Precision ToolsDevices & Instruments
For Telecom, Computers & Electronic Industries
Precision ToolsDevices & Instruments
For Telecom, Computers & Electronic Industries
OKCatalog #106
JIC-125
Fiber Optic Stripper for the Present and the Future.
2
Established in 1958; Jonard Industries Corp is a prime manufacturer of Tools, Devicesand Instruments for the Telecom, Computer, Military and Electronic Industries. Thecompany was founded by engineers and technically oriented professionals whosespirit, guidance and influence continue to this very day.
Jonard products are used in diversified applications. Our tools are used on “Airforce-One”, the space shuttle, nuclear submarines, and down to earth applications suchas computers, telephone installations and production lines.
We are proud to include AT&T, The Bell Companies, IBM, Xerox, Kodak, HewlettPackard, Boeing and many other prestigious companies on the list of satisfied Jonardcustomers. Our customers now number in the tens-of-thousands, due to ourreputation, technical skills, dedication and our ability to meet their ever-increasingdemands.
Established in 1946; OK Industries blossomed as a major force in thetelecommunications and electronics industries. In February 2003 Jonard Industriesmerged the operations of OK Industries into the “Jonard Family of Companies.” Theresult of this acquisition is a Global Manufacturing Powerhouse with over 100years of combined experience.
Jonard Industries Corp.Established 1958
OK IndustriesEstablished 1946
© Copyright 2005 Jonard Industries Corp.
OK
134 Marbledale Road, Tuckahoe, New York 10707 • email: [email protected]: (914) 793-0700 • Fax: (914) 793-4527
Website: www.jonard.com • www.okindustries.com
106 YEARS SERVICING THETELECOM COMPUTER & ELECTRONICS INDUSTRIES
DESIGN TECHNOLOGY PRECISION QUALITY
Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK 3
T A B L E O F C O N T E N T SOK INDUSTRIES
PAGES
PTX Series Wrap/Unwrap Tools 5-6
DFB Wrap/Unwrap Bit & Sleeve Sets 7
Manual Wire Wrap/Unwrap Tools 8-9
Wire Wrapping Bits & Sleeves 10-12
Hand Wrapping & Unwrapping Tools 13-15
Socket Wrap ID Tags 15
Copper Wire Cut & Strip Tools 16
Wire 17
Punchdown Tools 18-19
Desolder Pumps 20
Fume Absorbers 21
Insertion/Extraction Tools 22
JONARD INDUSTRIES
Pliers 23-29
Telecommunication Tools 23-35
Can, Booth, Lineman’s Wrenches 30
Pay Telephone Tools, screwdrivers, spudger 31
Cable Tools 32-33
Fiber Optic Tools 35
Wire Wrapping Tools 36-39
Connector Tools 40
Burnishers 41
Spring Hooks 42
Alignment Tools 43
Force Gauges 44-45
PRODUCT INDEX 46
134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK
By bending the wire around the sharp cornerof the terminal, the oxide layer on both wireand terminal is crushed or sheared, and a clean,oxide-free metal-to-metal contact is obtained.
A “Regular” bit wraps the bare wire around the terminal.A “Modified” bit wraps a portion of insulation around the terminal in addit ion to the bare wire .Thi sgreatly increases the ability to withstand vibration.
Regular Modified
In. .010 .015 .020 .025 .030 .035 .040 .045 .050 .055 .060 .065 .070 .075 .080 .085 .090 .095 .100mm 0.25 0.38 0.51 0.64 0.76 0.89 1.02 1.14 1.27 1.40 1.52 1.65 1.78 1.91 2.03 2.16 2.29 2.41 2.54
.010 .014 .018 .022 .027 .032 .036 .041 .046 .051 .056 .061 .066 .071 .076 .081 .086 .091 .096 .1010.25 0.36 0.46 0.56 0.69 0.81 0.91 1.04 1.17 1.30 1.42 1.55 1.68 1.80 1.93 2.06 2.18 2.31 2.44 2.57
.015 .018 .021 .025 .029 .033 .038 .043 .047 .052 .057 .062 .067 .072 .077 .082 .087 .092 .097 .1020.38 0.46 0.53 0.64 0.74 0.84 0.97 1.09 1.19 1.32 1.45 1.58 1.70 1.83 1.96 2.08 2.21 2.34 2.46 2.59
.020 .022 .025 .028 .032 .036 .040 .045 .049 .053 .058 .063 .068 .073 .078 .083 .088 .093 .098 .1030.51 0.56 0.64 0.71 0.81 0.91 1.02 1.14 1.25 1.35 1.47 1.60 1.73 1.85 1.98 2.11 2.24 2.36 2.49 2.62
.025 .027 .029 .032 .035 .039 .043 .047 .050 .056 .060 .065 .069 .074 .079 .084 .089 .094 .099 .1040.64 0.69 0.74 0.81 0.89 0.99 1.09 1.19 1.27 1.42 1.52 1.65 1.75 1.88 2.01 2.13 2.26 2.39 2.52 2.64
.030 .032 .033 .036 .039 .042 .046 .050 .054 .058 .062 .067 .071 .076 .080 .085 .090 .095 .100 .1050.76 0.81 0.84 0.91 0.99 1.07 1.17 1.27 1.37 1.47 1.58 1.70 1.80 1.93 2.03 2.16 2.29 2.41 2.54 2.67
.035 .036 .038 .040 .043 .046 .049 .052 .056 .060 .064 .069 .073 .078 .082 .087 .091 .096 .101 .1060.89 0.91 0.97 1.02 1.09 1.17 1.25 1.32 1.42 1.52 1.63 1.75 1.85 1.98 2.08 2.21 2.31 2.44 2.57 2.69
.040 .041 .043 .045 .047 .050 .052 .056 .060 .064 .068 .072 .076 .080 .084 .089 .092 .097 .102 .1071.02 1.04 1.09 1.14 1.19 1.27 1.32 1.42 1.52 1.63 1.73 1.83 1.93 2.03 2.13 2.26 2.34 2.46 2.59 2.72
.045 .046 .047 .049 .050 .054 .056 .060 .063 .067 .071 .074 .078 .083 .087 .091 .096 .101 .105 .1091.14 1.17 1.19 1.25 1.27 1.37 1.42 1.52 1.60 1.70 1.80 1.88 1.98 2.11 2.21 2.31 2.44 2.57 2.67 2.77
.050 .051 .052 .053 .056 .058 .060 .064 .067 .071 .074 .078 .082 .086 .090 .094 .098 .103 .107 .1111.27 1.30 1.32 1.35 1.42 1.47 1.52 1.63 1.70 1.80 1.88 1.98 2.08 2.18 2.29 2.39 2.49 2.62 2.72 2.82
Example: If “A”=.020”. “B”=.060”. The terminal diagonal is .063" as shown on chart.
Step 1: Bit, Sleeve andPre-Stripped Wire
Step 2: Wire Insertion
Step 3: Wire Anchoring
Step 4: TerminalInsertion
Step 5: FinishedConnection
M E T A L - T O - M E T A L C O N T A C T
T Y P E S O F W R A P
T E R M I N A L D I A G O N A L C H A R T
H O W T O M A K E W I R EW R A P P E D C O N N E C T I O N S
Wire Size Min. number Min. strip AWG Dia. Dia. of turns force
inches mm (Bare Wire) lbs. gms16 .051 1.30 4 15 680018 .0403 1.00 4 15 680020 .032 0.80 5 8 360022 .0253 0.65 5 8 360024 .0201 0.50 6 7 320026 .0159 0.40 7 6 270028 .0126 0.32 7 5 220030 .0100 0.25 7 3.3 1500
*Conforms to MIL-STD-1130B
S T R I P F O R C E C H A R T *
S O M E H I N T S O N M A K I N G W R A P P E D C O N N E C T I O N S
OPEN WRAP & SPIRALWRAPJust keep the OK tool on theterminal until the wrap iscomplete. Early removal canresult in spiral and openwraps.
PIGTAILWire wrapping is a precisiontechnique and the wrong bit andsleeve just cannot do the job.Improper selection can causeproblems ranging from “Pigtails”to loose wraps.
Wire Wrapping is a method of making a wire connection by coiling the bare wire around the sharp corners of aterminal under mechanical tension. The technology was developed as an alternative to soldering, which presentsvarious safety and reliability problems in many applications. A principal advantage of wire wrapping is that itprovides a high-reliability connection that is also easily removed to correct or modify a wiring layout. Wire wrappingsubjects the wire to tremendous tension and compression forces, causing the oxide layer on both wire and terminalto be crushed or sheared, resulting in a clean, oxide-free metal-to-metal contact. A standard wrap is generally usedfor 24 AWG and larger diameter wires; a modified wrap is typically used for 26 AWG and smaller wires, and is usedalmost exclusively for 28 to 30 AWG wires. In either case, the wrap style affects only the connection’s mechanicalstability; both styles provide suitable electrical connections.
WIRE WRAPPING OVERVIEW
INSUFFICIENT TURNSIt’s easy to feed wire into the slot inthe OK bit correctly. Be sure thestripped end of the wire is “pushed-in” all the way.
OVERWRAPDo not press too hard. Let the OKtools do the work. Excessivepressure can lead to overwrapping.Backforce "BF" to preventoverwrapping is available on mostpower tools and is recommendedfor use with 26 through 30 AWGwire.
DIM
EN
SIO
NA
D I M E N S I O N B
A
B
4
Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK
PTX SERIESWIRE WRAPP ING & UNWRAPP ING TOOLS
FSK-1
FSK-2
Catalog Number
Fiber Coating or BufferDia. to Strip (μm)
Replacement FiberGuide Cat. No ††
FS-G-RG1
FS-G-RG2
FS-G-RG3
FS-G-RG4
FS-G-RG5
FS-G-RG6
FS-G-RG7
FS-G-RG8
FS-G-RG10
FS-G-RG15
C O AT I N G O R B U F F E R
Part No. Description Weight Voltage RPM
PTX Battery Wrap/Unwrap Tool (Battery not included) 1.1 lb. 3.6V* 3700PTX-1 Electric Wrap/Unwrap Tool - 115V 2.0 lb. 115V 3700PTX-1BF Electric Wrap/Unwrap Tool w/Backforce - 115V 2.0 lb. 115V 3700PTX-2 Electric Wrap/Unwrap Tool - 230V 2.2 lb. 230V 4200PTX-2BF Electric Wrap/Unwrap Tool w/Backforce - 230V 2.2 lb. 230V 4200PTX-KIT1 115V battery tool kit (tool, charger, (2) batteries) 3.5 lb. 3.6V* 3700PTX-KIT1DH PTX-KIT1 w/DFB224 and H-1000 3.6 lb. 3.6V* 3700PTX-KIT2 230V battery tool kit (tool, charger, (2) batteries) 3.5 lb. 3.6V* 4200
* Powered by long-life NiMH battery
The Patented PTX Series Wire Wrapping Tools from OK
Industries bring revolutionary new benefits to
installers, telecom technicians and other users. With
worker safety in mind, we consulted a certified
ergonomist and created an ergonomic tool, which
includes a lightweight, well-balanced construction,
dual-finger short-throw trigger, and a long handle to
mitigate pressure on the palm. These features help to
prevent repetitive stresses and result in an industry-leading
design from a comfort and safety standpoint. Ask for the
PTX Series Wire Wrapping Tools from OK Industries — and
arm your workers with the tools that offer efficiency
and worker safety in your interconnect activity.
