PPRREE--FFEEAASSIIBBIILLIITTYY RREEPPOORRTT
For Proposed Project Addition
MANUFACTURING OF AROMA CHEMICALS By
M/S. Raigad Petroleum Ltd. Plot No.: L-35, Additional MIDC Mahad, Taluka: Mahad, Dist:
Raigad, Maharashtra: 402309
Conducted & Prepared By
GREEN CIRCLE, INC. Integrated HSEQR Consulting Engineers, Scientists & Trainers
(MoEF Recognized Environment Laboratory) (An ISO: 9001, 14001, NABL/17025:2005, OHSAS: 18001 Certified Organization & GPCB approved Environment Auditor
– Schedule II) Gujarat High Court Stay Order for QCI NABET No. C/SCA/10311/2012 dated 24.01.2013
Corp. Office & Environmental Research Laboratory:
Green Empire (Anupushpam), Above Axis Bank, Nr. Yash Complex, Gotri Road, Vadodara-390 021 (Gujarat) India Tel: 0265-2371269.
Flat No 6 ,Ground Floor,Shakuntala Niwas, M G Road,Borivali (E),Mumbai- 400066
Mumbai office
Tel : 022-28943090 /60 www.greencircleinc.com
ALSO AT
BENGALURU RUDRAPUR NEW DELHI HYDERABAD PUNE RAIPUR KOLKATA GOA
OVERSEAS
AUSTRALIA OMAN KUWAIT AFRICA VIETNAM
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Limited
Pre-Feasibility Report 2
TABLE OF CONTENTS
LIST OF TABLES
Sl. No. Particulars Page No.
1 Introduction 3
2 Market Analysis 5
3 BENEFITS OF PROJECT 5
4 PROJECT LOCATION 5
5 COST OF PROJECT 6
6 PROPOSED PRODUCT AND BY-PRODUCT DETAILS AND CAPACITY
6
7 RAW MATERIAL REQUIRED AND STORAGE
10
8 PROCESS DESCRIPTION
16
9 LAND REQUIREMENT DETAILS 16
10 UTILITY AND REQUIREMENTS
17
11 STACK DETAILS
22
12 HAZARDOUS WASTE GENERATION AND MANAGEMENT
23
13 Rain Water Harvesting 24
14 GREEN BELT DEVELOPMENT 25
15 CONCLUSION 25
Table.
No. Particulars Page No.
1 Environment setting of the proposed project 5
2 Estimated Proposed Cost
6
3 Proposed Product details 6
4 Proposed BY- Product Details 7
5 Raw Materials for Proposed Product 10
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Limited
Pre-Feasibility Report 3
List of FIGURES
6 Area Details for Existing & Proposed Project
16
7 18
8 Power Requirements 21
9 Fuel Requirements
21
10 Employment Details 22
11 Details of Stack 22
12
Hazardous Waste generation and disposal details
23
13
Non-Hazardous waste generation disposal details
24
14 Green Belt Details within Premises 25
Fig. No. Particulars Page No.
1 Location Map of Project Site
2 Google image of propose site 4
3
4 Lay-out Plan of Proposed Project 28
5 Strom Water Drainage 29
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Limited
Pre-Feasibility Report 4
1.0 INTRODUCTION
1.1 COMPANY PROFILE
Raigad Petroleum was promoted by Mr Ashokkumar Goenka, Mr. Gopal Mittal & Mr. Lalit Goenka.
The manufacturing facility was commissioned in August 2000 and commercial production
commenced in 2000. Initially Raigad Petroleum was manufacturing Aroma Chemicals and as
market scenario changed Raigad Petroleum switched over to Job work of Aroma Chemicals of
M/s. Privi Organics Ltd. Ever since the beginning, Raigad Petroleum has been gradually increasing
its manufacturing capacity and the range of products from Batch process to continuous process.
Raigad Petroleum Limited manufacturing Methyl Pentenone, Distillation of Aroma chemicals etc as
Raw Material of M/s. Privi Organics Ltd speciality chemicals chemistry. The plant is having capacity
of 2520 tonnes per annum. The company now on growth as M/s. Privi Organics Ltd giving
opportunity to develop in all ways. At the time of establishment of the existing unit in the year 2000,
Environmental Clearance was not pre-requisite for manufacturing of 210 MT/M Aroma chemicals.
