1
PRE FEASIBILITY REPORT
For
PROPOSED EXPANSION OF PESTICIDES PRODUCT IN
EXISTING PLANT
of
M/S. GSP CROP SCIENCE (P) LTD.
PLOT NO 1, 15, AND 16. OPP.STATE BANK OF INDIA.
GIDC ESTATE NANDESARI.
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CONTENTS
Sr.No. Description Page No.
1. Executive Summary 3
2. Introduction of the Project/Background information 8
3. Project Description 9
4. Site Analysis 17
5. Planning Brief 18
6. Proposed Infrastructure 19
7. Rehabilitation and resettlement (R & R) Plan 21
8. Project Schedule & Cost Estimates 21
9. Analysis of Proposal (Final Recommendations) 21
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1.0 EXECUTIVE SUMMARY 1.1 Company Profile
Introduction GSP Crop Science Ltd incorporated in early 70’s predominantly engaged in manufacture of Single Super Phosphate (SSP) fertilizers. Later during mid 1990’s entered in to pesticide formulation. Having successful branding in to domestic market group started manufacturing of Technical A.I. from year 1993 onward with full backward integration. Today GSP reckoned as a leading manufacturer exporter of insecticides, fungicide and herbicide from India.
Now, GSP is firmly positioned to address the emerging local and global challenges. We help in providing the farmers not just customized products but customized solutions, developing and evaluating products and processes to meet out total satisfaction.
GSP offers a healthy working environment that cultivates speed, teamwork and growing partnerships. We have a diverse group of talented people who discover, develop, manufacture and market crop protection products.
With a well‐charted goal supported by powerful team, GSP is growing manifold & expecting to touch the base of $100 million by the year 2011.
1.2 Project Details
Sr.
No.
Name of Product Existing
Capacity
(MT/Month)
Proposed
Capacity
(MT/Month)
After Proposed
Expansion (Total)
(MT/Month)
1 Chlorpyrifos 100 ‐‐ 100
2 Glyphosate 50 ‐‐ 50
3 Pendimethaline 50 ‐‐ 50
4 Triazophos 58 ‐‐ 58
5 Profenofos 25 ‐‐ 25
6 Hexaconazole technical ‐‐ 20 20
7 Metribuzin ‐‐ 50 50
8 Diafenthiuron technical ‐‐ 45 45
9 Fipronil ‐‐ 20 20
10 Tricyclazole ‐‐ 25 25
11 Bifenthrin ‐‐ 20 20
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12 Fenpyroximate ‐‐ 20 20
13 Propanil ‐‐ 20 20
14 Azoxystrobin ‐‐ 20 20
15 Cyproconazole ‐‐ 20 20
16 Carboxin ‐‐ 20 20
17 Thiodicarb ‐‐ 20 20
Total 283 300 583
List of By‐Products Sr.
No.
Name of Product Existing
Capacity
(MT/Month)
Proposed
Capacity
(MT/Month)
After Proposed
Expansion (Total)
(MT/Month)
1 HCl (30%) 15 19 34
2 HBr 8 12 20
3 Poly Aluminium Chloride ‐‐ 25 25
4 Liquid Ammonia ‐‐ 14 14
5 NaBr ‐‐ 4.4 4.4
6 Methyl Acetate ‐‐ 30 30
1.3 Green Belt Development
Company shall develop an effective green belt within the factory and on periphery of the
factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs
and grasses.
1.4 Power & Fuel Requirement
Energy: 2 MW from MGVCL. Fuel Existing Coal: 20 MT/Day or Saw Dust: 30 MT/Day HSD: 5 KL/Day (Emergency) After Proposed Expansion Coal: 50 MT/Day or Saw Dust: 60 MT/Day
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1.5 Water Requirement and Wastewater Generation & Treatment
• Source of water will be met through GIDC water supply. Total water requirement will
be 310 m3/day. The total wastewater generations will be 222 m3/day. Total 206 m3/day
of effluent shall be generated, out of which 35 m3/day shall be Incinerated in our own
Incinerator after primary treatment in ETP and 30 m3/day shall be evaporated in TEE.
• 141 m3/day Shall be treated in effluent treatment Plant.
• 16 m3/day Domestic Effluent generated shall be disposed through septic tank & soak
pit.
