18
Performance in every detail
Performance in every detail
The values that drive us
Innovation is part of our DNA
Over 20 years ago the Hoogendoorn family started Keestrack with an ambitious vision: more mobility, and build the world’s first direct feed scalper.
Soon afterwards they went on to develop the mobile
impact crusher and, after acquiring OM in 2010, added
a full range of jaw crushers to the Keestrack product
range. Today direct feed scalpers are the industry
standard, with Keestrack proudly leading the way
in mobile screening and crushing equipment.
We are still driven by the idea of continuous
improvement, summed up in the phrase “performance
in every detail”. We’re still 100% privately owned
and managed by the Hoogendoorn family, with
the idea of family at the heart of everything we do.
We support each other as we strive to continually
improve our products, creating an atmosphere that
clients recognize and appreciate. The result gives us
an unshakable belief in Keestrack and our ability to
succeed.
We also believe our products can make work more
satisfying and enjoyable at every level. Working with
the best tools helps motivate people and contributes
to their performance. Simple to operate, easy to
maintain and highly effective, all our products are
designed to make work a pleasure.
Management team
Continuous improvementWe adapt and change in order to
stay ahead, evolving our products
when it’s the right thing to do,
ensuring our long-term success.
InnovationIf there is a better way to save
energy, we will find it.
FamilyOur belief in the importance of
family gives us the confidence to
push further and try harder. We
support each other as we strive
to do our best.
ListeningWe pride ourselves on our ability
to respond to customers and
provide exactly what they want.
This process starts with listening.
Annet Hoogendoorn Peter Hoogendoorn Freek Hoogendoorn
Franz Weinheimer Helmut Kreutzer Michael Brookshaw
Kees Hoogendoorn Walter Kaiser Klaus Elit
1
What sets us apart
Our standards are uncompromising. Anything less than exceptional doesn’t make the grade.
We manufacture almost every part of every machine
so we can oversee the quality of each component. We
use high-grade steel that is lighter yet stronger than
the lower grade metal used in standard machines. We
know precisely where our machines need to be strong,
and where we can save weight and in turn reduce
transportation costs and the need for permits. We use
advanced powdered-coated finishes so our machines
look good for longer, increasing their resale value.
We have a proven track record of innovation, starting
with the introduction of the first tracked direct feed
scalper over twenty years ago. We still question every
detail, continually bringing new ideas to market that
reflect the changing nature of our industry.
At the heart of all this are our customers. We know
they need exceptional power and performance,
combined with design features that make servicing
and repairs simple for operators. That’s why we
provide easy access for maintenance and modular
control boxes for easy replacement. We design our
products so operators can make adjustments to
a machine while it is in operation, and use hybrid
solutions that combine the best of different
technologies.
The result is a range of machines that are technically
complex yet reassuringly easy to use and maintain,
ensuring they provide many years of extraordinary,
trouble-free performance in even the most
challenging situations.
No other manufacturer goes further to empower
owners and operators with everything they need
to succeed.
The Keestrack difference
Key benefits
Lowest cost per tonne
High performance and reliability
Fully tracked, mobile design
Diesel, hybrid and electric drive options
Load-sensing hydraulics for reduced fuel consumption
Easy to transport due to low weight
Quickly operational thanks to fast, flexible set up
Full support options
2
24/7 access to your equipment
Remote monitoring
With large fleets and multiple sites in operation it is essential that owners know the location and status of their machines in real time, 24 hours a day.
In response, we have developed the Keestrack-er
telematics software system that provides real-time
data and analytics via a web portal. The system
enables you to check the location of machines
and if they are working correctly. All aspects of a
machine can be checked and if necessary, remote
updates to the software can be made. It is possible
to run diagnostic tests for all components include
the feeder, screen, crusher, engine and conveyors.
The Keestrack-er also adds an extra dimension to
maintenance planning, helping to keep machines in
operation for longer.
