4 TORQUE TO80 FT-LBS

NOTE: TORQUE BOLTS TO 80 FT-LBSCAUTION - EXCESSIVE TORQUE WILL

DISTORT BACKING PLATE

316527 98


1 8 726502 WASHER LOCK 1/2

2 8 762886 BOLT HEX 1/2-13 X 5.25 GR8

3 8 724501 NUT HEX 1/2-13 GR8

4 8 802794 NUT-WHIZ 1/2-20 A563 GR-A

5 2 801687 MOTOR-ORBITAL 337cc W/BRAKE

6 2 28420 BRACKET, WHEEL MOTOR MOUNTING

7 1 29503 DUAL WHEEL ASM. SINGLE BOLT

8 2 800974 COTTER PIN, 5/32 X 1-1/2

9 2 34265 HUB, WHEEL

30391 Wheel Drive Assembly Rev B.

RG55 Parts Manual

22

29503 Dual Wheel Drive Assembly Rev A.

3

5

6

7

2

1

4


1 1 29493 WHEEL-TIRE INNER LH

2 1 29494 WHEEL-TIRE INNER RH

3 2 29504 STANDOFF, DUAL WHEEL WELD

4 1 29501 WHEEL-TIRE OUTER LH

5 1 29502 WHEEL-TIRE OUTER RH

6 2 750940 WASHER FLAT 1 SAE

7 2 29505 COUPLER BOLT, DUAL WHEEL

RG55 Parts Manual

800.392.2686 23

34588 Blade Assembly Rev A.


1 4 765285 NUT-HNML 1”-14


3 12 4900-38 WASHER 12 GA.X1.015X2.5


5 8 722504 BOLT HEX 1/2-13 x 1 1/2

6 4 722539 BOLT CARR 1/2”-13 X 1-1/2

7 4 724503 NUT-HNML 1/2-13 PREV TORQ GR8

8 4 27048 PIN WELDMENT

9 1 24237 CYLINDER,WELDMENT 10”

10 3 728004 PIN-COTTER 3/16 X 1-1/2

11 1 28306 ARM, LIFT WELDMENT

12 3 28303 ARM, BLADE

13 3 726906 WASHER FLAT - 1” 10 GA.

14 2 800972 PIN-CLEVIS 3/4 X 1 3/4 LG.

15 8 765313 BUSHING-COMP 1.25 X 1 X 1.25

16 1 34589 BRACKET, BLADE WELDMENT

17 1 34590 BLADE, WELDMENT RG45T

18 2 34594 BLADE, FOLDING WELDMENT RG45T

19 2 728038 HAIRPIN COTTER

20 1 38166 HINGE PIN 1” OD

1 2 5

5 2

1

3

3

3

3

9 10 13

256 7

18

18

17

16

11

14

15

8

19

1

8

12

20 10 13

RG55 Parts Manual

24

34741 Polychain Cover Assembly Rev A.

1

5

23

6

4

7

8

9

10

11


1 1 761052 PLUG - PIPE 1/2 C’SUNK

2 9 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

3 2 722538 BOLT CARR 1/2”-13 X 1-1/4

4 2 750057 NUT-WHIZ 1/2-13 A563 GR-A

5 3 751027 BOLT WHIZ 3/8-16 X 1-1/4


7 1 34739 MAIN POLYCHAIN PLATE

8 1 34740 COVER, POLYCHAIN ACCESS

9 1 34738 COVER, POLYCHAIN WELDMENT

10 1 34770 GUARD, CW SHAFT WELD

11 1 35199 PLATE, TOP POLYCHAIN RG45T-R

RG55 Parts Manual

800.392.2686 25

35244 Cutter Wheel Assembly Rev A.


1 9 2933t TOOTH, ONE PIECE, TAPPED

2 9 2933c TOOTH, ONE PIECE, C-BORED

3 4 722626 BOLT HEX 9\16-18 X 3 GR8

4 8 724602 NUT HEX 9/16-18 GR8

5 24 718014 BOLT-POCKET 2 3/4 1960 S

6 8 801494 WASHER, 5/8”

7 2 4900-33 WASHER 7 GA. X .531 X 2.25

8 2 726502 WASHER LOCK 1/2

9 2 722503 BOLT HEX 1/2-13 x 1 1/4

10 1 130003 BUSHING-E 1-3/4

11 1 2583-17 3/8 KEYSTOCK X 2.25

12 1 28531 SHAFT, CW

13 2 804531 BEARING-PB 1-3/4 RG45T-R

14 1 2583-09 3/8 KEYSTOCK X 1 1/4

15 3 763481 WASHER FLAT 1-3/4-10 GA.

16 2 35242 BEARING COLLAR RG45T-R

17 1 28515 CUTTER WHEEL

18 3 3144T TOOTH, ONE PIECE, TAPPED

19 3 3144C TOOTH, ONE PIECE, C-BORED

20 1 763023 SPROCKET-45(14MX)37 3020

21 1 762508 BUSHING-TAPER LOCK 3020

22 1 761438 POLYCHAIN- 1750 (14MM) 37

23 1 35243 SPACER-CW SHAFT .695

24 4 763581 FIT-PLUG -02MP C’SUNK HEX

9 8 7 20 20 21

13 4 4 6 3

10 14

2 5 1 19 5 18

17

16151512

11

ASSEMBLE WITH RED LOCTITETORQUE TO 60 FT-LBS

TORQUE TO 67 FT-LBS

ASSEMBLE WITH RED LOCTITE(BOTH SIDES)

NOT SHOWN:CAN PLACE 761415 WASHER FLAT 1-3/4-14 GABETWEEN 804534 AND 130003ORUSE (1) EXTRA 763481 BETWEEN ITEM 35242 AND 28515

TIMKEN PB BEARING

23

NOTE:-(4) GREASE ZERKS WILLBE REMOVED AND REPLACED WITH 763581 -USE 28597 CW BEARING SPACERS IF NEEDED

15USE WASHER WHEN NEEDED

RG55 Parts Manual

26

35468 Cover Assembly Rev B.

9 1022

3

4

20

19

18

15

16

5

6

DUAL WRENCH STOWAGE (REFERENCE)

23

17

2112

12

24

1378

14 1 2


1 3 722110 BOLT WHIZ 1/4-20 X 3/4


3 10 750762 BOLT WHIZ 5/16-18 X 3/4


5 4 726201 WASHER - FLAT 5/16

6 4 750050 NUT LOCK 5/16-18 NYLON

7 4 750124 SCREW-1/4-20 X 1” SFHCS ZP

8 4 724508 NUT LOCK 1/4-20 NYLOCK

9 1 35466 TOP COVER PLATE

10 1 23646 COVER DOOR

12 1 28317 SIDE COVER LH

12 1 28315 SIDE COVER RH

13 2 23600 SOA BLOCK

14 1 35467 BRACKET,SOA STOP

15 4 722205 BOLT HEX 5/16-18 X 1 GR8


17 2 24434 ROD, MUFFLER GUARD MNT

18 2 724301 NUT HEX 3/8-16 GR8

19 2 761283 NUT JAM 3/8-16 ZINC

20 2 726300 WASHER FLAT 3/8 SAE

21 2 802322 NUT-WNNL 3/8-16 ZP

22 1 35766 DOOR, COVER LH WELD RG45X

23 1 760103 LEVER LATCH W/LOCK T275

24 1 37613 WRENCH WELD, DUALS T-STYLE

RG55 Parts Manual

800.392.2686 27

8

3

515

627

1012

11

9

18

13

16

1

17 4 14

ASSEMBLE WITH LOCTITE 242 (BLUE)TORQUE TO 46 FT-LBS.