PTX-B
KEY FEATURES
ACCESSORIES
O R D E R I N G I N F O R M A T I O N A N D P R O D U C T S P E C I F I C A T I O N S
� PTX-B PTX Battery, 3.6V
� PTX-BC1 115V Battery Charger
� PTX-BC2 230V Battery Charger
� H-1000 Cordura Tool Pouch
� DFB224 Wrap/Unwrap Bit & Sleeve Set
Low Battery Indicator
High Power MotorReverses forUnwrapping
Permanently AttachedCollet Nut
Ergonomic,Rugged Tool Design
WrapUnwrapStitch
� Ergonomic Design — Minimizes Repetitive Stress
� Rugged Construction for Field Usage
� Battery and Electric Powered Versions Available
� Wraps and Unwraps 18 to 30 AWG Wire
� Rated Maximum Usage: 2,500 cycles/day
� For Bits & Sleeves: see Pages 7, 10-12
PTX-BC1PTX-BC2
H-1000
5
PATENTED
DFB224
134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK
PTX-KIT1DHB AT T E RY W I R E W R A P P I N G & U N W R A P P I N G K I T
� Ergonomic Design–
Minimizes Repetitive Stress
� Rugged Construction for
Field use
� Wraps and Unwraps
18 to 30 AWG Wire
� Dual Finger Short-throw
Trigger
� Rated for 2,500 Cycles/Day
B A T T E R Y P O W E R E D
L O N G - L I F E N I M H B A T T E R Y
Part No.: PTX-KIT1DH
Kit Contains: PTX Battery wrap/unwrap toolPTX-BC1 ChargerPTX-B 2 BatteriesDFB224 (dual function wrapping/unwrapping bit/sleeve set, 22-24 AWG)H-1000 Cordura Tool Pouch
Weight: 1.2 lbs.
Voltage: 3.6V (NiMH Battery)
RPM: 3,700
For a complete listing of bits and sleeves- see pages 7, 10-12
P R O D U C T S P E C I F I C A T I O N S
PTX-B
PTX-BC1
H-1000
6
ERGONOMIC
KEY FEATURES
DFB224
PATENTED
Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK
Min. Terminal Max. Terminal Terminal Terminal Hole EffectivePart # Description Wire Size Diagonal Diagonal Hole Depth Diameter Radius
AWG MM IN. MM IN. MM IN. MM IN. MM IN. MM
DFB224 Wrap/Unwrap Bit/Sleeve Set 22-24 AWG 22/24 .50/.65 .054 1.37 .073 1.85 0.50 25.40 .075 1.90 .111 2.82
KB-DF224 Replacement bit for DFB224
P-DF224 Replacement Sleeve for DFB224
DFB2426 Wrap/Unwrap Bit/Sleeve Set 24-26 AWG 24/26 .40/.50 .054 1.37 .065 1.65 0.50 25.40 .066 1.67 .098 2.48
KB-DF2426 Replacement bit for DFB2426
P-DF2426 Replacement Sleeve for DFB2426
The Wrap/Unwrap bit is shipped with the sleeve set in the wrap position. To change to the unwrap function simplypull the sleeve out approximately 1/4” (the sleeve is spring loaded and you should feel some tension while pullingforward), rotate the sleeve in either direction 1800 and release. The sleeve should now be seated approximately 1/4”lower than in the wrap position. This will expose the unwrap feature on the bit.
To change back to the wrap position pull the sleeve out approximately 1/2” and rotate the sleeve in either direction1800 and release. The spout should be in the 12:00 position and the sleeve should be locked in position.
Note: If you cannot rotate the sleeve, you need to pull the sleeve out further before trying to rotate the sleeve.
O K I N D U S T R I E S I N T R O D U C E S
T H E D F B 2 2 4 & D F B 2 4 2 6 D U A L F U N C T I O N B I T / S L E E V E S E T S
H O W T O U S E T H E D F B 2 2 4 & D F B 2 4 2 6
DUAL FUNCTIONW R A P/U N W R A P B I T & S L E E V E S E T S
This innovative Patented product represents a truly revolutionary approach to wire wrapping, by combining both the wrapand the unwrap functions into one bit/sleeve set. The bit is precision machined for high quality wrapping in the clockwisedirection, but also includes the removal mechanism that is used to unwrap when operated counterclockwise. The user canquickly and easily switch back and forth between wrap and unwrap mode by retracting or extending the retractable sleeve,and flipping the switch on a wrap/unwrap power tool (i.e., a power wire wrapping tool with reversible motor). This product,which can wrap or unwrap 22–26 AWG wire (depending on set), enables the user to maximize operating efficiency whileeliminating the need to purchase and carry extra tools or bits for unwrapping. Also, to prevent pin-to-pin shorting, theretractable sleeve is coated with a durable 1000V dielectric material.
7
PATENTED
134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK
The combination of the G100/R3394CT unwrap tool and thePUW unwrap bit & sleeve set gives you the best tool for highspeed wire unwrapping. High production, long life, lowmaintenance. Use Unwrap Set PUW2226 for wire AWG 20 thru26 (0.80 thru 0.40mm).
Unwrap Bit Unwrap Sleeve Bit and Sleeve Set Wire Size Terminal Hole DiameterPart No. Part No. Set No. AWG mm Inches mm
2026-UB SOK2230 PUW2226 20-26 0.80-0.40 .070 1.77
G100/R3394CT
G100/R3278 Aluminum
MANUAL WIRE WRAPPING &UNWRAPPING TOOLS
� G200/R3278 : Lexan™
� G100/R3278 : Aluminum
� G100/R3278INS : Aluminum (insulated)
� For Bits & Sleeves : see pages 10-12
� G100/R3394CT : Manual Wire Unwrapping Tool (See bit & sleeve listed below)
M A N U A L W I R E U N W R A P P I N G T O O L
M A N U A L W I R E W R A P P I N G T O O L S
G200/R3278 Lexan™G100/R3278INS Insulated
For precise reliable wraps, choose the tool you want.We offer durability with our rugged aluminum tool,G100/R3278, added protection with our insulatedversion, G100/R3278INS, providing 1000V of dielectricstrength across most of the housing, and the samereliability, light weight plus a lower cost with ourLexan® model, G200/R3278. These tools accommodatewire sizes from 22 AWG (0.65mm) thru 32 AWG(0.20mm).
8
Also available– bits and sleeves for oldstyle chuckless wire wrapping tools
G100/R3278INS
UW4
UW4
ST-100 KB224 P2224INS
Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK
HW-UW-224
MANUAL WIRE WRAPPINGTOOL KITSThese are complete kits for technicians working at a Main DistributingFrame or for field service where wire wrapping is required.
WWK-CO Insulated Wire Wrapping Kit-designed specifically for the Central Office.
WWK-1
T E L E C O M W I R E W R A P K I T S
Part No.: WWK-1: Wire Wrapping Kit
Kit Contains: G200/R3278 Speed Wrap ToolKB224 coiltite bit 22-24 AWGP2224 coiltite sleeve 22-24 AWGHW-UW-224 Wrap/unwrap toolST-100 wire stripper 22-24 AWG H-1000 Cordura Pouch
Part No.: WWK-CO: Wire Wrapping Kit
Kit Contains:G100/R3278INS Speed Wrap Insulated ToolKB224 coiltite bit 22-24 AWGP2224INS Insulated coiltite sleeve 22-24 AWGH-1000 Cordura PouchJIC-21257 Telecom long nose pliersJIC-22035 Probe pickUW4 Sleeved unwrapping toolJIC-2257 Insulated wire loop puller
9
ST-100 G200/R3278P2224 KB224
KB224 P2224INSJIC-2257
WWK-1INS
WWK-CO JIC-22035 JIC-21257
G100/R3278INS
Part No.: WWK-1INS: Insulated Wire Wrapping Kit
Kit Contains:G100/R3278INS Insulated
Speed Wrap toolKB224 coiltite bit 22-24 AWGP2224INS Insulated coiltite
sleeve 22-24 AWGUW4 sleeved unwrapping tool
20-26 AWGST-100 Wire stripper 22-24 AWGH-1000 Cordura Pouch
134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK
3 ” B I T S A N D S L E E V E S C H A R T ( A W G ) I N C H E S
BITS & SLEEVES W I R E W R A P P I N G
Fully compatible with any make or model wire wrapping tool.
Maximum Minimum Maximum Terminal Terminal
Wire Bit Sleeve Insulation Terminal Terminal Hole Effective Hole
Gauge Regular Modified Part No. Part No. Diameter Diagonal Diagonal Depth Radius Diameter
(AWG) Inches Inches Inches Inches Inches Inches
18 � KB18 P194 .060 .073 1.000 .150 .075
20 � WB20M P194LN .059 .042 .073 1.000 .150 .075
20-22 � KB2075 P2224 – .042 .073 1.000 .123 .075
22 � KB22 P2224 – .054 .073 .750 .117 .075
22 � WB2275M P2224 .052 .049 .074 1.000 .132 .075
22-24 � KB224LH P2224 – .061 .085 1.000 .117 .086
22-24 � KB224-1 P2224 – .054 .073 1.000 .111 .075
22-24 � KB224 P2224 – .054 .073 .807 .111 .075
22-24 � WB224M P2224 .050 .049 .074 1.250 .121 .075
24 � WB24DH P2224 .046 .054 .073 1.750 .117 .075
24 � KB24 P2426 – .055 .074 .750 .100 .075
24 � *WB24SM P3032LN .044 .024 .043 .750 .098 .044
24-26 � WB2426M P2224 .046 .054 .073 .750 .118 .075
24-26 � OK2426 P2426 .058 .073 .750 .100 .075
26 � KB26 P2426 – .058 .073 1.000 .100 .075
26 � *WB26SM P26LN .031 .023 .038 .750 .075 .040
26 � WB26M P2224 .046 .054 .073 1.000 .118 .075
26 � *WB2644M P3032LN .046 .024 .043 .750 .098 .044
26 � WB2669M P2426 .041 .053 .068 1.000 .109 .069
28 � WB2870M P2426 .034 .053 .068 1.000 .103 .070
28 � WB28SHM P3032 .030 .031 .035 .750 .066 .036
30 � *SB30MSH-B P3032 .027 .031 .035 .750 .064 .036
30 � *SB30MMK P3032 .023 .031 .035 .750 .064 .036
30-32 � *WB3032M P3032 .027 .034 .038 .750 .064 .040
30-32 � KB3032 P3032 - .034 .038 .750 .064 .040
10
*These tools are recommended for .025" square terminals on .100” centers
Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK
3 ” B I T S A N D S L E E V E S C H A R T M E T R I C
B ITS & SLEEVES W I R E W R A P P I N G
Fully compatible with any make or model wire wrapping tool.
11
*These tools are recommended for .025" square terminals on .100” centers
Maximum Minimum Maximum Terminal Terminal
Wire Bit Sleeve Insulation Terminal Terminal Hole Effective Hole
Gauge Regular Modified Part No. Part No. Diameter Diagonal Diagonal Depth Radius Diameter
mm mm mm mm mm mm mm
1.00 � KB18 P194 1.52 1.85 25.40 3.81 1.90
0.80 � WB20M P194LN 1.50 1.07 1.85 25.40 3.81 1.90
0.65-0.80 � KB2075 P2224 – 1.07 1.85 25.40 3.12 1.90
0.65 � KB22 P2224 – 1.37 1.85 19.05 2.97 1.90
0.65 � WB2275M P2224 1.32 1.24 1.87 25.40 3.35 1.90
0.50-0.65 � KB224LH P2224 – 1.54 2.15 25.40 2.97 2.18
0.50-0.65 � KB224-1 P2224 – 1.37 1.85 25.40 2.82 1.90
0.50-0.65 � KB224 P2224 – 1.37 1.85 20.50 2.82 1.90
0.50-0.65 � WB224M P2224 1.27 1.24 1.87 31.75 3.07 1.90
0.50 � WB24DH P2224 1.17 1.37 1.85 44.50 2.97 1.90
0.50 � KB24 P2426 – 1.39 1.87 19.05 2.54 1.90
0.50 � *WB24SM P3032LN 1.11 0.60 1.09 19.05 2.48 1.11
0.40-0.50 � WB2426M P2224 1.17 1.37 1.85 19.05 2.99 1.90
0.40-0.50 � OK2426 P2426 1.47 1.85 19.05 2.54 1.90
0.40 � KB26 P2426 – 1.47 1.85 25.40 2.54 1.90
0.40 � *WB26SM P26LN 0.79 0.58 0.96 19.05 1.90 1.02
0.40 � WB26M P2224 1.17 1.37 1.85 25.40 2.99 1.90
0.40 � *WB2644M P3032LN 1.17 0.60 1.09 19.05 2.48 1.11
0.40 � WB2669M P2426 1.04 1.34 1.72 25.40 2.77 1.75
0.32 � WB2870M P2426 0.86 1.35 1.72 25.40 2.61 1.78
0.32 � *WB28SHM P3032 0.76 0.79 0.89 19.05 1.67 0.91
0.25 � *SB30MSH-B P3032 0.69 0.79 0.89 19.05 1.62 0.91
0.25 � *SB30MMK P3032 0.58 0.79 0.89 19.05 1.62 0.91
0.20-0.25 � *WB3032M P3032 0.69 0.86 0.96 19.05 1.62 1.02
0.20-0.25 � KB3032 P3032 - 0.86 0.96 19.05 1.62 1.02
The insulated sleeves are covered with a material thatprovides 1000V dielectric strength which helps to preventshorting between pins and enhances worker safety.