Geo-fencing
ServiceRemotely update all software,
accurately plan maintenance
and reduce your service time.
TestRemotely check machine
parameters, run tests and
receive real time reports.
MonitorKnow where your machines
are and what they are doing 24
hours a day 7 days a week.
ControlThe Keestrack-er allows you
total control of your machines
from anywhere in the world.
With the GPS function you can locate a machine 24/7 and tracked its route, distance and speed.
Setting up a Geo-fence is also possible with the system. Geo-fencing means setting up a designated area in which the machine can func-tion. If a machine strays from this area, it will automatically shut down.
3
Operating in highly demanding environments, you need a product that delivers profitable returns every hour it’s in operation.
Purchase price is only part of the total cost of
ownership. Over the lifetime of your investment,
operating costs can add up and ultimately reduce
your competitiveness. That’s why it is so important
to choose the right product in the first place - one
that has been designed to earn you more by working
harder for longer, and save you more by reducing
operating costs to the absolute minimum. That
product is Keestrack.
For example, our products are highly mobile, both
on-site and between deployments. Long, rugged
crawler track units and statically-optimised frames
and superstructures all help with rapid positioning,
while the overall weight and dimensions mean most
Keestrack plant doesn’t require special authorisation
to move between sites. The result is a flexible, reliable
investment with low transport costs and high
productivity.
We offer all of our crushers, screeners and track-
mounted stockpile conveyors with modern low
emissions diesel drives with efficient fuel saving
load-sensing hydraulic modules for power units and
crusher functions. These offer a potential fuel savings
of approximately 30% over conventional drives.
Our electric ‘e’ model offers significant fuel savings
over a conventional diesel/hydraulic machine – up to
50% when powered by its onboard generator, and
up to 70% when plugged in to a mains supply.*
Better performance, better results
Keestrack can improve your bottom line
Upfront costs
Time
Purchase price
Total cost of ownership
Fuel costs
Wear parts costs
Operational costs
Maintenance costs
Logistics
Depreciation
Ongoing costs
* Based on data from a joint research study by Keestrack and Hochschule Mittweida,(University Applied Sciences) in Germany.
Diesel hydraulic Diesel ElectricElectric plug in
3 4 5
Investment
Cost of ownership
Years0 1 2
4
Crusher Range
Product range
Our range of jaw, cone and impact crushers provide unbeatable performance and mobility across a wide range of applications.
Jaw Crusher
Performance through innovation
Performance highlights
Hydraulic gap adjustment to
prevent clogging
Less than 30 tonnes total weight
means easy transportation
Smart sequential auto start/stop
from remote
Energy saving electric version
available
Ability to track while producing
Hydraulic adjustable overband magnetOverband magnets provide an effective way of collecting ferro metals during the production process, helping to generate additional revenue.
Automated gap adjustment Automated gap adjustment offers a safe way to prevent machines from clogging, enabling them to stay in production for longer. It protects the crusher against uncrushable feed and potential damage.
Automated tensioningThe automated gap works in tandem with our automated tensioning solution that automatically adjusts the springs of the jaw, ensuring the toggle plate is always in the right position.
Relytec control systemOur intuitive control panel is easy to replace in the unlikely event of failure, saving you time and money. Simply take out the old unit and insert a new one - no engineers necessary.
e
Jaw B Series
Impact R Series
Cone H Series
ee
ee
e e
5Capacity 250 tonnes / hour
Cone Crusher
Performance highlights
Unrivalled performance
Inlet opening (HxW)
900 x 1.280 mm (35” x 50”)
Capacity up to 500 tonnes / hour
Dolly transport system available
Best product shape
Highest reduction ration
Electric diesel powered version
with direct drive rotor available
Patented tilting chassis
Impact Crusher
Performance highlights
Full hybrid, energy saving
Feeding size up to 185 mm (7”)
Capacity up to 250 tonnes / hour
Other configurations possible
with different crushing chambers
Optional 3-deck after screen with
return conveyor
Optional pre-screen
(not available in the USA)
6
Screener Range
Product range
Scalper screen
Our scalper & classifier screens offer high performance, high mobility solutions – whatever the task.
