Plumbing mlcp technical manual

INSTALLATION SYSTEMS

T E C H N I C A LI N F O R M A T I O N

MLCP system fortap water installation and radiator connection

T E C H N I C A L I N F O R M A T I O N M L C P S Y S T E M 0 8 / 2 0 0 72

Uponor offers solutions based on well thought out products - which is probably the

reason why today we rank among the most signifi cant suppliers world-wide in the

areas of house, environment and municipal technology. With the consolidation into a

strong global market we streamline our work processes, operate even more effi ciently

and simplify our proposals. That means: Only fi rst-rate products leave our house.

Products, which today meet the requirements of tomorrow, combined with outstand-

ing service for our customers coming from the operating fi elds of Heating/Cooling,

Plumbing and Infrastructure systems.

A trade name – a promise

We feel committed to our customers and partners. With a sense of responsibility,

dependability and transparency we keep each and every promise. Together with

market specialists we create wellness worlds in which to live, this translates into

an advantage for our partners. Today and for the future.

We reserve the right to effect modifi cations in content and in the scope of

technical engineering.

More information under www.uponor.de and www.uponor.com

Uponor stands for quality and know-how, for a wide range of individual solutions combined with fi rst-class service.

In the future we will bundle our competence in the three operating fi elds, Heating/Cooling,Plumbing Systems and Infrastructure.

An individual approach is required for the problems of each of the application areas. We can supply them!

Two or more components combine into a system. We provide perfected, practice tested solutions for our customers and partners.

Individual, coordinated components form the basis of our systems. You can easily fi nd these components in our price lists.

The diff erence lies with Uponor

Components

Company

Operating fi elds

Field of application

Systems

Uponor – the intelligent choice


Contents:

All legal and technical information in this publication was compiled carefully to the best of our knowledge. Nevertheless errors can not be ruled out completely and we accept no liability for same. The original German version represents the sole legal basis of this manual.

All parts of this manual are protected by copyright. Any use beyond the exceptions permitted by copyright law is prohibited without the express permission of Uponor GmbH. In particular, we reserve the rights to all duplications, re-printing, adaptation, electronic data processing and storage, translation and microfi lming.Subject to technical modifi cations.

The Uponor MLCP system ••••••••••••••••••••••••••••••••••• 5

The Uponor Unipipe MLC pipe ••••••••••••••••••••••••••••• 6

5 layers – built for the future •••••••••••••••••••••••••••••••• 6

Technical data and delivery dimensions •••••••••••••••••••••••• 7

Zeta values and equivalent pipe lengths •••••••••••••••••••••••• 9

Fast, simple, safe: The connection technology for

Uponor Unipipe MLC pipes •••••••••••••••••••••••••••••• 10

Test reliability is built-in at the factory:

The Uponor MLC press fi ttings •••••••••••••••••••••••••••••• 11

The Uponor MLP system used in tap water installation ••••••••• 13

Installation friendly system components ••••••••••••••••••••••• 14

Individual installations with the Uponor 2 m mounting track ••••••• 15

Planning basis for tap water installation ••••••••••••••••••• 16

Installation variations ••••••••••••••••••••••••••••••••••••• 17

Protection of tap water •••••••••••••••••••••••••••••••••••• 18

Uponor “Aquastrom T plus” circulation systems ••••••••••••••••• 18

Use of trace heating •••••••••••••••••••••••••••••••••••••• 20

Connection to fl ow heater

Hot water tank and fi ttings ••••••••••••••••••••••••••••••••• 20

Humidity protection •••••••••••••••••••••••••••••••••••••• 21

Pressure test/pipe fl ushing/test reports ••••••••••••••••••••••• 22

Ordinances and regulations, DIN standards

(German Institute for Standardisation) •••••••••••••••••••••••• 27

Calculations basis for tap water installation •••••••••••••••• 28

Pipe friction tables ••••••••••••••••••••••••••••••••••••••• 30

Pressure-loss grap •••••••••••••••••••••••••••••••••••••••• 33

Radiator connection with the Uponor MLCP system •••••••••••• 34

Planning basis for radiator connection ••••••••••••••••••••• 36

Fields of application •••••••••••••••••••••••••••••••••••••• 36

Installation possibilities – Single-pipe heating system ••••••••••••• 36

Installation possibilities – Double-pipe heating system •••••••••••• 37

Connection variations with the Uponor MLCP system ••••••••••••• 38

Pressure test/Pressure test report •••••••••••••••••••••••••••• 41


(German Institute for Standardisation) •••••••••••••••••••••••• 43

Calculation basis for radiator connection ••••••••••••••••••• 44

Pressure-loss graph ••••••••••••••••••••••••••••••••••••••• 44

Pipe friction tables ••••••••••••••••••••••••••••••••••••••• 46

Calculation example •••••••••••••••••••••••••••••••••••••• 50

Planning software Uponor HSE•••••••••••••••••••••••••••••• 51

3


Contents:

4

Calculations for the Uponor MLCP system •••••••••••••••••••• 52

Technical notes on the Uponor MLCP system ••••••••••••••••• 54

Fire protection •••••••••••••••••••••••••••••••••••••••••• 54

Sound protection •••••••••••••••••••••••••••••••••••••••• 55

Thermal protection ••••••••••••••••••••••••••••••••••••••• 57

Equipotential bonding ••••••••••••••••••••••••••••••••••••• 66

Mixed installations ••••••••••••••••••••••••••••••••••••••• 66

Repair or renovation work •••••••••••••••••••••••••••••••••• 66

Outer corrosion protection of Uponor fi ttings ••••••••••••••••••• 67

Threaded connection handling instructions••••••••••••••••••••• 67

Assembly and installation guidelines ••••••••••••••••••••••••• 68

Overview Uponor pressing tools ••••••••••••••••••••••••••••• 68

Compatibility list Uponor pressing jaws/external pressing tools ••••• 69

Installation dimensions •••••••••••••••••••••••••••••••••••• 70

Installation method by Z-dimension •••••••••••••••••••••••••• 71

Bending the Uponor Unipipe MLC pipes ••••••••••••••••••••••• 72

Consideration of thermal length variation •••••••••••••••••••••• 73

Pipe installation onto the raw fl oor ••••••••••••••••••••••••••• 75

Installation under mastic asphalt ••••••••••••••••••••••••••••• 78

Transportation, storage and working conditions ••••••••••••••• 79

The complete system from

one source

Whether it is tap water, radia tor

connection or compressed air

applications – the Uponor MLCP

system is the perfect solution. The

comprehensive program permits the

complete installation from the

house connection line to the

consumer. The installation is simple

and economical: The core of the

system, i.e. the Uponor Unipipe

MLC pipe and the relevant fi ttings,

are manufactured in house and

therefore perfectly coordinated.

Through the inherent stability of

the pipe and the low linear expan-

sion, only a few mounting points are

necessary – the practical advantage

for a safe and fast installation. The

Uponor MLCP system is rounded off

by a well thought out Tool program:

from pipe cutting tool over bevel-

ling tool up to pressing tools.

Basis for your professional

installation

Permanently watertight, together

with a long service life, are the most

important requirements that are

demanded today from a reliable and

high-quality installation. Uponor as

a leading manufacturer of plastic

pipes for house construction and

municipal technology fulfi ls these

requirements without reservation

with its Uponor MLCP system. With

this system we offer you the

security that is so impor tant for

your installation.

The Uponor MLCP system

Tested Quality

With the Uponor MLCP system you

install tested and certifi ed quality.

Thus you observe all required

building regulations, including fi re

protection, sound protection and

thermal insulation regulations.

The system technology is also here

particularly long-lived and safe,

certifi ed by numerous tests and

licences.


With our 5 layer composite pipe

we developed a product with

a future, which combines the

benefi ts of both metal and

plastic pipes. Product benefi ts

are obtained that cannot be

surpassed: The inner aluminium

pipe is absolutely safe against

oxygen penetration. It compen-

sates for the snap-back forces

and the linear expansion caused

by temperature changes. The

basis of the system is simple,

safe and fast pipe installation:

simply bend by hand, cut to

length, bevelling, join together,

press – done!

The Uponor Unipipe MLC pipe –a well thought out development

Your plus

Absolutely oxygen diffusion

tight multi-layer composite

pipe

Available in dimensions

14-110 mm

Easy handling

Low weight

High inherent stability and

bend fl exibility

Low linear expansion

Excellent hydrostatic stress

performance

Corrosion resistance

The Uponor Unipipe MLC pipe con-

sists of a long itudinal safety welded

aluminium pipe, to which an inner

and outer layer of high temperature

resistant polyethylene is applied (in

accordance with DIN 16833). All

layers are permanently bounded to-

gether by means of an intermediate

adhesive layer. A special welding

technique guarantees a maximum

of safety. The thickness of the alu-

minium selected for the Uponor

Unipipe MLC pipe is exactly adapt-

ed to the compressive strength re-

quirements as well as the bending

capability.

The Uponor Unipipe MLC pipe has a comparatively low linear expansion due to the plastic fi lm‘s fi rm bond to the aluminium

Construction of the Uponor Unipipe MLC pipe

5 layers – built for the future

The best insulation

The Uponor Unipipe MLC pipe for

tap water installation and radiator

connection can also be ordered pre-

insulated. You have an assortment

available in sizes from 16-25 mm

that fulfi ls all insulation require-

ments of DIN 1988-2 and the

German Energy Saving Directive

(EnEV). The pre-insulated pipes

save installation time because the

time intensive insulation of the

mounted pipes and the resulting

gluing of joints are eliminated.

PE-RT Adhesive Adhesive PE-RT

Longitudinal safety welded

aluminium pipe

PP

PB

PVC

Unipipe

Copper

Galvanized steel

Stainless steel

50 m t 50 k

T E C H N I C A L I N F O R M A T I O N M L C P S Y S T E M 0 8 / 2 0 0 7 7

The resilience of the multi-layer

composite pipe is checked regularly

by tensile testing. Along with the

continuous laboratory testing of the

pipe, each Uponor Unipipe MLC

pipe is checked during production

for accuracy of size and water tight-

ness.

Technical data and delivery dimensions

* Please contact the manufacturer if you require additional explanation of the parameters

Dimensions OD x s [mm] 14 x 2 16 x 2 18 x 2 20 x 2,25 25 x 2,5 32 x 3

Inner diameter ID [mm] 10 12 14 15.5 20 26

Length coil [m] 200 100/200/500 200 100/200 50/100 50

Length straight length [m] - 5 5 5 5 5

Outer diameter coil [cm] 80 80 80 100 120 120

Weight coil/straight length [g/m] 91/- 105/118 123/135 148/160 211/240 323/323

Weight coil/straight length

with water 10 °C [g/m] 170/- 218/231 277/289 337/349 525/554 854/854

Weight per coil [kg] 18.2 21.0/52.5 24.6 14.8/29.6 10.6/21.1 16.2

Weight per straight length [kg] - 0.59 0.68 0.80 1.20 1.6

Water volume [l/m] 0.079 0.113 0.154 0.189 0.314 0.531

Pipe roughness k [mm] 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004

Thermal conductivity

λ (W/m x K) 0.40 0.40 0.40 0.40 0.40 0.40

Coeffi cient of expansion

α (m/m x K) 25 x 10 -6 25 x 10 -6 25 x 10 -6 25 x 10 -6 25 x 10 -6 25 x 10 -6

Maximal temperature: 95 °C*

Maximum continuous operating pressure 10 bar at 70 °C continuous operation temperature,

Tested hydrostatic stress performance 50 years, safety factor 1.5*

Min. bending radius by hand:

5 x OD [mm] 70 80 90 100 125 160

Min. bending radius with

inner blending spring 4 x OD [mm] 56 64 72 80 100 128


outer blending spring 4 x OD [mm] 56 64 72 80 100 -


bending tool [mm] 43 49 49 78 80 128

8 T E C H N I C A L I N F O R M A T I O N M L C P S Y S T E M 0 8 / 2 0 0 7

Dimensions OD x s [mm] 40 x 4 50 x 4.5 63 x 6 75 x 7.5 90 x 8.5 110 x 10

Inner diameter ID [mm] 32 41 51 60 73 90

Length coil [m] - - - - - -

Length straight length [m] 5 5 5 5 5 5

Outer diameter coil [cm] - - - - - -

Weight coil/straight length [g/m] -/508 -/745 -/1224 -/1788 -/2545 -/3597

Weight coil/straight length

with water 10 °C [g/m] -/1310 -/2065 -/3267 -/4615 -/6730 -/9959

Weight per coil [kg] - - - - - -

Weight per straight length [kg] 2.54 3.73 6.12 8.94 12.73 17.99

Water volume [l/m] 0.800 1.320 2.040 2.827 4.185 6.362

Pipe roughness k [mm] 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004

Thermal conductivity

λ (W/m x K) 0.40 0.40 0.40 0.40 0.40 0.40

Coeffi cient of expansion

α (m/m x K) 25 x 10 -6 25 x 10 -6 25 x 10 -6 25 x 10 -6 25 x 10 -6 25 x 10 -6


Maximum continuous operating pressure 10 bar at 70 °C continuous operation temperature,

Tested hydrostatic stress performance 50 years, safety factor 1.5*

Min. bending radius by hand:

5 x OD [mm] - - - - - -


inner blending spring 4 x OD [mm] - - - - - -


outer blending spring 4 x OD [mm] - - - - - -


bending tool [mm] - - - - - -

Technical data and delivery dimensions (continued)

* Please contact the manufacturer if you require additional explanation of the parameters

9T E C H N I C A L I N F O R M A T I O N M L C P S Y S T E M 0 8 / 2 0 0 7

Zeta values and equivalent pipe lengths

A fl ow rate of 2 m/s has been used for the calculation of equivalent pipe lengths:

Dim

en

sio

ns

OD

x s

[m

m]

14 x

2

16 x

2

18 x

2

20 x

2.2

5

25 x

2.5

32 x

3

40 x

4

50 x

4.5

63 x

6

75 x

7.5

90 x

8.5

110 x

10

Inn

er

dia

mete

r ID

[m

m]

10

12

14

15.5

20

26

32

41

51

60

73

90

Zeta

valu

es

ζ (-

)/eq

uiv

ale

nt

Pip

e l

en

gth

eL [

m]

ζ eL

ζ eL

ζ eL

ζ eL

ζ eL

ζ eL

ζ eL

ζ eL

ζ eL

ζ eL

ζ eL

ζ eL

Pre

ss e

lbo

w 9

0°

7.0

2.5

4.4

2.0

3.6

2.0

3.0

1.9

2.8

2.4

2.3

2.7

2.0

3.1

1.6

3.3

1.4

3.8

1.4

4.6

3.7

15.4

2.9

15.5

Pre

ss e

lbo

w 4

5°

- -

- -

- -

- -

1.5

1.3

1.2

1.4

1.2

1.8

0.8

1.7

0.8

2.2

0.8

2.6

0.7

2.9

0.6

3.2

Red

uci

ng

2.8

1.0

1.7

0.8

1.4

0.8

1.2

0.8

1.0

0.9

0.9

1.1

0.8

1.2

0.6

1.2

0.6

1.6

0.5

1.6

0.5

2.1

0.7

3.7

Bra

nch

at

fl o

w s

plit

8

.3

3.0

5.2

2.4

4.2

2.3

3.6

2.3

3.2

2.7

2.6

3.1

2.4

3.7

1.9

3.9

1.7

4.6

1.7

5.6

3.7

15.4

2.9

15.5

Bra

nch

ru

n

at fl

ow

sp

lit

2

.0

0.7

1.2

0.6

1.0

0.6

0.8

0.5

0.8

0.7

0.7

0.8

0.5

0.8

0.4

0.8

0.4

1.1

0.4

1.3

0.5

2.1

0.4

2.1

Bra

nch

rev

erse

ru

n

at fl

ow

sp

lit

7

.3

2.7

4.6

2.1

3.7

2.0

3.2

2.0

2.9

2.5

2.3

2.7

2.1

3.2

1.7

3.5

1.5

4.1

1.5

4.9

2.2

9.1

1.7

9.1


Fast, simple, safe: The connection technology for Uponor Unipipe MLC pipes

Extensive program from a

single source

Uponor shows its strength in the

development and manufacturing of

a fi tting concept precisely coordi-

nated to the pipe being used. The

pipe fi tting program with its cou-

plings, elbows, T-pieces and large

number of practical system compo-

nents satisfi es your every need:

Pressed or compression – both

methods can be used and ensure

durable watertight connections.

The fl exibility of the Uponor

Unipipe MLC pipes can often re-

duce the number of elbows needed

for the installation. This substan-

tially lowers material costs as well as

reducing installation time. Further

benefi ts are shorter fi tted length

and an increased installation safety.

Even with complicated applications

you fi nd the right connection in

Uponor‘s extensive fi tting program

– whether press or compression.

Overview of composite pipe and connection technology

Pipe Metal MLC Metal MLC Composite Metal MLC MLC

dimension press fi tting, press fi tting MLC PPSU clamp fi tting compression

reliable testing press fi tting fi tting,

with coloured reliable

stop rings testing

14 x 2

16 x 2

18 x 2

20 x 2

25 x 2,5

32 x 3

40 x 4

50 x 4,5

63 x 6

75 x 7,5

90 x 8,5

110 x 10

Uponor MLC press fi ttings

Connections can be made within

seconds with the patented Uponor

press system. Complicated connec-

tion techniques such as a welding

or soldering are not necessary.

The connection technique produces

permanent watertight press, clamp

and compression connections, as is

confi rmed by the SKZ test reports

and DVGW certifi cates.

Auditable metal press fi ttings Composite fi tting made from PPSU


Metal MLC press fi tting with

coloured stop rings

The Uponor press fi tting 14-32 mm

is a new generation metal press

fi tting. Because here reliable testing

is standard. The fi tting is manufac-

tured with optimized support sleeve

geometry; a stop ring and press jaw

guide ensures simple, skew free

pressing. O-rings ensure an abso-

lute watertight connection between

the support sleeve and inner pipe

wall. The system is certifi ed by

DVGW.

The installation friendly metal press

fi tting is designed in such a way

that, during the prescribed pressure

test, water leaks from the un-

pressed connections or the fi tting

separates from the pipe. That

means, simply press and a durable

and watertight connection is guar-

anteed.

Coloured stop rings on the practice

proven installation friendly Uponor

press fi ttings are the sign of the

new Uponor fi tting generation. Each

nominal size from 14 to 32 mm has

its own colour – this brings clarity

to the building site, the warehouse

as well as to the wholesaler.