SPECIALIZED BITS & SLEEVES
B i t s a n d I n s u l a t e d S l e e v e s
2 ” ( 5 c m ) L o n g e r t h a n S t a n d a r d B i t s & S l e e v e s
Minimum Maximum Terminal TerminalBit Sleeve Wire Size Regular Terminal Terminal Hole Effective HolePart No. Part No. Diagonal Diagonal Depth Radius Diameter
AWG mm In. mm In. mm In. mm In. mm In. mmKB22 P2224INS 22 0.65 � .054 1.37 .073 1.85 .750 19.05 .117 2.97 .075 1.90KB224 P2224INS 22-24 0.50-0.65 � .054 1.37 .073 1.85 .807 20.50 .111 2.82 .075 1.90KB24 P2426INS 26 0.50 � .055 1.39 .074 1.87 .750 19.05 .100 2.54 .075 1.90KB26 P2426INS 26 0.40 � .058 1.47 .073 1.85 1.000 25.40 .100 2.54 .075 1.90KB3032 P3032INS 30-32 0.32 � .034 .86 .038 .96 .75 19.05 .064 1.62 .040 1.02
Insulated Uninsulated Minimum Maximum Terminal TerminalBit Sleeve Sleeve Wire Size Regular Terminal Terminal Hole Effective HolePart No. Part No. Part No. Diagonal Diagonal Depth Radius Diameter
AWG mm In. mm In. mm In. mm In. mm In. KB22-5 P2224-5INS P2224-5 22 0.65 � .054 1.37 .073 1.85 .750 19.05 .117 2.97 .075 1.90
KB24-5 P2426-5INS P2426-5 24 0.50 � .055 1.39 .073 1.85 .750 19.05 .100 2.54 .075 1.90
KB26-5 P2426-5INS P2426-5 26 0.40 � .058 1.47 .073 1.85 .750 19.05 .100 2.54 .075 1.90
These bits and sleeves are designed for wire wrapping inareas requiring deep penetration. Their 5" (127mm)length ensures “true” connections in hard-to-get-atlocations. Available with or without insulation.
Enjoy the convenience of pre-assembled sets withinsulated color-coded sleeves for easy identification ofwire sizes based on color.
P2426-5INS
KB24-5
Extended Length (5”) Bits Plus Insulated and Noninsulated Sleeves
3” Bit & Sleeve Sets With Insulated Color Coded Sleeves
Sleeve Maximum Minimum Maximum Terminal TerminalBit Part No. Wire Size Regular Modified Insulation Terminal Terminal Hole Effective HolePart No. Color Diameter Diagonal Diagonal Depth Radius Diameter
AWG mm In. mm In. mm In. mm In. mm In. mm In. mmKB22 P2224-B-INS 22 0.65 � – – .054 1.37 .073 1.85 .750 19.05 .117 2.97 .075 1.90
BlueKB224 P2224-B-INS 22-24 0.65-0.50 � – – .054 1.37 .073 1.85 .807 20.05 .111 2.82 .075 1.90
BlueKB24 P2426-Y-INS 24 0.50 � – – .055 1.39 .074 1.87 .750 19.05 .100 2.54 .075 1.90
YellowKB26 P2426-G-INS 26 0.40 � – – .058 1.47 .073 1.85 1.000 25.40 .100 2.54 .075 1.90
GreenWB26SM P26LN-R-INS 26 0.40 � .031 0.79 .023 0.58 .038 0.96 .750 19.05 .750 1.90 .040 1.02
Red
KitNumber
KT22B
KT224B
KT24Y
KT26G
KT26R
12
KB22
P2224INS
134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK
mm
Wire Size Max. Insulation Terminal Hole Terminal Hole OutsidePart No. Reg. Mod. Type Diameter Diameter Depth Diameter
AWG mm Inches mm Inches mm Inches mm Inches mmHW-20 � A 20 0.80 – – .075 1.90 1.000 25.40 .218 5.53HW-224 � A 22-24 0.65-0.50 – – .075 1.90 .807 20.50 .218 5.53HW-224LH � A 22-24 0.65-0.50 – – .086 2.18 1.000 25.40 .218 5.53HW-26 � A 26 0.40 – – .075 1.90 1.000 25.40 .218 5.53HW-30* � 30 0.25 .027 0.69 .036 0.91 .750 19.05 .125 3.17
*These tools are recommended for .025" (0.63mm) square terminals on .100" (2.54mm) centers
These tools are used to remove wire connectionsusing 20 thru 32 gauge wire.
Type of Terminal Terminal OutsidePart No. Type Wire Size Unwrap Hole Diameter Hole Depth Diameter
AWG mm Inches mm Inches mm Inches mmUW1 D 20-26 0.80-0.40 Left Hand .070 1.77 1.000 25.40 .156 3.96UW2 C 20-26 0.80-0.40 Left and Right Hand .070 1.77 1.000 25.40 .156 3.96UW4 B 20-26 0.80-0.40 Left Hand .070 1.77 2.360 60.00 .187 4.74UW5 B 20-26 0.80-0.40 Left and Right Hand .070 1.77 2.360 60.00 .187 4.74UW093R D 24-32 0.50-0.20 Left Hand .038 0.96 1.000 25.40 .093 2.36UWD93-93 C 24-32 0.50-0.20 Left and Right Hand .038 0.96 1.000 25.40 .093 2.36UW2832C B 28-32 0.32-0.20 Left and Right Hand .038 0.96 .750 19.05 .156 3.96
Type “C”
HH AA NN DD UU NN WW RR AA PP PP II NN GG TT OO OO LL SS
HAND WRAPPING ANDUNWRAPPING TOOLS
HH AA NN DD WW RR AA PP PP II NN GG TT OO OO LL SS
These Hand Wrapping Tools are carefully designed toproduce perfect wire wrapped connections.Precision, long-lasting tools for use where occasionalwraps are required or where power wire-wrappingtools are not practical. Compact and convenient.
Type “B”
Type “A”
HW-30
Type “D”
13
Type “C”
Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK
To switch from wire wrapping to unwrapping takesonly seconds - just a quick change of the cap fromone end to the other.
HH AA NN DD WW RR AA PP PP II NN GG AA NN DD UU NN WW RR AA PP PP II NN GG TT OO OO LL SS
HAND WRAPPING ANDUNWRAPPING TOOLS
HH AA NN DD WW RR AA PP PP II NN GG TT OO OO LL SSThese Hand Wrapping Toolsare carefully designed toproduce perfect wire wrappedconnections. Precision, long-lasting tools for use whereoccasional wraps are requiredor where power wire-wrappingtools are not practical.Compact and convenient.
14 134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK
Max. Terminal Terminal Terminal TerminalPart Wire Size Insulation Hole Hole Outside Wire Size Hole Hole OutsideNumber Reg Mod Diameter Diameter Depth Diameter Diameter Depth Diameter
AWG mm In. mm In. mm In. mm In. mm AWG mm In. mm In. mm In. mm
HW-UW-18-19 � 18-19 1.00-0.91 - - .075 1.90 1.000 25.40 .250 6.35 18-19 1.00-0.91 .075 1.90 1.000 25.40 .187 4.74
HW-UW-20 � 20 0.80 - - .075 1.90 1.000 25.40 .218 6.35 20-26 1.00-0.91 .070 1.77 1.000 25.40 .156 3.96
HW-UW-224 � 22-24 0.65-0.50 - - .075 1.90 .807 20.50 .218 5.53 20-26 0.80-0.40 .070 1.77 1.000 25.40 .156 3.96
HW-UW-224-1 � 22-24 0.65-0.50 - - .075 1.90 1.000 25.40 .218 5.53 20-26 0.80-0.40 .070 1.77 1.000 25.40 .156 3.96
HW-UW-224-LH � 22-24 0.65-0.50 - - .086 2.18 1.000 25.40 .218 5.53 20-26 0.80-0.40 .086 2.18 .750 19.05 .156 3.96
HW-UW-2426 � 24-26 0.50-0.40 - - .075 1.90 .750 19.05 .218 5.53 20-26 0.80-0.40 .070 1.77 1.000 25.40 .156 3.96
HW-UW-26 � 26 0.40 - - .075 1.90 1.000 25.40 .218 5.53 20-26 0.80-0.40 .070 1.77 1.000 25.40 .156 3.96
HW-UW-26SM* � 26 0.40 .031 0.79 .040 1.02 .750 19.05 .125 3.17 24-32 0.50-0.20 .038 0.96 1.000 25.40 .093 2.36
HW-UW-2829M* � 28-29 0.32-0.29 .036 0.91 .040 1.02 .750 19.05 .156 3.96 24-32 0.50-0.20 .038 0.96 1.000 25.40 .093 2.36
HW-UW-30* � 30 0.25 .027 0.69 .036 0.91 .750 19.05 .125 3.17 24-32 0.50-0.20 .038 0.96 1.000 25.40 .093 2.36
WW RR AA PP PP II NN GG SS II DD EE UU NN WW RR AA PP PP II NN GG SS II DD EE
*These tools are recommended for .025" (0.63mm) square terminals on .100" (2.54mm) centers.
Terminal Hole Terminal Outside SquareWire Size Diameter Hole Depth Diameter Post
AWG mm In. mm In. mm In. mm In. mm
22-24 0.65-0.50 .075 1.90 1.50 38.1 .213 5.4 .045 1.1424 0.50 .075 1.90 1.50 38.1 .213 5.4 .045 1.14 26 0.40 .075 1.90 1.50 38.1 .213 5.4 .045 0.6330 0.25 .036 0.91 1.50 38.1 .125 3.2 .025 0.6330 0.25 .036 0.91 1.50 38.1 .125 3.2 .025 0.63
W r a p / S t r i p / U n w r a p T o o l s
Part No. Pins Row Spacing Qty./Pkg.ID-8-100 8 .3" (7.5mm) 100ID-14-100 14 .3" (7.5mm) 100ID-16-100 16 .3" (7.5mm) 100ID-18-50 18 .3" (7.5mm) 50ID-20-50 20 .3" (7.5mm) 50ID-22-50 22 .4" (10mm) 50ID-24-50 24 .6" (15mm) 50ID-28-50 28 .6" (15mm) 50ID-40-25 40 .6" (15mm) 25ID-96-25 96 .3" (7.5mm) 25
S O C K E T - W R A P I . D . ™
Increase Wiring Speed and Reduce Errors.
Used to identify pin numbers on wire wrapping sockets.Consisting of a socket-sized plastic panel with numberedholes in the pin location, the Socket Wrap-ID is simplyslipped onto the socket before wrapping. You can alsowrite on them for easy identification of location, IC Partnumber, function, etc. These unique items greatlysimplify both initial wire wrapping and subsequenttroubleshooting or repair. A great help to technicians,and production facilities alike.
Each WSU tool wraps, unwraps and even strips theappropriate wire diameter with a unique built-instripper blade. Ideal for bench use or tool kit inall service and repair applications. In addition toversatility, convenience, and reliability, the WSUSeries offers exceptional value.
