Pemex seminar June 2012
Doug Rightler
PCI Xylenes & Polyesters Ltd
EO and MEG: China supply critical
for global balance
Global View EO & MEG: 2011-12
• 2011 was less than 50% growth of 2010 with China tightening credit to control
inflation, slowing demand in the second half.
• No new MEG capacity came on line in 2011 and none for 1012 but NanYa once
again in Taiwan lost significant production due to multiple fires at site. China
traders dominate pricing issues and MEG stocks finished at record high levels
in 2011.
• China remains the huge growth target, adding over 10 million tonnes of new
polyester capacity in 2012 but demand is weak and credit and inventory a
major issue.
• Middle East increased MEG production to maximum rates through May but now
having some trouble.
• All world EO/MEG plants will need to run near perfection in 2012-15 to meet
demand.
• China is key to MEG supply for next 4 years as no new capacity elsewhere.
Pure EO Market trends and Changes
• New PEO investments have moved east to China but U.S. should see new
wave on investment.
• Sinopec and others investing in PEO especially China => threat to traditional
EOE producers else where in world Japan, USA, Europe.
• Chinese growth in EODs was blistering in 2010 - cooled off a lot in 2011 due
to credit squeeze and cooling of the economy. (construction and consumer
goods, cement grinding aids, cement additives, solar cells, UPR polyols etc).
• Chinese investment in PEO is based on import substitution namely EODs from
Europe, USA and other areas plus growth. These investments are either local
(Sanijiang) or foreign firms investing in China (e.g. BASF Akzo).
• Will lead to loss of exports from other regions and concomitant issues in other
regions. It may lead to under running or closures possibly in other regions?
EO Demand and supply
THOUSANDS OF PRODUCTS USED IN
DIVERSE MARKETS
E O & D, Inc.
CRUDE EO
MEG
POLYESTER FIBER
PET RESIN
ANTIFREEZE
MEG-Industrial
PURE EO FOR EO DERIVATIVES
PERSONAL CARE
CONSTRUCTION
AGRICULTURE
I&I CLEANING, SANITIZING
MINING, METAL PROCESSING
OIL/GAS PROCESSNG
PAINTS/COATINGS
INSULATION
PLASTICS
EO MEG plant-supply limits at various pinch
points
EO
Limit on
Turndown
EO
Purification
Glycol Unit
MEG
DEG
TEG
Ratio
Note: Hydraulic Load Limit for low rate
EO Sales
&
internal EODsCracker
Ethylene
Oxygen
Power
Steam MEG
DEG
TEG
Pure EO
Crude
Aqueous
EO
Ethane
EP Mix
Naphtha
Etc.
Steam
Water
Pipeline
and
railcars
Railcar
turnaround
timing
(distance +
rail delays)
dictates fleet
size
distillation
column
railcar
loading
rack
Global EO Growth
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
Mill
ion
To
nn
es
EO Demand EO Capacity
Global EO Demand by End-Use: 2007-2018
Polyester Fiber and PET continue to drive growth…
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
1997 2000 2003 2006 2009 2012 2015 2018
Mill
ion
To
nn
es
Ethanolamines Ethoxylates Glycol Ethers Polyols PEGs Other/Inventory
New EO Capacity
-0.2
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2011 2012 2013 2014 2015 2016 2017
Mill
ion
To
nn
es
North America Middle East/Africa China Other Asia
Ineos U.S. 2016, 150 kt PEO
Shell U.S. 2017 no PEO
North America PEO Demand growth 1997-2021
0
500
1000
1500
2000
2500
2007 2010 2013 2016Mill
ion
To
nn
es
Ethanolamines Ethoxylates Glycol Ethers Polyols PEGs Other/Inventory
World MEG
-0.5
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
1986 1990 1994 1998 2002 2006 2010 2014
Mill
ion
To
nn
es
Demand Increase Capacity Increase
World MEG Demand
-
2
4
6
8
10
12
14
16
18
mil tonnes
China
Other Asia
Europe
N.A.
M.E.