Performance through innovation
Heavy-duty apron feederFor use in mining and other intensive applications, our heavy-duty apron feeder is ideal for feed sizes larger than 500 mm, and is the strongest in the industry.
Protected greasing nipplesLubrication matters, so our machines come with protected, easy to reach greasing nipples.
Hydraulic liftable screen boxOur screen box can be easily lifted to provide instant access to the screen deck, making repairs and maintenance quick and easy.
Steel hydraulic linesWe use steel hydraulic lines wherever possible to help cool the oil faster. And because we don’t use continuous lines, if you experience a leak you only need to replace the damaged area, not the entire line.
The B2 can manage capacity 300 tonnes / hour
Performance highlights
Unrivalled performance
Double deck screen box 4.500
x 1.800 mm (15” x 6”), 8,1 m²
screening surface on each deck
Capacity up to 600 tonnes / hour
Energy saving electric version
available
Monitor whole production
process with GPS system
Lowest fuel consumption in the
industry
Our stackers set the standard in our sector, with best-in-class performance whatever the challenge.
Scalper K Series
Classifier C Series
Stacker S Series
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Performance highlights
Double deck (FLIP FLOW) screen
box 6.000 x 2.000 mm (1.900 mm)
12 m² screening surface
Capacity up to 600 tonnes / hour
Energy saving electric version
available
Classifier screen
Performance highlights
Main conveyor 1.000 mm (39”)
wide, 23.000 mm (75’) long
75% cost saving capacity
compared to loading shovel
Stockpile capacity from 2.500
tonnes to 15.000 tonnes
Discharge height from 6.050 mm
(20’) to 9.350 mm (31’)
Energy saving electric version
available
Stacker
8
Crushing and screening creates a lot of dust that needs to be dealt with in order to ensure a safe environment. Our dust suppression cannon is the perfect solution, delivering an air flow of 32.000 m3/hour and a throw of 40 to 45 meters.
Dust suppression cannon
Performance highlights
Air flow of 32.000 m³/hour
Throw of 40 to 45 meter
Oscillation between 15° to 360°
Vertical angle adjustable between -10° to 55°
Waterflow of 60 l/minute - 20 bar
Integrated filter system
Stainless steel ring with 30 nozzles with quick
coupling
Low noise fans
Water cut-off valve and pressure switch safety
device as standard
Product range
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Hybrid systems
Keestrack are at the forefront of deploying fuel saving technologies such as load-sensing hydraulics and offering hybrid diesel / electric drive options – two great ways to reduce fuel consumption with no loss of performance. For example, our electric drive models can save up to 70% when connected to a mains supply.
Full rangeThe hybrid drives are available on our complete product range.
Operational at all timePlug in, external generator driven or genset driven by onboard diesel engine, the
machine is operational.
Lower costsHybrid systems need less fuel and less maintenance, above this, the lifetime of the machine is longer.
Smart investmentReturn On Investment calculations prove fuel savings pay for the machine, even with higher investments.
Cost savings
How do we do this? With relentless focus to drive down costs in 4 key areas – fuel, wear parts, operations and maintenance.
MaintenanceRemotely update all software, accurately plan maintenance and reduce service time.
Operational costsFast set-up times and easy transport solutions reduce operational costs.
Wear partsMachines designed to minimise wear and a wear part service you can rely on.
Fuel costsOur fuel-saving technologies could save you up to 70%.
Fuel savings up to 70%
Diesel hydraulic Diesel ElectricElectric plug in
3 4 5
Investment
Cost of ownership
Years0 1 2
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With Keestrack, peace of mind comes as standard
Crushing and screening is a tough business that tests even the strongest machines. To make sure our customers get the very best from their Keestrack equipment we offer a fully integrated customer care programme that covers spare parts, wear parts, servicing and maintenance, supported by a dedicated customer service team.