ASSEMBLE WITH LOCTITE 271 (RED)

38495 Boom Assembly


1 2 18771 CYLINDER ASSY-LIFT

2 2 18953 PIVOT WELD, BOOM

3 1 25131 PLATE, COVER

4 1 28711 GUARD, BEARING

5 1 34623 IDLER ASSEMBLY

6 1 34624 BOOM WELDMENT

7 2 4900-77 WASHER 7 GA. X .531 X 2.0

8 5 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

9 2 722303 BOLT-HEX 3/8-16 X 1

10 2 722502 BOLT HEX 1/2-13 x 1

11 2 726302 WASHER-LOCK 3/8

12 2 726502 WASHER LOCK 1/2

13 4 726909 WASHER FLAT 1-1/4-14GA


15 4 751027 BOLT WHIZ 3/8-16 X 1-1/4

16 2 760701 RING-RETAIN EXT 1 1/4”

17 2 761617 BOLT WHIZ 1/2 -13 X 1 1/4” GR8.2 ZP

18 1 800307 CLAMP-VINYL COVERED 1-1/2”

RG55 Parts Manual

28

18771 Lift Cylinder Assembly

2

2

1


1 1 18772 CYLINDER-WELD 2-1/2 X 4

2 2 763587 BUSHING-1.50 X 1.25 X 1

RG55 Parts Manual

800.392.2686 29

5

1

4 2

3

8

77

6

USE WASHER AS NEEDED

34623 Idler Assembly Rev H.


1 4 724801 NUT HEX 3/4-10 GR8

2 2 722539 BOLT CARR 1/2”-13 X 1-1/2


4 1 37774 PLATE, ADJUSTER

5 1 2536-02 ROD, THREAD 3/4-10 X 6”

6 1 726906 WASHER FLAT - 1” 10 GA.

7 2 765233 WASHER, FLAT 3/4 HARDENED

8 1 38972 WHEEL, IDLER ASM

RG55 Parts Manual

30

35720 Wheel Idler Assembly

5

3

1

24

3

1

1

TORQUE TO 120 POUNDS-FEETRED LOCTITE


1 3 760977 NUT HEX 1”-8

2 1 34761 SPACER, IDLER

3 2 804561 BEARING-BALL 2” OD X 1” ID

4 1 35186 SHAFT, IDLER

5 1 35185 WHEEL, IDLER MACHINE

RG55 Parts Manual

800.392.2686 31

38624 Hydraulic Tank Assembly


1 1 12579 HYD. TANK - PLASTIC

2 1 12722 PAD, HYD. RESERVOIR

3 1 31449 STRAP, HYDRAULIC TANK

4 2 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

5 1 722836 BOLT MSHCS 10 X1.5 X 20

6 2 760303 LOCK NUT 3/8-16 GR8

7 1 803604 FILTER-HYD. RETURN

2

3

1

7

5

4

6

RG55 Parts Manual

32

38521 SOA Assembly Rev C

18

10

9

47

39

13 48

41 52

41

42

16

365045

39

5

12

4

27

7

2

35

49

35

283832

31

34

51

22

29

11 19 33

3302138

44

15

6 17 23 26

18 23

25

23 24 20

1

46 21 38


1 1 12000127 WEATHERSTRIP- 5/32 X 1/2

2 1 20605 SHIELD-OPERATOR SOA

3 4 23297 GRIP, VALVE HANDLE

4 1 23618 BUSHING SOA PIVOT

5 1 24644 HANDLE,ASSEMBLY SOA

6 1 28277 CURTAIN-RUBBER

7 1 29404 BRACKET,WINDOW SOA WELD

8 1 29405 BRACKET, WIND FRM SPT WELD

9 1 35830 SWITCH-EMER SHUTDOWN REWORK

10 1 35852 SWITCH, SAFETY TETHER

11 1 38099 WINDOW REINFORCEMENT BRACKET

12 1 38111 ARM, WELDMENT SOA COMMON

13 1 38115 COVER, WELDMENT SOA COMMON

14 1 38178 COVER PLATE, JRS SOA

15 1 39026 WINDOW BRACKET

16 1 610023 BOOT-RUBBER CLUT SWITCH

17 4 722103 BOLT HEX 1/4-20 X 3/4 GR8

18 10 722110 BOLT WHIZ 1/4-20 X 3/4

19 1 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

20 1 722118 BOLT WHIZ 1/4-20 X 1

21 6 722207 BOLT HEX 5/16-18 X 2- 1/2 GR8

22 1 724105 NUT HEX LOCK #10-24

23 17 724508 NUT LOCK 1/4-20 NYLOCK


25 1 726201 WASHER - FLAT 5/16

26 4 726607 FENDER WASHER

RG55 Parts Manual

800.392.2686 33

10

479425142

41

48

40 39

13

8

14

23 43 37

38521 SOA Assembly Rev C


28 1 730038 STRAP-TARP W/S-HOOK 10”

29 1 735999 SWITCH-IGN 3/4 CYL 1011

30 1 738004 VALVE-3 SPOOL

31 1 738008 NEEDLE VALVE

32 1 750050 NUT LOCK 5/16-18 NYLON



35 3 750400 BOLT WHIZ 5/16-18 X 1/2

36 1 750456 SCREW-#10-24 X1/2 HH MACH

37 2 750493 WASHER FLAT #10


39 9 750765 BOLT WHIZ 1/4-20 X 1/2


41 2 760408 SWITCH-ROCKER, SPST ON-OFF

42 2 760521 PLUG-BLANK SWITCH, BLACK

43 2 764216 BOLT-BHCS 1/4-20 X 3/4 SS

44 1 765207 JAM NUT - 5/8” - 18

45 1 800427 FIT-08ORFS X -08MOR

46 1 800445 VALVE-1 SPOOL MOTOR

47 1 801273 LAMP - AMBER PILOT

48 1 801492 SWITCH PUSH/PULL

49 1 801514 BOLT WHIZ 5/16-18 X 1-1/2

50 1 802346 FIT90-04MORFS-08MORB

51 1 804589 SWITCH-TOGGLE, (ON)-OFF-(ON)

52 1 805781 DISPLAY- LCD J1939

RG55 Parts Manual

34

24644 SOA Handle Assembly Rev A.

3

1

2

4

5

6

7

8

NOTE: PRE-ASSEMBLE ALL EXCEPT FOR BOTTOM PIN AND SPRING


1 1 24642 HANDLE PIN

2 1 24643 HANDLE

3 1 730086 PIN-ROLL 3/16” X 1” ZP

4 1 801045 BLACK END CAP

5 1 28354 GRIP FOAM 3/4” ID X 3”

