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WHO WE ARE
Eleo2 Engineering was founded in 2009, we are
an engineering house based in Rome, we offer our
services on national and international market.
We employ skilled and experienced professionals
in various industrial fields
as well as young engineers with a brilliant study
and employment curriculum
continuously trained on the latest International
standards developments and the latest advance in
CAE (Computer Aided Design) technologies
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WHO WE ARE
We are certified for
DESIGN, ENGINEERING &
CONSULTANCY SERVICES
FOR INDUSTRIAL
APPLICATIONS.
TRAINING ON COMPUTER-
AIDED ENGINEERING
SOFTWARE FOR PLANT AND
MACHINERY DESIGN
in according to ISO 9001: 2008
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MISSION
We provide mechanical, structural engineering and plant design
services, consulting in the Energy, Process, Transport and
Manufacturing industrial fields at the highest technological level for
maximum optimization and add values for the customer;
by mixing together:
we always consider at first the full customer satisfaction.
Quality
Flexibility
Ethic
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ENGINEERING
We provide basic and detailed engineering and thermo-mechanical,
structural design, of Boilers, Tanks, Vessels, Heat Exchangers,
Reactors, Waste Heat Boilers, Surface Condensers, Machineries,
Furnaces, Turbines, Piping & Pipelines onshore and offshore including
subsea, Skids, Special Structures, Heavy Duty Machineries,
Transported Tanks, Marine Vessels components and structures.
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CONSULTING
We provide calculations of metallic and non-metallic material (plastics,
composites) piping and pipelines, fatigue analysis, dynamic linear and
non linear simulations with implicit or explicit solvers, FFS assessment
and creep analysis; characterization of materials operating at high
temperature, creep-fatigue analysis, vibro - acoustic analysis, thermo-
fluid dynamic analysis. We provide advice and support for the
qualification of companies according to ASME (U, U2, RP stamp et
alt.).
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TRAINING
The methods of engineering calculation and application procedures are
constantly evolving.
The codes and standards are updated continually in the process of analysis,
design, testing, inspections of new equipment and materials and procedures
for structural integrity are becoming increasingly sophisticated .
The international codes, often used in force of law, identify the procedures and
practices for the evaluation of potential failure modes of structures, piping,
equipment, machineries and their components and lay down the technical
requirements that they must have for their certification and marking, engineers
need to stay up to date on the ‘regulatory nationally and internationally
developments.
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TRAINING
CAE tools for calculations, thermal, mechanical and structural properties are
constantly improving and formal technical education is no longer sufficient to
keep pace with these changes, the engineers need to be constantly retrained
on new technologies and methods that become applicable to their industry.
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DESIGN AND DEVELOPMENT
We design according to the most important Industrial standards (Oil & Gas,
Chemical, Power Generation, Railways, Road transport and Marine)
AD2002 , ADM , API, ASME VIII, ASME III, ASME X, ASME B31x, AWWA,
BS7910, DNV, EEMUA , EN codies, standard HEI, ISO, PD 5500, RCC-MR,
RCC-M, R5, R6, TEMA, UKKOA, SAE , and many others.
. We work with many manufacturers and suppliers of equipment, components
and materials. We are associated with AIPE Italian Association of pressure
equipment
We can develop applications in new materials and manufacturing processes
collaborating with research institutes and Universities.
We work with the most advanced development analysis and engineering tools
and with the state of the art industry solutions including: ABAQUS, ALIBRE,
ANSYS, AMETANK, CAESAR II, FEMAP, FE-Pipe, MT-MECH, NASTRAN NX,
OPENFOAM, PV-ELITE, RAM-CONNECTION, SOLIDWORKS, SAP2000, et
alt.
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HOW WE WORK
We work as a network of Companies where high expertise of our partners are
integrated with our structure and our skills to create a unique service and a
single interface for the customer.
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WHAT CHARACTERIZES US
Know How
We know the methods, standards and development processes
Project Time Frame
We provide our delivery with deadlines established and agreed.
Engineering
We always apply «good engineering practices» with a focus on design
for manufacturing.
Innovation
We always have an innovative approach to the applications and projects
taking in mind that we need to provide engineering solutions.
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BATCH REACTOR FATIGUE ANALYSIS
Fatigue analysis of reactors with jacket operating in
batch and subjected to thermal shock. The analysis
can be carried out according to "canonical" fatigue
verification procedures or with innovative approaches
related to fracture mechanics.
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PETROCHEMICAL REACTOR DESIGN
Verification of stability, fatigue and creep fatigue of COKE DRUMS (equipment operating at high temperature under cyclic thermal loading). The analyzes are carried out with models of creep material implementing specific «user mat» in numerical codes like Ansys® ed Abaqus®.
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BATCH REACTOR FATIGUE ANALYSIS
Design of petrochemical reactors; mechanical,
thermo-structural also for applications with fatigue
loads.
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REACTOR ELEVATED TEMPERATURE DESIGN
Fatigue design structural and thermal creep fatigue reactors Chrome-Vanadium ASME CC-2605-1 with implementation of "user-mat" according to the method and calculations Omega fatigue model with elastic-plastic-creep. Designing high-temperature reactors in low-alloy steel and martensitic steels.