Hence Consent to Operate (CTO) was obtained from Maharashtra Pollution Control Board for
establishment & operation of the plant.
1.2 OUR VISION
To increase production capacity.
1.3 OUR MISSION
To be the best by giving only the best!
At any given moment, we are self-assured and prepared to provide quality products by adopting
safe and healthy practices in procuring, preparing and presenting our products.
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Limited
Pre-Feasibility Report 5
1.4 Organization Structure
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Limited
Pre-Feasibility Report 6
2.0 MARKET ANALYSIS
We are doing 100% Job work of M/s. Privi Organics Ltd.
3.0 BENEFITS OF PROJECT
The Project will create direct & indirect employment opportunities within the
surrounding region. The Unit will use good faith efforts to employ local people from
the nearby villages depending upon the availability of skilled & un-skilled man-
power surrounding the project site. In operation phase, the proposed project
would require significant workforce of non-technical and technical persons.
Migration of highly education and skilled experience will result in increase of
literacy in the surrounding villages. The revenue generated will also promote CSR
activities.
4.0 PROJECT LOCATION
The Plant is located at plot no. L-35, Additional MIDC Mahad, Taluka- Mahad, Dist.
Raigad, State-Maharashtra. The Total Plot area of the site is 12180.0 sq m. The
environmental setting around the site is given in Table-1 and the Google image of
project site is shown as Figure 1.
Table 1: Environment setting of the proposed project
Sl.
No. Particulars Details
1 Latitude 18° 06.147’N
2 Longitude 73°29.369’E
3 Elevation above MSL 60.0 m above Mean Sea Level
4 Present land use at the location Existing Plant
6 Nearest Village Birwadi (3.0 km)
7 Nearest Town/City Town: Mahad (9.0 km)
8 Nearest Railway Station Veer Railway Station (19 km)
9 Nearest Hospital M.M.A Hospital M.I.D.C (3.0 km)
10 Nearest Highway NH 17 (4.0 km)
11 Nearest Airport Mumbai Airport (190.0 km)
12 Nearest Water Body Kal River (1.0 km)
13 Ecologically sensitive zones within
10-km distance
No Eco sensitive Zone present within 10
km of radius.
14 Historical/ Archaeological places Raigad Fort (16 km), Chavdar Tale (8
km)
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 7
Sl.
No. Particulars Details
15 National Parks/Wild Life Sanctuary NA
16 List of Major Industries (within 10
km) Sandoz, Privi, Sudarshan, Vinati,
17 Seismic Zone Zone – III
Figure 1: Google map of project site
5.0 COST OF PROJECT
Estimated Cost of proposed as on date is approx 5337.1 Lakhs. The detailed
project cost proposed is as given in Table 2.
Table 2: Estimated Project Cost
Sr. No. Description Amount in Lacs
1 Land & Building 0
2 Building (Factory + Office + Warehouse) 278.5
3 Plant & Machinery 2731.8
4 Piping + Electrical + Instrumentations + Painting
+ Erection & Commissioning 2326.8
5 Other Assets 0.0
TOTAL 5337.1
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 8
6.0 PROPOSED PRODUCT AND BY-PRODUCT DETAILS AND CAPACITY
At present the production capacities of M/s Raigad Petroleum Limited is 210.0
MT/Month and propose to addition manufacturing capacity by 913.5 MT/Month.
The detail products capacity is given in Table-3.
