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Abstract—The paper shows the development of some integrated systems for monitoring and control of instant power consumption in normal and abnormal operation mode of tritium separation technological installations, with the view of reducing energy losses, supports mainly the development of new efficient technologies and software methods on power consumption in nuclear processes, experimenting on an existing installation for tritium separation. The use of the system allows the recording of events from the tritium separation plant, with the view of conducting analyses on the quality of the electricity. The analysis of some undesired events after shutdowns helps finding the causes of some events or abnormalities of the electricity networks, as well as the possibility of localizing them. Keywords: Monitoring systems, Power Consumption. I. INTRODUCTION HE paper presents PowerView monitoring system with data acquisition with trends information about power consumption from Tritium Separation Technological Installation. The system uses logged values to reveal energy waste, unused capacity and historical trends. Its Report Builder includes time of use configurations, allowing the creating reports with energy and demand values for time periods. Generated reports are published to Microsoft Excel for easy data access and custom reporting. PowerView is a power Manuscript received May, 2011. This work was supported in part by the National Institute of Research-Development for Cryogenic and Isotope Separation Technologies from Romania, Rm.Valcea. Dr.Carmen Maria Moraru is with the National Institute of Research- Development for Cryogenic and Isotope Separation Technologies from Romania, Rm.Valcea; address: Str.Uzinei nr 4, CP 7, OP Raureni, Rm.Valcea, Code 240050 ( e-mail: [email protected] ). CS III Ciprian Bucur is with the National Institute of Research- Development for Cryogenic and Isotope Separation Technologies from Romania, Rm.Valcea; (e-mail: [email protected] ). CS III Iulia Stefan is with the National Institute of Research-Development for Cryogenic and Isotope Separation Technologies from Romania, Rm.Valcea; address: Str.Uzinei nr 4, CP 7, OP Raureni, Rm.Valcea, Code 240050 (e-mail: [email protected] ). CS III Ovidiu Balteanu is with the National Institute of Research- Development for Cryogenic and Isotope Separation Technologies from Romania, Rm.Valcea; address: Str.Uzinei nr 4, CP 7, OP Raureni, Rm.Valcea, Code 240050 (e-mail: [email protected] ). monitoring solution and a key first step towards a comprehensive energy intelligence strategy. The system uses the Real Time Display to view key distribution points in the electrical system. Measured quantities include current, voltage, power, power factor, energy, demand power, demand current, and total harmonic distortion (THD). Also the system developed, displays real-time power and energy measurements and historical trends. Can view data by single device or view and compare real time data from multiple devices Real-time summary views include: Demand current, Energy, Load current, Overview, Power, Input status summary, Output status summary. The proposed system plays an important part in reducing energy losses for industrial consumer as well as in reducing and preventing industrial hazards in case of tritium processing nuclear plants, including a nuclear security and safety module as well. The monitoring power for important consumers within a technological installation, in our case the installation for nuclear processes of tritium separation, in particular represents an important contribution to the economic development. II. POWERVIEW MONITORING SYSTEM A. Generalities The purpose of the application in PowerView aims at developing the system for the identification of instant power consumption parameters in the tritium removal nuclear technological process with the following functions: Real-time monitoring of instant measurements (current, voltage, power, power element,) and consumption; Alarm in case of exceeding consumption thresholds set by the operator; Consumption recouping; Saved data processing into graphical or table form, with the possibility of generating user-defined structure reports. PowerView monitoring system for instant power consumption in Tritium Separation Technological Installations Carmen Maria Moraru, Ciprian Bucur, Iulia Stefan, Ovidiu Balteanu T Recent Researches in Circuits, Systems and Signal Processing ISBN: 978-1-61804-017-6 57
Transcript
Page 1: PowerView monitoring system for instant power consumption in ...

Abstract—The paper shows the development of some integrated

systems for monitoring and control of instant power consumption in

normal and abnormal operation mode of tritium separation

technological installations, with the view of reducing energy losses,

supports mainly the development of new efficient technologies and

software methods on power consumption in nuclear processes,

experimenting on an existing installation for tritium separation.

The use of the system allows the recording of events from the

tritium separation plant, with the view of conducting analyses on the

quality of the electricity.

The analysis of some undesired events after shutdowns helps

finding the causes of some events or abnormalities of the electricity

networks, as well as the possibility of localizing them.

