Pc4000 Inspection[1]

Applies To:

Power Catwalk 4000

Version 1.0

March 9, 2012

Product Bulletin # 12-124

Power Catwalk Model 4000: 1000-Day Inspection

This document outlines the recommended actions to be taken every 1,000 days not only to properly

maintain the PC4000, but also to mitigate safety risks and equipment failure

The first section of this document contains checklists of items that require visual and/or magnetic particle

inspection. Use this section to track what has been inspected and to record any comments or issues found.

The second section of this document contains illustrations and pictures that provide details regarding how

to correctly perform the inspection items on the checklist. Within the drawings, the areas that require

magnetic particle inspection (MPI) are highlighted to clearly display where on the catwalk the inspection

should be performed, and also denotes the ASTM document that the inspector should reference in order to

correctly conduct the MPI.

Rig #: _______________ Date: ___/___/____ Location: _________________ Running Hours: _______

Inspect the following after the 35-point inspection, and look for any sign of wear or damage.

Catwalk Base Inspection Comments

Skid Roll End MPI

Ramp Pivot Posts MPI

Pipe Rack Arm Mounts/Hitch Blocks MPI

Carrier Roller Channels Visual

Pipe Indexers Mount Plates Visual

Pipe Rack Arms Visual

Master Connection Plates and Lifting Posts MPI

Slave Connection Plates and Lifting Posts MPI

Notes:

Completed by:Signature:

For any questions or comments, contact RigLine 24/7 Support:

24-hour Support Line: 866.433.4345 | Fax: 281.774.1940 | International +1 281.774.5649 | E-mail: [email protected]

Document ID: 12-124 v 1.0

Copyright © 2012 Canrig Drilling Technology Ltd.

Applies To:

Power Catwalk 4000

Version 1.0

March 9, 2012


Ramp Inspection Comments

Ramp Pivot Posts MPI

Carrier Roller Guide Channels Visual

Ramp Sheave Support Plates Visual

Ramp Sheaves Visual

Winch Mounts MPI

Winch Protective Guard Visual

Notes:


Carrier Inspection Comments

Cable Block Welds MPI

Carrier Pipe Kickers MPI

Carrier Overshoot Dogs Visual

Master Connection Plates MPI

Slave Connection Plates MPI

Front Carrier Roller Shaft Welds Visual

Lift Arm Pivot Bushing Block Visual

Notes:






– 2 –

Applies To:

Power Catwalk 4000

Version 1.0

March 9, 2012


Lift Arm Inspection Comments

Lift Arm Pin Mounts MPI

LIft Arm Welds Visual

Notes:


Hydraulic Power System Inspection Comments

Hydraulic Fluid Level (3/4 Full) Visual

Hydraulic Winch Oil Level Visual

Periodic Hydraulic Oil Analysis Visual

Periodic Hydraulic Winch Oil Analysis Visual

Hydraulic Pump Visual

Valve Bank Visual

Hydraulic Cylinders Visual

No Oil Leakage in the System Visual

Notes:






– 3 –

Applies To:

Power Catwalk 4000

Version 1.0

March 9, 2012


Electrical System (Lock & Tag Out Required) Inspection Comments

Grounding Visual

Wires, Boxes, and Connectors Visual

Electrical Motor Visual

Lights and Proximity Switches Visual

Radio Control Unit Visual

PLC Box Visual

Electrical Control Box Visual

Notes:






– 4 –

Applies To:

Power Catwalk 4000

Version 1.0

March 9, 2012


Skid Roll End

Procedure:

Perform a Dry Magnetic Particle Inspection on all welds shown in accordance with ASTM E709.

Acceptance criteria are as defined in ASTM E709. All other areas not indicated must be visually examined

for damage and signs of fatigue.

The following information should be supplied on the inspection report as minimum:

Purchase Order #: Date: Inspection Report #: Canrig Part #: Inspector’s Signature/Stamp: Power Catwalk S/N: Type of Inspection: Canrig Representative:





– 5 –

Applies To:

Power Catwalk 4000

Version 1.0

March 9, 2012


Ramp Pivot Post

Procedure:










– 6 –

Applies To:

Power Catwalk 4000

Version 1.0

March 9, 2012


Pipe Rack Arm Mount/Hitch Block

Procedure:

Perform a Dry Magnetic Particle Inspection on all welds shown in accordance with ASTM E709. Acceptance criteria are as defined in ASTM E709. All other areas not indicated must be visually examined for damage and signs of fatigue.







– 7 –

Applies To:

Power Catwalk 4000

Version 1.0

March 9, 2012


Carrier Roller Channels

Procedure:

Visually inspect the roller channels for dents and/or bending.



Roller Channels





– 8 –

Applies To:

Power Catwalk 4000

Version 1.0

March 9, 2012


Catwalk Base Master Connection Plates and Lifting Posts

Procedure:










– 9 –

Applies To:

Power Catwalk 4000

Version 1.0

March 9, 2012


Catwalk Base Slave Connection Plates and Lifting Posts

Procedure:










– 10 –

Applies To:

Power Catwalk 4000

Version 1.0

March 9, 2012


Ramp Pivot Post

Procedure:










– 11 –

Applies To:

Power Catwalk 4000

Version 1.0

March 9, 2012


Ramp Winch Mount

Procedure:










– 12 –

Applies To:

Power Catwalk 4000

Version 1.0

March 9, 2012


Carrier Cable Block and Connections

Procedure:










– 13 –

Applies To:

Power Catwalk 4000

Version 1.0

March 9, 2012


Carrier Pipe Kicker Mount

Procedure:






See enlargements of the illustrations below on the next page.





– 14 –

Applies To:

Power Catwalk 4000

Version 1.0

March 9, 2012


Carrier Pipe Kicker Mount (continued)





– 15 –

Applies To:

Power Catwalk 4000

Version 1.0

March 9, 2012


Carrier Base Master Connection Plates

Procedure:










– 16 –

Applies To:

Power Catwalk 4000

Version 1.0

March 9, 2012


Carrier Base Slave Connection Plates

Procedure:










– 17 –

Applies To:

Power Catwalk 4000March 9, 2012


Lift Arm Pin Mounts

Procedure:










– 18 –

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Pc4000 Inspection[1]

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