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Process Systems Line Heaters Fuel Gas Conditioning Systems Seal Gas Heaters Ammonia Vaporization Systems Heat Transfer Systems Specialized Water Treatment Systems Nuclear Applications
Process Systems
Line Heaters
Fuel Gas Conditioning Systems
Seal Gas Heaters
Ammonia Vaporization Systems
Heat Transfer Systems
Specialized Water Treatment Systems
Nuclear Applications
CCI Thermal Technologies Inc. is uniquely positioned to offer fully integrated Process Systems for the most demanding industrial applications. The range of our technologies enables equipment from our various brand lines to be combined into one perfect turnkey package solution.
Adhering to the highest Quality Control and Manufacturing approvals and certifications, CCI Thermal provides safe, well built, and fit for purpose systems.
Approvals and Certifications include:
• ISO:9001 Quality Management Systems.
• ASME Sec. I, IV, and VIII, Div. 1 & 2 - UM, U2, S, H, and UM stamps.
• ASME Sec. III Class 1, 2, and 3 - N and NPT stamps.
From Nuclear to Natural Gas, Power Generation to Petrochemical, Oil & Gas to Water & Environment, CCI Thermal provides engineering, design, and manufacturing expertise unsurpassed in the industry. There is virtually no custom heating or filtration project we cannot achieve.
Manufacturing Capabilities• Fabrication in carbon steel, stainless steel, duplex, super-duplex, aluminum or specialty/exotic materials
• GMAW, SMAW, SAW, and GTAW welding methods
• Robotic welding
• Extensive library of approved welding procedures
• In-house machining, blasting and painting
• In-house and third-party NDE testing
• PLC programming and testing
• In-house pressure and performance testing
Engineering & Design Expertise
CCI Thermal provides engineering, design, and manufacturing expertise unsurpassed in the industry. There is virtually no custom heating or filtration project we cannot achieve.
• Total integration of mechanical, electrical, instrumentation and controls into fully engineered process packages for hazardous and non-hazardous locations.
• Custom pressure vessels, process piping, heating, filtration and process engineering, design and manufacturing.
Process Analysis
• Process simulation and optimization – Aspen HYSYS
• Computational Fluid Dynamics (CFD) simulation
Stress Analysis
• Finite element analysis – ANSYS
• COMPRESS code calculation – ASME Sect. VIII Div. 1 and Div. 2
• MathCAD and in-house stress analysis software
Seismic Analysis
• Finite element analysis
• Modal analysis
• Static equivalent analysis
• Response spectrum analysis
• Code compliance – NBC, CBC, IBC, ASCE-7
Design Registration & Code Compliance
• ASME Sections I, III Div. 1, IV, VIII Div. 1 & 2
• CSA B51 & N285
• ASME B31.1, B31.3
®C US
®
ISO 9001
®C US
®
ISO 9001
Line HeatersCata-Dyne™ LH Line Heaters prevent equipment freezing and possible hydrate formation during pressure reduction at natural gas regulating sites. Line Heaters heat the gas stream using infrared radiant heat transfer, eliminating the use of burners, glycol fluid and high maintenance heat exchange systems. It is also used to condition fuel gas for natural gas fired turbines or engines, and for heating of gas and diluent streams in a variety of process applications.
Custom engineered units for non-standard applications are available. As a subset to custom engineered units, only CCI Thermal offers a Catalytic/Electric Hybrid Line Heater. A secondary electric gas circulation heater augments the capabilities of the base catalytic line heater providing enhanced responsiveness to gas flow transients and deeper turn-down capabilities.
• Infrared radiant energy provided by the silent Cata-Dyne™ WX Gas Catalytic Heater is NOX free for the cleanest and quietest heating system available.
• CCI Thermal Cata-Dyne™ heaters are the first and only explosion proof catalytic units conforming to the ANSI Z83.20a-2010/CSA 2.34ab-2010 standard for Gas-Fired Low Intensity Heaters and are CSA and FM certified for use in Class 1, Division 1 or 2, Group D hazardous locations.
• Available standard sizes from 40,000 to 160,000 BTU/hr input; standardized 300,000 BTU/hr modules for combined systems of up to 1,200,000 BTU/hr.
• Enclosures feature galvanized steel structures with stainless-steel cladding, limiting corrosion and maintenance.
• Optional automatic units feature engineered control panels with PLC control systems.
• The flanged, multi-pass coil heat exchanger is designed and built to the ASME B31.3 Code for Process Piping.
