PowerPoint PresentationPLAN IT – PRINT IT – PERFECT IT
80% REDUCED WEIGHT
200% INCREASED PRODUCTIVITY
ADDITIVE BY SANDVIK
- Additive By Sandvik: Plan it – Print it – Perfect it
- AM Customer cases
160 COUNTRIES AROUND THE GLOBE
SALES IN OVER 42,000 EMPLOYEES
BILLION SEK
IN REVENUES
Figures refer to Group total 2018
SANDVIK GROUP WORLD LEADING POSITION IN…
METAL CUTTING
1974 Osprey Metals Ltd is founded, based on spray-forming process
2002 Sandvik introduces powder program for Additive Manufacturing
2013 Establishment of R&D Center for Additive Manufacturing
2017 Division Additive Manufacturing established
2019
2015 Inauguration of the Sandvik Additive Manufacturing Center in Sandviken
Market introduction of Seco coolant clamps
Market launch of Lightweight CoroMill® 390
The world’s first 3D printed diamond composite
AM of Cemented Carbide
Aluminum powder for AM
Nickelbased superalloys (VIGA)
AM R&D Center for hard and super-hard materials in Stockholm
Introduction of titanium powder for AM
Sandvik acquires stake in BEAMIT
Sandvik’s powder business integrated in the Additive Manufacturing Division
MATERIALS
powder for AM • Widest range of Osprey®
AM-alloys
MANUFACTURING
• 3D design • Several AM processes • Center of Digital Excellence • BEAMIT capabilities
POST PROCESSING
• World leader in metal cutting • Sintering and HIP • Other post processing
RELATED CAPABILITIES
LEADING AND WELL ESTABLISHED CAPABILITIES ACROSS THE AM VALUE CHAIN
JUST IMAGINE… WHAT ADDITIVE MANUFACTURING CAN DO
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ADDITIVE BY SANDVIK…
OUR OFFERING:
PLAN IT
“Plan it, is all about selecting what to print, choose the most optimal material, develop the best possible design – and select the right additive technology for the end-product.”
ADDITIVE BY SANDVIK
Merging sub-parts into one component
Productivity increase (reduced assembly time)
SANDVIK AM CHECKLIST CHECKLISTTO IDENTIFY PRODUCTS SUITABLE FOR ADDITIVE MANUFACTURING
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2000 GRADES
1979 OSPREY®
METAL POWDERS
• High temperature materials
PRINT IT
“Print it – the choice of additive technology depends on the material and the desired characteristics of the end-component.”
ADDITIVE BY SANDVIK
ADDITIVE BY SANDVIK
• From rapid prototyping to serial production.
• We always develop the right printing parameters so that the components get the optimum properties.
• All additive manufacturing processes feature layer-by-layer fabrication of three-dimensional objects, but production techniques vary.
5. ADDITIVE MANUFACTURING
LASER ELECTRON BEAM (EBM)
• Sandvik acquired a significant stake in BEAMIT in July 2019
• >20 years of experience within metal Additive Manufacturing
• Trusted supplier of advanced metal AM-components to demanding industries like aerospace, automotive, energy and racing
• Quality certifications includes AS 9100 for aerospace and NADCAP approval
• Two production units in Italy, one R&D unit, one AM Competence Center – and a Special Process Competence Cluster
PERFECT IT
“Perfect it – because additively produced components rarely emerge from a printer 'ready to use', specialist post processing is generally required – an area where Sandvik has over 75 years’ of leading expertise.”
ADDITIVE BY SANDVIK
ADDITIVE BY SANDVIK
PERFECT IT
• In order to achieve required properties, it is almost always necessary to post-process components produced with AM.
• Sandvik has more than 75 years of leading expertise in post-processing methods, such as machining, sintering or Hot Isostatic Pressing (HIP).
6. POST PROCESSING 7. TESTING AND QUALITY ASSURANCE
• Traceability, testing and document- tation. Building on Sandvik’s long experience in quality assurance, we have made it our mission to build a solid quality assurance system within AM as well.
• To support this, Sandvik has northern Europe’s largest R&D Center for advanced metallic materials, with the most sophisticated testing equipment.
CUSTOMER CASES
75% REDUCTION IN
COOLANT CLAMPS CUSTOMER CASE
“The AM-version of the cooling clamps of the Seco JET GL Turning Heads offers many advantages. Quick and easy insert indexing reduces down-time and improves productivity. It also makes it possible to apply the high-pressure coolant straight to the cutting edge, which improves both tool life and chip control. We see many more opportunities with the unique AM- technology for other parts of our product program.”