Keywords: Monitoring systems, Power Consumption.

I. INTRODUCTION

HE paper presents PowerView monitoring system with

data acquisition with trends information about power

consumption from Tritium Separation Technological

Installation.

The system uses logged values to reveal energy waste,

unused capacity and historical trends. Its Report Builder

includes time of use configurations, allowing the creating

reports with energy and demand values for time periods.

Generated reports are published to Microsoft Excel for easy

data access and custom reporting. PowerView is a power

Manuscript received May, 2011. This work was supported in part by the

National Institute of Research-Development for Cryogenic and Isotope

Separation Technologies from Romania, Rm.Valcea.

Dr.Carmen Maria Moraru is with the National Institute of Research-

Development for Cryogenic and Isotope Separation Technologies from

Romania, Rm.Valcea; address: Str.Uzinei nr 4, CP 7, OP Raureni,

Rm.Valcea, Code 240050 ( e-mail: [email protected] ).

CS III Ciprian Bucur is with the National Institute of Research-

Development for Cryogenic and Isotope Separation Technologies from

Romania, Rm.Valcea; (e-mail: [email protected]).

CS III Iulia Stefan is with the National Institute of Research-Development

for Cryogenic and Isotope Separation Technologies from Romania,

Rm.Valcea; address: Str.Uzinei nr 4, CP 7, OP Raureni, Rm.Valcea, Code

240050 (e-mail: [email protected]).

CS III Ovidiu Balteanu is with the National Institute of Research-

Development for Cryogenic and Isotope Separation Technologies from

Romania, Rm.Valcea; address: Str.Uzinei nr 4, CP 7, OP Raureni,

Rm.Valcea, Code 240050 (e-mail: [email protected] ).

monitoring solution and a key first step towards a

comprehensive energy intelligence strategy.

The system uses the Real Time Display to view key

distribution points in the electrical system. Measured

quantities include current, voltage, power, power factor,

energy, demand power, demand current, and total harmonic

distortion (THD).

Also the system developed, displays real-time power and

energy measurements and historical trends.

Can view data by single device or view and compare real

time data from multiple devices

Real-time summary views include: Demand current, Energy,

Load current, Overview, Power, Input status summary, Output

status summary.

The proposed system plays an important part in reducing

energy losses for industrial consumer as well as in reducing

and preventing industrial hazards in case of tritium processing

nuclear plants, including a nuclear security and safety module

as well.

The monitoring power for important consumers within a

technological installation, in our case the installation for

nuclear processes of tritium separation, in particular represents

an important contribution to the economic development.

II. POWERVIEW MONITORING SYSTEM

A. Generalities

The purpose of the application in PowerView aims at

developing the system for the identification of instant power

consumption parameters in the tritium removal nuclear

technological process with the following functions:

• Real-time monitoring of instant measurements

(current, voltage, power, power element,) and

consumption;

• Alarm in case of exceeding consumption thresholds

set by the operator;

• Consumption recouping;

• Saved data processing into graphical or table form,

with the possibility of generating user-defined

structure reports.

PowerView monitoring system for instant power

consumption in Tritium Separation

Technological Installations

Carmen Maria Moraru, Ciprian Bucur, Iulia Stefan, Ovidiu Balteanu

T

Recent Researches in Circuits, Systems and Signal Processing

ISBN: 978-1-61804-017-6 57

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B. Hardware System Components

The functional model for the monitoring system of electric

energy consumption has been initially implemented for these

groups of consumers from Tritium Removal Installation

presented below:

-Compressor - K301

-General Power plant - TGD

-Generator - GE

Electrical parameters of the three consumers are acquired by

the power devices, Power Meter 710 with RS 485 network

connected to the Operator Station Monitoring System.

Mounting the Power Meter 710 was made in existing

switchboards Electrical Room from Tritium Removal

Installation. The electrical connections on the current measurement were accomplished by current transformers.

Also, the connection between the computer and Power Meter PM 710 was achieved using Power Logic EGX100

gateway module.

From a single building to a multi-site enterprise,

PowerLogic Web-Enabled Network Components provide fast,

reliable serial line to Ethernet connectivity in the most

applications.

PowerLogic Ethernet Gateways are available in two models

- EGX100 and EGX400 -providing direct connection to

Ethernet-Modbus®/TCP networks to make energy and power

monitoring information available over local and wide area

networks.

