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PREMIER BOW FRONT / SIDE PANEL · a: Attach the bump stops to the top and bottom rails where shown....

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71682 00 / Issue 4 / 14 CUSTOMER CARELINE 01746 713410 Equipment needed: Drill, 6.5mm Masonry Bit, 4.5mm & 3mm Metal Bits (general), Crosshead Screwdriver, 16mm Spanner, Spirit Level, Pencil, Tape Measure, Masking Tape, Silicone Sealant. Note: The screws and wall plugs supplied are for masonry walls. For lightweight walls i.e. stud partition, plasterboard etc, use the correct type of fixings. Please read these instructions carefully and keep for future reference. Incorrect fitting will invalidate the guarantee. SAFETY Handle glass with great care. Although the glass is very tough, sharp impacts can damage both the glass and metal frame. Make sure there are no hidden pipes or cables hidden in the wall where you intend to drill. Wear safety goggles, shoes and appropriate clothing. BEFORE INSTALLATION Check that the shower tray is level in all directions. The enclosure will not sit correctly on an uneven surface. If uneven, the wall channels may not fit and the doors may not shut correctly. The enclosure should be fitted on tiled walls which are sealed with waterproof grout. There must be a good silicone seal between the rim of the shower tray and the wall. The shower tray and the enclosure must match in size. Attempting to fit the incorrect size of enclosure to the shower tray will result in water leaks. Always check very carefully that components are vertical. To avoid damage, use the opened out packaging to build the enclosure on. PREMIER BOW FRONT / SIDE PANEL Sliding Door - Pages 2 - 8 Sliding Door & Side Panel - Pages 9 - 16
Transcript
Page 1: PREMIER BOW FRONT / SIDE PANEL · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the opposite way around as shown.

71682 00 / Issue 4 / 14

CUSTOMER CARELINE 01746 713410

Equipment needed: Drill, 6.5mm Masonry Bit, 4.5mm & 3mm Metal Bits (general), Crosshead Screwdriver, 16mm Spanner, Spirit Level, Pencil, Tape Measure, Masking Tape, Silicone Sealant.

Note: The screws and wall plugs supplied are for masonry walls. For lightweight walls i.e. stud partition, plasterboard etc, use the correct type of fixings.

Please read these instructions carefully and keep for future reference. Incorrect fitting will invalidate the guarantee.

SAFETY

●Handle glass with great care. Although the glass is very tough, sharp impacts can damage both the glass and metal frame.

●Make sure there are no hidden pipes or cables hidden in the wall where you intend to drill.

●Wear safety goggles, shoes and appropriate clothing.

BEFORE INSTALLATION

●Check that the shower tray is level in all directions. The enclosure will not sit correctly on an uneven surface. If uneven, the wall channels may not fit and the doors may not shut correctly.

●The enclosure should be fitted on tiled walls which are sealed with waterproof grout.

● There must be a good silicone seal between the rim of the shower tray and the wall.

●The shower tray and the enclosure must match in size. Attempting to fit the incorrect size of enclosure to the shower tray will result in water leaks.

●Always check very carefully that components are vertical.

●To avoid damage, use the opened out packaging to build the enclosure on.

PREMIER BOW FRONT / SIDE PANEL

Sliding Door - Pages 2 - 8 Sliding Door & Side Panel - Pages 9 - 16

Page 2: PREMIER BOW FRONT / SIDE PANEL · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the opposite way around as shown.

2

PN60486 PN60487 PN60490 PN60488

PN60507

PN60489

4 4 442 2

1PN60506

1

a: Drill holes in both wall channels at the points shown (in the grooves) using a 4.5mm drill bit.

b: Drill holes in both angled profiles at the points shown (in the grooves) using a 4.5mm drill bit.

c: Place the wall channels on the angled profiles, note the orientation of the profiles. Mark and drill through the holes in the wall channels into the profiles using a 3mm drill bit.

IMPORTANT: Ensure the wall channel you use as a template is the same one that will fix to that angled profile in step 3.

PN80613

PN11029

PN11029

PN80613

Check contents of pack before installation. If anything is missing, contact our Customer Careline for assistance.