• Fuel gas system designed and built in accordance with CSA/Can – B149.1 and NFPA 54.
• Electrical system designed and built in accordance with CSA/Can – C22.2 and NEC (NFPA 70).
Line Heater Applications
Prevent freezing and hydrate formation at pressure regulating stations, condition fuel gas for gas turbines and engines, heat gas and diluent streams in process applications.
• Fully automatic control.
• Certified for Class 1, Div. 1 locations.
• 80,000 BTU/hr.
• Manual controls.
Fuel Gas Conditioning SystemsFuel Gas Conditioning Systems (FGCS) treat fuel gas supplies by removing detrimental impurities and moisture content, and adjusting gas process parameters such as temperature and pressure to protect equipment life, ensure operational efficiency and control emissions. Gas metering may also be configured. FGCS respond to fuel property variations to control and optimize fuel gas quality and delivery ensuring reliable, safe and economic equipment operation.
• Design and manufacturing in accordance with worldwide standards and codes including ASME, NACE, CSA, UL, NEC, IECEX, ATEX and EAC.
• Design and manufacturing of systems utilizing electric process heating and/or catalytic heating technology where electric power is a constraint.
• Multiple stages of conditioning including gas separation, particle filtration, adsorption, pressure reduction, superheating, and dew point control.
• Pressure vessel design and fabrication to ASME Section VIII, Division 1 & 2 with U or U2 stamps, Canadian Registration Number (CRN) and National Board registration available.
• Process piping designed and fabricated to ASME B31.3.
• Electronic controls and algorithms incorporating PLC technology, distributed modules and wired or wireless data transmission.
• Ancillary equipment availability includes flow metering, gas analysis, and Wobbe index monitoring.
• Additional third party certifications such as Lloyds, TUV, and others available.
Fuel Gas Conditioning System Applications
Prepare fuel (natural) gas for use in gas turbines, gas furnaces, gas burners, etc. Used by gas turbine manufacturers, combined cycle power plants, natural gas turbine installations, gas fired furnaces, and small off-shore and on-shore power generators.
• Fuel gas conditioning including liquid separation and 215 kW electric heating.
• 11,000 lbs/hr natural gas.
Seal Gas HeatersSeal Gas Heaters are used in pipeline compressor stations, process compressors, and anywhere that gas compression equipment with dry gas seals is operating. The seal gas must be heated above the dew point to prevent the introduction of moisture into the seal, as the presence of moisture will compromise the seal, releasing process gas.
Seal Gas Heaters provide precise temperature control for seal gas. These systems are designed to operate under high pressure with widely variable flow conditions. Heat is transferred to the sealing gas process either directly using an immersion circulation heater, or indirectly using an electric heater immersed in an oil bath or aluminum casting containing the process coil.
• Generally < 50 kW.
• Voltages up to 690V AC.
• Global certifications including CSA C/US, UL, IECEX, ATEX, and EAC.
• ASME design and construction on all pressure boundary parts.
• All wetted parts in 304 stainless steel for indirect heaters and I800 elements and C5 pressure vessels for direct heaters. Other metallurgies are available.
• Integral process temperature sensing for outlet temperature control.
• Local or remote control panel: NEMA 12, NEMA 4, or Class I, Division 1 and 2 ingress protection. Full SCR control is recommended for high process accuracy.
Seal Gas Heater Applications
Pipeline compressor stations, process compressors, and anywhere that gas compression equipment with dry gas seals is operating.
• 6 kW hot oil bath heater with expansion tank. • 75 kW seal gas heater
• Certified for Class 1, Div. 2 locations
• Direct electric heating.
Ammonia Vaporization Systems are designed for changing the state of anhydrous and aqueous ammonia from liquid to gas form while maintaining the desired pressure conditions and delivering the gas vapors to selective catalytic reduction (SCR) reactors. Caloritech™ designs Vaporization Systems for anhydrous and aqueous ammonia used to control Nitrous Oxide (NOx) emissions in Selective Catalytic Reduction (SCR) applications.
• Anhydrous and aqueous ammonia is electrically heated.
• Custom designed for each application.
• Control enclosure, CSA C/US or UL certified.
• All welded construction.
• Level sensors and pressure sensors, temperature controller, flow controller, feed ration Indicator and pressure reducing valve are available.
• Highly accurate temperature control.
• Moisture resistant terminal housing and anti-condensation heaters.