Table 3: Proposed Product details
No Product Category Existing Proposed Qty MT/Month
01 Benzyl Salicylate Aroma chemical 0 300 300
02 CAMEK Aroma chemical 0 7 7
03 Geranyl Nitrile Aroma chemical 0 5 5
04 Prionyl Aroma chemical 0 30 30
05 Aldehyde C 11 Aroma chemical 0 25 25
06
MPO By Sulphuric
acid OR Intermediate 100
125 225
MPO By Resin 0
07 DNEI Aroma chemical 0 1.5 1.5
08
Geranyl
Acetate/Neryl
acetate/Linalyl
acetate
Aroma chemical 0 200 200
09
Geranyl
Alcohol/Neryl
alcohol/Linalyl
alcohol
Aroma chemical 0 200 200
10 Phenyl ethyl alcohol Aroma chemical 0
Either OR all
total not to
exceed 20
MT/M
Either OR all total
not to exceed 20
MT/M
11 Phenyl Ethyl Methyl
Ether Aroma chemical 0
12 Alpha-Pinene
epoxide Aroma chemical 0
13 Alpha-Campholenic
aldehyde Aroma chemical 0
14 Alpha-Terpinyl
Acetate Aroma chemical 10 0 10
15 Distillation of
Aromatic chemicals Aroma chemical 100 0 100
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 9
16 CST Storage Intermediate 0 600 600
Total 210 913.5 1123.5
Note: CST storage has no manufacturing process involve it’s only for store.
Table 4: Proposed BY- Product Details
Sl.
No. Products By-Products
Poposed
Quarntity
(MT/M)
Utilization
1.
Benzyl
Salicylate
TEA recovered 168.67 Reuse or Sale to PCB registered
party
2. TEA.HCL solution 853.21 Recover TEA or Sale to PCB
registered party
3. Column Tops 29.75 Sale to PCB registered party
4. Column Bottom
mass 32.83 Sale to PCB registered party
5 Recovered
Methanol 2.92
Reuse or Sale to PCB registered
party
6 Recovered Hexane 7.33 Reuse or Sale to PCB registered
party
7 Sodium Hydroxide
solution 80
Reuse or Sale to PCB registered
party
8
CAMEK
Recovered MEK &
Methanol Mixture 54.50
Separate MEK & Methanol from
mixture & Reuse or Sale to PCB
registered party
9. Potassium acetate
solution 15.8 Sale to PCB registered party
10. Column tops 1.7 Sale to PCB registered party
11 Column bottom
mass 1.2 Sale to PCB registered party
12 Geranyl Nitrile
Sodium Sulphate or
Ammonium
sulphate Solution
12.06
Separate MEK & Methanol from
mixture & Reuse or Sale to PCB
registered party
Aq.Acetic acid
solution (25-30%) 9.69 Sale to PCB registered party
13 Column tops 0.2 Sale to PCB registered party
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 10
14 Column bottom
mass 0.3 Sale to PCB registered party
15 White oil 1.35 Sale to PCB registered party
16
Prionyl
Aqueous AlCl3 soln
(30-38%) 450.48 Sale to PCB registered party
Aqueous TEA.HCl
(29 to 33%) 506.49
Separate TEA & Reuse or Sale to
PCB registered party
18 TEA Recovered 119.17 Reuse or Sale to PCB registered
party
19 Recovered EDC 469.54 Reuse or Sale to PCB registered
20 Tops & Bottom Mass 58.40 Sale to PCB registered
21 Methanol
recovered 116.95
Reuse or Sale to PCB registered
party
22
Aquoeus solution
(Sodium salt with
Methanol)
407.63 Sale to PCB registered
23
DMF & Acids
solution of
Ammonium
chloride &
Sulphimide solution
390.00 Sale to PCB registered
24 Charcoal
recovered 0.80
Reuse or Sale to PCB registered
party
25 Aq. Methanol
solution 931.25
Separate Methanol from mixture &
Reuse or Sale to PCB registered