CUSTOMER CARELINE: 01746 713410

8PN3230

8PN3225

32mm

PN40275

1

2

2

PN60093

12mm

6

1

16

PN60220

PN40308

PN40258

PN50359

PN50370

PN80618

PN60014

13mm

2

2

1

1

1

PN50366 PN50365 2/2

2

PN40010PN11035

PN11035

PN40264

PN3222

10mm

2PN4745

PN11031

PN11031

PN80586

c

PN11035b

a

100mm max

=

=

=

100mm max

ø 4.5mm

ø 4.5mm

ø 3mm

PN11035

PN11029

100mm max

100mm max=

=

=

1PN60162

Page 3: PREMIER BOW FRONT / SIDE PANEL · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the opposite way around as shown.

3

a: The enclosure can be assembled with the door on either the right or left side (see step 6). Note: The following instructions show the enclosure with the door on the right hand side.

b: Ensure the shower tray is level in all directions. IMPORTANT: Clean the tray and seal the gap between the tray surface and tiles. It is important that the tray is sealed right up to the tray edge so that the bottom of the wall channel is sealed. Failure to do this will cause water to leak under the wall channel and between the tray and tiles, resulting in damp patches on the wall and under the tray.

c: Place the angled profiles on the tray ensuring they are vertical and a minimum of 5mm back from the front of the tray. Place masking tape against the wall before marking drill hole positions, this will help prevent the drill bit slipping. Drill 6.5mm holes, 30mm deep and insert the wall plugs.

2

3

a: Apply sealant to the back of the angled profiles. b: Fix the angled profiles to the walls using 8 x 32mm screws.

c: Apply sealant to the back of the wall channels and around the fixing holes. c: Fix the wall channels to the angled profiles using 8 x 10mm screws.

ø 6.5mm

a c

b

a

b

c

d

Door width1181 - 1216mm

5mm

32mm

10mm

Page 4: PREMIER BOW FRONT / SIDE PANEL · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the opposite way around as shown.

4

a: Place the bottom rail onto the tray with its end mouldings inserted into the wall channels.

b: Centre the bottom rail between the wall channels so that there is an equal gap at each end.

a b

=

=

4

5

Push fit the 'short flipper seals' onto the top and bottom edges of the fixed panel - flush against the metal profile. Ensure the flipper seal 'flaps' are on the inside of the fixed panel. Note: Wetting the glass with water will help fit the seals.

6

Position the fixed panel into the required wall channel and slide down so that it fully slots onto the end moulding of the bottom rail. Inside the enclosure, ensure the panel sits in the 'fixed panel bracket', slide the fixed panel bracket along the rail and position under the panel as shown.

Outside face of fixed panel

Outside face of fixed panel

Fixed panel bracket

Note: Assembly with door on the right hand side shown from now on.

Page 5: PREMIER BOW FRONT / SIDE PANEL · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the opposite way around as shown.

5

Position the 'magnetic profile' into the other wall channel and slide down so that it fully slots onto the end moulding of the bottom rail.

8

Position the top rail onto the top of the 'fixed panel' and 'magnetic profile'. Adjust the position of the fixed panel bracket as required. Line up the holes and fix using 2 x 13mm screws.

13mm

Inside

7

9

Check the door frame is vertical and is centrally positioned between the wall channels.

From inside the enclosure, in the positions shown, drill through the wall channels into the fixed panel and magnetic profile using a 3mm drill bit, do not drill too deep! Fix using 6 x 10mm screws.

From inside

10 mm

ø 3mm

Page 6: PREMIER BOW FRONT / SIDE PANEL · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the opposite way around as shown.

PN60506

6

10

Fit 'flipper seal' (PN40308) onto the edge of the fixed panel. Ensure the flipper seal 'flap' is on the inside.

Note: Wetting the glass with water will help to fit the seal.

From inside the enclosure, place fixed panel retainer covers (PN80618) onto the top and bottom fixed panel brackets. Fix using the 12mm screws and fit the retainer caps (PN50370).

12

Push fit 'flipper seal' (PN40275) onto the back edge of the door. Ensure the flipper seal 'flap' is on the outside of the door.

Test the 'magnetic seal' (PN40258) against the 'magnetic profile' to ensure it is the correct way around. Push fit magnetic seal onto the closing edge of the door (the same side as door handle hole).

Note: Wetting the glass with water will help to fit the seals.

It is advised that this stage is carried out by two people to avoid damaging the runners, rails or door.

a: From inside the enclosure, hang the top 'door rollers' onto the top rail 'runner'.

b: From outside (with the door closed) depress both 'plungers' on the bottom 'door rollers' and position under the bottom rail 'runner' and release the 'plungers'.