• Power, voltage, phase to spec.
• Safety interlock system for ammonia line electric heater to shut down in the event of a failure.
• CSA certified, UL and ASME VIII, Division 1 equipment.
• Additional options are available upon request, such as:
– Hazardous location electrical equipment.
– Seismic analysis and qualifications.
– ATEX & IECEX electrical certification.
– SELO Chinese pressure vessel certification.
Ammonia Vaporization System Applications
Utility plants, power generation plants, cogeneration power plants, refineries, peeking facilities, industrial and gas turbines.
Ammonia Vaporization Systems
• 39 kW ammonia vaporization system/superheater.
• Certified for Class 1, Div. 2 locations.
Liquid Heat Transfer Systems are custom designed to provide high temperature process heat without the need for high pressure design common to saturated steam transfer systems. Heat transfer fluid, such as hot oil, is circulated through electric circulation heaters and the process in a closed loop.
Systems are supplied as fully prewired and piped packaged assemblies with every detail tailored to the customer’s specific application.
Heat Transfer Systems
• Custom designed, skid-mounted unit provides process heat utilizing electric heaters to heat water, glycol, oil, or heat transfer mediums.
• Custom designs can incorporate water or steam boilers, super heaters, and filtration equipment.
• Available in wattages up to 5,000 kW and voltages from 110 to 690V AC.
• Carbon steel or custom alloy materials.
• PLC or hard-wired controls.
• Certified to CSA C/US, IECEx, CE/ATEX or EAC.
• ASME Section VIII, Division 1 and 2.
• Even at very high process temperatures system functions at a pressure less than 30 psig while using appropriate heat transfer fluid.
• Easy and convenient installation - simply connect the process pipes to the system inlet and outlet, mount the separately supplied expansion tank and connect to your electrical supply.
• Features low density EX circulation heaters mounted on a structural steel frame.
• Centrifugal, direct drive pumps are standard; positive displacement pumps available upon request.
• Special inlet and outlet valves with high temperature packing and flanged connections are standard; bypass, drain, fill and bleed valves are installed in the piping loop with all welded connections for pipes with 1/2" NPT or larger.
• Mechanical devices provided include expansion tank with sight glass and vent, pressure gauge(s), low and high pressure switches or optional differential pressure switch.
• Motorized valves for heating and cooling applications are available.
• Fully prewired control panel features disconnect, HRC fusing, derated magnetic contactors, electronic indicating and fully adjustable temperature control, electronic high temperature limit control, optional step controller and pilot lights.
• All components are connected with factory-tested, leak-proof joints.
Heat Transfer System Applications
Provide accurate process temperatures in molds, platens, presses and jacketed vessels or pipes under practically negligible pressure conditions.
• 300 kW Heat Transfer System.
• Non-hazardous locations.• 300 kW Heat Transfer System.
• Certified for Class 1, Div. 2 locations.
• 68,000 lbs/hr.
Specialized Water Treatment SystemsSpecialized Water Treatment Systems are composed of a variety of sub-sets of components depending on the specific solution required. At its simplest, a water treatment system removes suspended solids in a single stage through the use of either cleanable or disposable media. More complex systems may utilize multiple stages to achieve desired water quality.
• Custom designed for each application.
• Multiple stages of conditioning including: particle filtration, hydrocarbons separation, chemical removal (such as phenols, H2S and chlorine), ozone injection to reduce BOD and COD levels, flocculent injection to precipitate various elements such as Ca, Mg, Ba, Sr and Fe and pH adjustment through chemical injection and deep bed vessels.
• Pressure vessel design and fabrication to ASME Section VIII Div 1 & 2 with U or U2 stamps, Canadian Registration Number (CRN) and National Board registration available.
• Process piping designed and fabricated to ASME B31.1 and B31.3.
• Electronic controls and algorithms incorporating PLC technology, distributed modules and wired or wireless data transmission.
• Ancillary equipment availability includes flow metering and water analyzers.
Specialized Water Treatment System Applications
Anywhere that requires water quality improvement. This can include frac water clean-up, process water clean-up prior to discharge, and other similar applications.
• Oil/water separator comes with pH control using chemical injection. • Duplex stator coding filters.
• ASME Section VIII Div. 1.
• 730 GPM.
Nuclear ApplicationsCCI Thermal has exceeded the most demanding Nuclear heating and filtration requirements for over 40 years. We design and manufacture products and complete Process Systems for nuclear applications in PWR, BWR and PHWR nuclear reactors.