6 2 4900-11 WASHER 10GA .640 X 1.125

7 1 730075 PIN-ROLL 1/8 X 1 HARDENED

8 1 630012 SPRING - LOCK 3/4”

RG55 Parts Manual

800.392.2686 35

A

1

6 7

5

8

DETAIL ASCALE 2 : 1

3 4 92


1 1 804734 SWITCH-SAFETY W/ ACTUATOR

2 1 35803 804734 CLIP REWORK

3 1 804788 PIN-CLEVIS 3/16 X 1.50

4 1 728001 PIN-COTTER 3/32 X 1

5 1 804787 STRAP, SAFETY TETHER

6 2 801832 SCREW-#8-32X1-1/4 HHMS ZP

7 2 760867 NUT-HNNL #8-32

8 1 801309 STRAP, WRIST

9 2 726203 WASHER FLAT 3/16 USS PL

35852 Safety Tether Switch

RG55 Parts Manual

36

38625 Fuel Tank Assembly Rev A.

12

10

9

26

45

7 8

3

1

NOTE: ITEM #11 (2.5') 802860 SPIRAL WRAP - .500" HOSE IS NOT SHOWN


1 1 20045 PAD, FUEL TANK

2 1 31453 ROD, HOLD DOWN

3 1 31455 TANK, FUEL WELD

4 1 722103 BOLT HEX 1/4-20 X 3/4 GR8

5 1 724508 NUT LOCK 1/4-20 NYLOCK


7 2 750762 BOLT WHIZ 5/16-18 X 3/4


9 1 763538 PLUG- DRAIN,MAG 1/2 NPT

10 1 801682 CAP-FUEL FULL TURN EPA

11 2.5’ 802860 SPIRAL WRAP- .500” HOSE

12 1 803404 GAUGE-FUEL 11.5”

RG55 Parts Manual

800.392.2686 37


1 1 12579 HYD. TANK - PLASTIC

2 1 12722 PAD, HYD. RESERVOIR

3 1 31449 STRAP, HYDRAULIC TANK

4 2 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

5 1 722836 BOLT MSHCS 10 X1.5 X 20

6 2 760303 LOCK NUT 3/8-16 GR8

7 5.2’ 802813 SPIRAL WRAP- 1” HOSE

8 1 803604 FILTER-HYD. RETURN

38624 Fuel System Assembly Rev A.

2

3

1

8

5

4

6

NOTE: ITEM #7 (QTY. 5.2') 802813 SPIRAL WRAP - 1" HOSE IS NOT SHOWN

RG55 Parts Manual

38

38309 Engine Assembly Rev H

3

2

75 47

3350

82

98 99 32 46 57

274051

3450

85

4

34 50 49

28

76795210

87 73

8

INSTALL WITH BLUE LOCTITETORQUE TO 29FT-LBS

GREASE SHAFT

INSTALL WIRING SCREWS WITH BLUE LOCTITE



TORQUE TO 100FT-LBS

NOTE:USE SHIMS AS REQUIRED(28640) - 14 GA.(28641) - 16 GA.(21662) - 20 GA.(27154) - .015"

APPLY COPPER ANTI-SEIZETO SHOULDER BEFORE ASSEMBLY

59 52 79

113

11463118

45 2363

69 46

20

71

47 42

70

36 49

9334

68

48

15

62

16

90

30 44 1281 53

49 7

17


95 SUPPLIED WITH ENGINE

51

26

96

84

43

63

77SUPPLIED WITH ENGINE

41

117

RG55 Parts Manual

800.392.2686 39

B

A

A

11

5

?

89

73

86

83

94

13

19

24

36504968

18

887472

125

106

60

7784

6566105

102 81 53



REMOVE BOLTS AND INSTALLWITH BLUE LOCTITE WHENSETTING CLUTCH

95SUPPLIED WITH ENGINE

70

101

112109


RG55 Parts Manual

40

61

64

2221

9238

9

8067 78

83

31

14

100

58

35 506

3799

55

91INSTALL WITH BLUE LOCTITETORQUE TO 45FT-LBS

APPLY ANTI-SEIZE TO TAPER SHAFTBEFORE SPROCKET INSTALLATION

REQUIRES 21" LENGTH

USE STRAP TO HANGSUCTION HOSE

REQUIRES 54.1" LENGTH

110 111 109

108109


RG55 Parts Manual

800.392.2686 41


3968

104

29

103107

116 53 115

3968

104

29

103107

116 53 115

RG55 Parts Manual

42


1 4 1200055 CLAMP-HOSE 1-9/16” X 2-1/2”

2 1 20260 STUB SHAFT WELD SJRD3 2 20265 PLATE, FLYWHL HSG SJRD

4 1 20352 CLUTCH COVER MOUNT WELD

5 1 20408 SCREEN WELDMENT, RADIA-TOR

6 1 21914 GEARBOX KEY7 1 22274 WIRE-ENGINE GROUND8 1 2583-08 3/8 KEYSTOCK X 3 1/49 2 28458 HINGE SHIM10 4 28640 SHIM, .750” X 2.500” 14GA11 1 30311 BRACKET, SIDE ISOLATOR12 1 38316 ENG MOUNT, RH WELDMENT

13 1 38327 ENG MOUNT, LH WELD RG55 SERIES

14 1 38339 CLUTCH COVER WELDMENT

15 1 38353 BRACKET,OVERFLOW BOTTLE

16 1 38368 BRACKET,RAD LOWER MOUNTING

17 1 38380 BRACKET, MUFFLER MOUNT

18 1 38383 BRACKET, MUFFLER OUT-SIDE

19 1 38391 PLATE, HEAT SHIELD EX-HAUST

20 1 38396 GUARD, EXHAUST SHIELD21 2 38400 PLATE, ACCESS DOOR

22 1 38423 ENCLOSURE, ENGINE WELDMENT

23 1 38747 EXHAUST, TUBE RG55 STAIN-LESS STEEL

24 1 38748 EXHAUST, TAIL PIPE25 1 750679 ELBOW-RUBBER 90D 2”26 2 4900-77 WASHER 7 GA. X .531 X 2.027 1 4900-80 WASHER 3/8 X .531 X 2.0

28 1 620009 GEARBOX-90DEG 2.21 RATIO

29 1 716035 SHEAVE-BK55H30 2 722104 BOLT HEX 1/4-20 X 1 GR8

31 4 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

32 1 722203 BOLT HEX 5/16-18X 3/4 GR833 4 722302 BOLT HEX 3/8-16 X 3/4 GR834 10 722303 BOLT-HEX 3/8-16 X 1

35 4 722304 BOLT-HHCS 3/8-16X1.25 GR8 ZP

36 4 722305 BOLT-HHCS 3/8-16X1.5 GR8 ZP

37 1 722307 BOLT-HEX 3/8-16 X 238 2 722330 BOLT CAR 3/8-16 X 3/4

39 2 722332 BOLT CAR 3/8-16 X 1 1/440 1 722503 BOLT HEX 1/2-13 x 1 1/441 2 722509 BOLT HEX 1/2-13 X 3 GR842 4 724201 NUT HEX 5/16”-18 GR843 2 724300 NUT-HNML 3/8-16 GR8 ZP44 2 724508 NUT LOCK 1/4-20 NYLOCK45 4 724920 NUT METRIC 8MM-1.2546 6 726201 WASHER - FLAT 5/16

47 10 726202 WASHER LOCK 5/16” PLATED

48 2 726300 WASHER FLAT 3/8 SAE49 12 726301 WASHER FLAT 3/8 USS50 18 726302 WASHER-LOCK 3/851 3 726502 WASHER LOCK 1/252 8 726702 WASHER LOCK 5/8 GR853 17 726954 WASHER METRIC LOCK M1054 2 5388K1455 1 730038 STRAP-TARP W/S-HOOK 10”56 2 738978 CLAMP-HOSE 5/16”-7/8”57 1 750050 NUT LOCK 5/16-18 NYLON

58 8 750061NUT-WHIZ 3/8-16 SERR FLANGE L/N GR8 ZN

59 4 750071 BOLT - HEX M16 X 2.0 X 3560 1 750140 CLAMP-SPRING ACTION 1/2”

61 21 750288 TRIM-EDGE .085-.210 X 12.5” LG.