SA
China demand for domestic use and 25-30% exports
MEG Production: 2011-2014 (’000 Tonnes)Areas of Concern
Country 2011 2012 2011-12 2013 2012-13 2014 2013-14
World 22160 23685 1525 25111 1426 26713 1602
China 3032 3528 496 4747 1219 6438 1691
Taiwan 1895 2216 321 2266 50 2322 57
Japan 513 666 153 647 -19 645 -3
India 977 1129 152 1120 -8 1108 -12
Saudi Arabia 6417 6532 115 6524 -8 6500 -24
Europe 1337 1417 80 1415 -2 1409 -6
USA 1674 1738 63 1744 6 1717 -27
Thailand 258 320 62 341 21 343 2
Korea 1103 1156 54 1163 7 1092 -71
Singapore 700 746 46 760 14 746 -14
South America 123 164 41 158 -6 160 2
Kuwait 1157 1121 -37 1174 54 1168 -7
Canada 1434 1395 -39 1411 16 1433 22
New MEG Supply
-1.0
-0.5
0.0
0.5
1.0
1.5
2.0
2.5
2011 2012 2013 2014 2015 2016 2017
Mill
ion
To
nn
es
North America Middle East/Africa China Other Asia
New MEG 2012-2014 (kt)
Country Company Location EO Nameplate
Capacity or
Expansion
EO Capacity
Effective for
Startup Year
MEG Nameplate
Capacity or
Expansion
MEG Capacity
Effective for
Startup Year
Start-
up
China Hebi Baoma Henan 0 0 250 126 Q3 2012
China Hen-Tongliao Jinmei Anyang 0 0 200 200 Q1 2013
China Hen-Tongliao Jinmei Luoyang 0 0 200 200 Q1 2013
China Hen-Tongliao Jinmei Puyang 0 0 200 200 Q1 2013
China
Heyang Bio Ethanol
Co Henan 88 88 80 80 Q1 2013
China Sinopec Wuhan Hubei 404 404 380 380 Q1 2013
China Petrochina Sichuan
Pengzhou,
Sichuan 354 179 380 192 Q3 2013
Taiwan CMMFC new Kaohsiung 240 61 240 61 Q4 2013
China Kailuan
Inner
Mongolia 0 0 400 400 Q1 2014
China
Qianxi Coal
Chemical
Qianxi,
Guizhou 0 0 300 300 Q1 2014
China
Yizheng Chemical
Fiber Anhui 500 500 400 400 Q1 2014
New MEG 2015-2017 (kt)
Country Company Location EO Nameplate
Capacity or
Expansion
EO Capacity
Effective for
Startup Year
MEG Nameplate
Capacity or
Expansion
MEG Capacity
Effective for
Startup Year
Start-
up
China Anhui Huayi Chemical Wuwei, Anhui 160 160 200 200 Q1 2015
India Reliance Industries Jamnagar 600 600 750 750 Q1 2015
China Dahua Chemical Dalian 420 300 500 375 Q2 2015
USA INEOS - 550 550 700 700 Q3 2015
China Jiangsu Shenghong Lianyungang 540 540 650 650 Q1 2016
China Tong Kun Group
Zhapu,
Zhejiang 400 400 500 500 Q2 2016
Malaysia Petronas Pengerang 540 540 540 540 Q2 2016
China Petrochina Zhejiang 480 480 600 600 Q3 2016
Saudi Arabia JUPC3 Al-Jubail 640 320 800 400 Q3 2016
China Sinopec-Kuwait
Zhanjiang,
Guandong 650 650 750 750 2017
USA Shell North East 540 540 750 750 2017
Qatar Shell Ras Laffan 1,080 1,080 1,500 1,500 2017
Unpredictable New MEG Supply: 2011-2014 (’000 Tonnes)
Site 2011 2011-12 2012-13 2013-14
Yangzi Petrochemical 82 178 54 25 EO to EODs instead
Nan Ya, Taiwan 1351 243 16 0 Can they run w/o incident
Tongliao Jinmei Chem 18 71 19 0 DMO does it work
Hebi Baoma, Henan 0 64 140 0 DMO does it work
Global Biochem 21 15 42 30 Corn availability
Grupo Idesa 123 11 70 0 Will Pemex add EO cap
Henan-Tongliao Jinmei Anyang 0 0 60 36 DMO does it work
Henan-Tongliao Jinmei Luoyang 0 0 12 66 DMO does it work
Henan-Tongliao Jinmei, Puyang 0 0 77 47 DMO does it work
Henan-Tongliao Jinmei, Shangqi 0 0 0 0 DMO does it work
Heyang Bio Ethanol Co 0 0 65 11 Very expensive
Heyuan Chemical, Ningbo 0 0 131 301 MTO buy MEOH
Kailuan 0 0 0 243 DMO does it work
Qianxi Coal Chemical 0 0 0 150 DMO does it work
Yizheng Chemical Fiber 0 0 0 468 Integ MTO
What If All New EO MEG Is Built?