Test reliability is built-in at the factory: The Uponor MLC press fi ttings 14 – 32 mm

1. ApplicationThe press jaw is placed onto the press guide of the press sleeve.

2. PressingDuring the pressing procedure the stop ring breaks into pieces and falls off of the press sleeve.

3. TestingThe missing stop rings reliably mark a success-ful connection. This can be recognized at a distance of many metres.

4. InsulationContinuous pipe insulation such as Tubolit can be easily pushed over the obstacle-free connexion.

If a connection is still not pressed, this is shows up doubly when pressing. The coloured stop rings are still attached. Additionally fi tting is designed in such a way that during the pressure test water leaks out. Now simply press and the connection is permanently tight.

Dimension 32 Dimension 25 Dimension 20 Dimension 18 Dimension 16 Dimension 14


Uponor MLC press fi ttings

40 – 75 mm Description/characteristics Material

Firmly fi xed press sleeve, permanently connected with the fi tting

body protects against mechanical damage to the O-ring

Press sleeves with inspection windows, the penetration depth of the

pipe into the fi tting can be checked before pressing

After installation the form-stable press sleeve allows the connection

to absorb bending forces without developing leaks. This allows a

pipe that has already been installed to be realigned after installation

(up until the pressure test)

Brass, tin plated

Stainless steel press sleeve

Uponor MLC composite press fi ttings


During installation the Uponor Unipipe MLC pipe it is pushed

between the supporting sleeve and stainless steel press sleeve and

a force-closed connection is made with the Uponor composite

fi tting. Pressed into the inner plastic layer of the pipe, the special

profi le of the PPSU insert produces a reliable connection. A high-

temperature and age resistant O-ring fi tted into a groove provides

sealing between the insert part and inner wall of the pipe.





High performance synthetic PPSU

stainless steel press sleeve

Uponor MLC metal clamp fi tting


Clamp connection whereby the pipe is permanently pressed between

insert part and locking ring. The fi tting insertion depth is fi rst marked

on the pipe end. Subsequently the pipe is inserted into the fi tting

and the clamping ring is tightened with conventional tools.

A pressing tool is not required for this connection technique.

Gunmetal

Uponor MLC compression fi ttings


The Uponor MLC compression fi tting can be used for the direct

connection of the Uponor Unipipe MLC pipes to ½“ Uponor fi ttings,

manifolds, and plumbing press fi ttings. The ¾“ variation permits the

connection to ¾“ Eurokonus fi ttings.

Coated brass union nut

insert part PPSU

polyamide (PA) press ring

Uponor MLC press fi tting with coloured stop rings


Firmly fi xed press sleeve, permanently connected with the fi tting

body protects against mechanical damage to the O-ring

Press sleeves with inspection windows, the penetration depth of the

pipe into the fi tting can be checked before pressing

Coloured stop rings that break off during pressing





Brass, tin plated

Aluminium formed press sleeve

Coloured plastic stop rings

Dimension colour codes

14 20

16 25

18 32


The Uponor MLCP system used in tap water installations

Extensive assortment for com-

plete installations

Everything that‘s required from one

system: The Uponor MLCP tap

water program permits complete

tap water installations – from the

service connection to the fi nal

usage point. You select the installa-

tion variation, it‘s your decision:

Single connections via a manifold,

T-piece or a loop system.

The comfortable system technology

insures you of a simple and ex-

tremely fast installation. And you

only use certifi ed and tested quali-

ty. Longevity and security have

been confi rmed by numerous tests.

The Uponor MLCP system has

DVGW and SKZ approval and is

applicable for tap water installations

of all sizes.

With our large selection of special

solutions we cover all individual

requirements in existing as well as

new construction. An extensive

assortment of couplings permits the

connection of the system to all cur-

rent front wall installation systems

and fi ttings.

The Uponor Unipipe MLC pipe is

certifi ed on the basis of the DVGW

W 542 worksheet. This certifi cation

takes into consideration the exami-

nation and evaluation of micro-

organism growth on basis of the

DVGW W 270 worksheet as well as

numerous mechanical performance

requirements. This also includes

regular testing of the hygiene re-

quirements in accordance with KTW

recommendations (Plastic for tap

water recommendations of the

“Tap water interests” working

group of the plastics commission of

the German Federal Health Offi ce).

The press and clamp connectors

used in the Uponor MLCP system

are fully tin plated. The brass mate-

rials used fulfi ls all requirements

of the new German tap water

directive. In accordance with

DIN 50930-6 they can be used

without restriction with all water

qualities that correspond to the

German tap water directive.

Summary: The Uponor MLCP

system is the trend-setting system

for tap water installation and

it can be used without reservation

for all types of tap water that

correspond to the German tap

water directive! An investment in

the future.

Your plus

Complies with the strict

guidelines of the German

tap water directive

5 layer composite pipe

made from foodstuff safe

polyethylene

Manufactured under

comprehensive quality

control for the safety of the

tap water installation

High quality surface fi nish

inhibits deposits

Simple and secure mounting

Practice oriented product

range

Ideally suited for both

surface mounted and

concealed installation


Uponor mounting plate, 50 mm

Uponor mounting plate, 75/150 mm

Uponor mounting unit MLC with sound protection set

Installation friendly system components

Uponor press tap connection elbow MLC with round fl ange

Uponor UPS press connection elbow, MLC

Uponor press wall penetration MLC, elbow

Practical as well as functional

We designed the Uponor tap water

connection system to be even more

user friendly. The new Uponor

MLCP system tap water compo-

nents are a result of the continued

development of our innovative

products. The coordinated product

range provides you with an eco-

nomical and simple installation for

all sectors.

For all installation situations

Preformed mounting brackets and

mounting plates, press tap elbows

and wall plates for different instal-

lation situations facilitate the work

on the building site. Simple align-

ment and mounting on the sub-

strate is made possible by the

elongated and round holes of the

mounting brackets and plates.

Practice oriented product range

You can select from our proven

press and compression connection

technologies for press tap elbows

and wall plates.

For the installation of loop systems,

along with single connections, we

also stock double press tap elbows

and double wall plates in 90° and

160° models. Along with this, alter-

natives are available for the installa-

tion through dry walls. We also of-

fer optimum solutions for universal

fl ushing tank connections.

The new concept:

plug in, clamp, secure!

1. Push in and lock the Uponor

press tap elbow

2. Attach the Uponor fi xing element

3. Clamp - the Uponor press tap

elbow is installed fi rmly on the

Uponor mounting bracket and

is twist proof


Individual installations with the Uponor 2 m mounting track

A rail for all installation situations - variable and an exact match

Sound protection in accordance with DIN 4109

tested by the Fraunhofer Institute for building

physics (IBP), Test report P-BA 242/2004

Meets all building site

requirements

The new Uponor 2 m mounting

track substantially reduces your

work on the building site: They can

be simply formed with the Uponor

bending tool to meet all installation

requirements.

User friendly features

Convincing dimensions: 2 m long,

50 mm thick, with 8 mm elongated

holes and 6 mm round holes for the

simple positioning and wall mount-

ing. Made from galvanized steel.

Extended application areas

For fast and uncomplicated mount-

ing of Uponor wall brackets and

wall panels (also with sound protec-

tion set).

Easily bent

The Uponor 2 m mounting track is

easily bent with the Uponor bend-

ing tool. This makes it ideal for all

possible requirements.

Simple installation

The Uponor MLC press tap elbow is

quickly attached to the rail using

various methods: Plug in, clamp,

secure. The Uponor press MLC wall

plate and the sound protection set

are screwed onto the front of the

rail with the system screws (acces-

sories, article no. 97 00 95).


Planning basis for tap water installation using the Uponor MLCP system

Fields of application

The Uponor MLCP system is

applicable for all sanitary facilities,

e.g. for commercial and public

buildings, house construction, series

cleaning plants and barrier-free

construction.

The large selection of Uponor

Unipipe MLC pipes and fi ttings in

the dimensions 14 to 110 mm

permits safe and fast tap water

installation from a one-family house

up to special usage buildings.

The Uponor MLCP system offers a

large selection of special solutions,

whereby all individual requirements

in existing as well as new construc-

tion can be covered. All currently

available sanitary equipment and

fi ttings can be connected to the

system. This is ensured by the

assortment of fi tting and equip-

ment connections. When installing

the pipe systems you must ensure a

perfect isolation of all components

from the structure. For this purpose

Uponor offers the sound protection

set for wall plates.

Certifi cates

According to DVGW worksheet

W 542 a minimum useful life of

50 years must be proven for multi-

layer composite pipes used in tap

water distribution systems. For this

purpose an independent testing

institute runs a series of tests in

order to produce an internal pres-

sure creep rupture diagram. For

Uponor this report was produced by

the South German Plastics Centre in

Wurzburg (SKZ). Along with other

tests, the internal pressure creep

rupture diagram forms the basis for

DVGW issuing a mark of approval

for Uponor with all associated

connectors. Together with the test

institute and DVGW, Uponor works

continuously on the testing of the

pipe system in accordance with all

relevant DVGW worksheets.

DVGW certifi cation permits the use

of the Uponor MLP systems in tap

water installations in accordance

with the requirements of DIN 1988

TRWI (Technical regulations for

drinking-water installations) All

components coming into contact

with tap water are materials and

articles in the sense of the German

Foodstuff and Consumer Goods

Act. The Uponor MLCP system

corresponds to the recommenda-

tions of the German Federal Board

of Health (KTW recommendation),

and through the DVGW mark of

approval is also accordingly

reviewed and recognized.

The brass alloy used for the Uponor

MLC fi ttings corresponds to DIN

50930-6 and fulfi ls the require-

ments of the German tap water

directive (TrinkwV).

For use world-wide, Uponor has

more than 60 international certifi -

cates (e.g. ÖVGW, SVGW, KIWA,

CSTB, etc.).


Installation variations

The Uponor MLCP system offers the possibility of a complete sanitary

installation from the service connection to the fi nal usage point.

For example, the following installation variations are possible:

Shower

xxxxx3

HW

CWC

Wash-

basin

flush-

water tankSingle inlet system over tap water distributor and single connection

Equipment connection over double connection

Loop system with tap water distributor and double connection

Classical equipment connection over T-pieces and a single connection

Single connection an a single storey pipe out of the false ceiling with a single shut-off

Single inlet system from the false ceiling over a tap water distributor

Basement distributor


Measures for inhibiting the

growth of legionella

Conditions must be established that

inhibit an unhealthy concentration

of legionella in hot water tank

systems and their attached warm

water distribution systems.

Legionella is rod-shaped bacteria,

which naturally occur at low con-

centrations in fresh water e.g. lakes,

rivers and occasionally also in tap

water. Approximately 40 forms of

the legionella bacteria are known.

Some legionella forms can cause

infections through the inhalation of

contaminated aerosols (fi ne water

droplets) e.g. while showering or

through moisturizers in air-condi-

tioners. For people with health

problems e.g. weakened immune

system, chronic bronchitis etc. this

can lead to pneumonia (legionella

pneumonia or legionnaire‘s disease)

or to Pontiac fever.

According to DVGW worksheet

W 551 the infection risk is a direct

function of the temperature of the

water from the tap water installa-

tion. The temperature range in

which increased the legionella

growth appears is appropriate

between 30 °C and 45 °C.

Based on the present level of know-

ledge, the workpaper describes the

necessary technical measures for

the reduction of legionella growth

in tap water installations. Additional

measures are described for the

rehabilitation of contaminated tap

water systems.

Circulation systems

Warm water distribution systems in

which warm tap water is constantly

available at the taps must main-

tained permanent hot water circula-

tion. For the operation of circula-

tion systems, the conditions as

stipulated in DVGW worksheets W

551 and W 553 must be maintained

in order to avoided the above

mentioned health risks.

Requirements

The complete warm water distribu-

tion system is to be operated in

such a way that on the one hand

the warm water leaves the tap water

heater with at least 60 °C and

returns to the heater with a tem-

perature loss of no more than 5 K.

On the other hand a suffi cient

warm water volume fl ow must be

present in all circulation lines. The

DVGW worksheet recommends the

operation of a circulation system

with a water temperature of at least

57 °C at the end of each return

line. The required fl ow rates are

calculated in accordance with

DVGW worksheet W 553.

This worksheet contains three

calculation procedures:

A short procedure for small

systems (e.g. one and two family

houses), with which no calcula-

tions must be made.

A simplifi ed procedure for all

system sizes with the goal of

supplying a calculation method

which supplies suffi ciently

accurate results for the draft and

the implementation without

excessive effort.

A differentiated procedure for all

system sizes with the goal of

achieving a better approximation

of the real operational condi-

tions, particularly for large

systems.

The mentioned calculation methods

should be taken from the DVGW

worksheet W 553. The Uponor HSE

calculation software is available for

these calculations.

Protection of tap water


Uponor „Aquastrom T plus“

Thermostat preset for circulation conduit

Uponor “Aquastrom T plus” is a preset thermostat for

circulation conduit that conforms to DVGW worksheets

W551 and W553. It regulates the circulation water

temperature in the recommended range of 55 °C to

60 °C (max. control range 40 °C to 65 °C; accuracy

+/- 1 °C). The valve automatically supports thermal

disinfection. The volume fl ow rises approximately 6K

above the set temperature and reduces itself, inde-

pendent of the temperature set, starting from approxi-

mately 73 °C on the remaining volume fl ow. The valve

thereby optimally supports the thermal disinfection of

the circulation system. The maximum volume fl ow can

be preset and locked, independent of the temperature

set. The valve is made from red brass and is equipped

with a drain valve with a hose mounting that allows the

circulation branch line to be emptied for maintenance

purposes. Temperature monitoring is possible with

thermometers or temperature sensors. The temperature

setting is protected against change by a seal cover. The

temperature value set can still be read.

Max. operating temperature: 90 °C

Nominal pressure: 16 bar

Factory settings:

Temperature: 57 °C

Volume fl ow setting: DN 15: 2.0

DVGW certifi ed

Benefi ts

Automatic thermal regulation of the volume fl ow

Supports thermal disinfection

Volume fl ow rises approx. 6 K above the temper-

ature set, thus quickly reaching the disinfection

temperature in the branch line

Restricted above 73 °C, the volume fl ow is again

normalized in order to ensure disinfection of

additional components

High corrosion resistance

Temperature setting can also be read with a seal

cover installed

Later sealing is possible

Temperature monitoring with thermometer or

temperature sensor (accessories) is possible for

the incorporation in building control technology

The maximum volume fl ow can be preset and

locked independent of the set temperature and

can be shut off for maintenance.

Integrated drain valve with hose connection


The Uponor Unipipe MLC pipe is

suitable for use with trace heating.

The inner aluminium pipe ensures

uniform heat distribution around the

pipe, the customary temperature

limitation of 60 °C by the manufac-

turer is to be respected. The fi xing

of the heating band is to be done

according to the manufacturer’s

instructions, whereby the Uponor

Unipipe MLC pipe is to be classifi ed

as a plastic pipe.

You must make sure that the water

can expand correspondingly if

Uponor Unipipe MLC pipes with a

self-regulating heating band are

permitted. If this is not the case,

e.g. as with tank outlets to the

warm water distributor, short lines

to the usage points or with house

connection lines that only bypass

one story, damage of the Uponor of

pipe due to the high increase in

pressure cannot be ruled out.

For these cases suitable safeguards

are to be taken, e.g. the installation

of a suitable safety valve or expan-

sion vessel.

Note:

The pressure increase of the

components due to the use of heat-

ing tape is to be closely watched.

Suitable safety precautions are to

be planned that ensure pressure

equalization. The manufacturer’s

assembly guidelines and installation

notes for the self-regulating

heating band must be observed.

Use of trace heating

Connection to a instantaneous

water heater

Due to their construction, hydrauli-

cally controlled, electrical and gas

fi red fl ow heaters can build up high

temperatures and pressures, both in

normal operation and as a result of

a failure, which can cause damage

to the pipe system. The Uponor

MLCP system may only be directly

connected to electronically control-

led equipment. The manufacturer’s

instructions must be observed when

using electronically controlled

equipment to heat tap water.

Connection to a hot water tank

Generally it must be ensured when

connecting hot water tanks (par-

ticularly with direct fi red hot water

tanks, solar storage tanks and

special constructions) that in

normal operation as well as in the

case of a failure, the operation

limits of the Uponor Unipipe MLC

pipe are not exceeded. This applies

in particular to the maximum warm

water outlet temperature, which is

to be checked at start-up or be

obtained from the manufacturer. In

the case of doubt, suitable safety

precautions are to be taken (e.g.

installation of an industrial water

mixing valve).

Mixer connections

Fitting connection installation must

be torsion-proof (e.g. by fi xing the

press tap elbow on mounting

brackets or mounting plates).

Connection to instantaneous water heaters, hot water tanks and mixer


Humidity protection

The humidity protection required in

sanitary facilities is regulated by

DIN 18195-5 “Water-proofi ng

against non-pressing water”. The

following implementations are

limited to humidity protection

within the area of sanitary fi ttings

and wall bushings, e.g. within the

area of dry lining panelling.

Each sanitary facility can be divided

in two “humidity classes”:

Humidity protection in the area

of sanitary fi ttings and wall

penetration

With concealed fi ttings, a seal must

be made to the brick-work or the

opposite dry lining panelling with

a suitable humidity seal. The tiler

integrates these in accordance with

the generally accepted rules of

technology into a surface seal. The

same applies to wall bushings for

equipment connections with surface

mounted fi ttings, e.g. showers and

bath tubs.

Dry area

Wet area

Wall bushing seal with fl exible

silicone

Wall bushing seal with station-

ary seal ring and integration

into the surface seal

2

1

1

2

2

Concealed fi ttings with integration into the surface seal

Dry lining boards/plaster

UP fi tting

Surface sealing, e.g. by the

tiler

Sealing sleeve, e.g. by an

installation specialist

Thin bed mortar

Tiles

1

5

4

3

2

6

1

5

4

3

2

6

Wet area2

Due to moisture build-up (conden-

sation), particular at the cut-out

sites in dry lining panelling, e.g. for

urinal controls, a seal against

moisture penetration must be

applied to building material sur-

faces. All other wall penetrations

within the dry area (e.g. against the

ceramic facings/tiles) can be sealed

with neutrally hardening sanitary

silicone.