party
26
Methanol
recovered from
solution
74.50 Reuse or Sale to PCB registered
party
27
Aldehyde C11
White oil HB 26.15 Sale to PCB registered party
28 Column tops 3.65 Sale to PCB registered party
29 Column bottom
mass 13.90 Sale to PCB registered party
30 MPO by
Sulphuric acid
Sodium sulphate
solution
/Ammomium
Sulphate/Potassium
215.15 Sale to PCB registered party
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 11
Sulphate OR
Dulute Sulphuric
acid 139 Sale to PCB registered party
31 Column bottom
mass 92.90 Sale to PCB registered party
OR
32
MPO by Resin
Resin 0.68 Sale or Dispose to PCB registered
party
33 Column bottom
mass 75.00 Sale to PCB registered party
34
DNEI
Acetic acid
solution 5.35
Reuse or Sale to MPCB registered
party
35 Recovered toluene 4.78 Reuse or Sale to PCB registered
party
36 Phosphoric acid
recovered 0.67
Reuse or Sale to PCB registered
party
37 Acetic acid
solution 5.28 Reuse or Sale to PCB registered
38 Recovered MPK 3.16 Reuse or Sale to PCB registered
party
39 Column tops 0.68 Sale to PCB registered party
40 Column bottom
mass 0.63 Sale to PCB registered
41
GA,NA & LA
Dilute Sulphuric
acid 501.07
Send for concentration & Reuse or
Sale to PCB registered party
42 Sodium chloride
solution 192.65 Sale to PCB registered party
43 Column tops 14.71 Sale to PCB registered party
44 Column bottom
mass 17.79 Sale to PCB registered
45 GOL,NOL &
LOL
Dilute Sulphuric
acid 733.33
Send for concentration & Reuse or
Sale to MPCB registered party
Sodium chloride
solution 299.31 Sale to PCB registered party
46
47 Sodium acetate 244.79 Sale to PCB registered party
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 12
solution
48 Column tops 34.72 Sale to registered party
49 Column bottom
mass 41.32 Sale to registered
50
Phenyl ethyl
alcohol
Aq.layer frm Rxn
(18-20 % NaCl) 85.46 Sale to PCB registered party
51 EDC recovered 39.06 Sale to PCB registered party
52 Catalyst recovered 0.05 Sale to PCB registered party
53 Methanol
recovered 2.16 Reuse or Sale to PCB registered
54
Column tops &
Bottom 7.72 Sale to PCB registered party
55 Phenyl ethyl
Methyl ether
Recovered
Methanol 46.92 Sale to PCB registered party
56 Column Tops &
Bottom mass 6.03 Sale to PCB registered party
57
A-PInene
Epoxide
Sodium Sulphate
decahydrate 16.6 Sale to PCB registered party
58 Recovered Alpha-
Pinene 2.3 Reuse or Sale to PCB registered
59 Column bottom
mass 3.8 Sale to PCB registered party
60 A-
Campholenic
aldehyde
Zinc bromide
solution (15-18%) 2.65 Sale to PCB registered party
61 Recovered Toluene 44 Reuse /Sale to PCB registered party
62 Column tops &
Bottom mass 3.4 Sale to PCB registered party
Existing By-products
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 13
S.N
o Byproduct Name
Existin
g
Qty/M
Utilization
01 Sodium Sulphate Solution 20.00 Sale to PCB registered party
02 Dilute Sulphuric acid 100 Sale to PCB registered party
Total 120 Sale to PCB registered party
7.0 RAW MATERIAL REQUIRED AND STORAGE
Raw materials required per proposed product are shown in table 5.
Table 5: Raw Materials for Proposed Product
S.