13

From inside

11

Remove the cover plates and dismantle the wheel assemblies. Attach to the top and bottom of the door as shown, ensuring that the wheels with the 'plungers' fit to the bottom of the door. IMPORTANT: Ensure the wheels are attached to the outer face of the curved door.

Note: If the door is fitting to the right side of the enclosure, the door handle holes must be on the right side of the door.

PN80618

Door handle holes

PN40275 PN40258

Outside face of door

PN40308PN50370

12mm

Fixed panel bracket

PN40275

Inside of fixed panel

a

b

Plunger

Glass Spacer

Cover plate

Cover plate

Outside

Inside face of door

Inside face of door

Top of door

Bottom of door

'Plunger' on bottom wheels

Glass Spacer

Page 7: PREMIER BOW FRONT / SIDE PANEL · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the opposite way around as shown.

7

Inside

From inside

14

The 'wheels' at the top of the door may need adjusting so that the door slides freely and the magnetic seal is flush against the magnetic profile when the door is closed.

From outside the enclosure, turn the adjuster screw under each of the top wheels as shown until the door hangs vertically.

From outside

15

Fit the door handles to the door with the allen bolts on the inside of the door.

Ensure the rubber washers are placed between the handles and the glass.

Do not over tighten.

a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the opposite way around as shown. b: Attach the bump stops as shown using the 10mm screws.

c: Check that the door hits both bumpers at the same time. To adjust the bumpers, loosen the screw and move the 'rubber' bumper as required then re-tighten. Push fit the cover caps (PN4745).

a b

PN50366

PN4745

PN50365

16

10mm

c

Ensure doors are adjusted so the bottom wheels are engaged in the bottom rail and they are under light tension but still free to run.

Page 8: PREMIER BOW FRONT / SIDE PANEL · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the opposite way around as shown.

8

CORAM SHOWERS LTDStanmore Industrial Estate, Bridgnorth, Shropshire WV15 5HP, UK • Tel: 01746 766466 • Fax: 01746 764140 • www.coram.co.uk

RecyclingPackaging:- The cardboard and polythene parts of this packaging can be recycled.

End of life:- This product contains materials such as aluminium and glass which can be recycled.Please contact your local authority to find your nearest recycling centre.

IMPORTANT: You must not use the shower for 24 hours after installation of the enclosure.

DO NOT use bleach, scouring powders, solvents or other aggressive cleaning agents. To clean, use warm soapy water and a clean cloth and rinse off.

Please note: There has been a glass coating applied to this product, use a squeegee to remove water and debris.Periodically check all fixings and tighten if necessary.

19

From the outside only, apply sealant to the bottom of the enclosure and 50mm up the wall channels and vertical joints as shown.

50mm

PN40010

a: Insert 3 wall channel clips (PN50359) down the slot in each wall channel and space out equally down their length.

b: Push fit the wall channel cover strips (PN11031) onto the wall channels as shown.

Push fit the 'magnetic profile seal' (PN40010) into the channel in the 'magnetic profile'.

Note: The seal may need trimming to length.

Note: Wetting the seal with water will help to fit the seal.

PN50359

PN11031

PN11031

a

b

17 18PN40010

Page 9: PREMIER BOW FRONT / SIDE PANEL · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the opposite way around as shown.

PN60486 PN60487 PN60490 PN60488

PN60507

PN60489

4 4 442 2

1PN60506

9

SIDE PANEL CONTENTS

6PN3222

10mm6

PN4748

Check contents of packs before installation. If anything is missing, contact our Customer Careline: 01746 713410

PN10852

PN80613PN11029

PN11029

PN80613

PN11035

PN11031

PN11031

PN80586

1

a: Drill holes in BOTH wall channels at the points shown (in the grooves) using a 4.5mm drill bit.

b: Drill holes in ONE angled profile at the points shown (in the grooves) using a 4.5mm drill bit.

c: Place a wall channel on the 'drilled' angled profile, note the orientation of the profiles. Mark and drill through the holes in the wall channel into the angled profile using a 3mm drill bit.

IMPORTANT: Ensure the wall channel you use as a template is the same one that will fix to that angled profile in step 5.