62 4 750388 BOLT-MHHCS 8 X 1.25 X 20

63 10 750389 WASHER METRIC LOCK M8 PL

64 4 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP

65 2 750762 BOLT WHIZ 5/16-18 X 3/4



68 6 760261 NUT-HNNL 3/8-16 INS69 4 760269 BOLT HEX 5/16-18 X 1-1/2

70 4 761231 SCREW-HEX, FLANGE M8X1.25X20.5 PLAIN SJR

71 6 761232 SCREW-HEX, FLANGE M8X1.25X20.5 PLAIN SJR

72 2 761373 WASHER-LOCK 7/1673 4 761376 CLAMP-HOSE 13/16” - 1-3/4”74 2 761634 NUT-HN 7/16-14 GR8 ZY75 6 762008 BOLT-SHCS 5/16-18 X 1

76 4 762085 BOLT-MHHCS 16 X 2.0 X 45 GR10.9


RG55 Parts Manual

800.392.2686 43


77 1 762695 PRECLEANER-A/C (SUP-PLIED)

78 2 763236 HINGE-TOOLBOX

79 8 763434 WASHER FLAT 5/8” HARDEN GR8

80 8 764216 BOLT-BHCS 1/4-20 X 3/4 SS81 14 764520 BOLT METRIC 10 X 1.25 X 25

82 1 800119 CLUTCH/BRAKE-WARNER ELEC.

83 2 800543 BOLT WHIZ 3/8-16 X 5/8

84 1 800674 AIR CLEANER ASSEMBLY - ENGINE

85 1 800979 COUPLER-48/60 HUB WITH SPIDER

86 1 801547 HOSE- RADIATOR UPPER87 1 801575 HOSE, RADIATOR LOWER88 2 801600 BOLT HEX 7/16-14X1-1/2GR889 1 801698 RADIATOR ASSEMBLY90 2 802245 ISOLATOR- RUBBER91 54.1” 802275 SEAL- FLAP 1/8”, 1-3/4”92 2 802322 NUT-WNNL 3/8-16 ZP

93 1 802718 BOTTLE- EXPANSION, RAD. 1.5 QT

94 2 802925 BUFFER-50X30 B 3/8X0.78

95 2 802960 SENSOR - OXYGEN (SUP-PLIED)

96 1 803067 INDICATOR-SERVICE 62.5MB VISUAL

97 1.875 803224 HOSE-FUEL LINE 1/2”98 1 803473 CLUTCH STRAP99 2 803487 WASHER-FENDER 3/8” X 1.5”100 1 804422 SPROCKET- 28T

101 1 M29295- 146

RUBBER ELBOW,AIR IN-TAKE,2” ID

102 1 805776 ENGINE- 1.6L KUBOTA GASOLINE

103 1 805777 BUSHING-H X 1/2 QD104 1 805832 PUMP-TANDEM 4.27/2.13CC105 1 805873 CATALYST- MUFFLER106 1 805875 TUBE- AIR INLET107 1 805906 BELT-BX32, PUMP

108 1 40519 WELDMENT, EXHAUST COVER

109 8 750765 BOLT WHIZ 1/4-20 X 1/2

110 1 40522 WELDMENT, TAIL PIPE COVER

111 1 40535 WELDMENT, REAR TAIL PIPE COVER

112 1 40545 WELDMENT, PUMP BELT GUARD

113 1 40538 SAFETY GUARD

114 2 722837 BOLT-MHHCS 8 X 1.25 X 16

115 3 805487 WASHER FLAT M10

116 3 764684 BOLT METRIC 10 X 1.25 X 30

117 1 806545 WASHER-STAR M8 ZP


RG55 Parts Manual

44

421

5 19 6 7 8 9 10 11 12

29

13 14 22 1 2 32 25 26 27 28 39

18 20

30 31 33

34

35 36 37 55 38 40 42

3

41

23

43

24

1516

4445

1748

4746

4950

5152

5354

38632 Decal Kit Rev F

RG55 Parts Manual

800.392.2686 45

ITE

MQ

TY.

PAR

T D

ES

CR

IPTI

ON

11

3080

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AL-

CH

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442

8046

58D

ECA

L-W

AR

NIN

G H

OT

SU

RFA

CE

451

8046

59D

ECA

L-W

AR

NIN

G H

AN

D

EN

TAN

GLE

ME

NT

BE

LT46

180

4660

DEC

AL-

WA

RN

ING

RO

TATI

NG

S

HA

FT H

AN

D47

580

4661

DEC

AL-

WA

RN

ING

HA

ND

CR

US

H

481

8046

62D

ECA

L-W

AR

NIN

G F

IRE

HA

ZAR

D

491

8046

63D

ECA

L-W

AR

NIN

G S

HA

RP

PO

INTS

502

8046

64D

ECA

L-D

O N

OT

STE

P

513

8046

65D

ECA

L-D

O N

OT

OP

ER

ATE

R

EM

OVE

D G

UA

RD

S52

180

4667

DEC

AL-

WA

RN

ING

ELE

CTR

ICA

L

HA

ZAR

D53

480

4669

DEC

AL-

SK

IN P

UN

CTU

RE

P

RES

SU

RIZ

ED

541

8046

74D

ECA

L-N

O S

MO

KIN

G

551

8047

61D

ECA

L - T

EST

SA

FETY

SW

ITC

H

38632 Decal Kit Rev F

RG55 Parts Manual

46

38605 Fuel System Assembly Rev. B

SENSOR- TEMP & PRESSURE GM

FUEL FILTERFUEL PUMP

803433

803432 802495

FUEL TANK

NOTE: CUT 730043 FUEL LINE TO LENGTH AS NEEDED

9"

10"

71"

8"

22"ENGINE

805776

RG55 Parts Manual

800.392.2686 47

SENSOR- TEMP & PRESSURE GM

FUEL FILTERFUEL PUMP

803433

803432 802495

FUEL TANK

NOTE: CUT 730043 FUEL LINE TO LENGTH AS NEEDED

9"

10"

71"

8"

22"ENGINE

805776

38605 Fuel System Assembly Rev. B

ITEM QTY PART # DESCRIPTION

A 120” 730043 HOSE - FUEL LINE 5/16 30R7

9 1 806073 FITTING - 3 STOR M10

8 2 730024 CLAMP - HOSE1/4”-5/8”, 5/16 BAND

7 1 803435 FITTING - 3 STOR 5/16” SAE

6 6 802629 QUICK CONNECT - FUEL 5/16 90 DEG

5 8 802849 CLAMP - STEPLESS EAR .52-.618 I.D.