No Product
Raw
Materials
Consumpti
on (MT /M) Source
Transportatio
n
Storage
Condition
1
Benzyl
Salicylate
Benzyl
chloride 210.33
Import/Domestic
market Road ways Tank
2 Salicylic acid 235.98 Import/Domestic
market Road ways Bag
3 TEA 184. Import/Domestic
market Road ways Tank/Drum
4 Sodium
Hydroxide 83.11 Domestic market Road ways Bag
5 Methanol 2.05 Domestic market Road ways Drum
6 Hexane 5.13 Import/Domestic
market Road ways Drum
7 Resin 0.82 Import/Domestic
market Road ways Bag
8
CAMEK
A-
Campholeni
c aldehyde
7.99 Import/Domestic
market Road ways Tank
9 MEK 5.99 Import/Domestic
market Road ways Tank/Drum
10 Methanol 52.34 Import/Domestic
market Road ways Tank/Drum
11 Soda ash 0.08 Domestic market Road ways Bag
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 14
12 Salt 0.40 Domestic market Road ways Bag
13 Acetic acid 1.92 Domestic market Road ways Drum
14 Potassium
Hydroxide 1.60
Import/Domestic
market Road ways Bag
15
Geranyl
Nitrile
Citral 5.40 Import/Domestic
market Road ways Tank
16 HAS 3.15 Import/Domestic
market Road ways Bag
17
Soda ash/
Ammonia
Solution
3.15 Domestic market Road ways Bag/Tank
18 Salt 0.20
Domestic market Road ways Bag
19 Acetic
anhydride
3.17
Domestic market Road ways Drum
Soda ash 0.04
Domestic market Road ways
21
Prionyl
EDC 519.6 Import/Domestic
market Road ways Tank
22 Aluminium
Chloride 119.17
Import/Domestic
market Road ways Drum
23 Propionyl
chloride 78.65
Import/Domestic
market Road ways Drum
24 Propene 63.16 Import/Domestic
market Road ways Cyclinder/Bull
et
25 Soda ash 5.96 Domestic market Road ways Bag
26 TEA 119.17 Import/Domestic
market Road ways Drum
27 Dimethyl
malonate 49.15
Import/Domestic
market Road ways Drum
28 Sodium
Methoxide 28.80
Import/Domestic
market Road ways Bag
29 Methanol 273.82 Domestic market Road ways Tank
30 30 % 84.75 Domestic market Road ways Tank
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 15
Sulphuric
acid
31 Sulphuryl
chloride 40 Domestic market Road ways Drum
32 DMF 100 Import/Domestic
market Road ways Drum.Tank
33 Charcoal 0.80 Import/Domestic
market Road ways Bag
34
Aldehyde
C11
Undecylenic
acid 45.13 Import/Domestic
market Road ways TDrum
35 Formic acid 30.52 Import/Domestic
market Road ways Drum
36 Paraffin 20.70 Import/Domestic
market Road ways Drum
37 Catalyst MC 17.77 Domestic market Road ways Bag
38 Soda ash 0.43 Domestic market Road ways Bag
39 Salt 2.15 Domestic market Road ways Bag
40
MPO by
Sulphuric
acid
MEK 633.38 Import/Domestic
market Road ways Tank
41 Acetaldehyd
e 140.75 Domestic market Road ways Tank
42 Sulphuric
acid 65.15 Domestic market Road ways Tank
43
Caustic
lye/Ammoni
a
90.48 Domestic market Road ways Tank
OR
44
MPO by
Resin
MEK 425.42 Import/Domestic
market Road ways Tank
45 Acetaldehyd
e 141.81 Domestic market Road ways Tank
46 Resin 0.63 Import/Domestic
market Road ways Drum/Bag
47 DNEI CAL 2.51 Import/Domestic
market Road ways Drum
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 16
48 Acetic
anhydride 3.33
Import/Domestic
market Road ways Drum/Tank
49 TEA 1.65 Domestic market Road ways Drum
50 Sodium
acetate 0.25 Domestic market Road ways Bag
51 Toluene 5.03 Import/Domestic
market Road ways Tank
52 Soda ash 0.08 Domestic market Road ways Bag
53 Salt 0.33 Domestic market Road ways Bag
54 Phosphoric
acid 0.63 Domestic market Road ways Drum
55 MPK 4.01 Import/Domestic
market Road ways Drum
56 Sodium
Methoxide 0.16
Import/Domestic
market Road ways Bag
57 Acetic acid 0.17 Domestic market Road ways Drum
58
GA,NA &
LA
Hydrochloric