WSU-26M(Modified Wrap)
WSU-24M(Modified Wrap)
WSU-30(Regular Wrap)
WSU-30M(Modified Wrap)
WSU-2224(Regular Wrap)
WRAP / STRIP / UNWRAP TOOLS
15
PATENTED
Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK
Part No.Reg Mod
WSU-2224 �
WSU-24M �
WSU-26M �
WSU-30 �
WSU-30M �
A revolutionary concept for easy and clean stripping of wires for wire wrapping, electronic and applianceapplications. Biomechanically designed for maximum efficiency.Easy to operate... place wire (up to 4) in stripping slot with ends extending beyond cutter blades... press tool andpull... wire is cut and stripped to proper “wire wrapping” length. The hardened steel cutting blades and sturdyconstruction of the tool ensure long life. Strip length easily adjustable for your application. Blades are made fromspecially tempered spring steel for clean, nick-free wire stripping.
Part No. Wire Size Adjustable Strip-Off Length ReplacementAWG mm Inches mm Blade
ST-100 22-24 0.65-0.50 1 5/16” to 1 9/16” 33.33 to 39.68 OK-3907BST-100-26 26 0.40 1 15/16” to 1 11/16” 33.33 to 42.86 OK-3907-26BST-100-28 28 .32 7/8” to 1 1/8” 22.22 to 28.57 OK-3907-28BST-100-30 30 .25 7/8” to 1 1/8” 22.22 to 28.57 OK-3907-30B
ST-100-30
The OK-3907 Series from OK Industries is the industry’s leading cut-and-strip tool for copper interconnect applications. Installers andtelecom technicians enjoy its rugged construction, comfortablerubber grips, and high-leverage handle design, which allows timesavings through the simultaneous cutting of multiple wires. Bladesare made from specially tempered spring steel for clean, nick-freewire stripping.
COPPER WIRE CUT & STRIP TOOLS
W I R E C U T - A N D - S T R I P T O O L S - S T - 1 0 0 S E R I E S
A D J U S T A B L E P R E C I S I O N W I R E S T R I P P E R S OK-3907 S E R I E S
Part No. Wire Size Adjustable Strip-Off Length ReplacementAWG mm Inches mm Blade
OK-3907 22-24 0.65 1-1⁄2" to 1-3⁄4" 38.10 to 44.45 OK-3907BOK-3907-26 26 0.40 1-1⁄2" to 1-3⁄4" 38.10 to 44.45 OK-3907-26BOK-3907-30 30 0.25 7/8” to 1 1/8” 22.22 to 28.57 OK-3907-30B
The ST-500 and ST-550 Adjustable Precision Wire Strippers feature anadjustment dial that allows the operator to select one of six differentsettings. A calibrated wire stop can then be adjusted for the desiredinsulation strip length. In a single motion, the operator squeezes andpulls the tool. This action engages four specially hardened blades tocleanly cut the wire insulation while the pulling motion breaks theinsulation / conductor bond.
A D J U S T A B L E P R E C I S I O N W I R E S T R I P P E R S ST-500 & S T-550
Part No. ST-500 ST-550
Wire Gauge 20-30 AWG 18-28 AWGCalibrated Strip Length Adjustable to 2” (50.8mm) Adjustable to 2” (50.8mm)Insulation Type Any AnyDimensions 3.9” x 1.6” x 0.6” 3.9” x 1.6” x 0.6”(L x H x Thickness) (99mm x 42mm x 14mm) (99mm x 42mm x 14mm)Housing Material ABS ABSBlade Hardened Steel (RC 58) Hardened Steel (RC 58)
OK-3907
ST-500 & ST-550
� Adjustable to six wire gauges:ST-500 20 to 30 AWGST-550 18 to 28 AWG
� Calibrated Wire Stop� Single action squeeze-pull motion � Clean, precise strip of any insulation type� Shirt-pocket size and light-weight (<1oz.)
16 134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK
Wire Dispenser - WD-30 Series
� With 50ft. (15.2m) Roll of 30 AWG (0.25mm) Kynar™ wire-wrapping wire
� Built-in Plunger cuts wire to desired length
� Built-in Stripper strips 1" (25.4mm) of insulation
� Refillable
Replacement Rolls of WireFor WD-30 Series
Wire for wire-wrapping. 30 AWG (0.25mm) Kynar™ wire,50ft. (15.2m) roll, silver plated,solid conductor easy stripping.
Part No. DescriptionWD-30-B Dispenser with 50’ of Blue wireWD-30-Y Dispenser with 50’ of Yellow wireWD-30-W Dispenser with 50’ of White wireWD-30-R Dispenser with 50’ of Red wireWD-30-TRI Dispenser with 50’ each Blue, White and Red wire
WD-30-B
R-30R-0050
WIRE WRAPPING ACCESSORIES
Part No. DescriptionR-30B-0050 30 AWG (0.25mm) Blue 50ft. for WD-30-BR-30Y-0050 30 AWG (0.25mm) Yellow 50ft. for WD-30-YR-30W-0050 30 AWG (0.25mm) White 50ft. for WD-30-WR-30R-0050 30 AWG (0.25mm) Red 50ft. for WD-30-RR-30-TRI 30 AWG (0.25mm) Red, White, Blue
50ft (15.2m) roll, each color for WD-30-TRI
Pre-Cut and Pre-Stripped Wire Wrapping Wire
� 50 pieces per package
� Kynar™ insulated� Silver plated
copper conductor� UL listed
� 1” of stripped wire on either end
30 AWG (0.25mm) Pre-Cut/Pre-Stripped Wire 50 Pieces/Pkg.
InsulationLengthIn. mm White Yellow Blue Red1 25 30-W-50-010 30-Y-50-010 30-B-50-010 30-R-50-0102 51 30-W-50-020 30-Y-50-020 30-B-50-020 30-R-50-0203 76 30-W-50-030 30-Y-50-030 30-B-50-030 30-R-50-0305 127 30-W-50-050 30-Y-50-050 30-B-50-050 30-R-50-050
UL Listed
KSW Wire Wrapping Wire Rolls for Cut/Strip/Wrap ApplicationsLow strip force Kynar™ insulated wire is further processed to provide a low strip force for use with CSW bits and sleeves
Wire Size Insulation Dia. Roll SizeAWG mm In. mm Feet Meters Blue Yellow White Black Red
24 0.50 .030 0.76 100 30.4 KSW 24B-0100 KSW 24Y-0100 KSW 24W-0100 KSW 24BLK-0100 KSW 24R-010026 0.40 .027 0.69 100 30.4 KSW 26B-0100 KSW 26Y-0100 KSW 26W-0100 KSW 26BLK-0100 KSW 26R-010028 0.32 .0235 0.58 100 30.4 KSW 28B-0100 KSW 28Y-0100 KSW 28W-0100 KSW 28BLK-0100 KSW 28R-010030 0.25 .0195 0.50 100 30.4 KSW 30B-0100 KSW 30Y-0100 KSW 30W-0100 KSW 30BLK-0100 KSW 30R-0100
1000 304.0 KSW 30B-1000 KSW 30Y-1000 KSW 30W-1000 KSW 30BLK-1000 KSW 30R-1000Kynar™ Pennwalt
KYNAR™ Insulated, Silver Plated Copper ConductorIdeally suited for wire wrapping and many other applications. OFHC (oxygen free high conductivity) provides a flexible yetabrasion resistant wire
Wire Size Insulation Dia. Roll SizeAWG mm In. mm Feet Meters Blue Yellow White Black Red
24 0.50 .030 0.76 100 30.4 R24B-0100 R24Y-0100 R24W-0100 R24BLK-0100 R24R-010026 0.40 .027 0.69 100 30.4 R26B-0100 R26Y-0100 R26W-0100 R26BLK-0100 R26R-010028 0.32 .024 0.60 100 30.4 R28B-0100 R28Y-0100 R28W-0100 R28BLK-0100 R28R-010030 0.25 .0195 0.50 100 30.4 R30B-0100 R30Y-0100 R30W-0100 R30BLK-0100 R30R-0100
1000 304.4 R30B-1000 R30Y-1000 R30W-1000 R30BLK-1000 R30R-1000
17Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK
.
E P B - 1 0 0 0Battery Punchdown Tool
EPB-1000 ACCESSORIESPARTNUMBER DESCRIPTION
PTX-B EPB-1000 Battery 3.6V
PTX-BC1 EPB-1000 115V Battery Charger
PTX-BC2 EPB-1000 230V Battery Charger
H-1000 Cordura Tool Pouch
Quick, easy bladelock & release
Ergonomically designed handle
A REVOLUTIONARY ERGONOMIC DESIGN GUARANTEEING OPERATOR SAFETY & EFFICIENCY
T H E W O R L D’S F I R S T B AT T E RY
PUNCHDOWN TOOL
PTX-BBATTERY 3.6V
PTX-BC1PTX-BC2BATTERY CHARGER
H-1000 CORDURA POUCH
• Ergonomically designed for worker safety
• Over 1,000 impacts between charges
• Hi/Low impact settings
• Durable Lexan® housing
• 90˚ Blade orientation adjustment
• Quick-easy blade lock and release
• Lightweight– weighs only 1.3 lbs.
• Measures 7.50”L x 6.75”H x 1.37”W
• Patented
Ability to rotate bladein 90˚ increments
Hi/Low impact settings
Rugged construction
Short-throwtrigger
EPB-1000 TOOLS AND KITSITEM DESCRIPTION
EPB-1000 Battery Punchdown Tool (Battery Not Included)
EPB-1000KIT1 Battery Punchdown Tool Kit with 115V Charger & Battery
EPB-1000KIT2 Battery Punchdown Tool Kit with 230V Charger & Battery
18 134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK
EPB-66 EPB-110 EPB-KR
EPB-1000 STANDARD DOUBLE-ENDED BLADESPARTNUMBER DESCRIPTION
EPB-66 66 Block with & without cutter
EPB-110 110 Block with & without cutter
EPB-KR Krone Block with & without cutter
PATENTED
E P X IManual Punchdown Tool
EPXI TOOLS AND KITSITEM DESCRIPTION
EPXI Ergonomic Punchdown Tool
EPXI-KIT66 Ergonomic Punchdown Tool Plus 2 Blades (EP-66, EP-66C)
EPXI-KIT110 Ergonomic Punchdown Tool Plus 2 Blades (EP-110, EP-110C)
EPXI-KIT66110 Ergonomic Punchdown Tool Plus 4 Blades (EP-66, EP-66C, EP-110, EP-110C)
This revolutionary family of punchdown tools has been developed to satisfy the ergonomicrequirements of the technician while providing the convenience of a battery tool. We consulted withcertified ergonomists and created an ergonomic tool, which is lightweight, well-balanced anddesigned with a long handle to mitigate pressure on the palm (alleviating the risk of carpal tunnelsyndrome and other related injuries.)
Storage compartmentholds up to 3 blades
MANUAL PUNCHDOWN TOOL
Weight 7.10 ozLength 7.25”
Quick, easy bladelock & release
Ability to rotate bladein 90˚ increments
Ergonomic handle withsoft overmolded grip
Lever for easy adjustmentof low/high impact setting
66C 66 110C 110 7889112 KR BX
NOTE: THE EPXI TOOLS ONLY OPERATE WITH BLADES PRODUCED BY OK INDUSTRIES.
EPXI BLADE SPECIFICATIONS
ITEM DESCRIPTION WEIGHT LENGTH WIDTH THICKNESS
(OUNCES) (INCHES) (INCHES) (INCHES)
EP-66 Punchdown Blade 66 Block 0.25 1.25” .35” .18”
EP-66C Punchdown Blade 66 Block with Cutter 0.25 1.30” .35” .18”
EP-110 Punchdown Blade 110 Block 0.25 1.30” .35” .15”
EP-110C Punchdown Blade 110 Block with Cutter 0.25 1.30” .35” .15”
EP-7889112 Punchdown Blade Central Office Block 0.33 1.40” .35” .25”
EP-BX Punchdown Blade Bix Block 1.00 2.20” .40” .48”
EP-KR Punchdown Blade Krone Block 1.00 2.40” .40” .60”
Flared front preventsslipping of hand
19Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK
DESOLDERING PUMPS
Features
�Precision regulated return.
�Replaceable tip.
�Compact, anti-corrosive plastic housing.
�Precision metal plunger.