JONAS THURESSON SENIOR R&D ENGINEER - TURNING PRODUCTS, SECO TOOLS
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DRILLING A CURVED HOLE IS HARD PRINTING IT ISN’T
DESIGNERS: Per Wiklund, Jonas Thuresson, Andreas Larsson
MATERIAL: OspreyTM 18Ni300
LIGHTWEIGHT
COROMILL® 390
CUSTOMER CASE
“With the new Lightweight CoroMill® 390, produced with AM, the weight of the cutter body is reduced by >80%. Combined with new Silent Tools™ milling adaptors, this is an exceptional tooling combination for slender tooling. The solution limits the vibration tendencies and enables high productivity and good process security in demanding applications.”
THOMAS WIKGREN PRODUCT MANAGER SHOULDER MILLING, SANDVIK COROMANT
80% REDUCED WEIGHT compared to conventional 390
More than…
MATERIAL: Titanium alloy, Ti6AI4V
DESIGN THE UNSEEN OPTIMIZE PERFORMANCE
200% INCREASED PRODUCTIVITY
LKAB WASSARA CUSTOMER CASE
“Additive manufacturing gives us the possibility to optimize the design of our hammers with fewer components and streamlined water channels. Initial tests in production environment made with W70 sliding case from Sandvik AM show very promising results, indicating improved life time and increased rate of penetration.”
MARIA BENGTSSON SENIOR ENGINEER, LKAB WASSARA
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MATERIAL: OspreyTM 18Ni300
POST PROCESSING: Hardening and machining
SIMPLIFIED ASSEMBLY, OPTIMIZED DESIGN FOR IMPROVED PRODUCTIVITY
VAREL NOZZLES CUSTOMER CASE
“Today the nozzles are manufactured with traditional methods, which is a long process with long lead times. For Varel it means that we need to keep a large inventory to be able to serve our customers in the oil and gas-industry. With AM we can receive parts faster and can reduce our inventory significantly.”
BRUNO CUILLIER GLOBAL PRODUCT ENGINEERING DIRECTOR, VAREL
JUST-IN-TIME AM DELIVERY FLEXIBLE CUSTOMIZATION
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MATERIAL: Cemented Carbide, WC12Co
AM TECHNOLOGY: Binder Jetting
A00B00C00
New Material
• Excellent resistance to pitting and crevice corrosion • High resistance to general corrosion • High mechanical strength • Physical properties that offer design advantages • High resistance to erosion corrosion and corrosion fatigue • Good weldability
As Built Density-=99,90%+ (Ra)= 6µm Austenite=48-58% Ferrite= 52-42% Microhardness= ~350-400Hv UTS= ~800-1000 MPa YM= ~700-900 MPa Elongation= ~15-25%
SUPER-DUPLEX STAINLESS STEEL MARINE AND OFFSHORE APPLICATIONS
DESIGNERS: Nikhil Dixit, André Larsson
MATERIAL: Osprey® 2507-AM, super-duplex steel
AM TECHNOLOGY: Powder Bed Fusion Laser
POST PROCESSING: Heat treatment and blasting
STANDARDS: UNS S32750 EN number 1.4410 EN name X 2 CrNiMoN 25-7-4
Microstructure of super-duplex OSPREY® 2507-AM, ~50/50 % Austenite-Ferrite
DIAMOND COMPOSITE CUSTOMER CASE
Diamond is harder than anything else in nature. It is a key component in a large range of wear resistant tools in industry, but since it’s so hard and complicated to machine it is almost impossible to form complex shapes. To solve this, Sandvik has developed a proprietary process making it possible to 3D print diamond composite, meaning that this super-hard material now can be printed in highly complex shapes – and can thereby revolutionize the way industries use the hardest natural material on the planet.
THE WORLD'S FIRST 3D PRINTED DIAMOND COMPOS AN INNOVATION BY SANDVIK
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A00B00C00
Density close to aluminium
SMASH-PROOF GUITAR CUSTOMER CASE
“This guitar is a beast! Sandvik is obviously on top of their game. They put the work in, they do their hours. I can relate to that. The result is amazing. I gave everything I had, but it was impossible to smash.”
YNGWIE MALMSTEEN ROCK LEGEND AND GUITAR VIRTUOSO
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MATERIAL: Titanium powder, Ti6AI4V
POST PROCESSING: Machining and blasting
THE WORLD’S FIRST 3D PRINTED SMASH-PROOF GUITAR TESTED BY ROCK LEGEND YNGWIE MALMSTEEN
Link to film on You Tube!
JUST IMAGINE…WHAT ADDITIVE MANUFACTURING CAN DO
ADDITIVE BY SANDVIK
Slide Number 9
BEAMIT CAPABILITIES
CUSTOMER CASES
DIAMOND COMPOSITE
SMASH-PROOF GUITAR