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GAJA

IMR EUROPEINTRODUCTIONby Jana Weber & Jakob Altaylar



CONTENT

CHAPTER 0 :COVER SLIDE 1

CHAPTER 0 :CONTENT OVERVIEW 2

CHAPTER 1 :ABOUT THE IMR COMPANY 3

CHAPTER 2 :OUR SOLUTIONS 6

CHAPTER 3 :FINANCIAL COMPARISON 15

CHAPTER 4 :SHOWCASES AND CUSTOMERS 18

CHAPTER 5 :OUR RECOMMENDATION 21

CHAPTER 5 :CONTACT DETAILS 24



ABOUT THE IMR COMPANY

CHAPTER 1



IMR EUR

HELLO MR. ESOJO

“Theinnodes

productechno

eff prod

costs. Our

total

– JT H E S E B R A N D S U S E I M R T E C H N O L O G Y


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HELLO SEAT

IMR impproduction manufactu

higher the qu

FOur solutisurfaces.

support, ina

FacThe foil tranproducts w

made with

Fact Our techno

apply anyimprinting

cert

COMPANY FACTS:

150 Employees at our HQ

ISO 9001:2008 Certification

ISO 14001:2004 Certification

3 Factories in Dongguan

Branch in HK, Japan & Germany

1st IMR Solution in South-China

R&D Testing Laboratory

Dongguan IMR Technology Co Ltd has been founded in

2005. Our core competencies are In-Mould-Decoration,

Precision & Injection Moulding and Foil Development.

Save costs &protect the

environment.

WHYBENEF

IMR



OUR SOLUTIONS

CHAPTER 2



SOLUTION OVERVIEW

IMR TECHNOLOGY

MOULD MAKINGIMR TECHNOLOGY

INJECTION MOULDINGIMR TECHNOLOGY

FOIL DEVELOPMENT

Experience

Lead time

9.0

8.5

Experience

Lead time

9.7

9.8

Experience

Lead time

9.8

9.6



TRADITIONAL PRODUCTION

⚙

Electro-Plating

The IMR process already ends after theinjection process and the part comes out

fully designed. With traditional techniques,the electro-plating could follow afterwards.

Injection

When manufacturing a plastic part, thewhole process starts with the inj ection,once the mould is ready to use. This isvalid for both manufacturing methods.

Spraying

Same is valid for the spraying process.IMR already includes complex patternsand physical properties of the texture

directly after injection. IMR is eco-friendly.

Imprintin

While in the same time alreadydesigned parts are manufacturIMR technology, the tradition

still didn’t finish one part. IMR



With more than 10 years of experience inthe IMD (In-Mould Decoration) sector, IMRcan provide various solutions. Our coreIMR technology is much more capablethan traditional IMD solutions such as IMLor IMF. Moreover we’re also experts inmould making as well as optical parts andtherefore provide a turnkey IMD solution.

OUR FOILSOLUTIONS

IMRIn-Mould Decoration by Roller.

This is our core technology.

ODFOn-demand Foil is also a transfer foil

like IMR. ODF fits for customizing.

IMLIn-Mould Labelling is a non transfer foil

solution. It is been rarely used at IMR.

IMFIn-Mould Forming is a non transfer foilsolution. Not used at all by our clients.


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The foil will be transferred to the moltenplastic. Both elements become one unit! Thebase film won’t be transferred at all.

TIME

TEMPERATURE

After the injection process is done, a roboticarm enters the mould and collects the finalpart. There is no post processing needed.

TIME

TEMPERATURE

T H E I M R P R O C E S S

3 4This graphic show

difference to old Ithat we only transfesurface of the part.

Moreover there isfoil feeder system a

process. By doing sThe part comes o



IMR EURO

The IMR foil can consist of up to 16layers. The foil is being produced withthe gravure print process. Each layerallows to add different physicalattributes to the surface of the product.The base film won’t be transferred to theproduct itself. It only transports all otherlayer compositions for the heat transfer.

IMR FOILLAYERING



IMR EUROPE PRESENTATION 2015 | 12

While our R&D department designs and develops the mould, ourengineers also develop the foil. This process is taking 4-5 weeks but withour foil solution, we’re able to manufacture parts with complex designrequirements. A typical IMR foil can consist of up to 16 layers and thethickness of each layer amounts to 2 µm.

The special feature of our foil technology is that we can apply differentphysical attributes to each layers. For example haptic elements likemetal touch or electronic touch function. Even fragrance could beapplied to a layer. The biggest advantage is that we can apply manydifferent patterns and haptic function on one surface by simply injectingthe part. With traditional moulding solutions this won’t be possible.

HapticWood Touch

Metal Touch

Leather Touch

Glossy & many more

Technical Informations

ApplicationFlat or light curved parts

Panels

Touch devices

Any Products with complex design

FeaturesNon Conductive Vacuum Metallization

Multi-Transparency

Integrated Hard coating

Fragrance (rarely used)

IMR FOILFEATURES



IMR EURO

1 Production Process

No post processingUltra-short production cycleLower overall cost of productionHigh yield rate

Complex Pattern

3-dimensional patternArt slotConvex surfaceWrinkled surface

2015

After 10 years of experience we became experts in IMR solutions.From our point of view the IMR technology is the most advancedIMD solution in the industry and fits perfectly for mass production.