As for all tap water installations, a

pressure test in accordance with

DIN 1988-2 is also to be run for the

Uponor MLCP system. Before the

pressure test, all components of the

installation must be freely accessi-

ble and visible in order to be able to

locate unpressed or incorrectly

pressed fi ttings. All open pipes are

to be closed with metal screw plugs,

caps, blanking plates or blind

fl anges. Equipment, pressurized

tanks or tap water heaters are to be

separated from the pipes.

It is recommended to perform the

pressure test with compressed air

or an inert gas if the pipe system is

to remain unfi lled after the test.

At the fi nal inspection the pressure

test and fl ushing must be done

with water in accordance with

DIN 1988-2.

Pressure test with compressed

air or inert gas

The pressure test with compressed

air or inert gas is to be run in

accordance with the generally

accepted rules of technology in two

steps, the leak test and the strength

test. With both tests, before start-

ing the test period, you must wait

for temperature equalisation and

steady-state condition after pres-

sure build-up.

Leak test

A visual inspection of all pipe con-

nections is to be made before the

leak test. The pressure gauge used

for the test must have an accuracy

of 0.1 bar in the display range for

the pressure being measured. The

system is pressurised with a test

pressure of 110 mbar. For a system

volume of up to 100 litres the test

period must be at least 30 minutes.

The required time is extended by a

further 10 minutes for every addi-

tional 100 litres. During the test no

leakage may appear at the connec-

tors.

Strength test

The strength test is to be run fol-

lowing the leak test. Here the pres-

sure is raised to a maximum of 3 bar

(pipe dimension ≤ 63 x 6 mm) or a

maximum of 1 bar (pipe dimensions

≥ 63 x 6 mm). For a system volume

of up to 100 litres the test period

must be at least 30 minutes. The

required time is extended by a fur-

ther 10 minutes for every additional

100 litres.

Pressure testing the tap water installation

Wall penetration with integration into the surface seal

Dry lining boards/plaster

Press wall duct

Seal sleeve made from

elastomer

Surface sealing, e.g. by the

tiler

Thin bed mortar

Tiles

1

5

4

3

2

6

wet areas2

1

5

4

3

2

6


Pressure testing with water

A visual inspection of all pipe

connections is to be made before

pressure testing with water. The

pressure gauge must be connected

at the lowest point of the installa-

tion being tested. Only measuring

instruments may be used where a

pressure difference of 0.1 bar can

be read. The installation must be

fi lled with fi ltered tap water (pro-

tect against frost!) and vented.

Shut-off valves before and after

boilers and tanks are to be closed

so that the test pressure is kept

away from the rest of the system.

The system is to be pressurized with

the maximum permissible operating

pressure (10 bar) plus 5 bar (in

relation to the lowest point of the

system). Check the maximum

operating pressure with pressure

boosting systems! A suitable time

must elapse to allow for the tem-

perature equalisation between the

ambient temperature and the

temperature of the fi ll water. If

necessary, the test pressure must

be re-established after the waiting

period.

Preliminary test

Re-establish the test pressure two

times within 30 minutes at intervals

of 10 minutes. After a further 30

minutes the test pressure must not

have dropped by more than 0.6 bar.

Main test

The main test is to be run directly

following the preliminary test. The

pressure test is considered to have

been passed successfully if the test

pressure has not dropped by more

than 0.2 bar after a further two

hours.

After completion of the pressure

test all fi ttings are to be checked

for possible leakage. The results of

the pressure test must be recorded

in a report as a record for the

plumber and customer. The forms

at the end of this chapter can be

used for this report.

Pressure pump


Pipe line fl ushing

The total system is to be fl ushed

thoroughly as soon as possible after

installation of the pipes and follow-

ing the pressure test. Filtered tap

water (fi lter in accordance with

DIN EN 13443-1) is to be used as

fl ushing liquid. In order to ensure an

unlimited operational reliability,

fl ushing must remove all contami-

nation and installation residue from

the interior surfaces of the pipes

and system components, estab-

lished the quality of the tap water

as well as inhibit corrosion damage

and malfunctions of the fi ttings and

components. In general two fl ush-

ing methods can be used:

Flushing with an air water

mixture in accordance with

DIN 1988-2

This procedure be based on a pul-

sating fl ow of water and air and is

described in detail in the “Tap water

supply systems; materials, compo-

nents, appliances, design and instal-

lation (DVGW code of practice)”

DIN 1988-2 section 11.2. Suitable

fl ushing equipment is to be used.

This fl ushing procedure should be

used if fl ushing with water is not

expected to produce a suffi cient

fl ushing effect.

Flushing with water

If no other fl ushing method is con-

tractually agreed upon or emanded,

the Uponor tap water pipelines are

to be fl ushed using the water

method and local supply pressure.

The procedure for the pipe line

fl ushing is described in the ZVSHK

brochure “Notes on fl ushing meth-

ods for tap water installations in

accordance with TRWI 1988”. This

brochure can be obtained from the

German Central Association of

Plumbing, Heating and Climate-

Control System Engineers (ZVSHK),

Rathausstrasse 6, 53757 St. Augus-

tin. Details and general information

on fl ushing with water can be taken

from the brochure. Under point 4.1

the brochure states:

“The pipes must be fl ushed as soon

as possible after installation. The

tap water used for the fl ushing must

be fi ltered (fi lter in accordance with

DIN EN 13443-1).” In order to pro-

tect sensitive fi ttings (e.g. solenoid

valves, fl ushing valve, thermostats

etc.) and equipment (e.g. tap water

heater) against damage from

fl ushed foreign matter adaptors

should be initially installed in place

of such components. Such compo-

nents should only be installed after

the system has been fl ushed. Built

in fi ne-meshed sieves installed in

front of fi ttings that cannot be

removed or bypassed are to be

cleaned after fl ushing. Aerators,

nozzles, fl ow limiters, shower heads

or shower handsets must be

removed from the remaining

installed fi ttings during fl ushing.

The manufacturers’ installation

instructions are to be followed for

concealed thermostats and other

sensitive fi ttings that cannot be

removed during fl ushing. All main-

tenance fi ttings, fl oor shut-off

valves and pre-shut-off valves (e.g.

angle valves) must be fully opened.

Possibly built-in pressure reducers

must be fully opened and only be

adjusted after fl ushing.

Depending on the size of the sys-

tem and the pipe routing, the

installation can be fl ushed in sec-

tions. In this case the fl ushing direc-

tion and sequence should be from

the main isolation valve in sections

and branches (actual fl ush section)

from the nearest to the furthest

branch. One fl oor after the other is

to be fl ush beginning at the ascend-

ing pipe end.

Within the story and single supply

lines at least as many usage points

specifi ed as a guideline in the

following table for a section being

fl ushed are to be fully opened

one after the other for at least

5 minutes. This is to be repeated

for each story. Within the story the

usage points, beginning with the

usage point furthest away from the

ascending pipe are to be fully

opened. After a fl ushing period of

5 minutes at the fl ushing point last

opened the usage points are closed

one after the other in reverse order.

For the Uponor Unipipe MLC pipe the following guidelines for the minimum number of usage points which are to be

opened in relation to the largest inside diameter of the distribution conduit must be observed:

Pipe dimensions OD x s [mm]

of the distribution conduit in

the actual section being fl ushed

32 x 3 40 x 4 50 x 4.5 63 x 6 75 x 7.5 90 x 8.5 110 x 10

Minimum number of usage points

to be opened DN 15

2 4 6 8 12 18 28


MASTER

Pressure test with water for tap water pipes

Note: The chapter “Pressure test of tap water installations” in the actual technical manual “MLCP system for tap water

installation and radiator connection” is to be followed.

Construction project:

Stage:

Person carrying out the test:

Test pressure = max. permissible operating pressure + 5 bar ≤ 15 bar

(related to the lowest point of the system)

All tanks, equipment and fi ttings, e.g. safety valve and expansion tanks, which are not suitable for the pressure test, must be removed

from the system during the test period. The system is fi lled with fi ltered water and completely vented. A visual inspection of the pipe

joints must be made during the test. After the test pressure has been reached a suitable time must elapse to allow for temperature

equalisation between the ambient temperature and the temperature of the fi ll water.

If necessary, the test pressure must be re-established after the waiting period.

Preliminary test

Begin: Test pressure:o‘clock,

Date Time

Re-establish the test pressure two times within 30 minutes at intervals of 10 minutes – then wait 30 minutes and read the test pressure

(max. pressure loss 0.6 bar).

End: Test pressure:o‘clock,

Date Time

bar

bar

(max. pressure loss 0.6 bar!)

Certifi cation

Test pressure:o‘clock,

Date Time

bar

End: Test pressure:o‘clock,

Date Time

bar

(max. pressure loss 0.2 bar!)

No leakage was found in the above specifi ed system during the preliminary or during the main test.

Locality, date Signature/contractor‘s stamp


Main test

Begin:


Pressure test with compressed air or inert gas for tap water pipes

Note: The chapter “Pressure test of tap water installations” in the actual technical manual “MLCP system for tap water installation and

radiator connection” has to be followed.


Client represented by:

Contractor/person responsible

Specialist represented by:

Connection type:

Testing method for partial acceptance, for the fi nal inspection the pressure test in accordance with DIN 1988-2 must be run with water.

Following the ZVSHK instruction leafl et “Leak testing of tap water installations with compressed air, inert gas or water”.



System pressure: bar

Ambient temperature: °C

Test medium temperature: °C

All pipes are to be closed with metal screw plugs, caps, blanking plates or blind fl anges. Equipment, pressurized tanks or tap water

heaters are to be separated from the pipes. A visual inspection of all pipe connections has been made in accordance with to good

professional practice.

Leak test

Test pressure 110 mbar

At least 30 a minutes test period for pipe capacities up to 100 Litre

For each additional 100 litres the test period is to be increased by 10 minutes

Pipe capacity: Litre

Test period: Minutes

The test period was started after the temperature and steady-state condition was established.

During the test period no pressure drop was found.

Strength test with increased pressure

Test pressure: Uponor pipe ≤ 63 x 6 mm max. 3 bar Uponor pipe > 63 x 6 mm max. 1 bar

At least 30 a minutes test period for pipe capacities up to 100 Litre

For each additional 100 litres the test period is to be increased by 10 minutes

The test period was started after the

temperature and steady-state condition

was established.

During the test period no pressure

drop was found.

The pipe system has no leaks.

MASTER

Test medium:

Oil-free compressed air Nitrogen Carbon dioxide

the tap water system was tested as

complete system in stages



The valid standards and regulations for sanitary facilities and installations are presented in the following table. Due

to the number the applicable DIN standards, ordinances and regulations only the most important are listed.

Standards and regulations Meaning

a.R.d.T. In accordance with the generally accepted rules of technology

ArbStattV/ASR Work place regulations and pertinent working place guidelines

BGB §633 Liability for guaranteed quality

DVGW German Technical and Scientifi c Association on Gas and Water

EnEV German Energy Saving Directive

ETB Established technical building regulations

HeimMindBauV Minimum building regulations for nursing homes

HeizkostenV Regulation for heating expenses settlement

II WoBauG Second National Housing Act

LBO German state building regulations

MBO Model building code

MLAR Model pipe-conduit guidelines

SBO Special building codes for special buildings and usage

VOB/B and C General contract conditions for carrying out construction works, DIN 1961

ZVSHK Central association of plumbing, heating and climatisation

DIN 1053 Masonry design and construction

DIN 1986-100 Drainage facilities for buildings and properties

DIN 1988 Technical regulations for drinking-water installations (TWRI)

DIN 2000 Guidelines for the central supply of tap water

DIN 2001 Individual tap water supply

DIN 4102 Fire protection in above-ground construction, fi re behaviour of building materials

and building and components

DIN 4109/A1 Sound protection in above ground construction

DIN 4708 Central heating water installations

DIN 4753 Water heaters and water heating installations for tap water and service water

DIN 18022 Kitchens, baths and toilets in house construction

DIN 18024 Barrier-free built environment

DIN 18025 Barrier-free dwelling

DIN 18180 Gypsum plasterboards - Types and requirements

DIN 18181 Gypsum plasterboards in above-ground construction

DIN 18183 Prefabricated gypsum plasterboard; metal stud partitions

DIN 18195 Water-proofi ng of buildings

DIN 18202 Tolerances in building construction

DIN 18381 VOB, part of C (ATV); Gas, water and sewage plumbing works inside of buildings

DIN 18560 Floor screeds in building construction

DIN EN 806 Specifi cations for tap water installation (valid parallel to DIN 1988)

DIN EN 832 Thermal performance of buildings - Calculation of energy use for heating


Calculations basis for tap water installations

The planning of tap water installations is carried out in

accordance with the calculation basis of DIN 1988 part

3: “Technical regulations for tap-water installations

(TRWI) – pipe sizing (DVGW code of practice)”. Take

product specifi c data from the following diagrams and

tables. Please also observe DVGW Worksheet W553:

“Dimensioning of circulation-systems in central tap

water heating systems” as well as the chapter on

“Circulation systems” in this technical manual.

Planning software Uponor HSE

The Uponor Software HSE permits the comfortable

graphic design of tap water pipelines pursuant to

DIN 1988. No additional CAD program is required for

working with HSE. You will fi nd further details about

the software on page 52 in the chapter “Planning

software Uponor HSE” in this technical manual.


DIN EN 1717 Protection against pollution of potable water installations and general require-

ments of devices to prevent pollution by backfl ow

DIN EN 12056 Gravity drainage systems inside buildings

DIN V 4108-6 Thermal protection and energy economy in buildings – application oriented

requirements of heat-insulating materials

DIN V 4108-10 Thermal protection and energy conservation in buildings - Factory made products

DIN V 4701-10 Energy effi ciency of heating and ventilation systems in buildings - Heating,

domestic hot water supply, ventilation

VDI 6023 Hygiene for tap water supply systems - Requirements for planning, design,

operation, and maintenance

VDI 4100 Sound control in housing - Criteria for planning and assessment


Minimum fl ow pressures and fl ow velocity calculation of usage point fi ttings pursuant to DIN 1988-3

Peak f

low

Total flow with flow calculation valid with flush valves

with flow calculation valid with flushing tankR

Type of the tap water

usage point

DN Minimum fl ow

pressure

With mixed water discharge

in each case

With discharge

of cold or

warm water

PminFL [bar] Cold V.

R [l/s] Warm V.

R [l/s] V.

R [l/s]

Kitchen fi ttings

Wash basin mixing tap DN 15 1 0.07 0.07 –

Household washing machine DN 15 1 – – 0.25

Household dishwasher DN 10 1 – – 0.15

Outlet valve with aerator DN 15 1 – – 0.15

Bath fi ttings

Bath tub mixing tap DN 15 1 0.15 0.15 –

Shower mixing tap DN 15 1 0.15 0.15 –

Shower head DN 15 1 0.1 0.1 0.2

Washbasin mixing tap DN 15 1 0.07 0.07 –

Bidet mixing tap DN 15 1 0.07 0.07 –

WC fi ttings

Flushing cistern (according to DIN 19542) DN 15 0.5 – – 0.13

Flushing valve (according to DIN 3265) DN 15 1.2 – – 0.7

Flushing valve (according to DIN 3265) DN 20 0.4 – – 1

Flushing valve (according to DIN 3265) DN 25 1 – – 1

Flushing urinal DN 15 1 – – 0.3

Individual hot water tank

Electrical boiler DN 15 1 – – 0.1

Special fi ttings

Outlet valve without aerator DN 15 0.5 – – 0.3

Outlet valve without aerator DN 20 0.5 – – 0.5

Outlet valve without aerator DN 25 0.5 – – 1

Mixing tap DN 20 1 0.3 0.3 –

If fi ttings are not listed follow the manufacturer’s specifi cations!

Characteristic Table

For the calculation of the peak fl ow (V.s) from the total fl ow ΣV

.R for residential, offi ce and administration buildings

up to a total fl ow ΣV.R ≤ 20 l/s.


Pipe friction tables

Dimensioning of the stages (design tables)

The selection of the pipe dimension for a stage can be determined using the following table or from the pressure

drop diagram The required formulae for the dimensioning of the pipes, required minimum fl ow pressure and fl ow

velocity calculation are to be taken from DIN 1988-3.

However, in both cases the maximum fl ow rate and the available pipe friction resistance are to be observed. The

following tables represent the pipe friction resistance and the fl ow rate as a function of the peak fl ow for chilled

water (10 °C).