�Sealed vacuum chamber.
�Easy cleaning.
�8” Long including tip
Part No. DescriptionDP-140 Desoldering PumpDPT-100 1 Replacement Tip, DP-100/DP-140
A specially engineered desolder pump made to exacting specifications and providing precise
repeatable operation. Fitted with a Teflon Tip. 13” long including tip
HIGH-VACUUM DESOLDERING PUMPS
Features
�Durable corrosion resistant
plastic construction.
�Precision metal plunger.
�Corrosion treated springs.
� Insulated vacuum pulse.
�Regulated return (1 millisecond ±30%).
�Uniform reset pressure (11in. lbs. ±20%).
�Cushioned shock reduction (pulse release
to minimize board damage).
Part No. DescriptionDP-100 High Vacuum Desoldering PumpDP-200 High Vacuum Desoldering Pump, ESD SafeDPT-100 1 Replacement Tip, DP-100/DP-140DPT-200 1 Replacement Tip, DP-200
STATIC SAFE
DP-140
DP-100
DP-200
20
DPT-100
DPT-200
134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK
SpecificationsPart No. SA-9-115 SA-91
SA-9-E-115 SA-91-EInput Voltage 115V 115V
60Hz 60HzMaximum AirVolume 105 to 126 CFM 105 to 126 CFMActivatedCarbon Wt. 12g 12g
Unit Weight 2.2 lbs. (1 kg) 4 lbs. (1.8 kg)
Arm Length - 24" (607mm)
BENCHTOP FUME ABSORBERS
STATIC SAFE
SA-91/ SA-91-E�Articulating arm allows
optimized positioning and
saves bench space.
�Bench mounting clamp and 3
filters come complete with
unit.
�SA-91-E features a
static-dissipative housing.
�Aerodynamic hood design
effectively draws irritating
soldering fumes away from the
work area.
�Carbon-impregnated filters trap a
limited portion of the flux fumes.
�Compact size, low profile and
adjustable stand allows convenient
placement 6" to 8"
(152 to 203mm) from work area.
�SA-9-E-115 feature
static-dissipative housings.
Part No. DescriptionSA-9-115 Benchtop fume absorber, 115V AC with 3 filtersSA-9-E-115 ESD-Safe benchtop fume absorber, 115V AC with 3 filters
Part No. DescriptionSA-91 SA-9-115 with Articulating Arm, & BracketSA-91-E SA-9-E-115 with Articulating Arm, & BracketSAK-90 Arm Assembly Kit Retro-fits SA-9/9-E to SA-91/SA-91-ESAF-1 Replacement Filter Set, 3pcs.
SA-9-115 SA-9-E-115
Benchtop
Articulating Arm
SA-9-115/ SA-9-E-115
SAF-1
21
SA-91
Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK
PROTOTYPING AND REPAIR
UNIVERSAL PLCC EXTRACTION TOOL EX-5/EX-6
INSERTION/EXTRACTION KIT WK-7
Part No. DescriptionEX-5 ESD safe PLCC extraction toolEX-6 Low cost PLCC extraction tool
Features
�Extracts a range of PLCC sizes from 20 pins through 84
pins from any socket without damage to the chip.
�Spring loaded one-hand design requires no pulling, just
squeeze handles and chip is lifted from the socket.
�ESD safe handles for use on all static safe
components (EX-5).
�Machined stainless steel for long-life (EX-5).
�EX-6 - ABS handles and stamped steel.
Part No. DescriptionWK-7 5 piece insertion/extraction kitINS-1416 14-16 pin IC insertion tool (.3” pitch) with lead straightener
Note: WK-7 items may be purchased individually.
WK-7 kit includes DIP IC extractors and inserters toaccommodate all IC’s from 8 to 40 pins. All tools thatengage conductive surfaces are CMOS safe andinclude grounding lugs where appropriate. The kitconsists of extractors EX-1 for 14-16 pin devices, andEX-2 for 24-40 pin chips, plus inserters MOS-1416,MOS-2428, and MOS-40 for 14-16, 24-28 and 36-40pin IC’s respectively.
MOS-2428(.6” Pitch)
EX-1MOS-40(.6” Pitch)
INS-1416
EX-2MOS-1416(.3” Pitch)
Kit Includes
�MOS-1416 Insertion Tool (14-16 Pins).
�MOS-2428 Insertion Tool (24-28 Pins).
�MOS-40 Insertion Tool (36-40 Pins).
�EX-2 Extraction Tool (24-40 Pins).
�EX-1 Extraction Tool (8-24 Pins).
EX-6
EX-5
22 134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK
23
IMPORTANT ANNOUNCEMENT!Jonard Industries is pleased to announce that it has purchased the Cooper HandTools Telecom Plier Line. As such Cooper Hand Tools has designated Jonard IndustriesCorp. as the sole source for Cooper Brand Telecom Pliers. Jonard Industries willcontinue to sell Cooper Branded Telecom Pliers until the Cooper Branded inventoryis depleted. Subsequently Jonard Industries will supply these Bell Company designedpliers under the Jonard brand name.
JONARD INDUSTRIES PLIERS LINE - NEWLY EXPANDED
Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK
DIAGB6
DIABVNOTCH
KS21257L2
KS21257L3 ELONGNOSE
BLONGNOSE
DIAGB5
BCOMB
PLIERS- LONG & SHORT NOSE
24 134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK
TELECOM LLONG NNOSE PPLIERS Long nose have side cutting blades, a crushing slot,one .030” stripping hole, and a thin knurled nose tofacilitate handling of the wire at the terminals. Thecomfortable handles are yellow plastic dipped. 6 7/8" long. Also known as KS21257L1.
JONARDP/N DESCRIPTION
JIC-21257 Telecom Long Nose Pliers
LONG NOSE CUT CRUSH STRIP L2 PLIERSSide cut pliers with crushing slot, one .030” strippinghole and a thin knurled nose to facilitate handlingwire at the terminals. Aluminum oxide insulationcoating on the outside nose surface. Yellow plastichandle, 6 7/8” long.
JONARDP/N DESCRIPTION
KS21257L2 LONG NOSE Cut Crush Strip L2 Pliers
LONG NOSE CUT CRUSH STRIP L3 PLIERSLong nose with side cutter, crushing slot, one .030”stripping hole and a thin knurled nose to facilitatehandling wire at the terminals. Yellow plastic handle.6 3/16” long. Ask for the KS21257L4 which is identicalto the L3 but has an aluminum oxide insulatingcoating on the outside nose surface.
JONARDP/N DESCRIPTION
KS21257L3 LONG NOSE L3 Cut Crush Strip Pliers
SHORTNOSE PLIERSIntended for use in skinning 22-24 AWG wire andcrushing insulation in nose slot. The front portion ofthe jaws is narrowed, and a portion of the inner faceof one jaw is relieved to skin insulation from wire.The inner surface of the jaws are serrated tofacilitate gripping wire. Orange color handle 6 3/16”long. Ask for the CSHORTNOSE which is identical tothe BSHORTNOSE but has an aluminum oxideinsulating coating on the outside nose surface.
JONARDP/N DESCRIPTION
BSHORTNOSE Shortnose pliers
KS21257L2
JIC-21257KS21257L1
KS21257L3
BSHORTNOSE
JIC-7858DIAGD6
TELECOM DDIAGONAL CCUTTER PPLIERSTapered nose diagonal cutting pliers with standard-bevel knives with .030" and .045" skinning holes,with crusher used for multi-purpose wire work, withtwo V-shaped stripping notches. The comfortablehandles are red plastic dipped. 6 1/2”" long. Alsoknown as DIAGD6 or ask for the DIAGE6 which isidentical to DIAGD6 but has an aluminum oxideinsulating coating on the outside nose surface.
JONARDP/N DESCRIPTION
JIC-7858 Telecom Diagonal Cutter Pliers
DIAGONAL PLIERS – CRUSHING & SLITTINGUsed for cutting soft copper conductors. Has a “V”shaped notch between jaws, near the joint, forcrushing the flameproof type of insulation ondistributing frame wire. Also provides a “W” shapednotch on the plier jaws for slitting textile insulation.Red color handle 5” long.
JONARDP/N DESCRIPTION
DIABVNOTCH Diagonal Pliers –Crushing & Slitting
DIAGONAL PLIERS – SKINNING & STRIPPINGTapered nose diagonal cutting pliers with standard-bevel knives with one .045” skinning hole, crusherused for multipurpose wire work, and two V shapedstripping notches. Red plastic handle 6 1/16” long
JONARDP/N DESCRIPTION
DIAGB6 Diagonal Pliers –Skinning & Stripping
PLIERS- DIAGONAL
25Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK
DIAGB6
DIABVNOTCH
26 134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK
PLIERS-SPECIALTY
CONNECTOR-CRIMPING PPLIERS WWITH SSIDE CCUTTERSConnector-Crimping Pliers with Side Cutters designedto press UG, UR and UY connectors. A special stopbehind cut out prevents damage to connectors.Utilized on combinations of plastic and pulp insulated19, 22, 24 and 26 gauge copper conductors as well as20 gauge plastic insulated copper steel wire. Comeswith side cutter and yellow handle 5 13/16” long. Alsoknown as PRESSINGC.
JONARDPP//NN DDEESSCCRRIIPPTTIIOONN
JJIICC--889911 Connector-Crimping Pliers with Side Cutters
COMBO CRIMPER LONG NOSE PLIERSTwo tools in one, combines crimper for UR/UY/UGconnectors, crimping “B” type connectors and a longnose pliers. With a crusher, .030” stripping hole, andyellow plastic handle 6 7/8” long.
JONARDPP//NN DESCRIPTION
JIC-22148 Combo Crimper Long Nose Pliers
HEAT COIL PLIERSDesigned for installing and extracting heat coils,fuses and other cylindrical shaped components. Thethin nosed jaw allows easy access to tight restrictedareas. Yellow plastic handle, 5 1/8” long.
JONARDP/N DESCRIPTION
PLS-5 Heat Coil Pliers
PLIER, LAMP CAP EXTRACTORFor use in inserting and extracting switchboard lampcaps. The comfortable handles are yellow plasticdipped. 5" long.
JONARD
P/N DESCRIPTION
S-42 Plier, Lamp Cap Extractor
JIC-891PRESSINGC
JIC-22148
PLS-5
S-42
27Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK
PLIERS-SPECIALTY
SLIP JOINT SIDE CUT PLIERSFor heavy-duty use. Polished head, black handles and flush bolt. Machined gripping teeth and 3/8”hardened wire cutter. 7 3/8” long.
JONARDP/N DESCRIPTION
BCOMB Slip Joint Side Cut Pliers
LONG NOSE GRIPPING PRESSING PLIERSLong nose pliers for gripping and pressing. Innersurface of the jaws are knurled near the end tofacilitate gripping wire, binding post nuts etc.Aluminum oxide insulation coating on the outsidenose surface. The inside gripping jaws are providedwith mated grooves near the joint for use in pressing.032/.035” brass sleeves. Orange plastic handle, 6 5/8”long. Ask for CLONGNOSE which is identical to theELONGNOSE but does not have the aluminum oxideinsulating coating on the outside surface.
JONARDP/N DESCRIPTION
ELONGNOSE Long Nose Gripping Pressing Pliers
DIAGONAL GENERAL USE PLIERSThese are plain diagonal pliers for general use,including cutting soft copper conductors. Red plastichandle, 5 1/16” long.
JONARDP/N DESCRIPTION
DIAGB5 Diagonal General Use Pliers
BCOMB
ELONGNOSE
DIAGB5
28134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK
PLIERS-LONG NOSE
JIC-842
BLONGNOSE
JIC-056LONGNOSEG
TELECOM LLONG NNOSE DD PPLIERSPliers are for general use looping, bending andcutting. Grips small wires and parts and reaches intotight spaces. Jaws are knurled, serrated and have sidecutting blades. Cushion gripped yellow plastic handle6 7/8” long.