The EGX100, used in our application on tritium removal

installation, provides low-cost, reliable, Ethernet to serial-line

connectivity in a compact, DIN-rail mounted package. Enabled

by Power over Ethernet (PoE IEEE 802.3af), the EGX100

simplifies installation by eliminating the need for power

supplies plus provides a Web-based interface for configuration

and diagnostics.

The PowerLogic EGX100 Ethernet gateway helped us to

reduce the cost and complexity of connecting, configuring and

managing a network of intelligent meters, sensors and other

remote instruments [3].

The entry-level PowerLogic EGX100 enables users to

configure Ethernet and serial communication parameters, add

devices to a network and perform troubleshooting through a

web interface with detailed diagnostics. The PowerLogic

EGX100 supports 10BaseT and 100BaseTX and is suitable for

a wide range of applications including:

-Energy efficiency and cost control – Access usage

consumption from piped utilities and power equipment data

from power meters, circuit breaker trip units, programmable

controllers, drives and protective relays.

-Sub-billing and cost allocation – Add devices across a

TCP/IP network even if the building management system only

has a Modbus serial interface.

-Power distribution – Applied directly to power distribution

equipment and monitor and control devices that do not have a

native Ethernet communications port

-Building automation – Initiate a direct Ethernet connection to

the existing LAN/WAN configuration and maximize the return

on the investment.

-Factory automation – Obtain a full view of the power system

with remote monitoring and increase system performance on

alarms and data transfers. In Figure 1 is presented a block

diagram with EGX system architecture with connections

between computer and Power Meter 710 used in Tritium

Removal Installation.

Figure 1: EGX100 system architecture

Model PM710 meters offer a standard RS-485

communication port that allows data to be uploaded to

software for viewing and analysis. The port offers 2-wire

connection, operates at speeds up to 19.2 bauds, and supports

Modbus RTU protocol [5].

Also the PM710 meters are compatible with PowerLogic

facility-level or enterprise-wide power and energy

management systems. Real-time and min/max data can be

automatically retrieved for analysis at the system level,

compatible with PowerLogic ION Enterprise, PowerLogic

System Manager, PowerLogic PowerView and PowerLogic

Tenant Metering software. Modbus compatibility supports

integration with building automation, SCADA and other third-

party systems.

Metering is performed by zero-blind sampling and all inputs

are at the 32 samples/cycle with a data update rate of 1 second.

The meter offers a range of instantaneous RMS, power,

demand and energy measurements suitable for real-time

monitoring, energy management and sub-billing purposes.

In Figures 2 and 3 are presented front views of the PM 700

series.

Recent Researches in Circuits, Systems and Signal Processing

ISBN: 978-1-61804-017-6 58

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Figure 2: PM700 series meter front view showing integrated

display.

Figure 3: Front View from Power Meter 700 series with

measurements

All models PM 700 series offer also the total harmonic

distortion measurement (THD) on voltage and current, per

phase and min/max.

C. Software System PowerView

PowerView power monitoring software simplifies system

and device configuration by polling the network for

compatible PowerLogic devices. Connection and data logging

begins automatically at factory preset interval settings, which

are user configurable.

The software allows tracking real-time power conditions

and performing remote monitoring of electrical equipment or

installations at key distribution points across the electrical

network.

Software is easy-to-use selective and scan component for

quick and easy device detection, also select up to 32 devices to

add to the system – or manually add/delete devices.

The onboard device logging or PC-based logging

(depending upon device capabilities) begins automatically at

default or user-defined intervals.

We use Microsoft SQL Server 2005 Express Edition with

Advanced Services database with backup/restore capabilities

for reliable database management.

Real Time System is used to view the key points of

distribution in the electrical system. Measured quantities

include current, voltage, power factor, energy, power required

and total harmonic distortion (THD).

For an electrical appliance, the information stored in the file

daily report is presented below:

-address of the measure

-measuring point name

-date and hour, minute, second

-active energy- sum of the three phases

-reactive energy- sum of the three phases

-cost of energy for the three phases

-active power at that time for the sum of the three phases

-reactive power at that time for the sum of the three phases

-maximum voltage on R, S, T phases

-active and reactive power on phases R, S, T

-active and reactive energy on phases R, S, T

Viewing and printing system provided the following types

of reports:

-Specifically Report - 8 hours (or 12 hours)

-Daily report (24 hours)

-Monthly Report

-Annual report

To achieve the monitoring software was required the Power

View initial configuration and equipment used by Power Meter

PM 710 and EGX-100 module for connecting the computer to

the module PM 710.