We understand that our customers have different
servicing needs. That’s why we tailor each package
individually, so they get the support they need,
when they need it.
All our machines come with a replacement parts
schedule. We also offer three levels of service contract
– inspections only, maintenance, and our Excellence
product that covers maintenance and repairs. To make
your life easier we offer remote analytics on fuel, oils/
filters and other key data via our GPS ‘Keestrack-er’
technology.
And with three major trans-regional support centres
and 70 service partners in 52 countries around the
world, wherever you operate we’re close at hand,
ready to help the moment we’re needed.
The support you need, when you need it
Our service promiseTechnical expertise
Best response times
Customised support
Competitive pricing
Customer care programme
Servicing& maintenance
Customerservices
Spare & wear parts
Client
10
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Mobility at our core
The R5 is a versatile, mobile 49 tonne track-mounted impact crusher that features a secondary screen unit for exceptional levels of efficiency. No wonder Danish construction company Kim Vind has used the R5 as part of their recycling process since the summer of 2015.
Recycling represents over 20% of Kim Vind’s
business. To meet this growing need they invested
in Keestrack’s R5 machine. The order was placed in
February, with Keestrack customising the machine to
Kim Vind’s exact requirements before delivery in May.
In the first five months of use the new R5 clocked up
over 500 hours of successful operation, processing
more than 100.000 tonnes of highly varied material.
In one-man-operation mode the machine reliably
achieves production rates of between 200 and 260 t/h
(input: 0/700; final grain size: 0/25, 0/40), while load-
sensing hydraulics enable fuel savings of up to 25%,
with average fuel consumption of around 50 l/h.
The result is flexible mobility that really pays off.
Keestrack in action – case study
“Keestrack’s crusher and secondary screen unit has enabled us to expand our range of services and our customer base. We were convinced by the machine’s short set-up times and its high level of mobility ondifficultterrain.”
Kim Vind Managing Director, Kim Vind Maskinstation
Kim Vind, Managing Director of Kim Vind Maskinstation with Thomas Sørensen, Keestrack Distributor (Denmark)
The Dolly transport system reduces weight, length and height and the need for permits
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At Keestrack our business is built around a simple but powerful idea: performance in every detail.
We’re dedicated to delivering best-in-class results
for all our customers, so we design every Keestrack
product from the ground up to be highly efficient
and cost effective, with many individual innovations
coming together to set Keestrack apart.
This commitment to constant improvement and the
highest standards of engineering gives our machines
the edge, with the capacity to process more tonnes
per hour than other machines on the market.
Our promise of performance in every detail means we
go the extra mile to set the standard within our sector.
And because we believe that even the very best can
always be better, we continually update and explore,
seeking out new ways to ensure Keestrack customers
benefit from our experience and expertise.
Our promise
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A global presence
Keestrack is growing, bringing our expertise in crushing and screening to customers around the world.
From our roots in Belgium, Keestrack has expanded via
a global network of distributors and is currently active
in 52 countries, including China and North America. The
Keestrack Group currently employs over 650 staff and
in 2016 supplied over 400 units to our rapidly growing
customer base.