4 2 802628 QUICK CONNECT - FUEL 5/16 STR.

3 4 803434 FITTING -6 STOR 5/16” SAE

2 2 805918 FIT -06FORB X -06MP

1 2 805919 FIT -EL90 -06FP X -04FP

RG55 Parts Manual

48

38468 Main Wire Harness Rev B.

67

8

9

46

30

11

1516

17

1920

18

282726 2932

33

3738

BADIODE DETAILTERMINAL TYPE Z

PLACE 120 OHM RESISTORBETWEEN PINS 'N' & 'P'OF PLUG 3

PLUG '1'LCMTYPE 'A'

PLUG '2'LCMTYPE 'B'

PLUG '3'ENG INT 1TYPE 'C'

PLUG '4'ENG INT 2TYPE 'D'

PLUG '5'FUSE BLKTYPE 'E'

SOASAFETYSIGNALTYPE 'DD'

SOASAFETYPWRTYPE 'DD'

PLUG '10'CLUTCHSIGNALTYPE 'M'PLUG '12'

6 TERMIGNITIONSWITCHTYPE 'Q'

PLUG '13'4 TERMIGNITIONSWITCHTYPE 'R'

MAIN POWERTYPE 'N'

ENGINEGROUNDTYPE 'N'

DIODETYPE'Z'

DISPLAYTYPE 'X'

THROTTLESWITCHPOWERTYPE 'L'

THROTTLESIGNALUPTYPE 'L'

THROTTLESIGNALDOWNTYPE 'L'

SOAGROUNDTYPE 'V''SAFETY

INTERLOCKOUTPUTTYPE 'BB'

SAFETYINTERLOCKINPUTTYPE 'BB'

PLUG '21'MIL LAMPGROUND& SIGNALTYPE 'M'

PLUG '23'E-STOPSWITCHTYPE 'EE'

PLUG '24'NEUTRALSWITCHTYPE 'P'

PLUG '25'CLUTCHSWITCHTYPE 'T'

2 SPDSWITCHTYPE 'L'

2 SPDSWITCHTYPE 'L'

BLADEBOOMSWITCHTYPE 'L'


PLUG '31'THROTTLE SIGNAL(REMOTE HARNESS)TYPE 'CC'

FUELPUMPGROUNDTYPE 'F'

FUELPUMPPOWERTYPE 'DD'

PLUG '34'BLADEVALVE #1TYPE 'H'


PLUG '36'COMMANDCUT VALVETYPE 'H'

FRAMEGROUNDTYPE 'N'

PLUG '45'CAN/BUSTYPE 'K' WIRESTYPE 'J' CAP

PLUG '44'CLUTCHRELAYTYPE 'G'

PLUG '43'STARTRELAYTYPE 'G'

50A CIRCUITBREAKERTYPE 'F'

50A CIRCUITBREAKERTYPE 'F' PLUG '39'

2 SPD VALVETYPE 'H'

PLUG '40'2 SPD VALVETYPE 'H'


PLUG '42'REMOTE HARNESSTYPE 'Y & AA'

11"3"

7"

2" 2"

3"4"

10"

4"8"

1"

8"

2"2"

2"

6" 6" 6" 6"

1" 6"

10"

7"

14"

6" 6"

31"

48"

20" 20"

6"

12"10"

6"

12"

3"

3"6"

2"

4" 4" 4"

10"

4"8"

3"

5"6"

10"

4"

8"

5" 5"

6"

5" 5"

2" 2"

3"3" 5"

5"

5"

5"

Terminal Legend

A - DEUTSCH DTM06-12SA OR EQ. (W/SOCKET)B - DEUTSCH DTM06-12SB OR EQ. (W/SOCKET) C - DELPHI GT150 SERIES #15326868 (W/ MALE TERMINAL, SEAL & SECONDARY LOCK 15358785)D - DELPHI GT 150 SERIES #15326863 (W/FEMALE TERMINAL, SEAL & SECONDARY LOCK 15358785)E- LITTLEFUSE PDM31001ZXM POWER DISTRIBUTION BLOCKF - RING TERMINAL FOR #10 STUD - W/ADH. HEAT SHRINKG - BOSCH 3-334-485-007 (W/FEMALE TERMINALS)H - DEUTSCH DT06-2S OR EQ. (W/SOCKET)J - DEUTSCH DT06-3S OR EQ. (W/SEALING PLUGS IN ALL CAVITIES)K - DEUTSCH DT04-3P OR EQ. (W/ W3P-1939 WEDGE LOCK & GOLD PLATED PINS)L - 1/4" FEMALE BLADE- FULLY INSULATED M - WEATER PACK PLUG #12015792 (W/FEMALE TERM & SEAL)N - RING TERMINAL FOR 3/8" STUD - INSULATED - W/ADH. HEAT SHRINKP - 2-PIN WEATHER PACK SOCKET 12010973 (W/MALE PIN & SEAL)Q - 6-POSITION KEYSWITCH (LOFA 043-0006-00 OR EQ.)WITH 1/4 LOCKING TAB FEMALE BLADE (HEAT SHRINK CRIMPED AREA ONLY)R - 4-POSITION KEYSWITCH (LOFA 043-0004-00 OR EQ.)WITH 3/8 LOCKING TAB FEMALE BLADE (HEAT SHRINK CRIMPED AREA ONLY)T - DELTA CONN. 6200 SERIES #6204-322 SWITCH (PURCHASED THRU "STENS CORP" #972305 CONNECTOR) (PHONE #812-481-5550)U - STRIP AND TINV - RING TERMINAL FOR 1/4" STUD - W/ADH. HEAT SHRINKW - X - AMP MINI PLUG 172338-1 (W/FEMALE TERM 171639-1)Y- DEUTSCH DT06-06S OR EQ. (W/SOCKET)Z- DIODE 1N4006 (NEWARK 18C8921 OR EQ.)AA- DEUTSCH DT04-06P OR EQ. (W/SEALING PLUGS IN ALL CAVITIES)BB- 1/4" STRIPPED AND TINNEDCC- DEUTSCH DTM04-2P OR EQ (W/ WM-2P WEDGE AND PINS)DD- RING TERMINAL FOR #8 STUD - INSULATED - W/ADH. HEAT SHRINKEE- DTM04-4P, WM-4P WEDGE, 1060-20-0122 CONTACT OR EQ.