OD x s 14 x 2 mm 16 x 2 mm 18 x 2 mm 20 x 2.25 mm

ID 10 mm 12 mm 14 mm 15.5 mm

V/l 0.078 l/m 0.11 l/m 0.15 l/m 0.19 l/m

V.s v R v R v R v R

l/s m/s hPa/m m/s hPa/m m/s hPa/m m/s hPa/m

0.01 0.13 0.51 0.09 0.22 0.06 0.11 0.05 0.07

0.02 0.25 1.61 0.18 0.69 0.13 0.34 0.11 0.21

0.03 0.38 3.19 0.27 1.36 0.19 0.66 0.16 0.41

0.04 0.51 5.21 0.35 2.21 0.26 1.07 0.21 0.66

0.05 0.64 7.62 0.44 3.23 0.32 1.56 0.26 0.97

0.06 0.76 10.43 0.53 4.41 0.39 2.13 0.32 1.32

0.07 0.89 13.59 0.62 5.75 0.45 2.78 0.37 1.72

0.08 1.02 17.12 0.71 7.23 0.52 3.49 0.42 2.16

0.09 1.15 20.99 0.80 8.86 0.58 4.28 0.48 1.91

0.10 1.27 25.20 0.88 10.63 0.65 5.13 0.53 3.17

0.15 1.91 51.07 1.33 21.49 0.97 10.35 0.79 6.39

0.20 2.55 84.56 1.77 35.52 1.30 17.08 1.06 10.54

0.25 3.18 125.23 2.21 52.55 1.62 25.24 1.32 15.56

0.30 3.82 172.79 2.65 72.43 1.95 34.76 1.59 21.41

0.35 4.46 227.01 3.09 95.07 2.27 45.59 1.85 28.07

0.40 5.09 287.69 3.54 120.39 2.60 57.70 2.12 35.52

0.45 5.73 354.68 3.98 148.33 2.92 71.05 2.38 43.72

0.50 6.37 427.86 4.42 178.83 3.25 85.62 2.65 52.67

0.55 7.00 507.11 4.86 211.85 3.57 101.38 2.91 62.35

0.60 5.31 247.33 3.90 118.31 3.18 72.74

0.65 5.75 285.24 4.22 136.40 3.44 83.84

0.70 6.19 325.56 4.55 155.63 3.71 95.64

0.75 6.63 368.25 4.87 175.98 3.97 108.13

0.80 7.07 413.27 5.20 197.44 4.24 121.29

0.85 5.52 219.99 4.50 135.12

0.90 5.85 243.63 4.77 149.62

0.95 6.17 268.35 5.03 164.77

1.00 6.50 294.13 5.30 180.57

1.05 6.82 320.97 5.56 197.02

1.10 7.15 348.86 5.83 214.11

1.15 6.09 231.84

1.20 6.36 250.19

1.25 6.62 269.17

1.30 6.89 288.77

1.35 7.15 308.99

V.s = peak fl ow in litres/second in accordance with DIN 1988-3

v = fl ow rate in meters/secondR = pipe friction resistance in hectopascal/meter (1 hPa = 1 mbar = 100 Pa, 1 hPa ≈ 10 mm wc)


OD x s 25 x 2.5 mm 32 x 2 mm 40 x 4 mm 50 x 4.5 mm

ID 20 mm 25 mm 32 mm 40 mm

V/l 0.31 l/m 0.53 l/m 0.80 l/m 1.32 l/m

V.s v R v R v R v R


0.10 0.32 0.95 0.19 0.28 0.12 0.10 0.08 0.03

0.20 0.64 3.15 0.38 0.91 0.25 0.34 0.15 0.11

0.30 0.95 6.38 0.57 1.84 0.37 0.69 0.23 0.21

0.40 1.27 10.55 0.75 3.03 0.50 1.13 0.30 0.35

0.50 1.59 15.62 0.94 4.48 0.62 1.67 0.38 0.52

0.60 1.91 21.55 1.13 6.17 0.75 2.30 0.45 0.71

0.70 2.23 28.30 1.32 8.10 0.87 3.01 0.53 0.93

0.80 2.55 35.86 1.51 10.25 0.99 3.81 0.61 1.17

0.90 2.86 44.20 1.70 12.63 1.12 4.69 0.68 1.44

1.00 3.18 53.30 1.88 15.22 1.24 5.65 0.76 1.73

1.10 3.50 63.16 2.07 18.02 1.37 6.69 0.83 2.05

1.20 3.82 73.76 2.26 21.03 1.49 7.80 0.91 2.39

1.30 4.14 85.08 2.45 24.24 1.62 8.99 0.98 2.76

1.40 4.46 97.12 2.64 27.66 1.74 10.25 1.06 3.14

1.50 4.77 109.88 2.83 31.28 1.87 11.59 1.14 3.55

1.60 5.09 123.33 3.01 35.09 1.99 13.00 1.21 3.98

1.70 3.20 39.10 2.11 14.48 1.29 4.43

1.80 3.39 43.30 2.24 16.03 1.36 4.90

1.90 3.58 47.69 2.36 17.65 1.44 5.40

2.00 3.77 52.27 2.49 19.34 1.51 5.91

2.10 3.96 57.04 2.61 21.10 1.59 6.45

2.20 4.14 61.99 2.74 22.92 1.67 7.00

2.30 4.33 67.13 2.86 24.82 1.74 7.58

2.40 4.52 72.45 2.98 26.78 1.82 8.18

2.50 4.71 77.96 3.11 28.81 1.89 8.79

2.60 4.90 83.64 3.23 30.90 1.97 9.43

2.70 5.09 89.50 3.36 33.06 2.05 10.09

2.80 3.48 35.28 2.12 10.76

2.90 3.61 37.57 2.20 11.46

3.00 3.73 39.93 2.27 12.17

3.50 4.35 52.65 2.65 16.04

4.00 4.97 66.93 3.03 20.37

4.50 5.60 82.73 3.41 25.17

5.00 3.79 30.41

5.50 4.17 36.09

6.00 4.54 42.22

6.50 4.92 48.77

7.00 5.30 55.74

7.50 5.68 63.13

8.00 6.06 70.94

8.50 6.44 79.16

9.00 6.82 87.78

V.s = peak fl ow in litres/second according to DIN 1988-3

v = fl ow rate in meters/secondR = pipe friction resistance in hectopascal/meter (1 hPa = 1 mbar = 100 Pa, 1 hPa ≈ 10 mm WS)


OD x s 63 x 6 mm 75 x 7.5 mm 90 x 8.5 mm 110 x 10 mm

ID 51 mm 60 mm 73 mm 90 mm

V/l 2.04 l/m 2.83 l/m 4.18 l/m 6.36 l/m

V.s v R v R v R v R


1.00 0.49 0.61 0.35 0.28 0.24 0.11 0.16 0.04

1.25 0.61 0.91 0.44 0.42 0.30 0.17 0.20 0.06

1.50 0.73 1.25 0.53 0.58 0.36 0.23 0.24 0.08

1.75 0.86 1.65 0.62 0.76 0.42 0.30 0.28 0.11

2.00 0.98 2.08 0.71 0.96 0.48 0.38 0.31 0.14

2.25 1.10 2.57 0.80 1.18 0.54 0.46 0.35 0.17

2.50 1.22 3.10 0.88 1.43 0.60 0.56 0.39 0.21

2.75 1.35 3.67 0.97 1.69 0.66 0.66 0.43 0.24

3.00 1.47 4.28 1.06 1.97 0.72 0.77 0.47 0.28

3.25 1.59 4.94 1.15 2.27 0.78 0.89 0.51 0.33

3.50 1.71 5.64 1.24 2.59 0.84 1.01 0.55 0.37

3.75 1.84 6.38 1.33 2.93 0.90 1.15 0.59 0.42

4.00 1.96 7.16 1.41 3.29 0.96 1.29 0.63 0.47

4.25 2.08 7.98 1.50 3.66 1.02 1.43 0.67 0.53

4.50 2.20 8.84 1.59 4.06 1.08 1.59 0.71 0.58

4.75 2.33 9.73 1.68 4.47 1.13 1.75 0.75 0.64

5.00 2.45 10.67 1.77 4.90 1.19 1.92 0.79 0.70

6.00 2.94 14.80 2.12 6.79 1.43 2.65 0.94 0.97

7.00 3.43 19.53 2.48 8.95 1.67 3.49 1.10 1.28

8.00 3.92 24.84 2.83 11.38 1.91 4.44 1.26 1.63

9.00 4.41 30.71 3.18 14.07 2.15 5.49 1.41 2.01

10.00 4.90 37.15 3.54 17.01 2.39 6.63 1.57 2.43

11.00 5.38 44.13 3.89 20.20 2.63 7.87 1.73 2.88

12.00 4.24 23.63 2.87 9.21 1.89 3.37

13.00 4.60 27.31 3.11 10.63 2.04 3.89

14.00 4.95 31.23 3.34 12.16 2.20 4.45

15.00 5.31 35.38 3.58 13.77 2.36 5.03

16.00 5.66 39.77 3.82 15.47 2.52 5.65

17.00 6.01 44.39 4.06 17.27 2.67 6.31

18.00 4.30 19.15 2.83 6.99

19.00 4.54 21.12 2.99 7.71

20.00 4.78 23.17 3.14 8.46

21.00 5.02 25.31 3.30 9.24

22.00 5.26 27.54 3.46 10.05

23.00 5.50 29.86 3.62 10.89

24.00 5.73 32.25 3.77 11.77

25.00 3.93 12.67

26.00 4.09 13.60

27.00 4.24 14.57

28.00 4.40 15.56

29.00 4.56 16.58

30.00 4.72 17.63

V.s = peak fl ow in litres/second in accordance with DIN 1988-3

v = fl ow rate in meters/secondR = pipe friction resistance in hectopascal/meter (1 hPa = 1 mbar = 100 Pa, 1 hPa ≈ 10 mm WS)


Pressure-loss graph

The pressure pressure-loss graph contains the pipe characteristics for the various dimensions of Uponor Unipipe

MLC pipes as well as the fl ow rate limits.

The friction head per meter in relation to the pipe dimension and the fl ow rate can be simply read from the diagram

given the volume fl ow or discharge.

Pipe friction resistance - Uponor Unipipe MLC pipe

Water, mean temperature 10 °C

v = 0,1 m/s

Peak flow Vs [l/s]·

Pip

e f

rict

ion

resi

stan

ce R

[h

Pa/

m]

1.000,0

100,0

10,0

1,0

0,1

0,01 0,1 1,0 10,0 100,0


One system for all radiators

The Uponor MLCP radiator con-

nection system allows you to install

complete heating systems – from

the heat generator to the furthest

radiator – fast and economically.

The program can be combined

without problems with all boilers

and radiators offered on the

market.

Convince yourself of the variety

of the Uponor MLCP system with

its components for house or story

orientated distribution, control and

temperature measurement. Exten-

sive accessories round off the

assortment.

Radiator connection with the Uponor MLCP system

Variety of connections

The system for connecting radiators

is a complete system containing

many components. This opens up

various connection possibilities.

They are suitable for single or

double pipe connections and can

be quickly and securely connected

to all common radiators, whether

directly out of the fl oor or wall.

The plus of fl exibility: You can use

any pipe installation method.


Radiator connection set

The Uponor radiator connection set

not only facilitates the installation

for you. It also protects the pipe

against damage in the screed as

well as providing for a visually clean

spacing guide.

Radiator connection unit

Pressure testing of the system is

possible before installing the radia-

tors. The preformed Uponor Uni-

pipe MLC pipe in the insulation box

is simply inserted into the wall and

connected with the radiator or the

distribution conduits. The radiator

can simply be mounted at a later

time. The installation of the con-

nection is made in the wall. Your

benefi t: a visually clean connection

and installation of the radiator.

Press connection T-piece

With the press connection T-piece

you can connect the radiator using

coated copper pipes. This ensures a

stable construction for everyday

use. This variation is used if no wall

connection is possible.

Your plus

Practical radiator

connection variations for

new construction as well as

renovation

Absolutely oxygen diffusion

tight multi-layer composite

pipe

Pre-insulated multi-layer

composite pipes and

components

Extensive assortment of

fi ttings

Extensive accessory program


The high resilience of Uponor

Unipipe MLCP makes it especially

suitable for heating installations:


Maximum continuous operating

pressure: 10 bar at a continuous

operation temperature of 70 °C,

tested hydrostatic stress per-

formance of 50 years, safety

factor 1.5*

* Please contact the manufacturer if you require additional explanation of the installation parameters.

Fields of application

All heating system components

can be connected using the high-

quality Uponor Unipipe MLC pipes

with an outside diameter of 14-32

mm in coils and 16-110 mm in

straight lenghts together with

suitable system components such

as press and screw fi ttings. The

possibility of supplying over-sized

pipe dimensions of up to OD =

110 mm permits their use as cellar

distribution and house connection

lines in larger heating systems. The

Uponor MLCP system can be used

from the heat generator over the

distribution conduits and house

connection lines up to the connec-

tion to the heat consumer.

Planning basis for radiator connection

Caution:

Uponor Unipipe MLC pipes may not

be directly connected to systems

with operating temperatures ≥

95 °C, such as solar or district

heating systems. It must be ensured

that the operational limits of the

Uponor pipe are not exceeded

under any conditions.

With the following methods you can

realize trouble-free heating water

distribution using the Uponor MLCP

system:

Single-pipe heating system

Double-pipe heating system

Tichelmann system

With a single-pipe heating system

all radiators of a heating circuit are

connected to a closed ring loop.

In this case ring loops are con-

nected directly by a T-piece to the

house connection lines of the heat

generator. If there are several ring

loops, these can be connected to

the Uponor heater distributor. The

distributor is in turn connected to

the house connection line of the

heat generator.

As a rule, the adjustment of single-

pipe heating systems is usually

complex. With a single-pipe heating

system the temperature gradient

between the radiators, i.e. the

decreasing supply temperature from

radiator to radiator, must be

considered when dimensioning the

heating element in the form of an

area surcharge.

Benefi ts are a result of lower

material and assembly costs.

Installation possibilities – Single-pipe heating system


The double-pipe heating system

with its variations for the single

and multi-family dwelling sectors is

particularly suitable for low-tem-

perature heaters. With this installa-

tion variation the radiators are

connected to the supply and

return. All radiators have approxi-

mately the same supply tempera-

ture. A benefi t is the fast and easy

adjustment of the double-pipe

heating system.


with manifold

With this installation variation the

heating water distribution is con-

nected to the radiators by means

of single inlets from a central mani-

fold. The Uponor manifold is in turn

connected to the house connection

line of the heat generator.


with tee connection and cross

fi tting

Beginning from the house connec-

tion line, the heating water distri-

bution is made by a common ring

loop. If the ring loop runs directly

by the radiator, the radiator con-

nection can be made with a press

connection tee. The last radiator of

the ring loop is connected by an

Uponor press angle bracket. If the

radiator is connected over a single

inlet to the ring loop, the use of a

cross fi tting is recommended.

Tichelmann system

In the Tichelmann system the pipes

are arranged in such a way that the

sum of the length of supply and

return for each radiator is approxi-

mate equal. That means that the

radiator with the longest supply has

the shortest return. Thus a more

uniform pressure drop in the

individual stages is achieved.

Installation possibilities – Double-pipe heating system


Connection variations with the Uponor MLCP system

All descriptions are without insulation; insulation must be installed in accordance with the German Energy Saving

Directive (see section “Thermal protection” starting from page 57).

Connection possibilities of the double-pipe heating system with distribution system

Radiator connections from bottom and side.

Benefi ts:

Simple planning

Simple pressure drop determination and dimensioning

Lower pressure-loss

No connection points required in the fl oor

Only a few mouldings are required

Large number of possible connection variations

Connection of a radiator by means of a con-nection fi tting or with a wall mounted press connection.

Connection of a radiator with a wall mounted Uponor MLC press connection elbow.

Connection of a thermostat controlled radia-tor with a wall mounted Uponor MLC press angle bracket.

Connection of a thermostat controlled radia-tor by means of a wall mounted Uponor MLC compression adapter.

Connection of a thermostat controlled radia-tor by means of a 35/50 mm mounting brack-et, Uponor MLC press tap elbow and a con-nection pipe coming from the wall.

Connection of a thermostat-controlled radia-tor with a wall mounted Uponor MLC radiator connection unit.


Connection of a radiator with a fl oor mounted Uponor press connection elbow.

Connection of a thermostat-controlled radiator by means of an Uponor MLC com-pression adapter and an Uponor radiator connection set.

Connection of a thermostat-controlled radia-tor with a fl oor mounted Uponor MLC press connection elbow.

Connection possibilities of the double-pipe heating system over a T-piece distribution

Radiator connections from below.

Benefi ts:

Simple planning

Crossing-free radiator connections through use of cross fi ttings

Large number of possible radiator connection variations

All radiators with the same supply temperature

Connection of a thermostat-controlled radia-tor with fl oor mounted Uponor MLC press connection tee.

Connection of a radiator with fl oor mounted Uponor MLC press connection tee.

Connection of a thermostat-controlled radia-tor with a wall mounted Uponor MLC radiator connection unit. Connection of the connect-ing pipe to the distribution conduit by means of Uponor MLC cross fi tting.


Connection possibilities of the double-pipe heating system from the baseboard


Benefi ts:

Ideal for modernization and restoration

Little dirt, as very little cutting work is necessary

Short installation time

No fi re risk from welding and soldering when modernizing existing buildings

Simple planning

All radiators with the same supply temperature

Connection of a thermostat-controlled radia-tor with the Uponor MLC press SL connection set and an Uponor SL angle.

Connection of a thermostat-controlled radia-tor with the Uponor MLC press SL connection set and an Uponor SL bend.

Connection possibilities of the single-pipe heating system with ring loop


Benefi ts:

Short pipe length

Few fi ttings

Connection of a radiator and a single-pipe valve set by means of a Uponor MLC com-pression adapter coming from the fl oor.

Connection of a thermostat-controlled radia-tor and a single-pipe connection block with a fl oor mounted Uponor MLC press connection elbow.


Pressure testing for the radiator installation

Pressure test for radiator

installation in accordance with

DIN 18380

The following procedure describes

the pressure test for the Uponor

MLCP system with screw or press

connections.

The heating engineer/plumber has

to perform a leak test on the heater

pipes after installation and before

closing wall slits, wall and fl oor

breakthroughs as well as, if neces-

sary, before the screed or other

covering is laid.

The heating system is to be fi lled

slowly and completely vented

(protect against frost!). This can be

done quickly and with little effort

with the Uponor pressure test plug.

Water heaters are to be checked

with a pressure of 1.3 x the total

pressure (static pressure) of the

system; however, at least 1 bar

excess pressure must be reached

throughout the system. Only

pressure meters may be used that

permit the accurate reading of a

0.1 bar pressure change. The

pressure meter is to be connected,

if possible, to the lowest point of

the system.

After the test pressure has been

reached a suitable time must elapse

to allow for temperature equalisa-

tion between the ambient tempera-

ture and the temperature of the fi ll

water. If necessary, the test pres-

sure must be re-established after

the waiting period.

The test pressure must be main-

tained for 2 hours and may not

drop by more than 0.2 bar. No

leakages may appear during this

time. As soon as possible after the

cold water pressure test the system

is heated to the highest calculated

heating water temperature to check

whether the system also remains

leak-free at high temperature. After

the system cools down the heating

pipes and connections are to be

checked for leaks.


MASTER

Pressure test report for the radiator installation

Note:

The chapter “Pressure test of radiator installations” in the actual technical manual “MLCP system for tap water installation and radiator

connection” is to be followed


Stage:

Person carrying out the test:

maximum permissible operating pressure (in relation to the lowest point of the system). bar

System altitude: m

Design parameter – Supply temperature: °C

– Return temperature: °C

After the test pressure has been reached, a suitable time must elapse to allow for temperature equalisation between the ambient

temperature and the temperature of the fi ll water. If necessary, the test pressure must be re-established after the waiting period.

All tanks, equipment and fi ttings, e.g. safety valve and expansion tanks, which are not suitable for the pressure test, must be removed

from the system during the test period. The system is fi lled with fi ltered water and completely vented. During the test a visual inspection

of the pipe connections must be made.

Begin: , o‘clock Test pressure: bar

Date Time

End: , o‘clock Pressure loss: bar

Date Time (max. 0,2 bar!)

The system specifi ed above was heated to the design temperatures on and no leakage was found There was also no

leakage found after the cooling. With frost danger suitable measures are to be taken (e.g. use of antifreeze, heating of the building). If

no freeze protection is required for the intended system use, the antifreeze is to be removed by emptying and fl ushing the system with

at least 3 water changes.