0
1
2
3
4
5
6
7
2011 2012 2013 2014 2015 2016 2017
Mill
ion T
onnes
EO Capacity Increase MEG Capacity Increase
EO Demand Increase MEG Demand Increase
2008 FORECAST----WRONG!
The EO view from 2008, overcapacity for long time, too much risk for new
capacity, now results in an investment drought
-1000
-500
0
500
1000
1500
2000
2500
2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
000 tonnes Surplus World EO
Global MEG Balances at 89% Rate
(considered effective max)
-500
0
500
1000
1500
2000
2500
3000
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
000 tonnes
Coal to MEG in China-new technology
• Coal to Syngas → using CO/CO2 to make Methanol then Olefins. Olefins are
then used via traditional route to make Ethylene/EO/MEG (Oxidation of
ethylene to EO, hydration of EO to MEG). Also methanol to MTO to Olefins to
EO/MEG.
• Coal to Syngas (CO/CO2) to make DMO (di methyl oxalate), an ethanedioic
acid ester → Oxidized using steam + Oxygen and water to make MEG.
1 Tonne MEG = 0.95 Tonnes CO + 0.133 Tonnes H2 plus coal catalyst + others
ASU
Coal
Refining
MEG
Gasification
Syngas
Separation
Hydrogenation
Carbonylation
Regeneration
OxygenCO
NO
H2
Di-Methyl
Oxylate
OO
OO
Impact of DMO Needed for MEG with EO rates
at 88+%
20
22
24
26
28
30
32
2012 2013 2014 2015 2016
mil tonnes
MTO
DMO
EO
Demand
Forecast for actual DMO MEG from China
00.20.40.60.8
11.21.41.61.8
2011 2012 2013 2014 2015 2016 2017
mil tonnes
A huge unknown variable that could be real trouble for the EO world if
it fails as MEG will have to come from conventional EO based MEG
plants
The Big Question – To be Resolved
• The longer DMO technology
remains unproven the more
uncertainty grows for 2013-2015.
• The different technologies used for
DMO might prove the solution to
the uncertainty. I.e. 2013 when the
first of the “different” DMO
technology plants start up.
• To replace 1 million tonnes of DMO
MEG in 2014 EO needs to run at
91.4% and to replace 1.4 million
tonnes of DMO origin MEG in 2015
at 93%.
• This will also push up PEO values
and affect EOD segments and their
costs.
World EO Surplus at 89% EO Rate with and w/o
DMO MEG from China
-1.5
-1.0
-0.5
0.0
0.5
1.0
1.5
2.0
2011 2012 2013 2014 2015 2016 2017 2018
Mill
ion
To
nn
es
w/o DMO w DMO
EO from conventional EO MEG
plants would have to be used to
makeup for MEG not made by DMO
thus creating intense competition for
the EO molecule
EO Rates High Through 2015, High Prices
74
76
78
80
82
84
86
88
90
92
94
-100
-50
0
50
100
150
200
250
300
350
400
450
1987 1990 1993 1996 1999 2002 2005 2008 2011 2014
EO
Ra
te %
$/T
on
ne
World EO Rate Asia MEG margin US MEG margin
Historical high profit level was 86-87% EO rate but not in 2011
China MEG stocks go out of control
0
200
400
600
800
1000
1200
Jan-2011 Jan-2012 Jan-2013
kt
local prodn imports inventory demand
China buyers take the lead from oil
50
60
70
80
90
100
110
120
400
600
800
1000
1200
1400
1600
1800
2000
Jan
10
Feb
10
Mar
10
Ap
r10
May
10
Jun
e10
Jul1
0
Au
g10
Sep
10
Oct
10
No
v10
Dec
10
Jan
11
Feb
11
Mar
11
Ap
r11
May
11
Jun
11
Jul 1
1
Au
g 1
1
Sep
t 1
1
Oct
-11
No
v-1
1
Dec
-11
Jan
-12
Feb
-12
Mar
-12
Ap
r-1
2
May
-12
Jun
-12
$/brl$/tonne
MEG PTA PX WTI
China Daily Prices
Oil decline with high stocks, time to sell
0
200
400
600
800
1000