acid 159.43 Domestic market Road ways Tank
59 Sulphuric
acid 387.19 Domestic market Road ways Tank
60 Myrcene 166.07
Self
made/Import/Do
mestic market
Road ways Tank
61 Catalyst 0.59 Domestic market Road ways Bag
62 PTC 2.49 Import/Domestic
market Road ways Drum
63 Soda ash 1.19 Domestic market Road ways Bag
64 Sodium
Hydroxide 1.19 Domestic market Road ways Bag
65 Sodium
acetate 103.20
Selfmade/
Domestic market Road ways Bag
66
GOL,NOL &
LOL
Hydrochloric
acid 233.33 Domestic market Road ways Tank
67 Sulphuric
acid 566.67 Domestic market Road ways Tank
68 Myrcene 243.06 Self-
made/Import/DoRoad ways Tank
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 17
mestic market
69 Catalyst 0.87 Domestic market Road ways Bag
70 PTC 3.65 Import/Domestic
market Road ways Drum
71 Soda ash 1.74 Domestic market Road ways Bag
72 Sodium
Hydroxide 65.98 Domestic market Road ways Bag
74 Sodium
acetate 151.04
Self
made/Domestic
market
Road ways Bag
75
Phenyl
ethyl
alcohol
Styrene 26.60 Import/Domestic
market Road ways Tank
76 Hydrogen
peroxide 50% 25.54 Domestic market Road ways Tank
77 30% HCl
47.93
Domestic market Road ways Tank
78 NaOH 17.56 Domestic market Road ways Bag
79 EDC 39.91 Import/Domestic
market Road ways Tank
81 Catalyst 0.05 Import/Domestic
market Road ways Drum
82 Hydrogen 0.46 Domestic market Road ways Cyclinders
83 Methanol 2.26 Domestic market Road ways Drum
84 Base 0.01 Domestic market Road ways Bag
PEME
85 PEA 21.37 Import/Domestic
market Road ways Tank
86 Methanol 53.42 Domestic market Road ways Tank
87 PTSA 0.11 Domestic market Road ways Tank
A-Pinene
Epoxide
88 alpha
pinene 20.34
Import/Domestic
market Road ways Tank
89 Hydrogen 13.58 Domestic market Road ways Tank
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 18
peroxide
(50%)
90 Catalyst ST 1.32 Domestic market Road ways Drum
91
Phenyl
phosphonic
acid
0.32 Import/Domestic
market Road ways Bag
92 PTC 1.63 Import/Domestic
market Road ways Drum
93 CATALYST
PBS 0.49
Import/Domestic
market Road ways Bag
94
Sodium
sulphate
anhydrous
0.51 Domestic market Road ways Bag
95 Salt
0.10 Domestic market Road ways Bag
96 A-
Camphole
nic
aldehyde
A-Pinene
epoxide 22.74
Self made
Import/Domestic
market
Road ways Tank
97 Toluene 45.48 Import/Domestic
market Road ways Tank
98 Zinc Bromide 0.45 Import/Domestic
market Road ways Bag
99 CST Crude
storage CST Crude 600
Import/Domestic
market Road ways Tank
Raw Materials for Existing Product
S.
No Product
Raw
Materials
Consumpti
on (MT /M) Source
Transportatio
n
Storage
Condition
1
MPO
MEK 295.94 Import/Domestic
market Road ways Tank
2 Acetaldehyd
e 61.84 Domestic market Road ways Tank
3 Sulphuric
acid 28.62 Domestic market Road ways Tank
4 Sodium
Hydroxide 22.97 Domestic market Road ways Bag
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 19
5
Distillation
of
Aromatic
chemicals
Aromatic
chemicals 75 Domestic market Road ways Drum
6
Alpha-
Terpinyl
acetate
A-Terpineol 9.98 Domestic market Road ways Drum
7 Acetic
anhydride 8.51 Domestic market Road ways Drum
8 MSA 0.13 Import/Domestic
market Road ways Drum
9 Soda ash 0.30 Domestic market Road ways Bag
8.0 PROCESS DESCRIPTION
Please refer Exhibit – 2 Manufacturing process of Aroma Chemicals along with
Process Flow diagram with chemical reaction.
9.0 LAND REQUIREMENT DETAILS
The proposed unit of M/s.Raigad Petroleum Limited is located at Plot no- L-35
Taluka: Mahad, District: Raigad, Maharashtra. The area details are given in table 6
and the factory layout of the unit is given in Figure: 2.