Antifreeze was added to the water: Yes No

Drainage as stated above: Yes No

Certifi cation

Owner - date/signature Owner - date/signature

Plumber - date/signature



The valid standards and regulations for the installation of heating systems are presented the following table. Due to

the number the applicable DIN standards, ordinances and regulations only the most important are listed, particularly

in the area of pipe installation.


a.R.d.T. In accordance with the generally accepted rules of technology

EnEV German Energy Saving Directive 2002

ETB Established technical building regulations

HeizkostenV Regulation for heating expenses settlement

LBO State building regulations

MBO Model building code

MLAR Model pipe-conduit guidelines

VOB/B and C General contract conditions for carrying out construction works, DIN 1961

ISO 10508 Plastics piping systems for hot and cold water installations

DIN 1053 Masonry

DIN 4102 Fire protection in above ground construction

DIN 4108 Thermal insulation in above ground construction

DIN 4109 Sound protection in above ground construction

DIN 4751 hot-water space heating system

DIN 18380 VOB-C (ATV); Heating systems and central water heating installations

DIN 18560 Floor screeds in building construction

DIN EN 832 Thermal performance of buildings - Calculation of energy use for heating

DIN EN 12828 Heating systems in buildings - Design of water-based heating systems

DIN EN 12831 Heating systems in buildings - Method for calculation of the design heat load

DIN EN 12831 Heating systems in buildings - Method for calculation of the design heat load

Supplement 1 National appendix NA

DIN EN 14336 Heating systems in buildings -

Installation and commissioning of water based heating systems

DIN V 4108-10 Thermal protection and energy conservation in buildings -

Application-related requirements for thermal insulation materials

DIN V 4108-6 Thermal protection and energy conservation in buildings -

Calculation of annual heat and energy use

DIN V 4701-10 Energy effi ciency of heating and ventilation systems in buildings -

Heating, domestic hot water supply, ventilation

VDI 4100 Sound control in housing - Criteria for planning and assessment


Calculation basis for radiator connection

Pressure-loss graph

The pressure drop diagram contains

the pipe characteristics for the Up-

onor Unipipe MLC pipe in the vari-

ous dimensions as well as the fl ow

rate limits.

Ou

tpu

t Q

in

kW

at

ΔT

= 5

K ΔT

= 1

0 K

Δ

T =

15 K

Δ

T =

20 K

Mass

flo

w r

ate

m i

n k

g/

h

Pip

e f

rict

ion

resi

stan

ce R

in

Pa/m

Pipe friction resistance as a function of the mass fl ow rate at a

mean water temperature of 60 °C


Pipe friction resistance as a function of the mass fl ow rate at a mean water

temperature of 60 °C

Ou

tpu

t Q

in

kW

at

ΔT

= 5

K ΔT

= 1

0 K

Δ

T =

15 K

Δ

T =

20 K

Mass

flo

w r

ate

m i

n k

g/h

Pip

e f

rict

ion

resi

stan

ce R

in

Pa/m


OD x s 14 x 2 mm 16 x 2 mm 18 x 2 mm

ID 10 mm 12 mm 14 mm

V/l 0.08 l/m 0.11 l/m 0.15 l/m

Q m v R v R v R

W kg/h m/s Pa/m m/s Pa/m m/s Pa/m

200 9 0.03 3 0.02 1 0.02 1400 17 0.06 11 0.04 5 0.03 2600 26 0.09 21 0.06 9 0.05 4800 34 0.12 34 0.09 15 0.06 71000 43 0.15 50 0.11 21 0.08 101200 52 0.19 68 0.13 29 0.09 141400 60 0.22 89 0.15 38 0.11 181600 69 0.25 112 0.17 47 0.13 231800 78 0.28 137 0.19 58 0.14 282000 86 0.31 164 0.22 69 0.16 342200 95 0.34 194 0.24 82 0.17 402400 103 0.37 225 0.26 95 0.19 462600 112 0.40 258 0.28 109 0.21 532800 121 0.43 294 0.30 124 0.22 603000 129 0.46 331 0.32 140 0.24 673200 138 0.50 370 0.34 156 0.25 753400 146 0.53 411 0.37 173 0.27 843600 155 0.56 454 0.39 192 0.28 923800 164 0.59 499 0.41 210 0.30 1014000 172 0.62 546 0.43 230 0.32 1114200 181 0.65 595 0.45 250 0.33 1214400 189 0.68 645 0.47 271 0.35 1314600 198 0.71 697 0.50 293 0.36 1414800 207 0.74 751 0.52 316 0.38 1525000 215 0.77 807 0.54 339 0.40 1635200 224 0.81 864 0.56 363 0.41 1755400 233 0.84 923 0.58 388 0.43 1875600 241 0.87 984 0.60 414 0.44 1995800 250 0.90 1046 0.62 440 0.46 2116000 258 0.93 1111 0.65 467 0.47 2246200 267 0.96 1177 0.67 494 0.49 2386400 276 0.99 1244 0.69 522 0.51 2516600 284 1.02 1313 0.71 551 0.52 2656800 293 0.73 581 0.54 2797000 301 0.75 611 0.55 2947500 323 0.81 690 0.59 3318000 344 0.86 773 0.63 3718500 366 0.91 860 0.67 4139000 388 0.97 951 0.71 4569500 409 1.02 1046 0.75 50210000 431 0.79 54910500 452 0.83 59911000 474 0.87 65011500 495 0.91 70312000 517 0.95 75812500 538 0.99 81413000 560 1.03 87313500 581 1.07 93314000 603 1.11 99514500 624 1.15 1059

Q = power in Watt v = fl ow rate in meters/second R = pipe friction resistance in pascal/meter (100 Pa = 1 hPa = 1 mbar, 1 hPa ~ 10 mm wc)

Pipe friction tables

Pipe friction table, heating ΔT = 20 K (70 °C/50 °C)

Pipe friction resistance for water as a function of warming or mass fl ow rate at a mean water temperature

of 60 °C and a spread of ΔT = 20 K (70 °C/50 °C)

Note: You can fi nd additional pipe friction tables for other operating temperatures available for download

under www.uponor.de


OD x s 20 x 2.25 mm 25 x 2.5 mm 32 x 3 mm

ID 15.5 mm 20 mm 26 mm

V/l 0.19 l/m 0.31 l/m 0.53 l/m

Q m v R v R v R


1000 43 0.06 6 0.04 2 0.02 12000 86 0.13 21 0.08 6 0.05 23000 129 0.19 42 0.12 13 0.07 44000 172 0.26 68 0.15 21 0.09 65000 215 0.32 101 0.19 30 0.11 96000 258 0.39 138 0.23 41 0.14 127000 301 0.45 181 0.27 54 0.16 168000 344 0.52 229 0.31 68 0.18 209000 388 0.58 281 0.35 84 0.21 2410000 431 0.64 338 0.39 101 0.23 2911000 474 0.71 400 0.43 119 0.25 3412000 517 0.77 466 0.46 139 0.28 4013000 560 0.84 537 0.50 160 0.30 4614000 603 0.90 612 0.54 182 0.32 5215000 646 0.97 692 0.58 205 0.34 5916000 689 1.03 775 0.62 230 0.37 6617000 732 0.66 256 0.39 7318000 775 0.70 283 0.41 8119000 818 0.74 311 0.44 8920000 861 0.77 341 0.46 9821000 904 0.81 372 0.48 10622000 947 0.85 404 0.50 11523000 990 0.89 437 0.53 12524000 1033 0.93 471 0.55 13525000 1077 0.97 506 0.57 14526000 1120 1.01 543 0.60 15527000 1163 1.05 580 0.62 16628000 1206 1.08 619 0.64 17729000 1249 1.12 659 0.66 18830000 1292 1.16 700 0.69 20032000 1378 1.24 785 0.73 22434000 1464 1.32 875 0.78 24936000 1550 1.39 969 0.83 27638000 1636 1.47 1067 0.87 30440000 1722 1.55 1169 0.92 33342000 1809 0.96 36344000 1895 1.01 39546000 1981 1.05 42748000 2067 1.10 46150000 2153 1.15 49652000 2239 1.19 53254000 2325 1.24 56956000 2411 1.28 60758000 2498 1.33 64660000 2584 1.38 68662000 2670 1.42 72864000 2756 1.47 77066000 2842 1.51 81468000 2928 1.56 85970000 3014 1.60 905





OD x s 40 x 4 mm 50 x 4.5 mm 63 x 6 mm


V/l 0.80 l/m 1.32 l/m 2.04 l/m

Q m v R v R v R


10000 431 0.15 11 0.09 3 0.06 115000 646 0.23 22 0.14 7 0.09 220000 861 0.30 36 0.18 11 0.12 425000 1077 0.38 54 0.23 17 0.15 630000 1292 0.45 74 0.28 23 0.18 835000 1507 0.53 97 0.32 30 0.21 1140000 1722 0.61 123 0.37 38 0.24 1345000 1938 0.68 152 0.41 47 0.27 1650000 2153 0.76 184 0.46 56 0.30 2055000 2368 0.83 217 0.51 67 0.33 2360000 2584 0.91 254 0.55 78 0.36 2765000 2799 0.98 293 0.60 89 0.39 3270000 3014 1.06 334 0.65 102 0.42 3675000 3230 1.13 378 0.69 115 0.45 4180000 3445 1.21 425 0.74 130 0.48 4685000 3660 1.29 473 0.78 144 0.51 5190000 3876 1.36 524 0.83 160 0.54 5695000 4091 1.44 578 0.88 176 0.57 62100000 4306 1.51 633 0.92 193 0.60 68105000 4522 0.97 211 0.63 74110000 4737 1.01 229 0.66 80115000 4952 1.06 248 0.69 87120000 5167 1.11 267 0.71 94125000 5383 1.15 288 0.74 101130000 5598 1.20 309 0.77 108135000 5813 1.24 330 0.80 116140000 6029 1.29 353 0.83 124145000 6244 1.34 376 0.86 132150000 6459 1.38 399 0.89 140160000 6890 1.47 448 0.95 157170000 7321 1.57 500 1.01 175180000 7751 1.07 194190000 8182 1.13 214200000 8612 1.19 235210000 9043 1.25 256220000 9474 1.31 279230000 9904 1.37 302240000 10335 1.43 326250000 10766 1.49 351260000 11196 1.55 377270000 11627 1.61 403280000 12057 1.67 431290000 12488 1.73 459300000 12919 1.79 488310000 13349 1.85 518320000 13780 1.91 548330000 14211 1.97 579340000 14641 2.03 612350000 15072 2.09 644360000 15502 2.14 678





OD x s 75 x 7.5 mm 90 x 8.5 mm 110 x 10 mm


V/l 2.83 l/m 4.18 l/m 6.36 l/m

Q m v R v R v R


70000 3014 0.30 17 0.20 6 0.13 290000 3876 0.39 26 0.26 10 0.17 4110000 4737 0.47 37 0.32 14 0.21 5130000 5598 0.56 50 0.38 19 0.25 7150000 6459 0.65 64 0.44 25 0.29 9170000 7321 0.73 80 0.49 31 0.33 12190000 8182 0.82 98 0.55 38 0.36 14210000 9043 0.90 118 0.61 46 0.40 17230000 9904 0.99 138 0.67 54 0.44 20250000 10766 1.08 161 0.73 63 0.48 23270000 11627 1.16 185 0.79 72 0.52 26290000 12488 1.25 210 0.84 82 0.55 30310000 13349 1.33 237 0.90 92 0.59 34330000 14211 1.42 265 0.96 103 0.63 38350000 15072 1.51 295 1.02 115 0.67 42370000 15933 1.59 326 1.08 127 0.71 46390000 16794 1.68 359 1.13 140 0.75 51410000 17656 1.76 392 1.19 153 0.78 56430000 18517 1.85 428 1.25 167 0.82 61450000 19378 1.94 464 1.31 181 0.86 66470000 20239 2.02 503 1.37 196 0.90 71490000 21100 1.42 211 0.94 77510000 21962 1.48 227 0.98 83530000 22823 1.54 243 1.01 89550000 23684 1.60 260 1.05 95570000 24545 1.66 277 1.09 101590000 25407 1.72 295 1.13 108610000 26268 1.77 313 1.17 114630000 27129 1.83 332 1.21 121650000 27990 1.89 352 1.24 128670000 28852 1.95 372 1.28 136690000 29713 2.01 392 1.32 143710000 30574 1.36 151730000 31435 1.40 158750000 32297 1.43 166770000 33158 1.47 174790000 34019 1.51 183810000 34880 1.55 191830000 35742 1.59 200850000 36603 1.63 209870000 37464 1.66 218890000 38325 1.70 227910000 39187 1.74 236930000 40048 1.78 246950000 40909 1.82 255970000 41770 1.86 265990000 42632 1.89 2751010000 43493 1.93 2851030000 44354 1.97 2961050000 45215 2.01 306





Example:

Calculating the mass fl ow rate

m (kg/h)

m = QN/(cW x (tVL – tRL))

m = 1977 W/(1.163 Wh/(kg K) x

(70 °C – 50 °C))

m = 85 kg/h

Calculation example

The selection of the respective pipe

dimension depends on the required

mass fl ow rate (volume fl ow) of the

particular stage. Depending upon

the dimension of the pipe’s OD x s,

the fl ow rate v and the pipe friction

resistance R change.

If the pipe selected is too small, the

fl ow rate v and the pipe friction

resistance R rise. This leads to

higher fl ow noises and to higher

current usage of the circulation

pump.

During the design of the pipeline

we recommend that you not to

exceed the following approximate

velocity values:

Radiator connection pipe:

≤ 0.3 m/s

Radiator distribution pipe:

≤ 0.5 m/s

Heating system house connection

and cellar pipes:

≤ 1.0 m/s

The pipe network has to be planned

in such a way that the fl ow rate

decreases uniformly from the boiler

to the furthest radiator. The guide-

lines for the fl ow rate are to be

observed.

The maximum transferable thermal

output QN is to be entered in the

following tables under considera-

tion of the maximum fl ow rate, in

relationship to the type of pipe,

spread ΔT and the pipe dimension

OD x s.

Radiator connection pipe: ≤ 0,3 m/s

Pipe OD x s [mm] 14 x 2 16 x 2 18 x 2 20 x 2.25 25 x 2.5 32 x 3

Mass fl ow rate m (kg/h) 85 122 166 204 339 573

Thermal output QN (W) at Δ T = 5 K 493 710 966 1185 1972 3333





Radiator distribution pipe: ≤ 0,5 m/s

Pipe OD x s [mm] 14 x 2 16 x 2 18 x 2 20 x 2.25 25 x 2.5 32 x 3 40 x 4

Mass fl ow rate m (kg/h) 141 204 277 340 565 956 1448

Thermal output QN (W) at Δ T = 5 K 822 1183 1611 1974 3287 5555 8414





Heating system house connection and cellar pipes: ≤ 1,0 m/s

Pipe OD x s [mm] 14 x 2 16 x 2 18 x 2 20 x 2.25 25 x 2.5 32 x 3 40 x 4

Mass fl ow rate m (kg/h) 283 407 554 679 1131 1911 2895






therein:

cW specifi c thermal capacity

Hot water ≈ 1,163 Wh/

(kg x K)

tVL supply temperature in °C

tRL return temperature in °C

QN rated output in W

The specifi c thermal capacity of

the hot water is calculated with a

cW ≈ 1,163 Wh/(kg x K).

Note: With system related heating

loops (single pipe heating system)

the total ring volume fl ow of all

radiators has to be observed.


The Uponor planning software

HSE has twice the benefi ts: by its

performance as well as its simple

and fast handling. It is the optimum

tool for planning, drawing and

calculation of sanitary and heating

pipe networks as well as for under-

fl oor heating systems.

HSE does not require an additional

CAD program. Simple drawing

functions are available – horizontal

projections can also be imported to

allow drawing of the installations

onto existing plans.

The result is a genuine time and

cost savings: The complete entry

in tabular form of the horizontal

projections or the building structure

can be done with Uponor HSE

planning software. Exporting is

possible with or without the plan

Planning software Uponor HSE

documents. Planning optimization

with HSE can be run optionally for

operating or investment costs. Any

diagrams required can be automati-

cally generated from the horizontal

projections.

The software package also comes

with the heating load calculation

amendments defi ned in DIN EN

12831 with change A1 to supple-

mentary sheet 1. The entry and

evaluation of data is possible in

both tabular and in graphic form.

Updates for the new planning

software are quick and easy to

access and download from the

internet, 24 hours a day: This allows

you to always work with the latest

software release.

Scope of functions

U-value calculation including

temperature gradient and glazier

diagram

Calculation of the nominal

heating load pursuant to DIN EN

12831 including amendment A1

to supplement 1

Graphic design of under-fl oor

and wall heating pursuant to

DIN EN 1264

Graphic design of radiators and

heating pipe networks

Graphic design of tap water pipe

networks pursuant to DIN 1988

System requirements

Processor min.: Pentium/AMD K6/500 MHz

Main memory min.: 256 MByte

Disk min. free space: 500 MByte

Operating system: NT 4 sp6/2000/XP

Software: Acrobat Reader/Internet Explorer

Note:

You can fi nd additional information about Uponor HSE

Software under www.uponor.de


General

The function of the calculation is

the costing of construction works

and the generation of an offer.

Thereby a tender specifi cation is

produced in which the construction

work required is described in detail.

The revision of VOB (General tech-

nical regulations) part C DIN 18381:

2002-12 “VOB assignment and

contract policy for building works

and supplies – part C: General tech-

nical specifi cations for building

works (ATV); – Gas, water and sew-

age plumbing works inside of build-

ings” were published at the end of

February 2003. The important

changes1) include:

A performance specifi cation,

which ensures a correct price

history as well as reduces

extraordinary risks.

Flushing the tap water pipes in

accordance with DIN 1988 and

inspection of gas, water and

drainage pipes were declared as

a special service.

All fi ttings and connection parts

as well as mountings are to be

itemized. The extra payment for

fi ttings and mountings over

63 x 6 mm has been dropped.

For the fi rst time it is established

that the client must supply fi nal

planning documents.

The revision of VOB part C DIN

18380: 2002-12 “Heating systems

and central water heating installa-

tions” was published at the end of

February 2003. The important

changes1) include:

A performance specifi cation,

which ensures a correct price

history as well as reduces

extraordinary risks.

In the future actions to improve

the building air tightness must

be specifi ed.

All fi ttings and connection parts

as well as mountings are to be

itemized. The extra payment for

fi ttings and mountings over

110 x 10 mm has been dropped.