JONARDP/N DESCRIPTION
JIC-842 Telecom Long Nose D Pliers
LONG NOSE GENERAL USE PLIERSChain nose pliers for general use. Inner surface of thejaws are knurled near the end to facilitate grippingwire, binding post nuts etc. Orange plastic handle, 6 5/8” long. Ask for the DLONGNOSE which isidentical to the BLONGNOSE but has an aluminumoxide insulating coating on the outside nose surface.
JONARDP/N DESCRIPTION
BLONGNOSE Long Nose General Use Pliers
LONG NOSE G PLIERSThis plier is designed with a long nose to close 700,701 & 702 style connectors. Knurled jaws to facilitategripping wire, red plastisol handle 6 5/8” long. Alsoknown as LONGNOSEG.
JONARDP/N DESCRIPTION
JIC-056 Long Nose G Pliers
29
HIGH LLEVERAGE DDIAGONAL CCUTTERCrafted for heavy-duty wire cutting and made ofspecially forged alloy steel designed for strength andcutting ability. Red plastic handle 8” long
JONARDP/N DESCRIPTION
JIC-2288 High Leverage Diagonal Cutter
LINEMAN’S BB SSIDE CCUT PPLIERSDesigned for heavy duty use in construction andmaintenance work. These pliers are high leverage forcutting bolts, nails, and many gauges of wire includinghigh-strength wire. Cutting edges cut clean andremain sharp. The cushioned-grip, comfortablehandles are red plastic dipped to approximately .007”.9 3/8” long. Also known as SIDECUTB9JONARDP/N DESCRIPTION
JIC-683 Lineman’s B Side Cut Pliers
HIGH LLEVERAGE CCABLE CCUTTERSHigh leverage design for superior cutting ability.Designed with a shear-type jaw for cutting aluminumand soft copper. Not for use on steel or ACSR typecables. Cuts up to 100-pair cables. Red handle 9 1/2” long
JONARDP/N DESCRIPTION
JIC-63050 High Leverage Cable Cutters
JIC-683SIDECUTB9
JIC-63050
Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK
PLIERS-HEAVY DUTY
JIC-2288
30
CAN, BOOTH, LINESMAN WRENCHES
CAN SSOCKET WWRENCHDouble end can socket wrench, 3/8" and7/16" hex, orange plastic handle in either ourstandard or ergonomic design. Used inplacing fuses in cable terminals andconnecting wires to fuses and binding posts. The walls on both sockets are thin enough sothey can be used to work lockingdevices on most terminals and cabinets. 7"long.
JONARDP/N DESCRIPTIONMM--221166CC//EEXX Ergonomic 1” Dia. Handle,
Hex Outer SocketMM--221166CC//RREEXX Ergonomic 1” Dia. Handle,
Round Outer SocketMM--221166CC//RRXX Standard Handle,
Round Outer Socket
M-216C/RX
M-216C/EX
M-216C/REX
LINEMAN’S BB WWRENCHForged and heat treated, this wrench is usedon pole line hardware. It is open-end double-end type with two sizes of openings at eachend and an oval hole for turning pole steps.The end openings accommodate nuts for3/8”, 1/2”, 5/8” and 3/4” bolts and the headof the 1/2” drive screw. The faces of thewrench openings are offset to provide handleclearance. 13” Long.
JONARDP/N DESCRIPTIONJIC-650 Lineman’s B Wrench
JIC-650
BOOTH WWRENCH –– New Ergonomic DesignTamperproof hex screwdriver, also known asa booth wrench. It features a 1” diameterhandle, 5/32” hex shaft with a hole drilled inthe tip for use with security tamperproofscrews used for telephone and CATVapplications. 9” long.
JONARDP/N DESCRIPTION
BW-532 Booth Wrench -Ergonomic design
BW-532
134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK
31
T KKEY TTOOLPay telephone ToolErgonomic design hand grip toolmade from a formed metal rod with asmooth tapered end which allowseasier access. The solid pin at the endof the tool is a heat treated alloy. Thekey is used to release the housing anddoor locking mechanism of the no. 1Atype coin telephone sets 2 1/2” long.
JONARDP/N DESCRIPTIONJIC-719A T Key Tool
PROBE PPICKTough resilient yellow nyloninsulating probe “spudger”. Oneend is tapered to a 1/16” diameterpoint having an insulated “L”shaped wire hook extension. Theother end tapers to a flat, 3/16”wide and 1/16” thick, with 2 smallnotches. Used in electricalcontacts. 7” long.JONARDP/N DESCRIPTIONJIC-22035 Probe Pick
COIN LLEVELING TTOOLPay telephone ToolTool used for leveling coins in coincollectors when the coin receptaclebecomes so full as to interfere withoperation of the collector. May also beused to measure the degree of fullnessby means of a calibrated scale andmetal slider. 7" long.
JONARDP/N DESCRIPTIONJIC-139B Coin Leveling Tool
KEY SSLOT CCLEANERPay telephone ToolInterchangeable two tools in one. Oneformed rod produced from music wireis held in place by a chuck, while theother rod is stored in the pen barrel.Diameters of the rods are .024" and.035" thick. Used for cleaning andmaintaining various mechanicaldevices. A popular use is cleaning outthe key slots of the locks on cointelephone sets. 5" long.
JONARDP/N DESCRIPTIONJIC-528A Key Slot Cleaner
JIC-22035 JIC-719A
JJIICC--113399BB
JIC-528A
SCREWDRIVER, JJEWELER'S TTYPEPrecision screwdriver with swivelknobs concaved to fit the fingerand hexagonal to prevent rolling,knurled body for ease of use. Solidblade made of high qualityhardened tool steel and are non-brittle. .100" blade width. 4”long.
JONARDP/N DESCRIPTIONSD-63 Jeweler’s Screwdriver
SD-63
Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK
TELECOMMUNICATION TOOLS
134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK32
CABLE TOOLSCABLE SSEWING NNEEDLE-METALDurable red anodized aluminum handle withcurved notched sewing needle. Designed toharness or lace multiple lead bundles. 5 3/4”long. Replacement needles are also available.
JONARDP/N DESCRIPTION
JIC-287 Cable Sewing NeedleRB-287/6 Pkg. of 6 Replacement Needles
JIC-287
WIRE LLOOP PPULLER-METALDurable red anodized aluminum handlefacilitates pulling wire through terminalblocks, rings on main frame or fanning stripholes. 8 1/2” long. Replacement wire loopsare also available.
JONARDP/N DESCRIPTION
JIC-2257M Wire Loop PullerRB-2257/6 Pkg. of 6 Replacement Loops
JIC-2257M
CABLE SSEWING NNEEDLE-INSULATEDXylan insulated cable sewing needle has ayellow lightweight molded grip handle thatwill harness or lace multiple lead bundles. 5 1/2” long.
JONARDP/N DESCRIPTIONJIC-3209 Cable Sewing Needle
JIC-3209
WIRE LLOOP PPULLER- IINSULATEDXylan insulated wire loop puller facilitatespulling wire through terminal blocks, ringson main frame, or fanning strip holes. Theyellow plastic lightweight handle fits snuglyand is easy to hold in your hand. 8” long.
JONARDP/N DESCRIPTIONJIC-2257 Wire Loop Puller
JIC-2257
STRAIGHT MMETAL NNEEDLEThis”Chicago type” straight metal needle isdesigned for cable sewing. This tool, made ofthe finest steel is for anyone in the cableindustry. Needle is .016” thick and 12” long.
JONARDP/N DESCRIPTION
JIC-284 Straight Metal Needle
RB-2257
RB-287
JIC-284
Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK 33
CABLE TOOLS
CABLE RRING TTOOLThis cable ring tool is designed for cuttingthe sheathing of inside type plastic, fabric orrubber covered cable 3/16”, 1/4”, 3/8”, &1/2”. Durable metal handle. Tool is suppliedwith 1 replacement blade. 5 1/2” long.
JONARDP/N DESCRIPTION
JIC-2060 Cable Ring ToolRB-2060/6 Pkg. of 6 Replacement Blades
JIC-2060
CABLE SSHEATH SSTRIPPERStrip the jacket from all sizes of plastic andfabric covered cables without damaging thewire or insulation. Tough ergonomicallydesigned handle protects the hand frombeing skinned or cut. Blade can be reversedfor new cutting edge, and spare bladeincluded with tool.
JONARDP/N DESCRIPTION
JIC-2878 Cable Sheath StripperRB-2878/6 Pkg. 6 replacement Blades
RB-2878
RB-2060
RB-2060
CABLE SSHEATH SSTRIPPER && RRING TTOOLGood for copper cables as well as tightbuffer optical fiber cables. Used for buttingand stripping cables too large for hand heldpliers. Use 1 blade to butt PVC sheathing anduse the second blade to strip the sheathing.Adjustable for .018” or .031” thick plastic,rubber or fabric insulation. One spare bladeof each style is included with the tool. Alsoknown as CT2860
JONARDP/N DESCRIPTION
JIC-4366 Cable Sheath Stripper & Ring Tool
RB-2878/6 Pkg. 6 replacement blades for stripper feature of tool
RB-2060/6 Pkg. 6 replacement blades for ring feature of tool
JIC-2878
JIC-4366CT2860
134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK34
WSB-2224
WSB-2426
WIRE SSTRIPPER && CCUTTERThe latest development in wire stripping &cutting. Simply place the wire in the stripping slot.Squeeze and pull. The wire is stripped and cut tothe exact length required. Comes with cushionedergonomic grips, interchangeable blades 22-24AWG and 24-26 AWG. Features include a larger“V”opening on the pliers and no tools requiredfor adjustments. Supplied assembled.
JONARDP/N DESCRIPTION
JIC-4473 Wire Stripper & CutterWSB-2224 Replacement Blade 22-24 AWGWSB-2426 Replacement Blade 24-26 AWG
LAMP EEXTRACTORMechanical type extractor used to remove orinsert miniature lamps with bayonnet typebases in panels and switchboards by firmlyand gently grasping lamps. Grasp leverincludes a return spring for fast lampinsertion and removal. Lamp grasp is limitedto 5/16" to prevent shorts. Handle diameter1/2”. 4” long.
JONARDP/N DESCRIPTIONS-339 Lamp Extractor
DIP/IC EEXTRACTORThis is a one-piece insulated spring steelextractor to extract LSI, MSI and SSI devicesfrom 8 to 24 pins. Will remove all types ofDIP/IC's without bending pins.4” long.
JONARDP/N DESCRIPTIONS-340 DIP/IC Extractor
WIRE EEXTRACTORMetal tool with insulated handle to removewire from quick-connect clips and 66 & 110terminal blocks. 3/16" diameter with a .052"slot width. 5 1/2" long.
JONARDP/N DESCRIPTIONM-724A Wire Extractor
S-340
S-339
M-724A
TELECOMMUNICATION TOOLS
JIC-4473
Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK 35
JONARDP/N DESCRIPTION
JIC-125 Fiber Optic Stripper
JIC-4366CT2860
JIC-125
JIC-186
F IBER OPTIC TOOLS
OPTICAL FIBER CABLE SHEATH STRIPPER &RING TOOLUsed for stripping and butting tight bufferoptical fiber cables. Use one blade to buttPVC sheathing and use the second blade tostrip the sheathing. Adjustable for .018” or.031” thick plastic, rubber or fabric insulation.One spare blade of each style is included withthe tool. Also known as CT2860.
JONARDP/N DESCRIPTION
JIC-4366 Optical Fiber Sheath Stripper & Ring Tool
RB-2060/6 Pkg. of 6 Replacement Blades for ring feature tool
RB-2878/6 Pkg. 6 replacement blades for stripper feature of tool
JONARDP/N DESCRIPTION
JIC-186 Wire & Kevlar Cutting Shears
WIRE & KEVLAR CUTTING SHEARSThis high leverage shears is designed to cut through Kevlar® fibers and other toughindustrial materials. Strong enough to cut copper wire and thin steel material. Durable andreliable with one serrated and one straight edge. Red plastic dipped handles 6 1/2” long.
FIBER OPTIC STRIPPERFor stripping 250 micron buffer coating from 125 micron optical fiber.Preset at the factory so no adjustments are necessary. Unique designprevents nicks or scratches on the optical fiber plus blades are groundand hardened for long life. Yellow plastic dipped handles 5 3/16”long.