BOW FRONT DOOR CONTENTS

8PN3230

8PN3225

32mm

PN40275

1

2

2

PN60093

12mm

6

1

16

PN60220

PN40308

PN40258

PN50359

PN50370

PN80618

PN60014

13mm

2

2

1

1

1

PN50366 PN50365 2/2

2

PN40010

PN40264

PN3222

10mm

2PN4745

c

PN11035

b

a

100mm max

=

=

=

100mm max

ø 4.5mm

ø 4.5mm

ø 3mm

PN11035

PN11029

100mm max

100mm max=

=

=

1PN60162

Page 10: PREMIER BOW FRONT / SIDE PANEL · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the opposite way around as shown.

10

a: The enclosure can be assembled with the door on either the right or left side (see step 6). Note: The following instructions show the enclosure with the door on the right hand side.

b: Ensure the shower tray is level in all directions. IMPORTANT: Clean the tray and seal the gap between the tray surface and tiles. It is important that the tray is sealed right up to the tray edge so that the bottom of the wall channel is sealed. Failure to do this will cause water to leak under the wall channel and between the tray and tiles, resulting in damp patches on the wall and under the tray.

2

3

Place the wall channel and angled profile on the tray ensuring they are vertical and a minimum of 5mm back from the front of the tray. Place masking tape against the wall before marking drill hole positions, this will help prevent the drill bit slipping. Drill 6.5mm holes, 30mm deep and insert the wall plugs.

a b

a: Apply sealant to the back of both wall channels (and around the fixing holes) and the 'drilled' angled profile.

b: Fix the wall channel (not the one used as a template in step 1c) and angled profile to the walls using 32mm screws.

4

ø 6.5mm

b

a

Inside

32mm

32mm

5mm

Y = Side Panel width522 -538mm

X = Door width1174 - 1209mm

XY

ø 6.5mm

Page 11: PREMIER BOW FRONT / SIDE PANEL · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the opposite way around as shown.

11

5

a: Apply sealant to the back of the wall channel (and around the fixing holes) that was used as a template in step 1c. Fix the wall channel to the angled profile using 4 x 10mm screws.

b: Insert the side panel into the wall channel (ensuring that the H2O label is on the outside of the enclosure) and place the corner post onto the side panel. IMPORTANT: Ensure that the corner post is the same distance in from the edges of the tray as the wall channel and angled profile.

Inside side panel

10mm

ba

Check the side panel and corner post are vertical and that the side panel is centrally positioned between the corner post and the wall channel.

From inside the enclosure, in the positions shown, drill through the corner post and wall channel into the side panel using a 3mm drill bit, do not drill too deep! Fix using 6 x 10mm screws, only use screw caps on the corner post.

6

10mm

10mm

H2O label on outside

of side panel.

ø 3mm

ø 3mm

Page 12: PREMIER BOW FRONT / SIDE PANEL · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the opposite way around as shown.

12

8

Push fit the 'short flipper seals' onto the top and bottom edges of the fixed panel - flush against the metal profile. Ensure the flipper seal 'flaps' are on the inside of the fixed panel. Note: Wetting the glass with water will help fit the seals.

9

Position the fixed panel into the required corner post and slide down so that it fully slots onto the end moulding of the bottom rail. Inside the enclosure, ensure the panel sits in the 'fixed panel bracket', slide the fixed panel bracket along the rail and position under the panel as shown.

Outside face of fixed panel

Outside face of fixed panel

Fixed panel bracket

Note: Assembly with door on the right hand side shown from now on.

a: Place the bottom rail onto the tray with its end mouldings inserted into the corner post and wall channel.

b: Centre the bottom rail between the corner post and wall channel so that there is an equal gap at each end.

a

=

=

b7

Page 13: PREMIER BOW FRONT / SIDE PANEL · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the opposite way around as shown.

13

Position the 'magnetic profile' into the wall channel and slide down so that it fully slots onto the end moulding of the bottom rail.

11

Position the top rail onto the top of the 'fixed panel' and 'magnetic profile'. Adjust the position of the fixed panel bracket as required. Line up the holes and fix using 2 x 13mm screws.

13mm

Inside

10

13

Fit 'flipper seal' (PN40308) onto the edge of the fixed panel. Ensure the flipper seal 'flap' is on the inside.

Note: Wetting the glass with water will help to fit the seal.

From inside the enclosure, place fixed panel retainer covers (PN80618) onto the top and bottom fixed panel brackets. Fix using the 12mm screws and fit the retainer caps (PN50370).