Table 6: Area Details for Existing & Proposed Project
S.no Area Details (Plot no. L-35)
Area (m2)
Description Existing Propose
1 Plant 311.22 857.92
2 Storage 467.54 1001.88
3 Blending & FG 189 --
4 Utility 160.4 62.73
5 Boiler 124.07 389.6
6 DG & PCC 25.55 72.69
7 Administrative Building &
Canteen 92.25 --
8 Effluent treatment plant -- 453.34
9 Approach roads 456.5 3258.58
10 Green belt plantation 178.48 198.97
11 Parking 0 62.89
12 Open Space / Future Expansion 0 3816.39
Total 12180.0
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 20
Figure 2: Layout Plan of Proposed Project
10.0 UTILITY AND REQUIREMENTS
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 21
Company has acquired adequate land and other resources to expand the
production capacity. Other requirements are Power, Water and manpower.
Company is planning following activities at the new Project to demonstrate its
total commitment to the environment by reducing the carbon footprints:
10.1 WATER REQUIREMENTS
The total water requirement for domestic purpose and for construction activity is
about 5.5 M3
S.No
. The required water in construction activity will full from MIDC water
supply. Total water requirement for the existing as well as proposed production is
532.8 KLD.
Table 7: Water Consumption and Waste water generation details
TYPE OF USE WATER CONSUMPTION
KL/DAY
WASTE WATER
GENERATION
KL/DAY
E P T E P T
1 Domestic 5.0 35.0 40.0 3.0 25 28
2 Gardening 0 15.0 15.0 0.0 0.0 0.0
3 Industry
A Process 14.0 200.0 214.0 10.0 177.92 187.92
B Boiler /Cooling 20 243.8 263.8 2.0 15.86 17.86
Total Industrial 34 443.8 477.8 12 193.78 205.78
Total (1+2+3) 39 493.8 532.8 15 218.78 233.78
E- Existing, P- Proposed, T- Total,
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 22
Figure 3: Water balance chart after expansion
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 23
10.1.1 Effluent Treatment Plant :
Figure 4: Flow Diagram of ETP
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 24
10.2 POWER REQUIREMENT
Source of Electricity shall be MSEDCL.
Construction Phase
Quantity : 2160KVA
:
DG set for Backup
(Quantity and capacity) : 1x 250 KVA
Note: Unit II is on express feeder hence power failure is very less.
Table 8: Power Requirements
S.No. Particulars Source Existing power
consumption (KVA)
Proposed power
requirement (KVA)
Total power
requirement
(KVA)
1 Administration MSEDCL 1.5 148.5 150
2 Plant MSEDCL 258.5 1751.5 2010
Total
260 1900 2160
10.2.1 FUEL CONSUMPTION
Diesel Oil will be used as a fuel for DG set and coal, FO and Biofuel is used for
Boiler. Boiler is required for steam generation which is supplying heating
requirement in all synthesis section. DG set is use as emergency power supply.
Requirement of fuels is as below:
Table 9: Fuel Requirements
Sl.No Particulars Name of fuel Quantity required
(existing)
Quantity required
(proposed)
1. DG set Diesel 100 Lit/hr 250 Lit/hr
2. Boiler Coal 5.8 TPD 30 TPD
3. Boiler FO/Biofuel 1000 lit/day 1000 lit/day
4. Thermopack Coal --- 3.624 TPD
10.3 MANPOWER REQUIREMENT
During construction phase, around 25 laborers will be hired for construction
activity.
Construction Phase
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 25
Around 90 people will work directly in the facility other than sale and indirect
employment will be around 110 people. The details are as shown in Table 10.
Operation phase
Table 10: Employment Details
Sr. No. Descriptions Approx. Numbers
1 Skilled 90
2 Un-skilled 110
11.0 STACK DETAILS
Stack will be attached to Boiler and DG set. The stack attached to them will be as
per Factories Act, 1948. Details of stacks are shown in Table 11.