134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK36
The solderless connection by wire wrapping technique is now a standard method of makingconnections to terminals in high density electronic equipment. A wire wrapped connection is made by coiling the wire around the sharp corners of a terminal under mechanical tension. A distinct advantage of wire wrapping is the ease with which a wire may be removed from a terminal to correct errors or modify wiring. An unwrap tool is slipped over the terminal,engaging the first turn of the connection. Rotating the tool, the connection is removed inseconds, without damage to the terminal.
WIRE WRAPPING TOOLS
Position WWrap
Regular WWrap
Twist WWrap
MANUAL QQUIK-WRAP GGUNSERGONOMICALLY IIMPROVED
Hand operated wrapping guns useinterchangeable bits and sleeves. Tools canprovide up to 10 revolutions per squeeze ofthe trigger, and accomodate wire sizes from22-32 AWG. All three guns are used forproduction line and field service use in theelectronics and telecommunications industries.
The plastic gun (WG-350L) offers theadvantage of light weight.
The metal gun (WG-350) provides greaterdurability.
The insulated metal gun (WG-350INS) has theadded features of 1000 volt dielectricstrength protection.
JONARDP/N DESCRIPTION
WG-350L Wire Wrapping Gun, Plastic
WG-350 Wire Wrapping Gun, Metal
WG-350INS Wire Wrapping Gun, Insulated Metal
See page 37 for complete listing of bits andsleeves.
WG-350INSInsulated
WG-350Aluminum
WG-350LLexan®
Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK 37
WIRE WRAPPING TOOLSQUIK-WRAP BBITS AAND SSLEEVES SSTANDARD 33” LLONG
Bits conform to terminal height, width and wire size combinations.Sleeves are insulated to prevent shorting of adjacent connections.
QUIK-WRAP 33” LLONG BBIT & SSLEEVE
JONARDBIT PP/N SLEEVE PP/N WIRE GGAUGE HOLE DDIA. HOLE DDEPTH
BW-2224 SW-2224 22-24 .075 .807
BW-2600 SW-2426 26 .075 1.000
BW-3032 SW-3032 30-32 .040 .750
BW-2224
BW-2224
SW-2224
SW-2224 WG-350INS
These 5” bits and sleeves are designed for wire wrapping intight and confined areas requiring deep penetration. Their5” length ensures proper connections in hard to reachlocations.
SW-22245
TK-WW5 55-PIECE WWIRE WWRAPPING TTOOL KKITThis is a complete field service telecom installation kit and isalso used by technicians working at a main distributing frame.
TK-WW5 (complete kkit)
BW-24005
WWIIRREE WWRRAAPP KKIITTJJOONNAARRDDPP//NN DDEESSCCRRIIPPTTIIOONN
TK-WW5 Wire Wrapping Kit
TKC-WW5 Leather Holster for TK-WW5
QUIK-WRAP BBITS AND SSLEEVES 55” LLONG
QUIK-WRAP BBITS 55” LLONG
JONARD
BIT PP/N SLEEVE P/N WIRE GGAUGE HOLE DDIA. HOLE DDEPTH
BW-22005 SW-22245 22 .075 .750
BW-24005 SW-24265 24 .075 .750
BW-26005 SW-24265 26 .075 .750
JIC-4473WDUD-2224
134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK38
WRAPPING WRAPPING UNWRAPPING UNWRAPPINGJONARD WIRE TERMINAL TERMINAL TERMINAL HOLEP/N GAUGE HOLE DDIA. HOLE DDEPTH HOLE DDIA. DEPTHWDUD-2000 20 .075” 1.000” .070” 1”WDUD-2224 22-24 .075” .807” .070” 1”WDUD-2600 26 .040” .750” .038” 1”WDUD-3000 30 .036” .750” .038” 1”
HAND WWRAP && UUNWRAP TTOOLSThese wire wrap tools do the job of two.These two sided tools allow for quickchange of wrapping to unwrapping andback, while the unused side serves as ahandle. 6" long.
Tool SShownDisassembled
WDUD-2000WDUD-2224
WDUD-2600WDUD-3000
DSL IINSULATED WWRAP && UUNWRAP TTOOLSpecifically designed for DSL (Digital Subscriber Line) connections. The wrapping side is designed for 24-26AWG wire, and the unwrap side is designed for 20-26 AWG wire. Comes with an insulated handle fordielectric protection.
WRAPPING WRAPPING UNWRAPPING UNWRAPPINGJONARD WIRE TERMINAL TERMINAL TERMINAL HOLEP/N GAUGE HOLE DDIA. HOLE DDEPTH HOLE DDIA. DEPTHWDUD-26DS 24-26 .075” .750” .070” 1”
HAND WWRAPPING TTOOLSThese tools with a metal handle are for leftand right hand use and are compact andversatile. 6” long.
JONARDP/N DESCRIPTIONWD-2224 Hand Wrapping tool for 22-24 gauge wire
with a .075” diameter holeWD-2600 Hand Wrapping tool for 26 gauge wire
with a .040” diameter hole
WD-2224WD-2600
WIRE WRAPPING TOOLS
Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK 39
HAND WWRAPPING TTOOLSWire wrapping tool has a handle and shell,covered with a sleeve of insulating material.With a .073” diameter x .750” deep hole toaccommodate a terminal. 5” long.
JONARDP/N DESCRIPTIONWDI-2426 Hand Wrapping Tools 24-26 gauge
HAND WWRAP TTOOLThis manual wire wrapping tool allows you tomake uniform, gas-tight solderless wrappedconnections with 22 and 24 gauge wire. Redhandle. 5” long.
JONARDP/N DESCRIPTION
JIC-22681 Hand Wrap Tool
WDI-2426
JIC-22681HAND UUNWRAPPING TTOOLThis manual wire unwrapping tool consists ofa threaded steel bit and blue plastic handle.A terminal hole is provided to accommodateterminals with cross-section dimensions up to.032 x .062 inches. 5" long.
JONARDP/N DESCRIPTIONJIC-20551 Manual Wire Unwrapping Tool
SLEEVED UUNWRAPPING TTOOLThis versatile unwrapping tool with a funnel-shaped spring loaded sleeve. This is a singleended insulated tool with a yellow plastichandle used for 20-26 gauge wire. 5 1/2"long.
JONARDP/N DESCRIPTION
UD-2224 Sleeved unwrapping tool
JONARDP/N DESCRIPTIONUDLR-2026 Hand unwrapping tool for 20-26 wire
with a .070” diameter holeUDLR-2432 Hand unwrapping tool for 24-32 wire
with a .040” diameter hole
HAND UUNWRAPPING TTOOLSThese double ended tools with a metalhandle are for left and right hand use. 6"long.
JIC-20551
UD-2224
WIRE WRAP/UNWRAP TOOLS
UDLR-2026UDLR-2432
134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK40
JONARD MILITARY COLOR CONTACTP/N STANDARD ((MS) CODE SIZER-4601 MS24256-R20 RED 20R-4602 MS24256-R16 BLUE 16R-9461 MS24256-R12 YELLOW 12KR-260 RRemoval TTool KKit ((contains aabove 33 ttools) iin lleather ccase
JONARD MILITARY COLOR CONTACTP/N STANDARD ((MS) CODE SIZEA-4598 MS24256-A20 RED 20A-4599 MS24256-A16 BLUE 16A-4600 MS24256-A12 YELLOW 12KA-260 IInsertion TTool KKit ((contains aabove 33 ttools) iin lleather ccase
A-4598
A-4599
A-4600
R-9461
R-4601
R-4602
KR-260
KA-260
CONNECTOR IINSERTION AANDEXTRACTION TTOOLSThese tools service virtually allconnectors conforming to Mil-C-26482,Mil-C-26500 with front release contactsmade by such manufacturers as Amp,Amphenol, Bendix, Burndy, Cannon,Cinch, Continental, Elco, Flight, PyleNational and Deutsch. These toolscontain strong, durable, stainless steelprobes & color coded handles.
CONNECTOR TOOLS
PIN EEXTRACTORA plunger style pin extractor for pushing pinsout from behind the connector blocks forcontact sizes 16-20. 3” long.
JONARDP/N DESCRIPTIONR-5926 Pin Extractor
R-5926
Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK 41
BURNISHERS
PB-3, PPB-7 && PPB-3R
B-3RB-3
B-7
JONARDP/N DESCRIPTIOND-200 CoarseD-300 MediumD-400 FineK-234 Assortment
D-200 CCoarse ((grit ffor rrapid ccleaning),.019" Thick, two diamond faces, green shaft.D-300 MMedium ((grit ffor iintermediate ssizecontacts), .017" Thick, two diamond faces,red shaft.D-400 FFine ((grit ffor ssmall ssensitive ccontacts),.011" Thick, single diamond face, blue shaft.K-234, Three assorted spatulas in a leathercase.
CONTACT BBURNISHERSPlastic insulated handles for working on live contacts. Tools arepackaged in a clear plastic vial for protection from grease andmoisture.
JONARDP/N DESCRIPTIONOB-1/3 For FFine CContacts.
Ideal for Tool Kits. 3/16” wide, .007” thick. 3” long. Package of 3OB-1/12 For FFine CContacts.
3/16” wide, .007” thick. 3” long. Package of 12OB-2/12 For EExtra SSensitive PPoints.
Blue handle. 1/4” wide, .007” thick. 3” long. Package of 12OB-3/12 For GGeneral PPurpose CContacts.
Red handle. 1/4” wide, .010” thick. 3” long. Package of 12OB-4/12 For IIndustrial UUse.
Green handle. 3” long, 1/4” wide. .020” thick Package of 12
K-234
POCKET TTYPE BBURNISHERSAdjustment of flexible blade-length and rigidity -is possible by varying depth in chuck. Suppliedwith replaceable blades stored in pen barrel atother end. Plastic barrel and cap made of sturdyplastic for dielectric work. Length 4 1/2",diameter 3/8". Blades are 3/16" Wide x 1 1/2"long. Rods are .020" diameter x 1 1/4" long.
JONARDP/N DESCRIPTIONPB-3 Pen With 6 Blades .0035” ThickPPBB--33RR PB-3 plus 6 abrasive rodsPPBB--77 Pen With 6 Blades, .007” thickBB--33//2255 Pkg. 25 Replacement Blades for PB-3 (.0035”)BB--33RR//2255 Pkg. 25 Replacement Rods for PB-3RBB--77//2255 Pkg. 25 Replacement Blades for PB-7 (.007”)
OB-4
OB-1
OB-2
OB-3
DIAMOND BBURNISHERSThese diamond contact burnishing spatulas consist of uniform abrasive diamond particles, set in a special metal for precise effective cleaning, polishing and burnishing with minimum pressure, so very little metal is removed. Diamond face 1” x 1/4”. Total length 6”.
D-200, DD-300, DD-400
134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK42
M-126 Push Hook for difficult toreach areas, 11" long.M-130/IX Pull Hook and lifter.With an insulated grip. 8" long.M-130/SX Pull Hook and lifter.With a knurled grip. 8" long.
JONARDP/N DESCRIPTIONM-126 Pull HookMM--113300//SSXX Pull Hook
Used for inserting, removing and adjusting fine springs and other small parts intight areas. Indispensable for precision work in production and maintenance of
precision production, electronics, electromechanics and even maintenance jobs. Allspring hooks are tapered to a fine point. Produced of the finest quality high
carbon steel with a nickel-plated finish. We will custom design Spring Hooks tomeet your specific requirements.
MM--112200 Pull Hook with looped handlefor maximum control 6" long.M-121 Pull Hook for difficult toreach areas, 11" long.M-125 Push Hook with loopedhandle for maximum control 6"long.JONARDP/N DESCRIPTIONM-120 Push HookM-121 Push HookMM--112255 Push Hook
M-137 Push & Pull 2 sided Hook, 7" long.M-145 Captive Spring Hook. Springloaded hook is exposed by depressingplunger on top of tool. Internal springretracts hook automatically. This hook isideal for capturing small wires, springsor parts and holding them. 7" long.JONARDP/N DESCRIPTIONM-137 Push & Spring HookMM--114455 Captive Spring Hook
M-120
M-126
M-121M-137
M-145
M-125
M-130/SX
ALIGNMENT TOOLSSPRING HOOKS/CLIP SETTER
CLIP SSETTER Clip Setter used for setting and withdrawing1.5mm and up E & C Clips. One end of this toolhas a hook with leaf spring tension for removingthe clip. Other end of tool has leaf spring forholding clip in position to insert. Narrow shapeallows access to confined places. This tool is 63/4" long .275" wide and 1/16" thick.