2"

ANODE CATHODE

67

8

9

46

30

11

1516

17

1920

18

282726 2932

33

3738



PLUG '1'LCMTYPE 'A'

PLUG '2'LCMTYPE 'B'









MAIN POWERTYPE 'N'


DIODETYPE'Z'

DISPLAYTYPE 'X'











2 SPDSWITCHTYPE 'L'

2 SPDSWITCHTYPE 'L'









FRAMEGROUNDTYPE 'N'






2 SPD VALVETYPE 'H'




11"3"

7"

2" 2"

3"4"

10"

4"8"

1"

8"

2"2"

2"

6" 6" 6" 6"

1" 6"

10"

7"

14"

6" 6"

31"

48"

20" 20"

6"

12"10"

6"

12"

3"

3"6"

2"

4" 4" 4"

10"

4"8"

3"

5"6"

10"

4"

8"

5" 5"

6"

5" 5"

2" 2"

3"3" 5"

5"

5"

5"

Terminal Legend


2"

ANODE CATHODE

RG55 Parts Manual

800.392.2686 49

38468 Main Wire Harness Rev B.

67

8

9

46

30

11

1516

17

1920

18

282726 2932

33

3738



PLUG '1'LCMTYPE 'A'

PLUG '2'LCMTYPE 'B'









MAIN POWERTYPE 'N'


DIODETYPE'Z'

DISPLAYTYPE 'X'











2 SPDSWITCHTYPE 'L'

2 SPDSWITCHTYPE 'L'









FRAMEGROUNDTYPE 'N'






2 SPD VALVETYPE 'H'




11"3"

7"

2" 2"

3"4"

10"

4"8"

1"

8"

2"2"

2"

6" 6" 6" 6"

1" 6"

10"

7"

14"

6" 6"

31"

48"

20" 20"

6"

12"10"

6"

12"

3"

3"6"

2"

4" 4" 4"

10"

4"8"

3"

5"6"

10"

4"

8"

5" 5"

6"

5" 5"

2" 2"

3"3" 5"

5"

5"

5"

Terminal Legend


2"