Our nuclear quality program complies with
• ASME NQA-1
• 10 CFR 50 Appendix B
• ANSI N45.2
• CSA N285.0.
Along with a broad range of standard and custom products, CCI Thermal designs, engineers and manufactures a variety of Process Systems for Nuclear Applications including:
• High pressure and low pressure filters.
• Electric pressurizer heaters.
• Electric de-gasser heaters.
• Tube and shell heat exchanger.
• Ion Exchange Columns for deionizing reactor coolant or condensate water.
• Vapour Recover Dryers for removing heavy water vapour from reactor buildings.
• Tritium Removal Facility Dryer Skid for removing heavy water from deuterium gas.
• Vapour recovery dryer for tritiated D2O and H2O.
• 200 SCFM Twin Tower, two (2) drying stages.
• In line evaporative cooler tower.
• Close loop regeneration cycles.
• Category 2 control system.
• ASME Section VIII, Div 1.
• Vapour recovery dryer.
• 6000 SCFM.
• ASME Section III Class 3.
CertificationsCertificate No. Agency
Application Symbol or Standard
Description/Product Class
N-3578Construction of Class 1, 2 & 3 Vessels; Class 1, 2 & 3 Piping Systems; and Class 1, 2 & 3 Shop Assembly.
N-3579Class 1, 2 & 3 Fabrication Without Design Responsibility and Class 1, 2 & 3 Fabrication With Design Responsibility for Appurtenances and as a Material Organization Supplying Ferrous & Nonferrous Material.
27,443 U Manufacture of Pressure Vessels.
48,340 Manufacture of Pressure Vessels.
38,138 UM Manufacture of Miniature Pressure Vessels.
Stamps
UM, S, H, U, U2National Board
Manufacture of Boilers, Pressure Vessels or Other Pressure Retaining Items to ASME Code – H, S, U, U2 and UM Stamps.
R-7613 National Board Metallic Repairs and/or Alterations.
QA 126ASME Sec. I
CSA B51Manufacture of Power Boilers to ASME Boiler and Pressure Vessel Code, Section I and CSA Standard B51 Boiler, Pressure Vessel, and Pressure Piping Code.
QA 02215ASME Sec. IV
CSA B51
Heating Boilers to ASME Boiler and Pressure Vessel Code, Section IV and CSA Standard B51 Boiler, Pressure Vessel, and Pressure Piping Code.
QA 02216ASME Sec. VIII
Div. 1 CSA B51
Manufacture of Pressure Vessels to ASME Boiler and Pressure Vessel Code, Section VIII Division 1; and CSA Standard B51 Boiler Pressure Vessel and Pressure Piping Code
QA 181 CSA N285.0
Construction of Class 1, 2, 3 & 4 Vessels; Class 1, 2 & 3 Pumps, Vessels, Line Valves and Piping Systems; Class 2 & 3 Storage Tanks; Class 1, 2 & 3 Shop Assembly; as a Material Organization Supplying Ferrous and Nonferrous Material. In Accordance with CSA Standard N285.0, General Requirements for Pressure Retaining Systems and Components in CANDU Nuclear Power Plants
QA 03538 CSA N285.0Fabrication of Class 1, 2, 3 & 4 Welded and Non-Welded Category A, B, E & H Type Fittings in Accordance with CSA Standard N285.0, General Requirements for Pressure Retaining Systems and Components in CANDU Nuclear Power Plants
QA 03573CSA B51
ASME B31.3
Fabrication and Assembly of Power Piping, Including Fabrication, Assembly and Erection of Power Piping at Field Sites in Accordance with CSA Standard B51, Boiler, Pressure Vessel and Pressure Piping Code and ASME B31.1 Power Piping.
QA 04487 CSA N285.0 Appurtenances.
QA 03574CSA B51
ASME B31.3
Fabrication and Assembly of Power Piping, Including Fabrication, Assembly and Erection of Power Piping at Field Sites in Accordance with CSA Standard B51, Boiler, Pressure Vessel and Pressure Piping Code and ASME B31.1 Power Piping
QA 05067ASME Sec. VIII
CSA B51
Manufacture of Pressure Vessels to ASME Boiler and Pressure Vessel Code, Section VIII, Division 2 and CSA Standard B51 Boiler, Pressure Vessel, and Pressure Piping Code.
QA 05091 CSA N285.0 Repair or Modification.