12

Check the door frame is vertical and is centrally positioned between the wall channel and corner post.

From inside the enclosure, in the positions shown, drill through the wall channel and corner post into the fixed panel and magnetic profile using a 3mm drill bit, do not drill too deep! Fix using 6 x 10mm screws, only use screw caps on the corner post.

PN80618

From inside

Inside

PN40308PN50370

12mm

Fixed panel bracket

ø 3mm

10mm

Page 14: PREMIER BOW FRONT / SIDE PANEL · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the opposite way around as shown.

PN60506

14

It is advised that this stage is carried out by two people to avoid damaging the runners, rails or door.

a: From inside the enclosure, hang the top 'door rollers' onto the top rail 'runner'.

b: From outside (with the door closed) depress both 'plungers' on the bottom 'door rollers' and position under the bottom rail 'runner' and release the 'plungers'.

16

From inside

17

The 'wheels' at the top of the door may need adjusting so that the door slides freely and the magnetic seal is flush against the magnetic profile when the door is closed.

From outside the enclosure, turn the adjuster screw under each of the top wheels as shown until the door hangs vertically.

From inside

14

Remove the cover plates and dismantle the wheel assemblies. Attach to the top and bottom of the door as shown, ensuring that the wheels with the 'plungers' fit to the bottom of the door. IMPORTANT: Ensure the wheels are attached to the outer face of the curved door.

Note: If the door is fitting to the right side of the enclosure, the door handle holes must be on the right side of the door.

15

Push fit 'flipper seal' (PN40275) onto the back edge of the door. Ensure the flipper seal 'flap' is on the outside of the door.

Test the 'magnetic seal' (PN40258) against the 'magnetic profile' to ensure it is the correct way around. Push fit magnetic seal onto the closing edge of the door (the same side as door handle hole).

Note: Wetting the glass with water will help to fit the seals.

Door handle holes

PN40275

PN40258

Outside face of door

PN40275

a

b

Plunger

From outside

Glass Spacer

Cover plate

Cover plate

Outside

Inside face of door

Inside face of door

Top of door

Bottom of door

'Plunger' on bottom wheels

Glass Spacer

Ensure doors are adjusted so the bottom wheels are engaged in the bottom rail and they are under light tension but still free to run.

Page 15: PREMIER BOW FRONT / SIDE PANEL · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the opposite way around as shown.

15

a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the opposite way around as shown. b: Attach the bump stops as shown using the 10mm screws.

c: Check that the door hits both bumpers at the same time. To adjust the bumpers, loosen the screw and move the 'rubber' bumper as required then re-tighten. Push fit the cover caps (PN4745).

a b

PN50366

PN4745

PN50365

19

10mm

c

Fit the door handles to the door with the allen bolts on the inside of the door.

Ensure the rubber washers are placed between the handles and the glass.

Do not over tighten.

18

Inside

PN50359

a: Insert 3 wall channel clips (PN50359) down the slot in each wall channel and space out equally down their length.

b: Push fit the wall channel cover strips (PN11031) onto the wall channels as shown.

a b20

PN11031PN11031

Page 16: PREMIER BOW FRONT / SIDE PANEL · a: Attach the bump stops to the top and bottom rails where shown. Note: The top and bottom 'bumpers' (PN50366) fit the opposite way around as shown.

CORAM SHOWERS LTDStanmore Industrial Estate, Bridgnorth, Shropshire WV15 5HP, UK • Tel: 01746 766466 • Fax: 01746 764140 • www.coram.co.uk

RecyclingPackaging:- The cardboard and polythene parts of this packaging can be recycled.

End of life:- This product contains materials such as aluminium and glass which can be recycled.Please contact your local authority to find your nearest recycling centre.

IMPORTANT: You must not use the shower for 24 hours after installation of the enclosure.

DO NOT use bleach, scouring powders, solvents or other aggressive cleaning agents. To clean, use warm soapy water and a clean cloth and rinse off.

Please note: There has been a glass coating applied to this product, use a squeegee to remove water and debris.Periodically check all fixings and tighten if necessary.

22

From the outside only, apply sealant to the bottom of the enclosure and 50mm up the wall channels and vertical joints as shown.

PN40010

Push fit the 'magnetic profile seal' (PN40010) into the channel in the 'magnetic profile'.

Note: The seal may need trimming to length.

Note: Wetting the seal with water will help to fit the seal.

21

PN40010

50mm


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