For the fi rst time it is established

that the client must supply fi nal

planning documents.

In the future digitized fi nal plan-

ning documents must be sepa-

rately listed.

Installation times contain the fol-

lowing work:

Preparation of tools and sup-

plementary equipment at the

building site

Reading the plans

Pipe run calibration

Pipe measurement, marking,

cutting to length, bevelling

and cleaning

Pipe installation, including

fastening

Pressing

The following supplementary

services are not covered in the

installation time:

Producing assembly schedules

Setting-up and clearing the

building site

Day wages

Insulation work

Pressure test

Construction control

To prepare a bill of quantities

The supplementary services speci-

fi ed above should be listed sepa-

rately in the tender. The following

specifi ed installation times are

based on the practical experiences

of Uponor users. Furthermore the

calculation methods in Germany

differ greatly from state to state or

within different regions. Due to this

the following compiled installation

times can represent only an approx-

imate costing basis. You can get

more accurate statistics from the

responsible trade associations,

which have access to extensive

data.

Before use all specifi cations are to

be checked for correctness by the

responsible engineer/plumber.

Uponor does not take liability for

the correctness of the specifi cations

or for any possible consequential

damages, which arose or can arise

due to incorrect guidelines, except

for gross negligence or if deliber-

ately wrong data were supplied by

Uponor or their agents.

Installation times include the work

of two fi tters and are indicated in

group minutes.

Calculations for the Uponor MLCP system

1) Source: ZVSHK Technik News at ISH 2003


Detailed calculation

The detailed calculation for each

position has been made separately

according to pipe and fi tting.

Installation time in group minutes (= 2 fi tters) per running meter or fi tting

Pipe

dimension

OD × s [mm]

Pipe in

coil

Pipe in

pipe pre-

insulated

Pipe as

straight

length

Fitting

connec-

tions

Elbow Tee Reduction

adapters

Threaded

connec-

tions

14 × 2.0 4.5 5.5 - - - 2.0 1.5 1.5

16 × 2.0 4.5 5.5 5.5 4.0 1.5 2.0 1.5 1.5

18 × 2.0 5.0 6.0 6.0 4.0 1.5 2.0 1.5 1.5

20 × 2.25 5.0 6.0 6.0 4.0 1.5 2.0 1.5 2.0

25 × 2.5 6.0 - 7.0 - 2.0 2.5 2.0 2.0

32 × 3.0 7.0 - 8.5 - 2.5 3.0 2.0 2.0

40 × 4.0 - - 8.5 - 3.0 3.5 2.5 2.5

50 × 4.5 - - 10.0 - 3.5 4.0 3.0 3.0

63 × 6.0 - - 12.0 - 4.5 5.0 4.0 4.0

75 × 7.5 - - 12.0 - 4.5 5.0 4.0 4.0

Source: Survey of companies working with Uponor


The main goal of fi re protection is

to hinder fi res. If a fi re occurs, then

the second goal of fi re protection is

to minimize damage.

In the context of building legisla-

tion the State establishes the

preconditions in order to ensure

public safety and prevent danger

from destructive fi res.

The model building code (MBO) is

the basis for all building regula-

tions, including fi re protection

measures. The building codes of

the individual German States are

oriented on this model building

code.

According to MOB 2002 section 14

“Fire protection” (wording and

contents also apply in the individual

German States) pipes that pass

through fi rewalls and stairwells, as

well as walls and ceilings that must

meet fi re resistance grading, may

only be installed if spreading of fi re

or smoke is not a risk or if provi-

sions have been taken against such

possibilities.

For example, when installing Uponor

Unipipe MLC pipes (building mate-

rial class B2 in accordance with

DIN 4102) with an outside diameter

OD ≤ 32 mm spreading of fi re and

smoke is not a risk if the area

between pipe and the remaining

cross-section of the opening is com-

pletely fi lled in with non-combusti-

ble, shape-retaining building materi-

al (closing the cut-outs with mortar

and concrete).

If mineral fi bres are used, they must

have a melting point of more than

1000 °C. In residential buildings the

following basic fi re protection prin-

ciples apply:

Along with the fi re protection

requirements, sound and ther-

mal protection requirements as

well as the thermal expansion/

contraction of pipe systems

must be considered when install-

ing pipes through openings in

walls or ceilings.

Fires and smoke may not

spread into other ventilation

zones within the required fi re

resistance grading (e.g. F 90 =

90 minutes).

All building materials must fulfi l

the building material class B2 =

normal infl ammable.

The high requirements of a fi re

prevention concept that guarantees

health and life can only be realized

with the cooperation of all parties

taking part in the building project

and with a tender and a construc-

tion supervision that is matched to

the project.

Uponor offers comprehensive fi re

prevention solutions for the com-

posite pipe system.

Technical notes on the Uponor MLCP system

Fire protection


DIN 4109 with the supplementation

table A1 determines the minimum

sound insulation required in build-

Note:

At present the maximum installation

noise level LIN ≤ 30 dB (A) in house

construction corresponds to the

generally accepted rules of technol-

ogy and actual case law. The

purpose of all sound proofi ng

measures is it to protect people in

common rooms against unreason-

able harassment by sound transmis-

sion. The following are to be

understood as areas that need

protection in accordance with to

DIN 4109 with supplementation

table A1:

Living space, including halls

Sleeping areas, including

overnight accommodations in

pensions and bed areas in

hospitals and sanatoriums

Sound protection

Source of noise Type of areas in need of protection:

Living and sleeping areas Instruction and work areas

Characteristic sound Characteristic sound

pressure level dB (A) pressure level dB (A)

Water installations

(Water supply and waste water ≤ 30 1) 2) ≤ 35 1) 2)

systems together)

other equipment and appliances ≤ 30 3) ≤ 35 3)

1) Single, brief peaks, which occur during actuating the fi ttings and equipment in accordance with table 6 (opening, closing, rearranging, interrupting etc.), are not to be considered at present.

2) Contractual conditions for the fulfi lment of permissible sound pressure levels of the installation:- The fi nal planning documents must consider the sound insulation requirements, which means, among other things, that the components must have the required sound insulation certifi cations.- Furthermore the responsible chief engineer must be designated and consulted for a partial acceptance before closing or covering the installation The ZVSHK instruction leafl et “Sound insulation” provides more information and can be obtained from the “German Central Association of Plumbing, Heating and Climate-Control System Engineers (ZVSHK), Rathausallee 6, 53757 Sankt Augustin”.

3) Higher values of around 5 dB (A) are permissible with ventilation equipment, as long as it relates to continuous noise levels without any noticeable single tones.

ings for different needs as well as

with reference to the noise source.

The following maximum sound

Excerpt from DIN 4109 with supplementation table A1:

Classrooms in schools, universi-

ties and similar facilities

Offi ce space (excluded open-

plan offi ces), consulting rooms,

meeting areas and similar work

areas

pressure levels in dB (A) are permis-

sible:

Under “other equipment and appliances” is understood to mean, for example, heating systems including heat distri-

bution.

Example:

The area in need of protection in

dwelling A is to be protected

against the noise of the “sound

from area B” and the other way

around.

Wall and ceiling weights are

given pursuant to DIN 4109

Deviations are only possible

with a sound related proof of

suitability

Dwelling ceiling partition

m´ > 410 kg/m2

Single-shell installation wall

within a personal living area

m´ > 220 kg/m2

B B

A A


In addition to the requirements of

DIN 4109 an increased sound

insulation can be contractually

agreed upon in accordance with

VDI 4100. This contains similar

sound insulation levels as in DIN

4109 – however with other sub-

sections. In this VDI guideline are

also useful tips for practical sound

insulation planning. Apart from

their function as limits for construc-

tion acoustics, the sound insulation

levels specifi ed above are also of

importance as acoustic quality

characteristics for sanitary products.

A product that meets the sound

insulation levels of SSt II or SSt III

ensures a high measure of noise

reduction and an additional safety

margin for use in the construction

of living and sleeping areas as well

as for instruction and work areas.

The VDI 4100 specifi cations are as

follows:

Sound insulation level I is no

longer state of the art and is

therefore irrelevant

Sound insulation level II

corresponds to the minimum

DIN 4109 requirement of

LIn < 30 dB (A)

With LIn < 25 dB (A) sound

insulation level III ensures an

increased acoustic comfort

However, if VDI 4100 should be

agreed upon in the construction of

double and terraced houses, then

the basic values must all be reduced

by 5 dB (A). If VDI 4100 is contrac-

tually specifi ed, sound insulation

requirements of maximum 30 dB

(A) within personal living areas

must be maintained! If waste water

noises are regarded separately, then

the basic values must be reduced by

5 dB (A). This means that all

installations within personal living

areas must be accurately coordi-

nated with one another and that all

doors must also accommodate

these conditions. The specifi cations

represented here refer to common

rooms in the sense of state building

codes, which makes the specifi ca-

tions more comprehensive than the

areas needing protection pursuant

to DIN 4109.

Structure-borne sound transmission

can be effectively prevented in tap

and waste water systems by the

following measures:

Covering of the Uponor

Unipipe MLC pipes with soft

elastic insulating materials

when installing pipes through

openings in walls or ceilings,

e.g. the normal thermal insula-

tion with/without fi re protec-

tion

Suffi cient dimensioning of the

Uponor Unipipe MLC pipes

Inserting a sound damming

inset, e.g. rubber on the

securing clips for pipes as well

as on equipment and fi xtures

Covering of the Uponor

Unipipe MLC pipes with soft

elastic insulating materials

when installing pipes in walls

or ceilings, e.g. the normal

insulation

Uponor offers comprehensive

sound insulation for the composite

pipe system. You can fi nd detailed

information on this topic as well as

practical applications in the sepa-

rate Uponor document “Sound

insulation with Uponor”.

Sound insulation in accordance with VDI 4100


Building insulation helps to mini-

mize the energy consumption and

lower the accompanying waste gas

quantity as well as the fuel and

power costs. In particular, high

potentials savings can be realized in

building equipment for energy

production and distribution.

The German Energy Saving Direc-

tive (EnEV) demands the limitation

of the heat emission of heat

distribution and warm water pipes.

Insulation requirements

pursuant to EnEV

The insulation regulations in the

German Energy Savings Act (EnEV)

section 12 are to be observed with

new construction and moderniza-

tion of heat distribution and warm

water pipes as well as fi ttings in

buildings.

Heating pipes and their fi ttings are

to be insulated pursuant to lines 1

to 7, warm water pipes and

fi ttings pursuant to lines 1 to 5

from table 1, appendix 5, of the

EnEV. Lines 1-4 represent 100 %,

lines 5-6 50% minimum insulation

requirements.

Thermal protection

Line Type of the pipes/fi ttings Minimum thickness of the insula-

ting layer in relation to heat con-

ductivity from λ = 0.035 W/(m × K)

1 Inner diameter ID to 22 mm 20 mm

2 Inner diameter ID from 22 mm to 35 mm 30 mm

3 Inner diameter ID from 35 mm to 100 mm Equal to inner diameter ID

4 Inner diameter ID over 100 mm 100 mm

5 Pipes and fi ttings pursuant to lines 1 to 4 - in wall and ½ of the requirements of lines 1 to 4

fl oor breakthroughs, within the crossing area of pipes, at pipe

connection points, with central pipe system distributors

6 Pipes from central heating systems pursuant to lines 1 to 4 ½ of the requirements of lines 1 to 4

which were installed after this regulation went into force,

in components between heated areas of different users

7 Pipes pursuant to line 6 in fl oor construction 6 mm

No demands are made for the

minimum thickness of the insulating

layer for central heating pipes

pursuant to lines 1 to 4 when they

are located in heated areas or in a

structural member between heated

areas of one user and their heat

emission can be affected by

exposed isolation barriers. This also

applies to warm water pipes in

dwellings where the pipes have an

inside diameter up to 22 mm, which

are not used in the circulation fl ow

or with electrical companion

heating.

Note:

Under the structural members

described in line 6 are understood,

for example, ductwork or a wall

between two heated areas.

With the use of insulating materials

with a heat conductivity other than

λ = 0.035 w (m x K) the insulating

layer thicknesses are to be recalcu-

lated. The conversion is to be

done using computing methods

and nominal values provided by

the generally accepted rules of

technology.

Excerpt from section 12, appendix 5 of the EnEV:


Thermal Pipe dimension

conduc- 14 ×2 16 ×2 18 × 2 20 × 2.25 25 × 2.5 32 × 3 40 × 4 50 × 4.5 63 × 6 75 × 7.5 90 × 8.5 110 × 10

tivitiy λW/(m × K)

0.025 10 11 11 11 12 17 18 24 30 36 44 54

0.030 15 15 15 15 16 23 24 32 40 47 57 71

0.035 20 20 20 20 20 30 30 41 51 60 73 90

0.040 27 26 26 26 25 38 38 51 63 74 91 112

0.050 46 44 42 41 39 59 57 77 95 112 136 168

Minimum thickness of the insulating layer for pipe 100% (EnEV appendix 5, lines 1-4)

Minimum thickness of the insulating layer for pipe 50% (EnEV appendix 5, lines 5-6)

Pre-insulated pipes are available for

the Uponor MLCP system in order

to be able to meet the requirements

of the German Energy Saving

Directive (EnEV) during installation.

These pipes enable a time saving

In the following tables the minimum insulation layer thicknesses with various thermal conductivity λ are supplied for the Uponor Unipipe

MLC pipe.

Thermal Pipe dimension

conduc- 14 ×2 16 ×2 18 × 2 20 × 2.25 25 × 2.5 32 × 3 40 × 4 50 × 4.5 63 × 6 75 × 7.5 90 × 8.5 110 × 10

tivitiy λW/(m × K)

0.025 6 6 6 6 6 9 9 13 16 19 23 29

0.030 8 8 8 8 8 12 12 17 21 24 30 37

0.035 10 10 10 10 10 15 15 21 26 30 37 45

0.040 13 13 13 13 12 18 18 25 31 36 44 54

0.050 21 20 20 19 18 27 26 36 44 51 62 76

installation as the time intensive

insulation and the gluing together

of joints on the building site is not

necessary. Due to its PE fi lm

covering, the pre-insulated Uponor

Unipipe MLC pipe is able to with-

stand the mechanical loads they are

subject to on the building site.

Insulating solutions with pre-insulated Uponor Unipipe MLC pipes


Pre-insulated Uponor Unipipe MLC pipes

Insulation requirements Sanitary Heating

pursuant to EnEV

No requirements

(Text under table 1)

Uponor Unipipe MLC pipe Uponor Unipipe MLC Uponor Unipipe MLC pipe Uponor Unipipe MLC

in a protective tube* for insulated pipe S 4 mm, in a protective tube* for insulated pipe S4 mm,

dimensions 14 x 2, 16 x 2, dimensions 16 x 2 dimensions 14 x 2, 16 x 2, dimensions 16 x 2

18 x 2 and 20 x 2.25 mm and 20 x 2.25 mm 18 x 2 and 20 x 2.25 mm and 20 x 2,25 mm

6 mm minimum

insulation requirement

(Table 1, line 7 Uponor Unipipe MLC insulated pipe S 9 mm1) for

dimensions 16 x 2, 18 x 2

and 20 x 2.25 mm

Uponor Unipipe MLC insulated pipe DHS

dimensions 16 x 2 and

20 x 2.25 mm

50 % minimum


(Table 1, line 5)

Uponor Unipipe MLC insulated pipe Uponor Unipipe MLC insulated pipe

S 13 mm2) for dimensions 16 x 2, S 13 mm2) for dimensions 16 x 2,

20 x 2.25 und 25 x 2.5 mm 20 x 2.25 und 25 x 2.5 mm

Uponor press cross fi tting

MLC 16 x 2 and 20 x 2.25 mm

100 % minimum


(Table 1, lines 1-4)

Uponor Unipipe MLC insulated pipe S 26 mm Uponor Unipipe MLC insulated pipe S 26 mm

for dimensions 16 x 2 and 20 x 2.25 mm for dimensions 16 x 2 and 20 x 2.25 mm

* Caution: The sound insulation requirements are to be maintained. Therefore from a technical and economic point of view it is normally advisable to use, also in this case, insulation even though this is not compellingly required by the EnEV regulations.

1) In accordance with DIN 1988-2 Uponor Unipipe MLC insulated pipe S 9 mm can also be used for unburied cold water pipes in heated areas.2) In accordance with DIN 1988-2 Uponor Unipipe MLC insulated pipe S 13 mm can also be used for cold water pipes alongside warm water pipes.


Cold tap water systems are to be

protected against an inadmissible

temperature rise and, if necessary,

against condensation. Cold tap

water pipes are to be placed at a

suffi cient distance from heat

sources. If this is not possible, then

the pipes are to be insulated in such

a way that the quality of the tap

water is not impaired by a tempera-

ture rise.

With insuffi ciently insulated cold

water pipes condensation can form

Insulation of cold tap water pipes in accordance with DIN 1988-2

on the insulating layer and unsuited

materials can become saturated.

Therefore closed-cell or comparable

materials with a high water vapour

diffusion resistance should be used.

All joints, cuts, seams, and end

points are to be vapour sealed.

The following table shows the

minimum insulating layer thick-

nesses pursuant to DIN 1988-2,

using an insulating layer heat

conductivity of 0.040 W/(m × K).

According to DIN 1988-2 the

specifi cations in the table for the

protection against condensation

formation on the outer insulating

material surface can be used on the

assumption of a tap water tempera-

ture of 10 °C.

If the pipe has a suitable covering

(e.g. in a protective tube), protec-

tion from condensation formation is

not required.

Installation situation Thickness of

insulating layer

λ = 0.040 W/(m × K)1)

Solutions with Uponor

Pipes laid open in a

non heated area

(e.g. Cellar)

4 mm

Uponor Unipipe MLC

insulated pipe S 4 mm,

dimensions 16 x 2 and

20 x 2.25 mm

Uponor Unipipe MLC pipe

in a protective tube4} for

dimensions 16 x 2, 18 x 2,

and 20 x 2.25 mm

Pipes in a channel

without warm water pipes

4 mm

Pipes in a wall slot,

house connection lines

4 mm

Pipes on a concrete fl oor 4 mm

Pipes laid open

in a heated area

9 mm

Uponor Unipipe MLC

insulated pipe S 9 mm for

dimensions 16 x 2, 20 x

2.25 and 20 x 2. 25 mm

Pipes alongside

warm water pipes

13 mm

Uponor Unipipe MLC

insulated pipe S 13 mm

for dimensions 16 x 2 and

20 x 2.25 mm

Pipes in wall recesses

alongside warm water pipes

13 mm

3) For other heat conductivities convert the insulation layer thicknesses accordingly in relation to a diameter of = ID 20 mm.4) The sound insulation requirements are to be observed.