1200
1400
1600
1800
0
20
40
60
80
100
120
140
8 9 10 11 12
C2,MEGBrent oil
oil
MEG
70
90EO
World EO Rate
Asia Values
U.S. & Canada MEG Production
MEG Production (KT)
Site 2012 2013 2014 2015 2016 2017 2018 2019 2020
MEGlobal total 1017 1059 1092 1121 1124 1084 1084 1083 1095
Shell total 672 677 689 727 737 1307 1302 1328 1299
Indorama, TX 312 328 334 334 335 334 328 304 305
Formosa Plastics, TX 329 336 336 336 336 336 336 336 336
DOW, USA, Seadrift, TX 282 285 267 214 264 217 219 271 200
Equistar, TX 245 238 232 235 235 233 227 220 215
Huntsman,TX 234 225 351 341 319 289 281 302 281
Eastman, TX 71 74 73 73 73 72 71 71 71
Indorama, Gulf prop 500 500 500
Ineos, Gulf proposed 650 690 690 690 690
Mexico EOE Balance
000 tonnes 2012 2013 2014 2015 2016 2017 2018
EO
Capacity 400 400 400 400 400 400 400
Production 369 368 368 368 368 368 368
Utilisation Rate 92% 92% 92% 92% 92% 92% 92%
Total Glycols 216 211 204 198 192 189 185
Ethanolamines 28 28 25 27 30 29 29
Ethoxylates 66 69 75 78 80 83 86
Glycol Ethers 17 17 18 18 18 18 18
Polyols 14 14 17 18 18 19 19
PEGs 22 23 23 24 24 25 25
Other/Inventory 5 5 6 6 6 6 6
Total EODs 153 157 164 169 176 179 183
MEG
Capacity 340 340 340 340 340 340 340
Production 266 260 251 245 236 232 227
Polyester Total 447 467 468 468 457 458 462
EGI/EGAF Total 44 44 45 46 46 47 48
Total Consumption 490 512 513 514 503 505 510
Imports (226) (255) (265) (270) (272) (277) (284)
Ethylene EO/MEGAither Chem WV 100 2016 ?Chevron Phillips Cedar Bayou 1500 2015Dow Taft 400 2012Dow Freeport 1500 2017 ?ExxonMobil Baytown debottleneck 2013ExxonMobil Baytown 1500 2016Formosa Pt.Comfort 800 2016Ineos Choc Bayou 113 2013 YLyondell Channelview 113 2013Lyondell LaPort 400 2014Sasol Lake Charles 1000 2017 ?Shell Monaca 1500 2017 YWestlake Calvert City debottleneck 2014Westlake Lake Charles 113 2012Westlake Lake Charles 113 2014Indorama seeking JV Y
New U.S. EO/MEG Ethylene (KT)
(1,000)
(500)
-
500
1,000
1,5002
00
0
20
01
20
02
20
03
20
04
20
05
20
06
20
07
20
08
20
09
20
10
20
11
20
12
20
13
20
14
20
15
20
16
20
17
20
18
000 tonnes
N.A.
U.S.
North America and U.S. MEG Balances
E O & D, Inc.
But who should invest in future?
0
5
10
15
20
25
Asia 6 China 78
ME 9 NA 6 SA 2 Russia 3
mil tonnes
EO
MEG
proposed new plants, # and volume, next 8 years
anyone for poker? lots of losers on the high cost
side
Comparative Cash Cost Economics Integrated
PEO from cash cost ethylene
0
200
400
600
800
1000
1200
1400
1600
$/tonne
Canada
U.S./Mexico ethane
Naphtha-Asia, Europe
Middle East
Green EO in India and Taiwan
from ethanol near $1650/tonne
cash cost
China DMO,MTO
Comparative MEG Integrated Economics US
Ethane at 50 ¢/gallon oil at 110 Brent
0
200
400
600
800
1,000
1,200
1,400
1,600
$/T
onne
Sets the Price Floor in Oversupplied Market
Conclusions
• New MEG capacity at all time low, long dry spell lead by lack of
Middle East.
• Unreliable and unpredictable new MEG plants in China.
• Usually big booms followed by big busts so expect major surplus
in 2016 but US lower costs and thus not at risk as was the case
in the past. Great for integrated producers.
• World DEG demand at mercy of China to suck it all away in
markets that are GDP sensitive.
• US PEO at capacity and must compete with MEG margins to
maintain supply.