ANODE CATHODE

RG55 Parts Manual

50

38468 Main Wiring Schematic Rev B.

8587A

87

86

30

8587A

87

86

30

DISPLAY

MIL LIGHTPLUG

CLUTCH

SOA GROUND

CLUTCH RELAY

2 SPD SWITCH

NEUTRALSWITCH

BLADE/ BOOMSWING SWITCH

SOA BLADESAFETY SWITCH

CLUTCHSWITCH

REMOTE HARNESS

THROTTLESWITCH

CAN PORTFRAMEGROUND

37

42

45

15

21

17

16

32

33

25

4

2926 27

76

36 34 35 39 40 41

10

18

24

44

21

30

31

8

5

13

1223 20

19

38

43

3

11

28

REMOTETHROTTLE SIGNAL

46

120 OHM

9

A5 A6

B6B5

C1 C2

B2B1

A2A1

AHA HJ S S J

BLK

BLK

BLK

BLK

WHT

WHT

RED

RED

RED

RED

RED

RED

PNK

PNK

PNK

PNK

PNK

PUR

PUR

YLW

YLW

YLW

YLW

YLW

YLW

GRN

GRN

GRN GRN

GRN

GRN

GRN

GRN

ORG/BLK

ORG/BLK

ORG

BRN

BRN

TAN

TAN

BRN

BRN

TAN

BLK

LT BLU

LT BLU

BLU

BLU

BLU/WHT

BLU/WHT

BLU

TAN

1

432

A

B

BATTERYSTARTER

-

+FUEL PUMP

ENGINE GROUND

CIRCUIT BREAKER

50 A

SAFETY INTERLOCKE-STOP

POWER RELAY

ENGINEINTERFACE 1

ENGINEINTERFACE 2

2-SP

EED

SO

L

2-SP

EED

SO

L

2-SP

EED

SO

L

BLA

DE

SOL

BLA

DE

SOL

CO

M C

UT S

OL

GRE

Y

BLA

CK

10 A

10 A

10 A

15 A

15 A

17740 17741

IGNITION SWITCH

RG55 Parts Manual

800.392.2686 51

38468 Main Wiring Schematic Rev B.

8587A

87

86

30

8587A

87

86

30

DISPLAY

MIL LIGHTPLUG

CLUTCH

SOA GROUND

CLUTCH RELAY

2 SPD SWITCH

NEUTRALSWITCH

BLADE/ BOOMSWING SWITCH

SOA BLADESAFETY SWITCH

CLUTCHSWITCH

REMOTE HARNESS

THROTTLESWITCH

CAN PORTFRAMEGROUND

37

42

45

15

21

17

16

32

33

25

4

2926 27

76

36 34 35 39 40 41

10

18

24

44

21

30

31

8

5

13

1223 20

19

38

43

3

11

28

REMOTETHROTTLE SIGNAL

46

120 OHM

9

A5 A6

B6B5

C1 C2

B2B1

A2A1

AHA HJ S S J

BLK

BLK

BLK

BLK

WHT

WHT

RED

RED

RED

RED

RED

RED

PNK

PNK

PNK

PNK

PNK

PUR

PUR

YLW

YLW

YLW

YLW

YLW

YLW

GRN

GRN

GRN GRN

GRN

GRN

GRN

GRN

ORG/BLK

ORG/BLK

ORG

BRN

BRN

TAN

TAN

BRN

BRN

TAN

BLK

LT BLU

LT BLU

BLU

BLU

BLU/WHT

BLU/WHT

BLU

TAN

1

432

A

B

BATTERYSTARTER

-

+FUEL PUMP

ENGINE GROUND

CIRCUIT BREAKER

50 A

SAFETY INTERLOCKE-STOP

POWER RELAY

ENGINEINTERFACE 1

ENGINEINTERFACE 2

2-SP

EED

SO

L

2-SP

EED

SO

L

2-SP

EED

SO

L

BLA

DE

SOL

BLA

DE

SOL

CO

M C

UT S

OL

GRE

Y

BLA

CK

10 A

10 A

10 A

15 A

15 A

17740 17741

IGNITION SWITCH

RG55 Parts Manual

52

FROM WIRE DESCRIPTIONGAUGE COLOR

TO

PLUG# PIN# (FUNCTION IMPRINT) PLUG# PIN #

1 2 2 SPD SIGNAL INPUT 18 ORG/BLK 271 4 NEUTRAL SAFETY 18 ORG 25 91 6 REMOTE CLUTCH 18 PUR SP131 7 CC VALVE 16 RED/WHT 36 11 9 START SIGNAL OUT 18 BRN 3 F1 11 2 SPD SIGNAL OUT 16 LT BLU SP32 1 LCM POWER 16 WHT SP12 2 LCM POWER 16 WHT SP12 3 THROTTLE SIG UP 18 BRN SP142 6 CAN + SEE NOTE YLW SP52 7 CAN - SEE NOTE GRN SP62 8 START SIG IN 18 TAN 12 72 10 THROTTLE SIG DWN 18 BLU SP152 11 GROUND 16 BLK SP22 12 GROUND 16 BLK SP23 A ECM PWR 16 GRN 5 A-13 C FUEL PMP GRND 16 BLK 323 D FUEL PMP PWR 16 RED 333 G MIL LAMP SIG 18 TAN 223 N CAN + SEE NOTE YLW SP53 P CAN - SEE NOTE GRN SP64 E GROUND 16 BLACK SP25 A2 FUSE PWR 14 RED SP85 B1 HARNESS PWR 16 PINK SP95 B2 FUSE PWR 14 RED SP85 C1 LCM POWER 16 WHT SP15 C2 FUSE PWR 14 RED SP85 A5 IGN SW PWR 16 GRY 13 15 A6 MAIN PWR 10 RED SP105 B5 PWR RELAY 14 RED 43 305 B6 MAIN PWR 10 RED SP106 B/B SOL 16 YLW SP117 SOA/BLD SAFETY 16 PINK 298 FRAME GROUND 12 BLK SP29 BATT PWR 10 RED 3810 A CLUTCH SIG 12 BLU SP1210 B CLUTCH GND 12 BLK SP211 ENG GND 12 BLK SP212 5 E-STOP INPUT 18 BLU/WHT 23 115 THRTL SW PWR 18 PINK SP916 THROTTLE SIG UP 18 BRN SP1417 THROTTLE SIG DWN 18 BLU SP1518 SOA GROUND 14 BLK SP219 SAFETY INTERLOCK IN 18 BLU/WHT 23 220 SAFETY INTERLOCK OUT 18 BLU/WHT 43 8521 MIL LAMP 16 PINK SP924 A SW PWR 18 GRN SP424 B NEUTRAL SAFETY 18 ORG/BLK 25 325 1 HARNESS PWR 16 PINK SP925 4 CLCH RLY SIG 18 PUR SP1326 5V SW PWR 18 GRN SP428 HARNESS PWR 16 PINK SP930 1 CAN - SEE NOTE GRN SP6

38468 Main Wire Harness Rev A.

RG55 Parts Manual

800.392.2686 53

38468 Main Wire Harness Rev A.

30 2 DISPLAY GND 18 BLK SP230 3 CAN + SEE NOTE YLW SP530 4 DISPLAY PWR 18 PINK SP931 1 THROTTLE SIG UP 18 BRN SP1431 2 THROTTLE SIG DWN 18 BLU SP1534 1 B/B SOL 16 YLW SP1134 2 B/B GND 16 BLK SP235 1 B/B SOL 16 YLW SP1135 2 B/B GND 16 BLK SP236 2 CC VALVE GND 16 BLK SP237 MAIN PWR 10 RED SP1039 1 2 SPD SIG OUT 16 LT BLU SP339 2 2 SPD SOL GND 16 BLK SP240 1 2 SPD SIG OUT 16 LT BLU SP340 2 2 SPD SOL GND 16 BLK SP241 1 2 SPD SIG OUT 16 LT BLU SP341 2 2 SPD SOL GND 16 BLK SP242 1 LCM POWER 16 WHT SP142 2 GND 16 BLK SP242 3 B/B SOL 16 YLW SP1142 5 CAN - SEE NOTE GRN SP642 6 CAN + SEE NOTE YLW SP543 86 RLY GND 16 BLK SP243 87 FUSE PWR 14 RED SP844 30 MAIN PWR 10 RED SP1044 85 CLCH RLY SIG 18 PUR SP1344 86 RLY GND 16 BLK SP244 87 CLUTCH SIG 12 BLU SP1245 A CAN + SEE NOTE YLW SP545 B CAN - SEE NOTE GRN SP645 C GND 16 BLK SP246 A CLUTCH DOIDE ANODE - SP246 B CLUTCH DOIDE CATHODE SP12

SPLICE CIRCUITSSPLICE WIRE DESCRIPTION GAUGE COLOR CONNECTED TO

SP1 LCM POWER 16 WHT 2-1,2-2,5-C1,42-1

SP2 GROUND 12,14,16 BLK 2-11, 2-12, 4-E, 8, 10-B, 11, 18, 30-2, 34-2, 35-2,36-2, 39-2, 40-2, 41-2, 42-2, 43-86, 44-86, 45-C, 46A

SP3 2 SPD SOL 16 LT BLU 1-11, 39-1, 40-1, 41-1SP4 5V PWR 18 GRN 2-4, 24-A, 26SP5 CAN + SEE NOTE YLW 2-6, 3-N, 30-3, 42-6, 45-ASP6 CAN - SEE NOTE GRN 2-7, 3-P, 30-1, 42-5, 45-BSP8 FUSE POWER 14 RED 5-A2, 5-B2, 5-C2,43-87SP9 HARNESS POWER 16 PINK 5-B1, 15, 21, 25-1, 28, 30-4SP10 MAIN POWER 10 RED 5-A6, 5-B6, 37, 44-30SP11 B/B SOL 16 YLW 6, 34-1, 35-1, 42-3SP12 CLUTCH SIG 12 BLU 10-A, 46B, 44-87SP13 REMOTE CLUTCH 18 PUR 1-6, 25-4, 44-85SP14 THROTTLE SIG UP 18 BRN 2-3, 16, 31-1SP15 THROTTLE SIG DWN 18 BLUE 2-10, 17, 31-2

RG55 Parts Manual

54

Main Wiring Harness 35170-F

RG55 Parts Manual

800.392.2686 55

Main Wiring Harness 35170-F

RG55 Parts Manual

56


1 3 FF6602-04-04-04 TEE RUN -4MFFX-4MFFX-4FFFX

2 4 FF6802-06-10 ELBOW 45 DEG -6MFFX-10MOR


4 4 FF6400-04-10 CONNECTOR -4MFFX-10MOR

5 2 FF6801-06-06 ELBOW 90 DEG - FIT -6MFFX-6MOR

6 3 FF6500-04-04 ELBOW 90 DEG -4MFFX-4FFFX


8 1 FF2700-04-04LH BULKHEAD UNION

9 1 5406-C-6 CAP-6FP


11 1 9500-12MM WASHER 12MM

12 1 9605-06-12x1.25 CONNECTOR -6MJ-12MMX1.25MMT




16 2 FF6804-04-04-04 TEE RUN -4MFFX-4MFFX-4MOR



19 1 FF6600-04-04-04 TEE -4MFFX-4MFFX-4FFFX

20 1 FF6500-08-08 ELBOW 90 DEG -8MFF-8FFFX

21 1 4603-12-10 ELBOW 45 DEG -12BARB-10MOR

22 2 SUPRA W2 29-31 MIKALOR SUPRA W2 29-31 (RANGE 1.15-1.22)

23 2 FF2501-04-04 ELBOW 90 DEG -04MORFS X 04MP

24 1 4501-12-12 ELBOW 90 DEG 12BARB-12MPT

25 1 5405-08-12 CONNECTOR 08MPT X 12FPT

805921A ADAPTER KIT

RG55 Parts Manual

800.392.2686 57

805921H HOSE KIT REV B


1 1 HOSE 4R1T-6FFX-4FFX90-131”

2 1 HOSE 4R2T-6FFX-4FFX-133”




6 1 HOSE 4R17-4FFX-4FFX-38”

7 1 HOSE 4R17-4FFX-4FFX90-30”

8 1 HOSE 4R17-4FFX-4FFX90-74” W/FABRIC HOSE GUARD

9 1 HOSE 4R17-4FFX-4FFX-88” W/FABRIC HOSE GUARD

10 1 HOSE 4R17-4FFX-4FFX-44”

11 1 HOSE 4R17-4FFX-4FFX-34”