1.6 Air Pollution Source and Control Management
The source of air pollution due to the project will be Flue gas emission. The source of flue
gas emission will be from the stack attached to Boiler and Incinerator.
(A) Details of Flue Gas Stack ; Stack Attached To Boiler SOURCES OF GASESOUS EMISSIONS STACK
Fuel Used Coal
Quantity of Fuel 850 Kg/hour
Type of Emissions SO2 NOx SPM
Permissible Limits 262 ppm 94 ppm 150mg/Nm3
Stack Height 36 meters
Stack Diameter at the Top 800 MM
Air Pollution Control System Cyclone Separator with Bag Filter
(B) Details of Flue Gas Stack : Stack Attached To Incinerator as per CPCB Guidelines Sources of Gaseous Emissions Stack
Fuel Used F.O. / L.D.O.
Quantity of Type 80 Liter/Hr – LDO
Stack Height 30 Meters
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Stack Diameter at The Top 750 MM
Air Pollution Control System Ventury Scrubber
Type of Emissions SO2 NOx SPM
Permissible Limits 262 ppm 94 ppm 150mg/Nm3
(C) Details of Process Vent ; Stack Attached To Boiler Sr.No. Stack attached to Stack Height Air Pollution
Control System Parameter Permissible Limit
Existing 1 Chlorpyrifos 15 m Two Stage Water
Scrubber HCl 20 mg/Nm3
2 Profenophos 15 m Two Stage WaterScrubber
HBr 5 mg/Nm3
3 Glyphosate 15 m Two Stage WaterScrubber
HCl 20 mg/Nm3
Proposed 4 Hexaconazole 15 m Two Stage Alkali
Scrubber SO2 40 mg/Nm3
5 Diafenthiuron 15 m Two Stage AlkaliScrubber
NH3 175 mg/Nm3
6 Finpronil 15 m Two Stage WaterScrubber
HBr 5 mg/Nm3
7 Thipdicarb 15 m Two Stage WaterScrubber
HCl 20 mg/Nm3
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1.7 Hazardous Waste Management
S.No. Waste Details Waste Category
Quantity MT/Month Mode of DisposalExisting Proposed Total After
Proposed Expansion
1. ETP Sludge 34.3 17 24 41 Collection, Storage, Transportation and Disposal at TSDF, NECL, Nandesari
2. Residue containing Toxic metals/organic /Process waste
26.1 4 5.5 9.5 Collection, Storage, Transportation and Disposal at TSDF, NECL, Nandesari.
3. Used Oil 5.1 0.42 KL/Month
1KL/Month
1.42KL/Month
Collection, Storage, Transportation And Selling to authorized recyclers.
4. Discarded liners/Bags Carboy Drums Unit in No./Month
33.3 582 333 42
300 254 50
880 587 92
Collection, Storage, Transportation And Selling to authorized recyclers.
5. Salt from TEE 26.2 22.5 45 67.5 Collection, Storage, Transportation and Disposal at TSDF, NECL, Nandesari.
6. Distillation Residue 36.4 ‐‐ 5 5 Collection, Storage, Transportation and Disposal at Common Incineration Site at M/s. NECL, Namdesari
7 Incineration Ash 36.2 ‐‐ 21 21 Collection, Storage, Transportation and Disposal at TSDF, NECL, Nandesari.
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2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
2.1 Identification of the project and project proponent. In case of mining project, a copy
of mining lease/letter of intent should be given.
Identification of the project
Proposed Expansion of Pesticides Product in Existing Plant
Identification of the project proponent
Presently following are the director of the company:‐
SR.
NO.
NAME OF DIRECTORS DESIGNATION ADDRESS
1 VRAJMOHAN RAMANLAL
SHAH
CHAIRMAN 4/A REKHAPARK SOCIETY, NEAR VIJAYNAGAR CHAR RASTA, NANPURAAHMEDABAD‐380013 (079) 27473738
2 KENAL VRAJMOHAN
SHAH
DIRECTOR 4/A REKHAPARK SOCIETY, NEAR VIJAYNAGAR CHAR RASTA, NANPURAAHMEDABAD‐380013 (079) 27473738
3 BHAVESH VRAJMOHAN
SHAH
DIRECTOR 4/A REKHAPARK SOCIETY, NEAR VIJAYNAGAR CHAR RASTA, NANPURAAHMEDABAD‐380013 (079) 27473738
2.2 Brief description of nature of the Project
Proposed Expansion of Pesticides Product in Existing Plant
2.3 Need for the project and its importance to the country and or region
The objective is to be achieved by:
• Consolidating Pharma Business.
