Plant Manager Production Planning and Control

Production Planning and Control

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Why Production Planning ?

Better Resource Utilization

Reduced Manufacturing Cycle

Minimize Throughput Time

Low Production Costs

Faster Delivery

Reduced Inventory

Better Customer Service

What Plant Manager offers you ?

It offers you the Finite capacity planning and scheduling package, which

allows you to

Manage your resources optimally

Have greater visibility and control over manufacturing processes on day

to day basis.

Manage on time deliveries to the customer to his satisfaction


Features of Plant Manager

Multiple operation capability of a workstation can be defined into the

system

Daily production capacities for different operations or combination of

operations can be defined for a workstation

Multiple resources for single operation can be defined

Sequence of operations for a raw material to convert it into a finished

product can be defined

Vendors, their resources and respective production capacities can be

defined

Human resource can be defined as individual work station


The Plant Manager has three parts

Masters

Planning And Scheduling Part

Control Part


Features : Planning & Scheduling Part

The planning & scheduling part allows you to

Set the priorities of the orders in hand

Use Gantt chart for scheduling the orders for different scenarios.

Schedule the orders on the basis of sequence of insertion , due dates,

priorities, combination of insertion date and priorities, combination of

due dates and priorities.

Identify and manage impact of high priority orders

Generate schedule for available machines considering their capacities on

daily basis

Facility of capacity calculator for each work station


Features : Control Part

The Control part allows you to

Record shift wise production output at each workstation into the system

Manage the production at vendor site if any

Have quality control check if defined into the system on the production

quantity at both in-house and vendor site

It will not allow to override the sequence of manufacturing processes

already defined into the system for a particular product

Facility of Shift Management


Differentiators of Plant Manager


Resource Settings

The resource capacities can be defined for individual operation or

combination of multiple operations into the system. Hence if a machine

is doing multiple operations on a product in one setup, we can define the

combined capacity for all those operations and ultimately can record the

production against those combined operations.

The machine capacities can be set machine wise or product wise. i.e.

They can be set depending on the product to be manufactured on a

particular machine or irrespective of the product.

For a product to manufacture, the capacities can be set as combination of

machine wise or product wise settings for different processes in the

manufacturing cycle.


Planning Settings

The planning can be done individually or for set of orders.

The settings page has facility to sort the orders to be planned on the basis

of due date, order insertion sequence, priority, combination of due date

and priority and combination of insertion sequence and priority.

The priorities are created automatically while sorting and will be in the

multiple of 10.

The order having priority 10 will have highest priority and will be

planned first and as the number increases the order priority will decrease

and will be given preference sequentially during planning.

As mentioned earlier the orders can be sorted for planning purely on the

basis of due date, order insertion sequence and priority.


Planning Settings

The combination of due date and priority: The orders will be first sorted

on the basis of due date which will have some fixed priorities and these

can be altered specific to one or more orders to move them ahead or

behind while scheduling.

The combination of insertion sequence and priority: The orders will be

first sorted on the basis of insertion sequence which will have some fixed

priorities and these can be altered specific to one or more orders to move

them ahead or behind while scheduling.

To change the sort order of an order, in-between number of the priorities

can be chosen.


Planning Settings

As many iterations can be done for an order or set of an orders during

planning on the Gantt chart before finalizing the schedule.

The facility to un-plan an order or set of orders is provided on the

planning page itself so as to make it more user-friendly.

The orders can be scheduled on the basis of material availability or

tentative material availability date.

The types statuses of the orders in the system are Pending, Scheduled

and in process and complete.

The pending status indicates that the order is not taken for planning.


Settings Page

The option, not to schedule the orders for which material is not available

is also provided if required on the settings page.

The orders for which material is not available and are scheduled can be

swapped if the material does not come on the date already mentioned, by

number of days mentioned on the settings and the following order can be

preponed as and when required.

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Gantt chart

The Gantt chart displays the resource, the process and the quantities to

be processed in corresponding duration.

The quantities mentioned on the Gantt chart are being reflected directly

on the production page which will enable the production department to

act on it directly as mentioned therein.

All orders are displayed with separate colors for easy identification.


Production Page

Since there are validations and compulsion to transfer the material from

one process to another process after its completion, there is complete

control over the production system and ultimately on the inventory.

The rescheduling of the orders scheduled can be done only if all the

production data inputs are given. Hence it is necessary to input all the

production data or mention the reasons if any to go for rescheduling.

The rework quantities will be rescheduled next day and new order will

be placed automatically for rejected quantities.


Other Important Features

Comparison of actual production against scheduled quantity on daily

basis at individual work stations

Daily, Weekly, Monthly reports on machine utilization ,employee output,

rework and rejection

Alerts to the corresponding team members in case of material stuck-up

Roles definition and Login/passwords.

Drawing attachment facility to have better control over the processes


Features


Administration

Company Details

System Settings

Departments

Profile Settings.

• Roles

• Users

• Privileges

Vendor Master

Resource (Machine) Master

• Machine Capability

• Machine Details

Customer Master

Raw Material Master

– Add Unit

Product Master

– Product Categories

– Product Details

Shift Master

Holiday Master

Operator Master

Features


Customer Section

• Order Inputs

• Completed Orders

Stores

• Material Availability

Planning

• Order Planning (Scheduling)

• Order Status

Production

• Daily Production Input

Quality Control

Reports

• Production Report

• Product wise order status

• Order wise status report

• Rejected Item Report

• Production Report (Raw

Material Wise)

• Material Status (Vendor)

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• The PO will be in the name of CNCTimes Pvt. Ltd., Building No. 3,

Shripal Industrial Estate, Behind Varun Industries, Dist. Vasai, Thane.

• 100% advance payment along with the Purchase Order.

• Prices valid till 15 Days from the date of proposal.

• All Support will be provided online.

Terms And Conditions

Screen-shot - www.plantmanager.in


Screen-shot - Login Page


Screen-shot - Plant Manager Menu


Screen-shot - Company Details


Screen-shot - System Settings


Screen-shot - Department Master


Screen-shot - Roles Master


Screen-shot - Users


Screen-shot - Privileges


Screen-shot - Customers Master


Screen-shot - Vendor Master


Screen-shot - Machine Capabilities


Screen-shot - Machine Details


Screen-shot - Raw Material Master


Screen-shot - Raw Material Unit Master


Screen-shot - Product Categories Master


Screen-shot - Product Details


Screen-shot - Shift Master


Screen-shot - Shift Assignment


Screen-shot - Holiday Master


Screen-shot - Order Input


Screen-shot - Completed Orders


Screen-shot - Material Availability


Screen-shot - Order Planning


Screen-shot - Capacity Setting Page


Screen-shot - Order Status


Screen-shot - Daily Production Input


Screen-shot - Gantt Chart


Screen-shot - Quality Control Input


Screen-shot - Daily Production Schedule


Screen-shot - Daily Production Report


Screen-shot - Production Report


Screen-shot - Process wise Schedule


Virendra Rale

CNCTIMES.COMGokulam, First Floor, Plot No.: 59 + 60, Survey No. 150/7,

Lane No.:1, Prathamesh Park, Balewadi, Baner,

Pune – 411 045, Maharashtra, India. Cell : +91 77188 31474

Email : [email protected] | www.plantmanager.in

mailto:[email protected]

http://www.plantmanager.in/

Date post:	27-Jan-2017
Category:	Engineering
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Plant Manager Production Planning and Control

Engineering