12 1 HOSE 4R17-4FFX-4FFX-74”

13 1 HOSE 4R17-4FFX-4FFX90-77”

14 1 HOSE 4R2T-6FFX-4FFX45-60” W/FABRIC HOSE GUARD




18 1 HOSE 4R2T-6FFX-4FFX-65” W/FABRIC HOSE GUARD




22 1 HOSE 4R2T-6FFX-4FFX-66” W/FABRIC HOSE GUARD

23 1 HOSE B16150-PLAIN-PLAIN-50” (PROTECTION FOR BATTERY CABLES)

24 1 HOSE 4R2T-4FSX-4FSX-66”

25 1 HOSE 4R1T-4FSX-4FSX-55”

26 1 HOSE 4R17-4FFX-4FFX45-13”

27 2 HOSE 4R17-4FFX-4FFX45-16”

28 1 HOSE 4R17-4FFX-4FFX45-20”

29 1 HOSE 143-06-6MP-6FJX-22”

30 1 WRAP PWLD-16-15”

31 1 SLEEVE TQS-3.25-25” (3 1/4” VELCRO SLEEVE)


33 2 HOSE 4R17-4FSX-4FSX90-52”34 1 HOSE 8R1T-8FFX-8FFX90-57”

35 1 HOSE 12R4F-PLAIN-PLAIN-50”


RG55 Parts Manual

58

Service Parts

CUTTER WHEEL TEETHStraight Counter bore - 3144CStraight Threaded - 3144TAngle-Out Counter bore - 2933CAngle-Out Threaded - 2933T

EnginE OiL FiLTER - 800275

FUEL FiLTER - 802495

HydRaULiC RETURn FiLTER aSSEmbLy- 803604FiLTER ELEmEnT - 761908dipSTiCk - 761910RESTRiCTiOn indiCaTOR - 761909

OUTER aiR FiLTER CaRTRidgE - 800276innER aiR FiLTER CaRTRidgE - 800277SERviCE indiCaTOR - 803067

FUEL Cap - 801682

EnginE kEy - 764136

paRTS manUaL - pmRg55

OpERaTiOn manUaL - ObRg55

OpERaTiOn & SERviCE manUaL - OSmRg55

RAYCO WARRANTY CERTIFICATE

A. General OutlineRayco Manufacturing, Inc. warrants to the first user that the products it supplies will be free from defects in material and workmanship under normal and proper usage for a period of 365 days from the date of delivery to the first user. In addition, with respect to “Mini Work-Force” models, the mainframe and control bar will be free from defects in material and workmanship under normal and proper usage for a period of two (2) years from said date of delivery. This warranty does not cover and Rayco makes no warranties with respect to (i) any product that has been subject to abuse, misuse, misapplication, neglect, alteration or accident; to improper or incorrect repair or maintenance; or to abnormal conditions of use, temperature, moisture, dirt or corrosive matter; and (ii) any material, parts or other components that are manufactured by someone other than Rayco, which items carry only the manufacturer’s warranty, if any. Furthermore, this warranty does not cover expendable parts.Individual components such as engines, engine drive systems, batteries, and hydraulic components, etc. shall be covered by standard warranties of their respective manufacturers. Any claims must be submitted within 30 days of the repair.

B. Individual Components1.Engines

a. All engines have specific warranties issued by OEM and honored thru their respective dealer.

2. Hydraulic Components

a.Hydraulic components have variable warranties. Rayco must preauthorize all hydraulic component product warranties prior to removal from the machine, and all warranty considerations are the sole responsibility of the manufacturer.

3. Batteries

a. Batteries have a warranty that is honored thru manufacturer. For warranty service, the purchaser is to contact manufacturer directly.

• 4.Various Components

a. Belts will be covered under warranty only if Rayco receives warranty from their supplier.

b. Sprockets Sheaves have a six month limited warranty.

c. Electric clutches have a six month limited warranty.

d. Hydraulic Cylinders will be covered under warranty only if Rayco receives warranty from their supplier.

5. Pockets and Teeth

a. Pockets and Teeth will be covered under warranty only if they are defective before they are mounted on a stump grinder. Once they are used, all warranty stops.

C. Items not CoveredRayco is not responsible for the following:

1. Premiums charged for overtime labor requested by the purchaser.

2. Transporting the product to and from the place at which warranty work is performed.

3. Any product that has been altered or modified in ways not approved by Rayco.

4. Depreciation or damage caused by normal wear, lack of reasonable and proper maintenance, failure to follow operating instructions, misuse, lack of proper protection during storage, or accident.

D. Unapproved Service ModificationRayco is relieved of its obligation under this warranty if:

1. Service (other than normal maintenance and replacement of service items) is performed by someone other than an authorized Rayco dealer; or

2. The product is modified or altered in ways not approved by Rayco.

E. Obtaining Warranty ServiceTo obtain performance of this warranty, the original retail purchaser must request warranty service from a Rayco dealer authorized to sell the product to be serviced. When making such a request, the purchaser must present evidence of the product’s delivery date, make the product available at the dealer’s place of business, and inform the dealer in what way the purchaser believes the product to be defective.Warranty repairs can be made in the field if the purchaser and servicing dealer so desire. However, travel time expense to and from the job site will be purchaser or dealer responsibility.

F. No Implied Warranty or Other RepresentationWhere permitted by law, neither Rayco nor any company affiliated with it makes any warranties, representations or promises, expressed or implied, as to the quality or performance, or freedom from defect of its products other than those set forth above, and NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS IS MADE.

G. Limitation of Purchaser’s RemediesWhere permitted by law, the purchaser’s only remedies in connection with the branch of performance on any warranty on any Rayco product are those set forth on this page. In no event will the dealer and or Rayco be liable for incidental or consequential damages, including but not limited to: loss of profits, rental of substitute equipment, or other commercial loss.

H. No Dealer WarrantyThe selling dealer makes no warranty of his own on any item warranted by Rayco, and makes no warranty on other items unless he delivers to the purchaser a separate written warranty certificate specially warranting the item. A dealer has no authority to make any representation to promise on behalf of Rayco, or to modify the terms or limitations of this warranty in any way.If you have a situation where you are not sure if a component is covered under warranty, please do not hesitate to contact us. Rayco wants you and your customer to be 100% satisfied with our products and service.

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Read and understand all instructions before attempting to operate this machine. This manual should be readily available for reference at all times.

Additional copies of this manual may be purchased. Contact your Authorized Rayco Dealer or Rayco Manufacturing Inc.

RAYCO Manufacturing, Inc. 4255 E Lincoln Way Wooster, OHIO 44606 U.S.A. 800.392.2686 raycomfg.com

Think Smart, Think Safe………We care about your safety. When operating your RAYCO® machinery always wear an ap-proved helmet complete with ear muffs, face shield and the proper eye wear. Never operate under the influence of alcohol or drugs. Know your RAYCO, read and understand your owner’s manual cover to cover.

RAYCO Manufacturing Inc. retains the right to make changes in design and specifications; engineering; add or remove features; add improvements; or discontinue manufacturing at any time without notice or obligation.

Thank you for buying and using RAYCO Equipment.

“The Stump Cutter People”

Date post:	21-Jun-2020
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