Presented by

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PI System

Implementation:

From Mill-wide to

Enterprise-wide

Data Infrastructure

Maciej Koszur, PMP

Process-IT Manager, Mondi Świecie S.A.

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Milestones of

Mondi Świecie S.A.

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Świecie Paper Mill

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Key Figures

of Mondi Świecie S.A.

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Operational excellence – production increase

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Background of Systems Development

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SAP

1999-2001

MES

2001

WMS

2002

SAP-PM

2002

the PI System

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Islands of Production Systems in Świecie (2002)

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DCS, QCS:

Honeywell,

ABB,

Emerson,

Metso,

ORACLE,

SQL

(MES, EMS)

Manual Data:

Shift Log

Book

LIMS:

AutoLine 300

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Implementation of the PI System in Mondi Świecie

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• Start with Basic Interfaces

• OPC, RDBMS

• Start with Simple Operator Screens

• Start with Simple Reports

• Train Users

• Encourage Users to Develop …

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Implementation of the PI System in Świecie

• Scope of Implementation with Plantsoft in 2003

• PI System – MS Cluster installation of PI Server with 5.000 Data Streams (now 50.000 Data Streams)

• Interfaces – PI OPC, PI UFL, PI RDBMS

• Clients – Professional (25), PI ProcessBook & PI DataLink(30), PI DataLink (20)

• PI ICE – 5 Licenses (now evolved into PI WebParts)

• Engineering – Software Installation, Laboratory Applications, Quality Certificate Report, and Paper Machine 3 Process Visualization and Profiles View

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The PI System in Mondi Świecie S.A.

over 10 years of experience

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SMS notifications

received on

mobile,

Paper Quality

Certificates

Process Control

Screens,

Profiles Views,

Reports,

Laboratory

Applications,

Operators

LogBooks,

Energy

Monitoring,

Operators Quality

Overview,

PI Interfaces,

PI ProcessBook

PI DataLink,

PI WebParts (formerly

RtWebParts),

PI Profile View,

PI Control Monitor,

PI Notification,

PI Server,

PI AF Server,

PI Module

Database,

PI ACE

(Advanced

Computing

Engine),

PI MCN Health

Monitor,

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PI Module Database for Storing Quality Data Limits

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• PI Module Database is used to hold all paper quality parameters for both

dryend and wetend area.

• total 10 different grades of paper

• average 10 grammage per grade

• between 60 to 100 different quality parameters per grade per grammage

• about 10 different values like lolo, lo, hi, hihi, typical, speed, capacity, etc.

• it gives over 80 thousand values that need to be entered into the system

Moved to PI AF in 2013

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Paper Analysis Available Immediately after Lab Check

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Sheet Break Classification

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PI Notification Rules Based on Sheet Break Time

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PI Notification – Notifying Vendor about CO2 stock

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Send E-mail/SMS

when triggerred

Carbon

dioxide

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Paper Log Books Replaced by Spreadsheets

Linked to the PI System

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Shop Floor Operators Performance Available While on Job

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View to the Future Allows to Prepare Power Plant Operations

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Maya people were right.

There was in fact an END in 2012...

…they just forget to tell us, that we will be able to

use PI Server 2012 afterwards.

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Maciej Koszur

maciej.koszur@mondigroup.com

Process-IT Manager

Mondi Świecie S.A.

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