The following fl oor constructions are taken out of the EnEV requirements:

Pipes from central heating system in fl oor constructions on surfaces between

heated areas of a user

Pipe dimension Minimum construction height of the warm and

OD x s [mm] compensation insulation h with use of the

Uponor Unipipe MLC pipe in a protective tube

14 x 2 mm 24 mm

16 x 2 mm 24 mm

18 x 2 mm 28 mm

20 x 2.25 mm 28 mm

Edging strip

Bounded fill Uponor Unipipe MLC pipe in a protective tube

Flooring

Floating screed in accordance with DIN 18560 with/without under-floor heating

Warm and compensation insulation

Uninterrupted sound insulation

PE screed foil approx. 0.2 mm thick

Surface between heated areas of a user

h

Edging strip

Bounded fill Uponor Unipipe MLC pipe with thermal insulation pursuant to EnEV

Flooring


sd




Surface between heated areas of different users

h

The Uponor Unipipe MLC pipes can

be installed without pipe insulation

if the user can control the heat

emission through exposed structural

members (e.g. with a thermostat

valve). To protect the pipes from

mechanical damage the Uponor

Unipipe MLC heating pipes used in

fl oor construction opposite heated

areas of a user should be installed

in a protective tube.

Pipes from central heating system in fl oor constructions on surfaces between

heated areas of different users pursuant to EnEV

Floor installation pursuant to EnEV

Caution:

If necessary, valid sound insulation

requirements are to be observed.

Therefore from a technical and

economic point of view it is nor-

mally advisable to use, also in this

case, insulation even though this is

not compellingly required by the

EnEV regulations.

Pipe dimenstions Minimum construction height of warm and compensation insulation h [mm]:

OD × s [mm] with insulation thickness with insulation thickness

sd = 6 mm with WLG 035 sd = 9 mm with WLG 040

14 × 2.0 h ≥ 26 h ≥ 32

16 × 2.0 h ≥ 28 h ≥ 34

18 × 2.0 h ≥ 30 h ≥ 36

20 × 2.25 h ≥ 32 h ≥ 38

25 × 2.5 h ≥ 37 h ≥ 43

32 × 3.0 h ≥ 44 h ≥ 50


Warm water pipes (heating and warm water) with insulation 100% pursuant to EnEV used in fl oor

constructions opposite unheated areas, outside air or soil

When using a different heat-conductance rate (WLG) for the pipe insulation the minimum construction height

for the combination of warm and compensation insulation h must be re-calculated. For example, if this table for

100% requirements is converted with different heat-conductance rates the following fl oor construction results:

Warm water pipes (heating and warm water1) 2)) in fl oor constructions on surfaces opposite unheated

areas, outside air or soil in pursuant to EnEV

Bounded fill Flooring


sd




h

Edging strip Bounded fill

Uponor Unipipe MLC pipe with thermal insulation pursuant to EnEV

Flooring


sd



PE screed foil approx. 0.2 mm thick100% insulation thickness

in pursuant to EnEV

Surface opposite unheated areas, outside air or soil

h

Insulation thickness sd 100% corresponds to:

OD WLG 035 WLG 040

14 - 25 ≥ 20 ≥ 26

32 ≥ 30 ≥ 38

Dimension

OD × s [mm]

Insulation

thickness sd

WLG 025 [mm]

Insulation

thickness sd

WLG 030 [mm]

Insulation

thickness sd

WLG 035 [mm]

Insulation

thickness sd

WLG 040 [mm]

Insulation

thickness sd

WLG 050 [mm]

14 × 2.0 10 15 20 27 46

16 × 2.0 11 15 20 26 44

18 × 2.0 11 15 20 26 42

20 × 2.25 11 15 20 26 41

25 × 2.5 12 16 20 25 39

32 × 3.0 17 23 30 38 59

40 × 4.0 18 24 30 38 57

50 × 4.5 24 32 41 51 77


In accordance with DIN 1988-2 a 13 mm thick pipe insulation (WLG 040) must be used as soon as cold water pipes

are laid alongside warm water pipes.

1) Uponor warm water pipes with circulation fl ow or electrical companion heating used in single and multi-family houses are always to be encased, in-dependent of their dimension, with 100% minimum thermal insulation (EnEV, section 12, appendix 5, table 1, line 1-4).

2) Warm water pipes with an inside diameter of over 22 mm (for Uponor starting from dimension 32 x 3 mm) used in single and multi-family houses are always to be encased with 100% minimum thermal insulation (EnEV, section 12, appendix 5, table 1, line 1-4).

Floor constructions on surfaces opposite heated areas of different users with cold water pipes

in accordance with DIN 1988-2 alongside pipes from central heaters in accordance with EnEV



h

swsk




Surface opposite heated areas of different users

Pipe dimension

OD × s [mm]

Minimum construction height of warm and compensation insulation h [mm]

with pipe insulation WLG 035 with pipe insulation WLG 040

14 × 2.0 h ≥54 h ≥ 66

16 × 2.0 h ≥ 56 h ≥ 68

18 × 2.0 h ≥ 58 h ≥ 70

20 × 2.25 h ≥ 60 h ≥ 72

25 × 2.5 h ≥ 65 h ≥ 77

32 × 3.0 h ≥ 92 h ≥ 108

Pipe dimension

OD × s [mm]

Construction height h of

the cold water pipe [mm]

with sk = 13 mm insulation

WLG 040


the warm water pipe [mm]

with SW = 9 mm insulation

WLG 040

Minimum construction

height of the warm and

compensation insulation h

[mm] of the combination:

14 × 2.0 h ≥ 40 h ≥ 32 h ≥ 40

16 × 2.0 h ≥ 42 h ≥ 34 h ≥ 42

18 × 2.0 h ≥ 44 h ≥ 36 h ≥ 44

20 × 2.25 h ≥ 46 h ≥ 38 h ≥ 46

25 × 2.5 h ≥ 51 h ≥ 43 h ≥ 51

32 × 3.0 h ≥ 58 h ≥ 50 h ≥ 58


1) Uponor warm water pipes with circulation fl ow or electrical companion heating used in single and multi-family houses are always to be encased, independent of their dimension, with 100% minimum thermal insulation (EnEV, section 12, appendix 5, table 1, line 1-4).

2) Warm water pipes with an inside diameter of over 22 mm (for Uponor starting from dimension 32 x 3 mm) used in single and multi-family houses are always to be encased with 100% minimum thermal insulation (EnEV, section 12, appendix 5, table 1, line 1-4).

Floor constructions on surfaces opposite unheated areas, outside air or soil with cold water pipes in

accordance with DIN 1988-2 alongside warm water pipes (heating and warm water1) 2)) in accordance

with EnEV



h

swsk




Surface opposite unheated areas, outside air or soil

Pipe dimension

OD × s [mm]


the cold water pipe [mm]

with 13 mm insulation

WLG 040


the warm water pipe [mm]

with 26 mm insulation

WLG 040

Minimum construction

height of the warm and

compensation insulation h

[mm] of the combination:

14 × 2.0 h ≥ 40 h ≥ 66 h ≥ 66

16 × 2.0 h ≥ 42 h ≥ 68 h ≥ 68

18 × 2.0 h ≥ 44 h ≥ 70 h ≥ 70

20 × 2.25 h ≥ 46 h ≥ 72 h ≥ 72

25 × 2.5 h ≥ 51 h ≥ 77 h ≥ 77

32 × 3.0 h ≥ 58 h ≥ 108 h ≥ 108


Uponor Unipipe MLC pipes used as

warm water pipes without circula-

tion fl ow or electrical companion

heating up to the dimension 25 x

2.5 mm can be installed within

dwellings without pipe insulation.

To protect the pipes from mechani-

cal damage and condensation

(temperature change) the Uponor

Unipipe MLC pipes should be

installed in a protective tube.

Pipe dimension Minimum construction height of the warm

OD × s [mm] and compensation insulation h with usage

in a protective tube

14 x 2 24

16 x 2 24

18 x 2 28

20 x 2.25 28

Warm water pipes in dwellings within fl oor constructions between heated areas without circulation fl ow

or electrical companion heating up to the dimension 25 x 2.5 mm

Insulation cannot offer suffi cient

protection from freezing during

outages if pipes are installed in

frost endangered areas. They must

be emptied or be otherwise pro-

tected (e.g. by companion heating).

During outages insulation cannot

offer suffi cient protection from

warming.

Caution:

If necessary, valid sound insulation

requirements are to be observed.

Therefore from a technical and

economic point of view it is nor-

mally advisable to use, also in this

case, insulation even though this is

not compellingly required by the

EnEV regulations.

Edging strip

Bounded fill Uponor Unipipe MLC pipe in a protective tube

Flooring





Surface between heated areas of a user

h


Equipotential bonding

DIN IEC 60364 ff. requires equipo-

tential bonding between all types

of protective conductors and the

“conductive” water, waste water

and heating pipes. Since an Uponor

Unipipe MLC pipe is a non-con-

ductive pipe it cannot be used for

equipotential bonding and is not to

be grounded.

Equipotential bonding is affected

according to the VDE guideline

from the parts that are to be

earthed directly to the equipotential

bus bar at the point provided in the

plan. The installer or construction

supervisor has to point out to the

client or their agent that a certifi ed

electrician must check whether or

not the Uponor installation impairs

the existing electrical protection

and grounding measures (VOB part

C, General technical specifi cations

for building works ATV).

Mixed installations

For tap water installations with two

or more metal pipe systems, as seen

from the fl ow direction, fi rst the

base metal and then the high-grade

material must be used, i.e. fi rst the

galvanized steel pipe then the

copper pipe.

The Uponor MLCP system can be

combined with metal and plastic

pipe systems. As opposed to mixed

installations using different metals,

with the Uponor system it is not

necessary to adhere to a tap water

fl ow direction.

Repair or renovation work

In the past different variations of

the Uponor Unipipe MLC pipe were

delivered.

Red Unipipe F composite pipe

(PE-MD/AL/PE-MD) for under-

fl oor heating installation

Brown Unipipe S composite pipe

(PE-X/AL/PE-X) for tap water

installation

White Unipipe H composite pipe

(PE-X/AL/PE-X) for heating

installation

Since the beginning of 1997 the

white Uponor Unipipe MLC pipe

(PE-RT/AL/PE-RT) has been

delivered for all applications (tap

water, heating and radiant heating

installation).

If older Uponor Unipipe MLC pipes

are to be extended or repaired, the

Uponor MLC press repair coupling

offers the possibility of changing to

the current Uponor Unipipe MLC

pipe. The repair coupling is avail-

able in the dimensions 25, 32 and

40. The inner insert part extended

on one side of the coupling also

simplifi es joining of the pipe ends

to lack of space.

Moreover with the smaller dimen-

sions up to 32 mm the transition of

existing to new installations is also

possible using the composite press

couplings or up to dimension 25

with screw connections in combina-

tion with double nipples.

Standard fi ttings with a stainless

steel press sleeve can be used with

pipe fi ttings starting from dimen-

sion 50 mm.

Existing installation New installation

Tap water, heating, Under-fl oor heating, wall heating

Unipipe E (PE-RT/AL/PE-RT)

Under-fl oor heating

Unipipe F (PE-MD/AL/PE-MD)

Heating system

Unipipe H (PE-X/AL/PE-X)

Tap water

Unipipe S (PE-X/AL/PE-X)

from 1997

Tap water installation,Heating system installation

Uponor Unipipe MLC (PE-RT/AL/PE-RT)

By renovation, extension or repair:

Example: Transition with Uponor MLC press repair coupling


Threaded connection handling instructions

The thread sealants must have been

tested and approved for the respec-

tive application. The sealants must

be used according to their manu-

facturer‘s instructions. Uponor MLC

press fi ttings may only be coupled

with standard screw threads (DIN

EN 10226).

The threaded connection must be

made before pressing so that no

stress is placed on the press fi tting

connection. The threaded connec-

tions must be made properly in

accordance with the generally

accepted rules of technology. No

undo force may be used when

working with brass components.

Excessive thread sealant (e.g.

excessive hemp packing) at the

threaded connections must be

avoided.

The following points must be

observed when making threaded

connections:

Excessive tightening of the

threaded connection can result

in damage to the material;

suitable tools must be used.

The installation tools may not be

lengthened to increase the force

when tightening a connection

(e.g. by attaching pipes),

All the materials and auxiliary

materials used (e.g. sealants,

installation material and clean-

ers) must be free of substances

that can cause stress corrosion

cracking (e.g. compounds

containing ammonia or chloride).

Caution!

For tap water installations, sealants

must be authorized and certifi ed by

the DVGW (DVGW seal).

Outer corrosion protec-tion of Uponor fi ttings

Because of the external corrosion

protection there are no restrictions

for mixed installation with other

installation systems. The generally

accepted rules of technology are to

be complied with.

In view of the surface corrosion

protection, Uponor MLC fi ttings

can be installed directly in concrete,

screed or under plaster.

However, there are some circum-

stances where protection from

metallic connections or metallic

components that come into direct

contact with building materials

is required, these are the combina-

tion of:

permanent or long-lasting

moisture penetration and

a pH value greater than 12.5.

In this situation we recommend a

suitable covering for the Uponor

MLC fi ttings such as insulating tape

or shrink sleeve. Independent of the

corrosion protection of the mould-

ings, all legal requirements and

relevant standards for the respec-

tive application, particularly from

the stand-point of thermal insula-

tion and sound decoupling, must be

adhered to.

Before applying the insulation the

prescribed pressure test is to be

run.


Assembly and installation guidelines

The Uponor MLCP system consists

of practical components that permit

simple and fast mounting at the

building site.

You will fi nd detailed information

on the operation and application of

Uponor tools as well as installation

instructions for pipes and fi ttings

Uponor pressing tools overview

The following press tools and pressing jaws or inserts can be used with Uponor MLC press fi ttings (composite and

metal pipe fi ttings):

The Uponor pressing jaws are

specially designed for use in combi-

nation with the Uponor electrical

and battery powered pressing tools.

Additional press machine manufac-

turers approved for the Uponor

composite pipe system can be

found in the following compatibility

list. Manual pressing tools with

appropriate changeable insets are

suitable for pressing dimensions

14 to 20 mm. It is an economical

alternative and a complement to

the electrical pressing tools. The

manual pressing tool and the

battery powered pressing tools

permit work on the building sites

without mains connections.

Uponor Unipipe

MLC pipe

OD [mm]

14 –

16 –

18 –

20 –

25 – –

32 – –

40 – – –

50 – – –

63 – – –

75 – – –

enclosed with the products or

under www.uponor.de and

www.uponor.com


Compatibility list Uponor pressing jaws/external pressing tools

Tool type Uponor pressing jaw dimensions

Designation Features Type 14 to 32 Type 40 and 50 as

single pressing jaws

Type 63 and Type 75

with pressing unit

Viega „existing“ type 1 Type 1 Type 1 Yes No No

Viega „new“ Type 2 Type 2, serial numbers starting

from 96…;

side rod for stud monitoring

Mannesmann „existing“ Type EFP 1;

Head cannot be rotated

Yes No No

Mannesmann „existing“ Type EFP 2;

Head can be rotated

Yes No No

Geberit „existing“ Type PWH – 40;

black sleeve over pressing jaws

holder

Yes No No

Geberit „New“ Type PWH 75;

blue sleeve over pressing jaws

holder

Yes No No

Novopress ECO 1/ACO 1 Yes Yes No

Novopress AFP 201/EFP 201 Yes Yes No

Novopress ACO 201 Yes Yes No

Ridge Tool/Von Arx Ridgid RP300

Viega PT2 H

Yes No No

Ridge Tool/Von Arx Ridgid RP300 B

Viega PT3 AH

Yes Yes No

Ridge Tool/Von Arx Viega PT3 EH Yes Yes No

Ridge Tool/Von Arx Ridgid RP 10B

Ridgid RP 10S

Yes No No

Rothenberger Romax Pressliner from 01/02/2004

from Ser. No. 010204999001

Yes Yes No

Rothenberger Romax Pressliner ECO from 01/02/2004

from Ser. No. 010803777600

Yes Yes No

Rothenberger Romax AC Eco from 01.05.2004

from Ser. No. 010504555001

Yes Yes No

As of 09/2006


Installation dimensions

Minimum pipe length before

installation between two press fi ttings

Pipe dimension Pipe length

OD × s [mm] (L) in mm

14 × 2.0 min. 50

16 × 2.0 min. 50

18 × 2.0 min. 50

20 × 2.25 min. 55

25 × 2.5 min. 70

32 × 3.0 min. 70

40 × 4.0 min. 100

50 × 4.5 min. 100

63 × 6.0 min. 150

90 × 8.5 min. 160

110 × 10.0 min. 160

Note:

The ends of the pipe must be

bevelled before insertion in the

fi tting (see installation instructions).

Minimum space requirement for the press process

with pressing tools (UP 75, UP 75 EL and Mini 32)

Pipe dimension Dim.: A Dim.: B*

OD × s [mm] mm mm

14 × 2.0 15 45

16 × 2.0 15 45

18 × 2.0 17 46

20 × 2.25 18 48

25 × 2.5 27 71

32 × 3.0 27 75

40 × 4.0 45 105

50 × 4.5 50 105

63 × 6.0 80 98

75 × 7.5 82 125

Pipe dimension Dim.: A Dim.: B* Dim.: C

OD × s [mm] mm mm mm

14 × 2.0 30 88 30

16 × 2.0 30 88 30

18 × 2.0 30 89 30

20 × 2.25 32 90 32

25 × 2.5 49 105 49

32 × 3.0 50 110 50

40 × 4.0 55 115 60

50 × 4.51) 60 135 60

63 × 6.0 80 125 75

75 × 7.5 82 125 82

*With the same outer pipe diameter


Minimum space requirement for the press process with the manual pressing tool

As a basis for effi cient planning,

work preparation and prefabrica-

tion, the Z-dimension method

offers the plumber considerable

advantages as far as ease of work

and cost savings are concerned.