• By constantly upgrading the product range of Bulk Drug.
• Continuously reducing the Costs & improving Quality.
• To generate local employment
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2.4 Demands‐Supply Gap
Based on our informal survey of the market with our current customers and various
traders, we have found that there is a big potential for the range of the products we are
planning. These products will be an addition to the current range of our products.
2.5 Imports vs. Indigenous production
Based on the current cost of indigenous raw materials and the non availability of some
materials, we will have to import some of the key raw materials as they are not available
indigenously. This will make us very competitive against imported finished products and we
will be able to increase the export of our finished products.
2.6 Export possibility
We shall explore the possibility of export the products.
2.7 Domestic/Export Markets
We shall explore the possibility of domestic/export the products.
2.8 Employment Generation (Direct and Indirect) due to project.
Employment would be as per prevailing norms of state government for skilled and unskilled
people for the proposed project.
3.1 Project Description
3.2 Type of Project including interlinked and interdependent projects, if any.
Proposed Expansion of Pesticides Product in Existing Plant ‐ Category: A‐5(b)
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3.3 Location (map showing general location, specific location and project boundary &
project site layout) with coordinates.
Map showing general location
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12
Layout
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3.3 Details of alternate sites considered and the basis of selecting the proposed site,
particularly the environmental considerations gone into should be highlighted.
Major factors involved in the selection of site are listed below:
• Site is very well connected by road
• Proximity to Raw Material suppliers
• Availability of sufficient land free from cultivation
• Availability of power evacuation facilities
• Availability of water for industrial use
Modern infrastructure support and amenities at par with industrial estates in other global
markets, including:
Efficient transport facilities within the industrial estate and to & from the city area.
Environment‐friendly zone.
Uninterrupted power supply.
3.4 Size or Magnitude of Operation
Sr.
No.
Name of Product Existing
Capacity
(MT/Month)
Proposed
Capacity
(MT/Month)
After Proposed
Expansion (Total)
(MT/Month)
1 Chlorpyrifos 100 ‐‐ 100
2 Glyphosate 50 ‐‐ 50
3 Pendimethaline 50 ‐‐ 50
4 Triazophos 58 ‐‐ 58
5 Profenofos 25 ‐‐ 25
6 Hexaconazole technical ‐‐ 20 20
7 Metribuzin ‐‐ 50 50
8 Diafenthiuron technical ‐‐ 45 45
9 Fipronil ‐‐ 20 20
10 Tricyclazole ‐‐ 25 25
11 Bifenthrin ‐‐ 20 20
12 Fenpyroximate ‐‐ 20 20
13 Propanil ‐‐ 20 20
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14 Azoxystrobin ‐‐ 20 20
15 Cyproconazole ‐‐ 20 20
16 Carboxin ‐‐ 20 20
17 Thiodicarb ‐‐ 20 20
Total 283 300 583
3.5 Project Description with process details (a schematic diagram/flow chart showing the
project layout, components of the project etc. should be given)
Please refer Annexure‐III in Form‐I (Page No. 21)
3.6 Raw material required along with estimated quantity, likely source, marketing area of
final products. Mode of transport of raw materials and finished products.
Please refer Annexure‐I in Form‐I (Page No. 13)
3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be
briefly outlined.
There will not resource optimization/recycling and reuse envisaged in the project.
3.8 Availability of water its source, energy/power requirement and source should be
given.
Power & Fuel Requirement
Energy: 2 MW from MGVCL. Fuel Existing Coal: 20 MT/Day or Saw Dust: 30 MT/Day HSD: 5 KL/Day (Emergency) After Proposed Expansion Coal: 50 MT/Day or Saw Dust: 60 MT/Day
Water Source
The entire water requirement will be met through GIDC water Supply.
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3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their
management/disposal.