1 Headquarters
3 Manufacturing plants
4 Training centres
70 Service partners
52 Countries
650 Employees
Follow us on social media
www.facebook.com/Keestrack
www.linkedin.com/company/keestrack
www.twitter.com/keestrack1
www.vimeopro.com/keestrack/crushingandscreeningequipment
www.youtube.com/user/MrKeestrack
Key contacts
Sales Offices
Keestrack NVTaunusweg 2
3740 Bilzen
Belgium
T: +32 (0) 89 515851
Keestrack-OM SPAVia Postumia, 62
31050 Ponzano Veneto (Treviso)
Italy
T: +39 0422 441311
Keestrack (Chuzhou) Construction Equipment Co. Ltd
No. 333 North Shanghai Road
Chuzhou 239000
China
T: +86 (0) 550 3562505
Spare Parts and Technical Service
Spare Parts - Technical & Service Support, BelgiumT: +32 (0) 89 515 861
F: +32 (0) 89 515 848
[email protected] / [email protected]
SPARE PARTS - Technical & Service Support, ItalyT: + 39 0422 441311
F: + 39 0422 441421
[email protected] / [email protected]
SPARE PARTS - Technical & Service Support, Czech Republic T: +420 587 571 927
F: +420 585 001 327
M: +420 724 093 942
[email protected] / [email protected]
SPARE PARTS - Technical & Service Support, U.S.A.T: +1 940-482 4004
F: +1 940-482 3005
[email protected] / [email protected]
SPARE PARTS - Technical & Service Support, ChinaT: + 86 (0) 550 3562505
[email protected] / [email protected]
Keestrack-OM SPA Keestrack - CZ s. r. o.
V1
Eng
2017
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Keestrack NV, Head quarters
Keestrack Constr. Equip. Co. Ltd
Capacity (t/h)Feed sizeStockpile capacity (mt)Standard hopper
Stackers
Keestrack’s product matrix has been set up to give an overview of the mobile solutions Keestrack offers.
The colums show the different products, the higher the number the more throughput capacity of the equipment.
The lines show which machines fit together in a production line.
Another unique feature of Keestrack.
Explorer 1200
Explorer 1500
Explorer 1800
Capacity (mt/h)Upper deckMiddle deckLower deckStandard hopper
C
Ud
Md
Ld
Sh
200 t/h3600 x 1200 mm / 12’ x 4’3600 x 1200 mm / 12’ x 4’2850 x 1200 mm / 9’ x 4’5 m³ / 6,5 yard³
C
Ud
Md
Ld
Sh
400 t/h3600 x 1500 mm / 12’ x 5’3600 x 1500 mm / 12’ x 5’3600 x 1500 mm / 12’ x 5’8 m³ / 10 yard³
C
Ud
Md
Ld
Sh
400 t/h4500 x 1800 mm / 15’ x 6’4500 x 1800 mm / 15’ x 6’4500 x 1800 mm / 15’ x 6’8 m³ / 10 yard³
C
Ud
Md
Ld
Sh
ClassifierC Series
Capacity (mt/h)Feed sizeC.S.S. min. - max. Pre screen *Not available in USAAfter screenStandard hopper
C
Fs
CSS
Psc
Asc
Sh
250 t/h185 mm / 7”6 - 38 mm / 2/10” - 1 5/10”1200 x 1800 mm / 4’ x 6’optional*3 deck 3600 x 1500 / 12’ x 5’optional8 m³ / 10 yard³
C
Fs
CSS
Psc
Asc
Sh
Cone H Series
Combo
Novum
Frontier