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LOOP REACTOR DESIGN
Mechanical calculations,
structural and basic design
and detail of chemical
reactors double tube for PP
or HDPE production.
Design of construction details as double
tubes closures, openings on curves, tree
nodes, with FEM techniques.
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COKE DRUM BLOWDOWN LINE DESIGN
Design of blowdown lines of coke drum, assessment
operation for fatigue considering also the effect of
the thermal
bowing.
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DESIGN OF NON-STANDARD FLANGE WITH ALTERNATIVE
METHODS
Design or verification of flanges of the body of reactors and exchangers of large flanges with piping methods of design by analysis.
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FITNESS FOR SERVICE
Checks out of standard
components:
FFS (Fitness for Service) assesement of welding not according to design due
to various manufacturing defects or functional deterioration.
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COMPONENT FAILURE ASSESSMENT
Checks out of non-standard components:
Flange 8 "-7-1 / 16" in API5L: pipe flange out of
standard recalculated and verified to the
possible failure modes including fatigue in the
elastic and inelastic field as well as leakage.
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FURNACES DESIGN
Designing fluid dynamics, mechanical, structural, up
to the construction detail of the various components of
recovery boilers with water tube and piping and ducts
connected to them.
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FURNACES DESIGN
Design fluid dynamics, mechanical and structural of furnaces operating at high temperatures (800 ° -900 ° C) also in special
materials (casting
centrifuged).
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METHANOL PLANT
Mechanical design of entire structural unit system:
methanol reactor with heat exchanger and
superheater, steam drum and piping; design and
verification support along with supplier and customer.
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HEAT HEXCHANGER AND PROCESS GAS BOILER
Design, fluid dynamics and thermo-structural of
process gas boiler, heat exchangers and also
austenitic steel AISI or alloys of nickel and titanium
operating at high temperature (550-650 ° C).
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FURNACE & FIRE HEATERS DESIGN
Design of heat exchangers not to TEMA
standard of fire heaters and furnaces
petrochemical
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PIPING STRESS ANALYSIS & DESIGN
not as traditional plastics (PE, PP, PVDF) and
vetroresine (DARAKAN®, WAVAIN®, ARAMID® et.
Alt., drafting bills of materials, media planning,
Engineering of lines of piping and tanks even in
materials
expansion joints special components.
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CRITICAL PIPING LINE DYNAMIC ANALYSIS
CFD calculations of lines and dynamic analysis
of piping lines subject to possible phenomena
IVF shots ram 's, opening valves PSV.
Structural analyzes take place in time hystory in
linear or non-modal and frequency spectrum in
linear field.
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SPECIAL PIPING COMPONENT
Structural design and fatigue by using alternative special piping
components operating at high pressure 30-40 MPa and realization of the
construction drawings of the workshop.
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SPECIAL PIPING COMPONENT
Structural design and fatigue
by using alternative
components special piping for
calculations of SIF and
flexibility factor for materials
refrattariati or local structural
inspections.
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AIR AND GAS DUCT DESIGN
Design of gas pipes and air with
both methods by formula with both
approaches of design by analysis
to internal and external pressure,
temperature, and external loads,
both static and dynamic.
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COMPRESSION AND MEASUREMENT SKID DESIGN
Design of skid of installations for the
compression of gas, or measuring,
calculations acoustic, fluid dynamics,
dynamic structural also according to
API 618.
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MOUDED VESSEL & BURIED PIPING DESIGN
Design of LPG tanks buried
standards EEMUA et alt. with
alternative methods, traditional (in
code) with the development of
computational tools as well as ad
hoc calculations of pipelines buried
Whereas in both cases interaction
soil-structure.
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PVHE- MECHANICAL DESIGN FOR PRESSURE VESSELS
Mechanical calculations and design basic fluid dynamics
and detail of shell and tube exchangers, vessels and
reactors.
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TANK & SPHERE DESIGN
Design methods "alternative" and good engineering of various types and sizes of LPG & Methane storage spheres,
as well as of lines of cryogenic
piping, cryogenic and non TANK.
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AUTOCLAVES DESIGN
Designs autoclaves and quick
closing of pressure vessels
operating under cyclic thermal and
mechanical and subject to various
load: external loads and operation
including possible Misuse.
3D CAD design with the
mechanical and hydraulic.
Characterization structural
mechanics with FEM
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FRP MANDREL DESIGN
Structural analysis of
spindles cast iron and
steel for the construction
of spatial thrusters, with
the aim to determine the
optimal configuration of
bolted joints, number and
positioning, and
determining the
minimum
thickness
necessary
to support loads of pressure, temperature and
inertial.
Development of machines for assembly and
disassembly of the same spindle
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RESERCH & DEVELOPMENT
Research and development of novel
models of creep behavior of materials
for high temperature applications such
as P92 CSEF P122
ELEO2 Engineering Srl Via di Dragoncello, 497 - 00126
Rome, Italy
Tel. +39-06-5219249
Tel./Fax. +39-06-52318593
www.eleo2.eu