Table 11: Details of Stack
Sr.N Details
Capacity Stack Ht. Fuel/Fuel
consumption Stack Dia(mm)
Stack gas
temp(˚C)
Existin
g
Prop
osed
Existin
g
Propos
ed
Existin
g
Propose
d
Existin
g
Propose
d
Existin
g
Propo
sed
1. Boiler
1.6 TPH
(F.O.
based)
--- 16 m ---
F.O.
based,
1000
Lit/day
F.O.
based,
1000
Lit/day
or Biofuel
1000
Lit/day
300
mm --- 140 ---
2. Boiler
2 TPH
(Coal
based)
10
TPH
(Coa
l
base
d)
21 m 32 m
Coal
based
5.8 TPD
Coal
based
30 TPD
300
bottom/t
op ID in
mm)
1500/900
140 160
3. Therm
opack ---
6 lac
KCal --- 30 m ---
3.624
TPD --- 550 --
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 26
4. DG set 250
KVA
750
KVA 5 m 11 m
100
lit/hr 250 lit/hr 150 200 200 200
12. HAZARDOUS WASTE GENERATION AND MANAGEMENT
Table 12: Hazardous Waste generation and disposal details
S. No. Particulars Category No. Existing Proposed Total Qty Disposal
1
Chemical
Sludge from
Waste Water
Treatment
34.3 90 KG
/M 11.91 MT/M 12.0 MT/M CHWTSDF
2 Distillation
Residue 20.3 50 MT/M 3.12 MT/M 53.12 MT/M
Sale to PCB
registered Party
3 Discarded
Containers 33.3
15
Nos/M
Carbouys/Dr
ums/IBCs200
Nos/M
Carbouys/
Drums/IBCs
215 Nos/M
Sale to PCB
registered Party
4 Lead Acid
Batteries
Batteries
Rules, 2002 Nil 08 Nos /A 08 Nos /A
Sale to
Authorised Party
5
Waste or residue
containing oil
(Oil soaked
gaskets and
cotton waste)
5.2 Nil 100 kg/M 100kg/M CHWTSDF
6 e-Waste E- waste
Rules, 2011 Nil 30 kg/M 30 kg/M
Sale to
Authorised Party
7 Resin
- 0.92 MT/M 0.92 MT/M CHWTSDF
8 Spent
oil/Waste oil 5.1 - 450 Kg/M 450 Kg/M
Sale to
Authorised party
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 27
Table 13: Non-Hazardous waste generation disposal details
S. No. Source Existing Proposed Total Disposal
1 Insulation - 200 kgs/M 200 kgs/M Sale to Authorised
Party
2 MS Scrap - 5 MT / M 5 MT/M Sale to Authorised
Party
3
Other Waste
(Wooden waste,
paper &
Decontaminated
plastic )
- 200 kgs/M 200 kgs/M Sale to Authorised
Party
4 Boiler Ash 6 MT/M 72 MT/ M 78 MT/ M
Brick
manufacturer/Land
filling
5 Thermopack Ash - 5.5 MT/M 5.5 MT/M
Brick
manufacturer/Land
filling
6 Canteen Waste - 150 kgs/M 150 kgs/M Send to Vermiculture
13. Rain Water Harvesting
In order to allow percolation of rainwater into the ground, rainwater harvesting
structures along the boundary of the project has been proposed. Harvested water
will be collected in underground tanks of 200 KL. The stored water shall be used for
firefighting as well process.
Run off from the proposed project site is calculated using rational formula:
Q= C x I X A
Q = Run-off in m3
A = Catchment Area (ha)
/hr
C = Coefficient of Run-off
I = intensity of Rainfall in mm/hr
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Pre-Feasibility Report 28
14. GREEN BELT DEVELOPMENT
Unit has already developed greenbelt area in 178.48 sq. m and proposed 198.97
sq.m area within plant premises. There are shrubs and trees developed in the
greenbelt area. Suitable plant species of local varieties will be planted with
adequate spacing and density for their fast growth and survival.
Table 14: Green Belt Details within Premises
S. No Description Compliance
1. Total Green belt area 377.45 Sq m
2. Total No of trees planted up to 31/12/2013 80
3. Total No of trees survived so far 70 %
4. Target of trees plantation in the year 2013-14. 30%
5. Avenue Plantation / road side plantation in the year
2013-14. 20
15. CONCLUSION
Looking at the market scenario, it is concluded that the project is not only feasible
and viable, but it will also increase the employment Opportunity.