Initial IP address was set via module PM 710 and the Start

Scan command is given, with view system configuration and

related modules.

Figure 4 present the PowerView mode configuration.

Recent Researches in Circuits, Systems and Signal Processing

ISBN: 978-1-61804-017-6 59

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Figure 4: PowerView mode configuration

PowerView software simplifies the management by

selecting the network address, connection compatible

PowerLogic devices and interface protocols are in the Modbus

TCP / IP way.

Real Time System is used to view the key points of

distribution in the electrical system.

Measured quantities include current, voltage, power factor,

energy, power required and total harmonic distortion (THD).

In Figure 5 is presented the layout of the initial

configuration of the electrical parameters measured in the

Power View.

Figure 5 Initial configurations in PowerView

We used the command "Report Builder" to build and

generate reports of measurements and graphs in Microsoft

Excel (Figure 6 and 7).

Standard reports include:

-General Measurement - models trend to use electricity, energy

or any other parameter required logged.

-Consumption of energy per day, energy consumption per hour

- analysis kilowatt / hour measured in cost allocation purposes.

-THD-quantitative - measuring, analyzing and comparing the

total harmonic distortion

-Time-use (TOU) - set up to three programs each with 10

periods of TOU energy storage, weekend, special days, and

holidays.

Recent Researches in Circuits, Systems and Signal Processing

ISBN: 978-1-61804-017-6 60

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Figure 6: Reports in PowerView of point measurements,

K301, TGD and GE from Tritium Removal Installation

.00

1.00

2.00

3.00

4.00

5.00

6.00

7.00

8.00

9.00

10.00

4/14/2011 1:00 PM 4/14/2011 1:15 PM

Date/Time

User Topics

GE:Apparent Power Total GE:Current A

Figure 7: Graph with data acquisitions in PowerView

III. CONCLUSIONS

The PowerLogic system with PowerView software used in

Tritium Removal Installation allows the measurement and

monitoring of power and energy consumption at any level

from a supply network and power distribution.

Energy management of an installation (consumption in

different sectors) is the process of monitoring, coordination

and control of these inputs in order to ensure efficient

consumption of energy by reducing energy losses and thus

minimize energy costs.

Also, the research in the field of monitoring power for

important consumers within a technological installation,

represents an important contribution to the economic

development by means of increased energy efficiency of the

entire energy chain.

REFERENCES

[1] Golovanov, N., Postolache, P., Toader, C., - Eficienta si Calitatea Energiei

Electrice, Editura AGIR, Bucuresti, 2007.

[2] Gheorghe, St., Postolache, P., Branescu, V., Ene, S., Mihaescu, M., Ivan,

M. – Monitorizarea calitatii energiei electrice. Editura Macarie, Târgoviste,

2001.

[3] “PowerLogic selection guide and technical overview”, Schneider Electric,

dec. 2003.

[4] “Electrical network management-PowerLogic System-Catalogue 2009”,

Schneider Electric, feb. 2009.

[5] “Power Meter 710-Reference Manual-63230-501-209A1”, Schneider

Electric, iul. 2008.

[6] “Power Meter 710-Installation Guide-63230-501-206A1”, Schneider

Electric, iul. 2008.

[7] Seip, G. Siemens - Electrical Installations Handbook, part 2, cap. 7

Power-factor correction, Ed. 2, 1987

[8] *** Normativ pentru proiectarea si executarea instalatiilor electrice cu

tensiuni pâna la 1000 Vc.a. si 1500 V c.c. - indicativ I 7-02, cap. 7.1

[9] *** Instructiuni privind compensarea puterii reactive în retelele electrice

de distributie si la consumatorii industriali si similari, indicativ PE 120

[10] Prospect FRAKO - Reactive Power Control Relay Model RM 9606

[11] Prospect SIEMENS - Power Factor Correction, Basic principles,

practical application, harmonic suppression

Recent Researches in Circuits, Systems and Signal Processing

ISBN: 978-1-61804-017-6 61


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