JONARDP/N DESCRIPTIONCS-1022 Clip Setter
Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK 43
ALIGNMENT TOOLS
TRIMPOTDouble ended Trimpot with a hex(allen) steel .050" and 3/32" longsteel screwdriver tip. Ideal foraligning, adjusting, calibrating andfine tuning of electronic circuitry,potentiometers, oscilloscopes andelectronic equipment. Made of ahigh impact non-conductivethermoplastic material. 5" long.
JONARDP/N DESCRIPTIONAT-3767 Trimpot
JONARD
PP//NN DDEESSCCRRIIPPTTIIOONN
SS--338899//1100 Orange Sticks Point & Flat end Pk. of 10
SS--338899//110000 Orange Sticks Point & Flat end Pk. of 100
SS--338899MM//1100 Orange Sticks 2 Flat ends Pk. of 10
SS--338899MM//110000 Orange Sticks 2 Flat ends Pk. of 100
ALIGNMENT TTOOL KKITThis 5 piece pocket kit contains a selection of the most popularnon-conductive tools for aligning and adjusting components.
Kit ccontains:AT-3767 Trimpot, AT-6241 Alignment Tool, AT-3112 Spudger, S-389Orange Stick, JIC-22035 Probe Pick
JONARDPP//NN DDEESSCCRRIIPPTTIIOONNTTKK--AATT55 Alignment Tool Kit
ALIGNMENT TTOOL2-in1 nonconductive AlignmentTool 1/4" in diameter, steppeddown to 5/32" in diameter. Idealfor most variable capacitors, coilsand resistors. Also used toharness and separate fine wireterminals in computers,telephones and cables. Made ofnon-conductive thermoplasticmaterial. 7" long.
JONARDP/N DESCRIPTIONAT-6241 Alignment Tool
SPUDGERPlastic pencil type tool tapered toa point on one end andscrewdriver tip on other end.Used to form, shape, guide,spudge and separate finecomputer wire terminals,telephone wires and cables. Alsoused for breaking solder bridges,probing or positioning loosecomponents. Made of a highimpact non-conductivethermoplastic material. 6"double ended 5/16" diameterlong.
JONARDP/N DESCRIPTIONAT-3112 Spudger
ORANGE SSTICKSStatic free double ended economical toolmade of birch wood. Used for cleaningelectrical components and separatingcontact points, fine wires and other delicatecomponents. 3/16” diameter x 7” long. TheS-389 has one end tapered to a point andthe other end to a flat screwdriver type tip.The S-389M has both ends tapered with aflat screwdriver type tip.
AT-3112 AT-6241 AT-3767
S-389
S-389M
Flat end
Sharp end
AT-3112
AT-6241
AT-3767
JIC-22035
S-389
134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK44
FORCE GAUGES DYNAMOMETERTENSION GAUGES
GD-200GD-30
Tension Gauges are produced in two sizes and a total of 11 different ranges. Measurement is extremelysimple. Just place point of gauge arm perpendicular to the force to be measured. Reading can be taken inboth directions - clockwise and counter-clockwise. All gauges come equipped with maximum reading pointer.Maximum reading pointer moves with indicator when testing. It will remain at maximum force measured,enabling user to take reading afterward. No need to look at dial hand while measuring, thus avoidingreading errors. Gauges offer extreme precision and durability. The measuring springs are made of hardtempered annealed beryllium copper. This alloy provides outstanding flexibility with minimum effort. Dial isprotected by unbreakable glass. Packaged in rigid, fitted plastic case to protect instrument. All gaugesequipped with maximum reading pointer. Tolerance ± .01 (Reading + Maximum Scale Reading.)
Jonard fforce ggauges aare aall eergonomically ddesigned aand hhave bbecome tthe iindustry sstandard ffor mmeasuringforce. OOur 33 ddifferent llines oof fforce ggauges aare uused bby aa mmultitude oof iindustries iincluding tthe eelectronics,telecommunications, bbusiness eequipment, mmedical, mmetrology, aautomotive, cchemical pplastics, mmachinery,manufacturing aand oothers. TThese ggauges aare bbeing uused iin oover 11000 ddifferent aapplications ffor mmeasuring,calibrating, sstandardizing, ttesting aand eevaluating.
Small GGauges(Flat Tip, Dial Diameter 1 1/2")
JONARD RANGE GRADUATIONPART NNO. IN GGRAMS IN GGRAMSGD-1 0-10 .25GD-3 4-35 1.00GD-5 5-50 1.00GD-10 10-100 2.00GD-15 15-150 5.00GD-25 30-250 10.00GD-30 40-350 10.00
Large GGauges(Round Tip, Dial Diameter 2 1/2")
JONARD RANGE GRADUATIONPART NNO. IN GGRAMS IN GGRAMSGD-50 60-500 20.00GD-100 100-1000 25.00GD-200 200-2000 50.00GD-400 400-4000 100.00
Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK 45
FORCE GAUGES PUSH-PULL
PUSH-PULL PPRECISION TTENSION GGAUGEPrecision, compact tubular-typemechanical force gauge whose slendershape permits its use in confined areas tomeasure push-pull forces. Gauge isgraduated in two scales: grams andounces. Precision springs individually arecalibrated and checked with deadweights. Full scale accuracy andpermanent calibration is held to ± 1graduation. Construction is brass withsatin chrome finish, threaded tips foradjustment of position and length ofshafts. Size: 1/2" diameter x 15" long.
JONARD AVOIRDUPOIS METRIC P/N CAPACITY CAPACITYGPP-8 8 oz. x 0.25 oz 220 g x 5 gGPP-36 36 oz. x 0.5 oz. 1,020 g x 20 gGPP-72 72 oz. x 1 oz. 2,025 g x 25 gGPP-15 15 lb. x 4 oz. 6,804 x 100 g
JONARD AVOIRDUPOIS METRIC P/N CAPACITY CAPACITYGPP-5 1 lb X 1 oz. 500 g X 50 g
ECONOMY PPUSH-PULL TTENSION GGAUGESThese high impact polystyrene casedinstruments are low priced and simplifiedin construction yet accurately measurepush pull forces. Gauge is graduated intwo scales: grams and ounces. Ideal forfield service use and applicationsrequiring gauges with maintenance freeoperation. Precision springs individuallyare calibrated and checked with deadweights. Full scale accuracy andpermanent calibration is held to ± 1graduation.Size: 11/2" wide x 1" deep x 14" long.
GPP-5
GPP-8GPP-36GPP-72GPP-15
134 Marbledale Road, Tuckahoe, N.Y. 10707 • www.okindustries.com OK
2026UB 830-B to 30-Y WIRE 17A-4598 to A-4600 40AT-3112 43AT-3767 43AT-6241 43B-3/25 to B-7/25 41BCOMB 27BLONGNOSE 28BSHORTNOSE 24BW-532 30BW-2224 37BW-2600 37BW-3032 37BW-22005 37BW-24005 37BW-26005 37CS-1022 42D-200 to D-400 41DFB224 & DFB-2426 7DIABVNOTCH 27DIAGB5 & DIAGB6 25DP-100 to DP-200 20DPT-100 & DPT-200 20ELONGNOSE 27EP-110 to EP-7889112 19EPB-1000 18EPB-1000KIT1 & KIT2 18EPB-66 to EPB-KR 18EPXI to EPXI-KIT66110 19EX-1 to EX-6 22G100/R3278 to G200/R3278 8GD-1 to GD-400 44GPP-5 to GPP-72 45H-1000 5HW-20 to HW-30 13HW-UW-18-19 to HW-UW-30 14ID-8-100 to ID-96-25 15INS-1416 22JIC-056 28JIC-139B 31JIC-284 32JIC-287 32JIC-528A 31JIC-650 30JIC-683 29JIC-719A 31JIC-842 28JIC-891 26JIC-2060 33JIC-2257 & JIC-2257M 32JIC-2288 29JIC-2878 33JIC-3209 32JIC-4366 33
JIC-4473 34JIC-7858 25JIC-20551 39JIC-21257 24JIC-22035 31JIC-22148 26JIC-22681 39JIC-63050 29K-234 41KA-260 40KB18 10KB22 10KB22-5 12KB24 10KB24-5 12KB26 10KB26-5 12KB224 10KB224-1 10KB224LH 10KB2075 10KB3032 10KB-DF224 & KB-DF2426 7KR-260 40KS21257L2 to L3 24KSW24B to KSW30Y WIRE 17KT22B to KT224B 12M-120 to M-145 42M-216C/EX to M-216C/RX 30M-724A 34MOS-40 to MOS-2428 22OB-1 to OB-4 41OK2426 10OK-3907 to OK-3907B 16P194LN 10P2224 10P2224-5 12P2224-5INS 12P2224-B-INS 12P2224INS 12P2426 10P2426-5 12P2426-5INS 12P2426-G-INS 12P2426INS 12P2426-Y-INS 12P26LN 10P26LN-R-INS 12P3032 10P3032INS 12P3032LN 10PB-3 to PB-7 41P-DF224 7P-DF2426 7PLS-5 26
PTX to PTX-KIT1DH 5PUW2226 8R24B to R30Y WIRE 17R-4601 to R-9461 40RB-2060 to RB-2878 41S-339 34S-389 to S-389M 43SA-91 21SA-9-115 21SA-91-E 21SA-9-E-115 21SAF-1 21SAK-90 21SB30MMK 10SB30MSH-B 10SD-63 31ST-100 to ST-550 16SW-2224 37SW-2600 37SW-3032 37SW-22245 37SW-24265 37TK-AT5 43TKC-WW5 37TK-WW5 37UD-2224 39UDLR-2026 to UDLR-2432 39UW1 to UW2832C 13UWD93-93 13WB20M 10WB224M 10WB2275M 10WB2426M 10WB24DH 10WB24SM 10WB2644M 10WB2669M 10WB26M 10WB26SM 10WB2870M 10WB28SHM 10WB3032M 10WD-30-B to WD-30-Y 17WD-2224 & WD-2600 38WDI-2426 39WDUD-2000 to WDUD-3000 38WG-350 to WG-350L 36WK-7 22WSB-2224 & WSB-2426 34WSU-2224 to WSU-30M 15WWK-1 9WWK-1INS 9WWK-CO 9
PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE
PRODUCT INDEX
46
Phone: (914) 793-0700 • Fax: (914) 793-4527 • www.jonard.comOK
N O W E N J O Y T H E P R O D U C T S O F T W O G R E AT
C O M PA N I E S I N O N E UNIQUE KIT:
WWK-CO Kit
Kit Contains:
H-1000 Cordura Pouch
G100/R3278INS Insulated Wire-Wrapping Gun
P2224INS Insulated Wrapping Sleeve
KB224 Wrapping Bit
JIC-21257 Telecom Long Nose Pliers
JIC-22035 Probe Pick
JIC-2257 Insulated Wire Loop Puller
UW4 Sleeved Unwrapping Tool
WWK-CO Kit Insulated Wire Wrapping Kit- designedspecifically for the Central Office. This kit contains allof the tools you need for wire wrapping in thecentral office (See details below).
• Pliers and Specialty Tools from Jonard Industries• Wire Wrapping Tools from OK Industries
47
G100/R3278INSUW4 KB224 P2224INSJIC-2257 JIC-22035 JIC-21257
OK
134 Marbledale Road • Tuckahoe, New York 10707Phone: (914) 793-0700 • Fax: (914) 793-4527
Website: www.jonard.com • www.okindustries.com
Precision Tools, Devices & InstrumentsFor Telecom, Computers & Electronic Industries