IMR FACT SHEET

3 5

is ecoand cos

2 Eco-FriendlyEfficient resource usageReduction of emissionsOperational safety of personnelReduction of material waste

Excellent SurfaceSurface hardnessAbrasion resistanceSolvent resistanceFood and medical industry feasibility

4 6 Further DesigVariety of surface gloss,matte, semi-gExcellent optical pMultiple touch tex

Design Diver

VM & NCVM comA variety of colourAll kinds of textursoft-touch texture,



IMR EURO

THE ODFSOLUTION

⚒

IMR Film ToolingThe tooling for the cylinder

film will be done next.Time effort: 5-7 days

IMR InspectionIn this phase an extensive

inspection will be done.Time effort: 3-5 days

IMR CylinderThe final tooling for the film

cylinders take place here.Time efforts: 5-7 days

IMR Trial PrintingAt first there will be a trialproduction printing phase.

Time effort: 5-7 days

0$ INITIAL COSTSThere is no tooling or film

testing needed. ODF is basedon digital printing (CMYK).

MOQ 1 PCS

The quantity also doesn’tmatter here. It’s a digitalprint. Ideal for samples.

3-5 DAYS DELIVERYThis solution is pretty fast.Especially for time-critical

products like a mobile.

CUSTOMIZATION

Each printed element can befully customized. It’s perfect

for customized products.

A



FINANCIAL COMPARISONCHAPTER 3



IMR EURO

IMR VERSUS TRADITIONAL

FACTS

IMR is starting with higher costs per part, because of the foil development fees. The graph shows clearly that the costwith IMR, when going into high quantity. The reason is quite simple. Parts manufactured with the IMR technology aldesigned after the injection. No spraying, imprinting, interim storage and post processing. Our solution is efficient.

COMP RISON

IMR VERSUS TRADITIONAL MANUFACTURING

When comparing traditional manufacturingmethods with our IMR solution, there is a hugedifference in between. One of the main pointswhy international top brands use ourtechnology are design & cost efficiency. In thisexample we would like to show you a pricecomparison based on per part price.

AVERAGE PRICE PER PART COMPARISON



IMR EURO

CASE STUDYIMR - IROBOT

COST SAVINGWith IMR technology we were able to improve the design of thenew iRobot Roomba series and save costs by combining severalparts into one. In this example we could combine 3 different partsinto one. This saves a lot of moulding and assembling costs.

SCRATCH RESISTANTThe iRobot Roomba 880 consist of 13 different parts on the front.3 of them were manufactured by IMR technology. The middle platewas manufactured by another manufacturer. The materials are thesame but only our part doesn’t show any scratches in daily use.

35%

100 %



SHOWCASES AND CUSTOMERSCHAPTER 4



09/2014 Dongguan, China

We started to work on the Zeiss VR One glasses’ eyeshield.This product is a virtual reality device made by Zeiss.

Overview

www.zeissvrone.tumblr.com/

www.zeiss.com/corporate/en_de/zeiss-vr-one.html

10/2014

Jena, GermanyZeiss received the eyeshield parts and proceeded with thefinal testing. We successfully finalised this project on time.

02/2015Munich, Germany

Zeiss wins the 2015 iF Design Award for the VR One. Theproduct becomes widely popular in the internet.

ZEISS VR ONE EYESHIELD DEVELOPMENT

R&D DEVELOPMENT MOULD MAKING

INJECTIONMOULDING FOIL DEVELOPMENT

MATERIALTESTING PRODUCT IMPROVEMENT

25 15

20 25

8 7

FOLLOW ZEISS

WebsiteDesign and manufacture a complex eyeshield for the VR ONE

glasses. Critical lead time for this project: 35 days. Project done.

Objective

Tasks



05/2013 Dongguan, China

We started to work on the front design of the Roomba880. This product is a vacuum cleaner made by iRobot.

Overview

09/2013

Dongguan, ChinaiRobot received the handle, faceplate and button parts.We still manufacture these parts in our factory.

01/2014Bedford, United States

iRobot wins the 2014 iF Design and the Red Dot Award forthe Roomba 880. Over 10 million units were sold so far.

IROBOT 880 FRONT DESIGN DEVELOPMENT

FOLLOW IROBOT

WebsiteManufacture three different parts for the iRobot Roomba 880.

The design requirements for this project were quite challenging.

Objective

Tasks

www.irobot.com/For-the-Home/Vacuum-Cleaning/Roomba

www.irobot.de/heimroboter/staubsaugen

R&D DEVELOPMENT MOULD MAKING

INJECTIONMOULDING FOIL DEVELOPMENT

MATERIALTESTING PRODUCT IMPROVEMENT

28 17

10 30

10 5



OUR RECOMMENDATIONCHAPTER 5



IMR EURO

A PLAN FOR SEAT

NEW PRODUCTS Your R&D department will be able to design

new products in a different way. We know manycases where designers couldn’t launch their

project, because it couldn’t be manufactured.Those engineers wondered, when we told them

that we can provide a fully working solution.

50 %

CUSTOMERS We believe that Seat has designed many

innovative cars and would like to support you asa partner. Our IMR technology can help you to

enter new markets worldwide. 20 %

PROFIT When combining the fact that Seat can enternew markets due to new design possibilities

and also save costs with our technology, this willresult in a higher profit. We would like to invite

you to run a test with IMR.

30 %



“Products manufactured by IMRTechnology have exceptional

physical attributes. Traditionalsurfaces are always sensitive

for scratches, while parts

manufactured by IMR are not. ” Andy Luo, CTO



IMR EURO

ADDRESSDoebrastr. 9

81549 Munich

Germany

IMR Europe GmbH PROJECT MANAGEMENT PARTNER Enns-Wu Plastec GmbH

Trippstadterstr. 110, 67663 Kaiserslautern, Germany

[email protected] | www.ew-plastec.de

PHONE & EMAIL [email protected]

+49 89 235 147 03

www.imr.net

For your precious time and attention.

THANK YOU

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