Giant
S175
150 t/h2700 x 1200 mm / 9’ x 4’2700 x 1200 mm / 9’ x 4’5 m³ / 6,5 yard³
C
Ud
Ld
Sh
250 t/h2700 x 1200 mm / 9’ x 4’2700 x 1200 mm / 9’ x 4’6 m³ / 7,8 yard³
C
Ud
Ld
Sh
350 t/h4200 x 1500 mm / 14’ x 5’4200 x 1500 mm / 14’ x 5’7 m³ / 9 yard³
C
Ud
Ld
Sh
450 t/h5000 x 1500 mm / 17’ x 5’4000 x 1500 mm / 13’ x 5’7 m³ / 9 yard³
C
Ud
Ld
Sh
600 t/h4500 x 1800 mm / 15’ x 6’4500 x 1800 mm / 15’ x 6’8 m³ / 10 yard³
C
Ud
Ld
Sh
1000 t/h4800 x 1800 mm / 16’ x 6’4800 x 1800 mm / 16’ x 6’8 m³ / 10 yard³
C
Ud
Ld
Sh
600 - 1200 t/h6000 x 2000 mm / 20’ x 7’6000 x 2000 mm / 20’ x 7’10 m³ / 13 yard³
C
Ud
Ld
Sh
Capacity (mt/h)Upper deckLower deckStandard hopper
C
Ud
Ld
Sh
ScalperK Series
Screens
Capacity (mt/h)Inlet opening HxWRotor diameter/widthPre screenAfter screenStandard hopperDolly transport system
C
Io
Rd
Psc
Asc
Sh
Ds
Destroyer 1011
250 t/h770 x 960 mm / 30” x 38 “1093 mm - 920 mm / 43” - 3’punch plate 1200 x 920 mm / 4’ - 3’ single deck 2800 x 1200 mm / 9’ x 4’3,5 m³ / 4,5 yard³–
C
Io
Rd
Psc
Asc
Sh
Ds
Destroyer 1113
350 t/h800 x 1050 mm / 31” x 41”1260 mm - 1000 mm / 50” - 39”independent 2 deck 2200 x 1000 mm / 7’ x 3’ single deck 3300 x 1500 mm / 11’ x 5’5 m³ / 6,5 yard³4-axle, wheeled
C
Io
Rd
Psc
Asc
Sh
Ds
Destroyer 1313
500 t/h970 x 1300 mm / 38” x 51”1267 mm - 1250 mm / 50” - 49”independent 2 deck 3100 x 1250 mm / 1’ x 4’double deck 4500 x 1500 mm / 15’ x 5’7 m³ / 9 yard³4-axle, wheeled
C
Io
Rd
Psc
Asc
Sh
Ds
ImpactR Series
Argo
Apollo
Capacity (mt/h)Feed sizeFeed openingC.S.S. min. - max. Pre screenStandard hopper
C
Fs
Fo
CSS
Psc
Sh
300 t/h500 mm - 20”1000 x 600 mm - 39” x 24”45 - 170 mm - 1 8/10” - 6 7/10”vibrating feeder grizzly 1450 x 920 mm 4 m³ - 5,3 yard³
C
Fs
Fo
CSS
Psc
Sh
400 t/h600 mm / 24”1100 x 700 mm / 43” x 28”45 - 160 mm / 1 8/10” - 6”independent 2 deck 2300 x 1000 mm / 8’ x 3’5m³ / 6,5 yard³
C
Fs
Fo
CSS
Psc
Sh
Saturno
450 t/h800 mm / 31”1100 x 900 mm / 43” x 35”100 - 210 mm / 4” - 8”vibrating feeder 2-step grizzly 2200 x 1080 mm / 7’ x 4’6m³ / 7,8 yard³
C
Fs
Fo
CSS
Psc
Sh
Jaw B Series
Crushers
Giove
420 t/h650 mm / 26”1100 x 800 mm / 43” x 31”70 - 175 mm / 3” - 7”independent 2 deck 2300 x 1000 mm / 8’ x 3’5m³ -/ 6,5 yard³
C
Fs
Fo
CSS
Psc
Sh
Stacker 08-18
Stacker 10-23
C
Fs
Stp
Sh
300 t/h200 mm / 8”1200 - 7500 tFeeding chute
C
Fs
Stp
Sh
500 t/h200 mm / 8”2500 - 15000 tFeeding chute
C
Fs
Stp
Sh
StackerS Series
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e
e
e
e
e
e
e
Compatibility
Cap
acity
Product Matrix
e e
e
400 t/h185 mm / 7”16 - 44 mm / 6/10” - 1 7/10”1200 x 2700 mm / 4’ x 9’optional*3 deck 4500 x 1800 / 15’ x 6’optional8 m³ / 10 yard³
C
Fs
CSS
Psc
Asc
Sh
e