Liquid Waste:
• Source of water will be met through GIDC water supply. Total water requirement will
be 310 m3/day. The total wastewater generations will be 222 m3/day. Total 206 m3/day
of effluent shall be generated, out of which 35 m3/day shall be Incinerated in our own
Incinerator after primary treatment in ETP and 30 m3/day shall be evaporated in TEE.
• 141 m3/day Shall be treated in effluent treatment Plant.
• 16 m3/day Domestic Effluent generated shall be disposed through septic tank & soak
pit.
Solid Waste:
S.No. Waste Details Waste Category
Quantity MT/Month Mode of DisposalExisting Proposed Total After
Proposed Expansion
1. ETP Sludge 34.3 17 24 41 Collection, Storage, Transportation and Disposal at TSDF, NECL, Nandesari
2. Residue containing Toxic metals/organic /Process waste
26.1 4 5.5 9.5 Collection, Storage, Transportation and Disposal at TSDF, NECL, Nandesari.
3. Used Oil 5.1 0.42 KL/Month
1KL/Month
1.42KL/Month
Collection, Storage, Transportation And Selling to authorized recyclers.
4. Discarded liners/Bags Carboy Drums Unit in No./Month
33.3 582 333 42
300 254 50
880 587 92
Collection, Storage,Transportation And Selling to authorized recyclers.
5. Salt from TEE 26.2 22.5 45 67.5 Collection, Storage, Transportation and Disposal at TSDF, NECL, Nandesari.
6. Distillation Residue 36.4 ‐‐ 5 5 Collection, Storage, Transportation and Disposal at Common Incineration Site at M/s.
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NECL, Namdesari7 Incineration Ash 36.2 ‐‐ 21 21 Collection, Storage,
Transportation and Disposal at TSDF, NECL, Nandesari.
3.10 Schematic representations of the feasibility drawing which give information of EIA
purpose.
RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT MARKET ASSESSMENT FINANCIAL REPORT PROJECT REPORT
INTRODUCTION
MONITORING OF AIR, WATER & SOIL QUALITY & NOISE LEVELS. DATA ON METEOROLOGY SOCIO‐ECONOMIC STATUS & BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH LOCALS
BASELINE ENVIRONMENTAL
STATUS
ENVIRONMENTAL INFORMATION CENTRE CENTRAL GROUND WATER BOARD GUJARAT POLLUTION CONTROL BOARD (GPCB) PUBLIC HEALTH ENGINEERING DEPT. AGRICULTURE DEPARTMENT FOREST DEPARTMENT IRRIGATION DEPARTMENT EMPLOYMENT EXCHANGE HEALTH CENTER CENSUS DEPT. INDIAN METEOROLOGICAL DEPT.
SOCIOECONOMIC STATUS &
INFRASTRUCTURE
PROPOSED PLANT
FACILITY DESCRIPTION
IMPACTS METHODOLOGY OF
IMPACT ASSESSMENT
IDENTIFICATION & ASSESSMENT OF IMPACTS EVALUATION OF IMPACTS BY MATRIX METHOD
SOURCE OF INFORMATION OVERVIEW OF E. I. A. STUDIES
ACTIVITIES
ENVIRONMENTAL MANAGEMENT PLAN
DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT, GREEN BELT DEVELOPMENT MONITORING PROGRAM
RISK ANALYSIS STUDIES & DISASTER
MANAGEMENT PLAN
SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS
PREPARATION OF DISASTER MANAGEMENT PLAN
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4.0 Site Analysis
4.1 Connectivity
• Site is very well connected by road
• Availability of power evacuation facilities
• Availability of water for industrial use
4.2 Land Form, Land Use and Land Ownership
It will be incorporated in EIA Studies.
4.3 Topography (along with map)
We will be incorporated topography in EIA Studies.
4.4 Existing land use pattern (agriculture, non‐agriculture, forest, water bodies (including
area under CRZ)), shortest distances from the periphery of the project to periphery of the
forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from
HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette
notification should be given.
It will be incorporated in EIA Studies. CRZ Clearance is not applicable to us.
4.5 Existing Infrastructure
Existing Infrastructures facilities are listed below:
Site is very well connected by road
Proximity to Raw Material suppliers
Availability of sufficient land free form cultivation.
Availability of power evacuation facilities
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4.6 Soil Classification
It will be incorporated in EIA Studies.