The basis for the Z-dimension

method is a uniform measuring

method. All the lines to be installed

Z 2Z 1

L G

L R

Z

X

H

B

Y

Pipe dimension Dim.: X Dim.: Y Dim.: Z* Dim.: B Dim.: H

OD × s [mm] [mm] [mm] [mm] [mm] [mm]

14 × 2.0 25 50 55 510 510

16 × 2.0 25 50 55 510 510

18 × 2.0 25 50 55 510 510

20 × 2.25 25 50 55 510 510

* With the same outer pipe diameter

are measured over the axial line by

measuring from centre to centre

(intersection of the axial lines).

(Example: LR = LG - Z1 - Z2)

With the help of the Z-dimensions

of the Uponor press fi ttings, the

plumber can quickly and easily cal-

culate the exact length of pipe

between fi ttings. Through exact

clarifi cation of the pipe routing and

coordination with the architect,

planner and chief engineer in

advance of the actual installation,

large sections of the system can be

preassembled for cost-effective

installation.

Installation method by Z-dimension


The Uponor Unipipe MLC pipes

14 x 2.0; 16 x 2.0; 18 x 2.0; 20 ×

2.25; 25 × 2.5 and 32 × 3 mm can

be formed by hand with a blending

spring or bending tool. The mini-

mum bending radii may not be less

than those specifi ed in the follow-

ing table.

If a Uponor Unipipe MLC pipe is

inadvertently broken or otherwise

damaged it is to be immediately

replaced or a Uponor press or

compression coupling is to be

installed.

Caution!

Hot bending of Uponor Unipipe

MLC pipes over an open fl ame (e.g.

soldering fl ame), or other heat

sources (e.g. heat gun, industrial

dryer) is prohibited! Do not bend

more than once at the same point!

Note:

In this context make certain that

the bending radius (e.g. in the area

between fl oor and wall) does not

fall below the minimum radius. If

the minimum bending radius is not

reached, a suitable fi tting (e.g. a

90° press elbow) must be used.

Bending Uponor Unipipe MLC pipes

Minimum bending radii

Minimum bending radii in mm with the following tools:

Pipes installed through ceiling recesses and wall cut-outs may never be bent over edges.

Pipe dimension

OD × s

[mm]

Bending radius by

hand

[mm]

Bending radius

with inner blending

spring [mm]

Bending radius

with outer blending

spring [mm]

Bending radius

with bending tool

[mm]

14 × 2.0 (5 × OD) 70 (4 × OD) 56 (4 × OD) 56 40

16 × 2.0 (5 × OD) 80 (4 × OD) 64 (4 × OD) 64 46

18 × 2.0 (5 × OD) 90 (4 × OD) 72 (4 × OD) 72 52

20 × 2.25 (5 × OD) 100 (4 × OD) 80 (4 × OD) 80 80

25 × 2.5 (5 × OD) 125 (4 × OD) 100 (4 × OD) 100 83

32 × 3 (5 × OD) 160 (4 × OD) 128 - 111

OD = outer diameter

s = Wall thickness


90

80

70

60

50

40

30

20

10

020 30 40 50

Δt = 10K

Δt = 20K

Δt = 30K

Δt = 40K

Δt = 50K

Δt = 60K

Δt = 70K

Δl

= E

xp

an

sio

n [

mm

]

Pipe length [m]

100

The thermal length variations, that

result due to changing tempera-

tures, must be considered when

designing pipe routes. Temperature

difference Δt and the pipe length L

play a decisive role in the length

variation.

For all installation variations the

heat expansion of Uponor Unipipe

MLC pipes must be considered in

order to avoid excessive stress in

When planning and installing cellar


lines using the Uponor MLCP

system, along with the structural

requirements, thermally caused

linear expansions must be consid-

ered.

Uponor Unipipe MLC pipes may not

be installed rigidly between two

fi xed points. You must always

compensate for the length variation

of the pipes.

Open laid Uponor Unipipe MLC

pipes that are fully exposed to

thermal expansion must be pro-

vided with suitable compensation

for expansion and contraction. For

the pipe material and damage to the

connections, in particular by free

laid pipes such as radiator connect-

ing pipes out of the fl oor or from

the baseboard as well as with cellar


lines. For pipes that are laid in the

wall under plaster or in the screed,

the heat expansion is compensated

for by the insulation in the area of

direction change.

The following equation is used to

calculate the length variation:

Δl = α × L × Δt

Here:

Δl: Heat expansion (mm)

α: Linear expansion coeffi cient

(0.025 mm/(m × K))

L: Pipe length (m)

Δt: Temperature difference (K)

Δ L L

BS

Bending shank

Expansion shankFixed point (FP)

Fixed point (FP)

Sliding clip (GS)

Consideration of the thermal length variation

Cellar distribution and house connection lines

points (FP) and changes of direc-

tion (bending shank BS).

this you need to know the location

of all fi xed points. Compensation is

always provided between two fi xed


80 70 60 50 40 30 20 10 0 500 1000 1500 2000 2500

BS = Bending shank length [mm] Δt = Temperature difference [K]

L =

Ex

pa

nsio

n s

ha

nk

le

ng

th [

m]

5

10

15

20

25

30

35

40

45

50

14 16 18 20 25 32 40 50 63 75

90

110 mm

OD =

0

Readout example

Installation temperature: 20 °C

Operating temperature: 60 °C

Temperature difference Δt: 40 K

Expansion shank length: 25 m

Pipe dimensions OD x s: 32 × 3 mm

Necessary bending shank length BS: approx. 850 mm

Determination of the bending shank length

Graphic determination of the required bending shank length

Mounting technology

Fitting and equipment connections

as well as the connection of meas-

uring and control system are to be

installed torsion-proof.

All pipes are to be installed in such

a manner that the thermal length

variation (temperature change) is

not obstructed.

The length variation between two

fi xed points can be compensated

for with an expansion elbow, a

Calculation formula:

BS = k x OD x (Δt x α x L)

OD = Pipe outer diameter in mm

L = Expansion shank length in m

BS = Bending shank length in mm

α = Linear expansion coeffi cient (0.025 mm/(mm x K))

Δt = Temperature difference in K

k = 30 (Material constant)

L L L

compensator or by a change in the

direction of the pipe.

No trays may be used if Uponor

Unipipe MLC pipes are installed

open on the ceiling with pipe clips.

The following table represents the

maximum mounting distance “L”

between the individual pipe clips

for different pipe dimensions.


Type and distance between the

pipe fastenings is dependent on

pressure, temperature and medium.

The dimensioning of the pipe

supports is to be determined from

the total mass (pipe weight +

medium weight + insulation weight)

in accordance with the generally

accepted rules of technology. It is

recommended to set the pipe

supports, if possible, in the proxim-

ity of the fi ttings and connectors.

Pipe installation onto the raw fl oor

When installing pipes on a concrete

fl oor the generally accepted rules of

technology are to be observed. The

sound insulation is to be installed in

accordance with DIN 4109 “Sound

protection in above ground construc-

tion”. The insulation regulations

pursuant to the German Energy

Saving Directive EnEV and in accord-

ance with the Codes of practice

for tap water installations (TRWI)

DIN 1988-2 are to be observed.

Furthermore, the mobility of pipes

during thermal expansion is to be

taken into consideration (see section

“Thermal length variation”).

If screeds are applied on insulating

layers (fl oating screed), DIN 18560-2

“Floor screeds in building construc-

tion” is to be particularly followed”.

In DIN 18560-2: 2004-04 the

following additional declarations are

made (point 4.1 load-bearing

substrate):

“In order to accept the fl oating

screed the load-bearing sub-

strate must be suffi ciently dry

and have an even surface. The

smoothness and tolerance must

correspond to DIN 18202. It

may not contain any peaks,

pipes or anything similar that

can lead to sound bridges or

fl uctuations in the screed

thickness.

Furthermore, for prefabricated

heating fl oor screeds the

special requirements of the

manufacturer as to the smooth-

ness of the load-bearing

substrate are to be observed.

If pipes are installed onto the

load-bearing substrate they

must be fi xed. A smooth

surface is to be created for the

installation of the insulating

layer – at least the sound

insulation. The required con-

struction height must be

planned for.

When installed, the levelling

layer must exhibit a closed

form. Fill may be used, if its

serviceability is proven. Insulat-

ing materials may be used as a

levelling layer.

Sealing against ground mois-

ture and non-accumulating

seepage water are to be deter-

mined by the building planner

and be prepared before instal-

lation of the screed (see DIN

18195-4 and DIN 18195-5)”.

The routing of the Uponor Unipipe

MLC pipes and other plumbing on

concrete fl oors is to be done non-

intersecting, straight and as axially

parallel and parallel to the walls as

possible. The preparation of a plan

before the installation of the pipe

tracks and other plumbing makes

the installation easier.

Pipe dimension Maximum mounting distance Pipe weight with 10 °C

OD x s [mm] between pipe clips L water fi lling/without insulation

horizontal vertical Coil Straight length

Coil [m] Straight length [m] [m] [kg/m] [kg/m]

14 × 2.0 1.20 - 1.70 0.168 -

16 × 2.0 1.20 1.60 1.70 0.218 0.231

18 × 2.0 1.20 1.60 1.70 0.278 0.287

20 × 2.25 1.30 1.60 1.70 0.338 0.368

25 × 2.5 1.50 1.80 2.00 0.529 0.557

32 × 3.0 1.60 1.80 2.10 0.854 0.854

40 × 4.0 1.70 2.00 2.20 - 1.310

50 × 4.5 2.00 2.00 2.60 - 2.062

63 × 6.0 2.20 2.20 2.85 - 3.265

75 × 7.5 2.40 2.40 3.10 - 4.615

90 × 8.5 2.40 2.40 3.10 - 6.741

110 × 10.0 2.40 2.40 3.10 - 9.987


When installing Uponor Unipipe

MLC pipes on concrete fl oors a

fi xing distance of 80 cm is recom-

mended. The pipe is to be fi xed

within a distance of 30 cm in front

and behind each bend. Pipe cross-

ings are to be fi xed. The fi xing can

be done using a synthetic plugged

hook for single or double pipe

fi xing.

8030

30

80

When using a perforated tape for

fastening, you must make sure that

the Uponor Unipipe MLCP with/

without protective tube or insula-

tion can freely move. Noise can be

caused by the thermal expansion of

the pipe if it is fi rmly fi xed.

If the Uponor MLC P system is

installed directly in the screed, the

pipe fi ttings must have suitable

protected against corrosion.

In order to prevent damage to the

screed and fl oor covering, joints

(expansion joints) are to be placed

in the insulating layer and in the

screed over construction joints.

Uponor Unipipe MLC pipes, which

cross construction joints, must be

sheathed in the joint area at least

with a longitudinally slit Uponor

joint protection tube (20 cm each

side of the expansion joint).

Mounting distances during pipe installation on a concrete fl oor


min. 200 mm

min. 500 mm max. 300 mm min. 200

Screed

Bounded fill

Moisture barrier

Levelling layer

concrete floor

Sound insulation

Pipe routing

Pipes and other plumbing in the

fl oor construction are to be planned

without crossings. The routing of

the pipes on concrete fl oors is to be

Distance from wall to pipe/pipe routes including insulation and screed in rooms, apart from corridors

Distance from wall to pipe/pipe routes including insulation and screed in corridors

done as non-intersecting, straight

and as axially parallel and parallel to

the walls as possible.

The following route dimensions for

pipes and other plumbing should be

maintained:

Field of application Width or spacing dimension

Route width of parallel running pipes including pipe insulation ≤ 300 mm

Width of the footing beside a track

(for the narrowest possible pipe-laying) ≥ 200 mm

Distances from wall to pipe/pipe route including insulation

as footing for the screed in rooms, apart from corridors ≥ 500 mm

Distances from wall to pipe/pipe route including insulation

as footing for the screed in corridors ≥ 200 mm


Mastic asphalt is brought into the

room at a temperature of up to

260 °C. Therefore the Uponor

Unipipe MLC pipe and all other

temperature sensitive plastic

components must be protected.

The Uponor system edging strips

can not be used with mastic

asphalt. For this application there

are special bitumen suited mineral

fi bre edging strips, which are to be

procured by the customer.

The Uponor MLCP system can be

used without problems with mastic

asphalt by observing following

precautions.

The un-insulated Uponor Unipipe

MLC pipe must at least be placed in

a protective tube. The use of pre-

insulated Uponor Unipipe MLC pipe

is recommended in order to fulfi l

the requirements of DIN 1988 and

the German Energy Saving Directive

(EnEV).

The Uponor MLCP system is to be

fi lled with cold water and pressu-

rized in order to be able to locate

any possible damage caused by the

laying of the mastic asphalt.

Caution:

Cold water must constantly circu-

late through the pipe in order to be

able to fi nd a any damage caused

by the pouring of the mastic

asphalt.

The installation of mastic asphalt

screed over Uponor Unipipe MLC

pipes can be carried out by observ-

ing the following fl oor construction

(from bottom to top):

Install the Uponor Unipipe MLC

pipe in a protective tube or pre-

insulated Uponor Unipipe MLC

pipe on top of the concrete fl oor

Perlite fi ll as levelling layer to

the upper edge of the protective

tube or pipe insulation

Mineral fi bre mat at least 20 mm

thick (mastic asphalt suited)

WLG 040

Mastic asphalt, pouring tem-

perature approx. 260 °C

System components (pipes and

fi ttings) that can come into contact

with mastic asphalt (e.g. when

installed under a radiator), are to be

sheathed with 50% insulation (at

least 20 mm thick) that is rated as

fi re protection classifi cation A1

(non-combustible) pursuant to DIN

4102 (e.g. with mineral fi bre

insulation sheath RS 835/Conlit

150 P/U). The non-combustible

insulation must fully enclose the

Uponor Unipipe MLC pipe and the

Uponor MLC fi ttings. The joints of

the insulation sheaths and the

transition points of the heat resist-

ant thermal or sound insulation

(mastic asphalt suited) to the non-

combustible pipe insulation are to

be taped with a temperature-

resistant adhesive tape (e.g. Alu-

minium adhesive tape). The insula-

tion sheaths around the pipe can

also be alternatively fi xed with

binding wire.

These measures protect the Uponor

MLC pipe system against radiant

heat and against direct contact with

the mastic asphalt. Pipe parts

extending from the fl oor must be

protected against direct contact

with the mastic asphalt and/or the

radiant heat.

After hardening and cooling of the

mastic asphalt the visible mineral

fi bres in the area of the Uponor

Unipipe MLC pipe or the radiator

connection are to be removed. The

use of a fl oor rosette is recom-

mended for a clean fi nish.

Caution:

The Uponor MLCP system must not

come into contact with the mastic

asphalt. The precautionary meas-

ures described are to ensure that

the maximum temperature on the

pipe surface does not exceed 95 °C!

DIN 18560 “Floor screeds in

building construction”, the specifi -

cations of the mastic asphalt

manufacturer, the diligence and

care of the mastic asphalt supplier,

DIN 4109 “Sound protection in

above ground construction” as well

as the generally accepted rules of

technology apply.

Installation under mastic asphalt

overlapped rib pasteboard or

wool felt pasteboard

mastic asphalt-resistant mineral plates

concrete floor

bounded fill

mastic asphalt

levelling layer

pre-insulated Uponor Unipipe MLC pipe

mastic asphalt-resistant edging strip


Transport, storage and installation conditions

General

The Uponor MLCP system is con -

ceived in such a way that when

installed as directed a maximum of

system security is achieved. All

system components are to be

transported, stored and installed in

such a way that a perfect function-

ing of the installation is ensured.

The system components should be

stored together grouped as to their

functions in order to avoid confus-

ing similar components with each

other. In addition to the following

notes, the directions in the respec-

tive fi tting instructions of the

individual system components and

tools are to be observed.

Operating temperatures

The permissible operating tempera-

ture for the Uponor MLCP system

(pipes and fi tting) is between

-10 °C and +40 °C. The permissible

temperature ranges for the pressing

tools are to be taken from the

respective operating instructions.

Uponor Unipipe MLC pipe

The Uponor Unipipe MLC pipes are

to be protected against mechanical

damage, contamination and direct

sunlight (UV radiation) during

transport, while stored and when

being installed. Therefore, if

possible, the pipes should be kept

in the original packaging until

installed. This also applies to

unused components that are

intended for later use. The pipe

ends are to be plugged until used in

order to prevent dirt entering the

pipes. Damaged, buckled or dis-

torted pipes may not be used. Pipe

cartons with coils can be stacked up

to a maximum height of 2 m. The

pipe in straight length is to be

transported and stored in such a

way that it cannot bend. The

relevant Uponor storage regulations

are to be observed.

Uponor Fittings

Uponor MLC fi ttings may not be

thrown or otherwise inappropriately

handled. In order to avoid damage

and contamination, the fi ttings

should be kept in the original

packaging until installed. Damaged

fi ttings or fi ttings with damaged

O-rings must not be installed.

1030213 -

08/2007 -

Su

bje

ct t

o m

od

ifi c

atio

ns

International Sales Uponor Europe - WES HS East & International Uponor GmbH Industriestrasse 56 97437 Hassfurt Germany T +49 (0)9521 690-0 F +49 (0)9521 690-750 W www.uponor-europe.com

Heating/Cooling - Panel heating and cooling Uponor GmbH - concrete core activation Hans-Böckler-Ring 41 - Distribution and control engineering 22851 Norderstedt Germany T +49 (0)40 30 986-0 F +49 (0)40 30 986-433 W www.heizen-kuehlen.uponor.de E [email protected] Installation Systems - Tap water installation Uponor GmbH - Radiator Connection Industriestrasse 56 - Compressed air installation 97437 Hassfurt Germany T +49 (0)9521 690-0 F +49 (0)9521 690-710 W www.installationssysteme.uponor.de E [email protected] Pipe systems - Flexible, pre-insulated pipe systems Uponor GmbH - Service connection pipes PE-Xa Prof.-Katerkamp-Str. 5 48607 Ochtrup Germany T +49 (0)2553 725-77 F +49 (0)2553 725-78 W www.rohrleitungssysteme.uponor.de E [email protected]

Uponor – Partner, Pioneer and Market Leader

Uponor provides a very extensive range of work & services. It stretches

from panel heating and cooling, tap water installations and radiator

connections up to concepts for civil engineering and environment and

municipal technology.

Since its founding in Finland in 1965, Uponor has set standards in new

developments – developments that are being constantly refi ned.

Bank in the future on our effi ciency in the three operating fi elds of

Heating/Cooling, Plumbing Systems and Infrastructure. Re-structuring

that also amounts to a unique instance of added value – to our custom-

ers‘ benefi t.

Uponor. Simply more.

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