QA 05198 ASME B51 Repair.
TS2200550-2013
SELO —
A2/Pressure Vessels A2.
TS2100D85-2018 Boiler B (Electric Boilers Only).
TS2200D85-2018 Pressure Vessels D2.
6N/EO1/2-2009
—
Technical Capability to Design, Manufacture, Test and Guarantee the Nuclear Class and Non-Nuclear Class (Class 6) Filtration Components and Pressure Vessels for Romania According to the Applicable Specific International Technical Standards and to Applicable ISCIR Technical Requirements from ISCIR Collection.
2N-E01.6-2015Nuclear Class and non-Nuclear Class (Class 6) Heating and Filtration Components, Pressure Vessels according to the requirements of the agreement no. 6N-E01 / 2-2011
0286275EAC (Russia)
CX, MX, EX.
0286278 Vessels – Pipe Body.
Edmonton, AB Head Office1-800-661-8529
780-466-3178
F 780-468-5904
Oakville, ON1-800-410-3131
905-829-4422
F 905-829-4430
Orillia, ON1-877-325-3473
(705) 325-3473
F 705-325-2106
Houston, TX1-855-219-2101
(281) 506-2310
F 281-506-2316
Denver, CO1-855-244-3128
(303) 979-7339
F 303-979-7350
Printed in Canada M30410-001.Rev.3.01
Visit www.ccithermal.com for detailed product information. Email: [email protected]
Edmonton, AB Head Office1-800-661-8529
780-466-3178
F 780-468-5904
Oakville, ON1-800-410-3131
905-829-4422
F 905-829-4430
Orillia, ON1-877-325-3473
705-325-3473
F 705-325-2106
Houston, TX1-855-219-2101
281-506-2310
F 281-506-2316
Denver, CO1-855-244-3128
303-979-7339
F 303-979-7350
As a leader in advanced heating and filtration solutions with facilities across North America, CCI Thermal Technologies Inc.
manufactures six of the top brands in industrial heating in addition to a comprehensive line of engineered industrial filtration
products including:
Cata-Dyne™ is the industry standard in infrared gas catalytic heaters, enclosures,
pipeline systems and accessories. Customers across a wide range of industries rely
on Cata-Dyne™ to supply them with safe, reliable, efficient and versatile infrared
catalytic heating equipment for a variety of applications in both hazardous and non-
hazardous environments.
Ruffneck™ is renowned for its rugged, reliable and versatile heavy-duty explosion-proof
heaters, heating systems and heating accessories. Ruffneck™ has a long and proud
history of supplying quality heating products for the harshest industrial environments to a
worldwide customer base for over 30 years. Ruffneck™ is well-known in the industry for
its “ship the heat in a week” policy, where 95% of all standard orders are shipped within
one week of order placement.
Caloritech™ electric heaters, heating elements and heating accessories are well-known in
the industry for their quality, reliability, performance and versatility. In addition to standard
“off the shelf” industrial heaters and heating systems com ponents, Caloritech™ also
offers engineered heating solutions custom designed, manufactured and tested to satisfy
customer specifications. No matter what your application or environment, Caloritech™
has a solution to fit your heating needs.
3L Filters™ has satisfied the most demanding industrial filtration requirements for
over 40 years. A broad range of standard and custom products includes liquid filters,
strainers, separators, pressure vessels, and engineered products and systems.
3L Filters™ has special expertise for nuclear, petrochemical, water treatment and
environmental applications.
Infrared Oven Components
DriQuik™ provides components for infrared drying ovens. DriQuik™ utilizes a pioneered
radiant oven technology established in the 1930s providing the industry standard in
infrared radiant heating components.
Fastrax® has manufactured railroad track and switch heating since 1995. Fastrax®
engineers complete heating packages for the rail industry. Fastrax® track and switch
heaters are designed to provide the most efficient heat transfer on rail equipment and
components for the coldest environments. In addition to heaters, Fastrax® manufactures
fully automatic energy saving controls to complete the rail heating system.
Norseman™ is the most technologically advanced line of explosion-proof electric
air heaters and heating accessories, including both forced air heaters and natural
convection heaters, as well as unit heaters, panel heaters and thermostats. Norseman™
offers innovative, low maintenance solutions for a wide range of applications in a variety
of industrial and commercial environments. Custom engineered heaters or heating
systems are available for specialized applications.
M10409-001 Printed in Canada Rev.0