4.7 Climatic data from secondary sources. Secondary Sources – Indian Meteorological Department, Ahmedabad or our own weather
station.
4.8 Social infrastructure available.
Depending on the growth of the company the required social infrastructure will be
provided.
5.0 Planning Brief
5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country
planning/Development authority classification.
Type of Industry: Proposed Expansion of Pesticides Product in Existing Plant
Facility: Canteen, Administration, Transportation
5.2 Population Projection
Proposed Expansion of Pesticides Product in Existing Plant
5.3 Land use planning (breakup along with green belt etc.)
Total Plot Area – 3691 m2
5.4 Assessment of Infrastructure Demand (Physical & Social)
• Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project.
• Social Welfare
• Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc.
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5.5 Amenities/Facilities
It will be incorporated in the EIA Studies.
6.0 Proposed Infrastructure
6.1 Industrial Area (Processing Area)
Processing Area (Processing Zone, ETP Area and Utility Area) – 2450 m2
6.2 Residential Area (Non Processing Area)
Non Processing Area (Green belt, Raw material storage area, Finished storage area) – 1241
m2
6.3 Green Belt
Company shall develop an effective green belt within the factory and on periphery of the
factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs
and grasses.
6.4 Social Infrastructure
Depending on the growth of the company the required social infrastructure will be
provided.
6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)
Site is very well connected by road & railway
6.6 Drinking water Management (Source & Supply of water)
Water requirement will meet through the GIDC Water Supply.
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6.7 Sewerage System
Sewage pipes would be laid in entire company for the removal and disposal of mainly non‐
harmful liquid wastes from the offices, canteen and domestic waste coming from different
sections. These liquid wastes would be treated and disposed by septic tank and soak pit.
6.8 Solid Waste Management
Details of Hazardous Waste Generation & Disposal S.No. Waste Details Waste
Category Quantity MT/Month Mode of Disposal
Existing Proposed Total After Proposed Expansion
1. ETP Sludge 34.3 17 24 41 Collection, Storage, Transportation and Disposal at TSDF, NECL, Nandesari
2. Residue containing Toxic metals/organic /Process waste
26.1 4 5.5 9.5 Collection, Storage, Transportation and Disposal at TSDF, NECL, Nandesari.
3. Used Oil 5.1 0.42 KL/Month
1KL/Month
1.42KL/Month
Collection, Storage, Transportation And Selling to authorized recyclers.
4. Discarded liners/Bags Carboy Drums Unit in No./Month
33.3 582 333 42
300 254 50
880 587 92
Collection, Storage, Transportation And Selling to authorized recyclers.
5. Salt from TEE 26.2 22.5 45 67.5 Collection, Storage, Transportation and Disposal at TSDF, NECL, Nandesari.
6. Distillation Residue 36.4 ‐‐ 5 5 Collection, Storage, Transportation and Disposal at Common Incineration Site at M/s. NECL, Namdesari
7 Incineration Ash 36.2 ‐‐ 21 21 Collection, Storage, Transportation and Disposal at TSDF, NECL, Nandesari.
21
6.9 Power Requirement & Supply/Source
Energy: 2 MW from MGVCL. 7.0 Rehabilitation and Resettlement (R & R ) Plan
7.1 Policy to be adopted (central/state) in respect of the project affected including home
oustees, land ouatees and landless laborers (a brief outline to be given)
There is no habitation on the proposed project area and it is industrial land which is
purchased by company for development of Company, so R & R policy is not applicable to
this project.
There shall be no displacement of any population in project area.
8. Project Schedule & Cost Estimates
8.1 Likely date of start of construction and likely date of completion (Time schedule for
the project to be given).
We shall start construction after getting environmental clearance and consent to establish.
We shall start production upon making application for CCA.
8.2 Estimated Project cost along with analysis in terms of economic viability of the
project.
Total costs of the project will Rs. 4.00 Crore. Capital cost of air & water pollution control
system and environmental monitoring equipments will be Rs. 80 Lacs.
9. Analysis of Proposal (Final Recommendations)
9.1 Financial and social benefits with special emphasis on the benefit to be local people
including tribal population, if any, in the area.
• Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project.
• Social Welfare shall be done.
• Cordial relation with the industry shall be established and representation shall be made
to villagers for help for creation of facilities related to health, education, etc.
