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10 - Mike Looram ASME Section VIII Div 1.pdf

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  • 8/10/2019 10 - Mike Looram ASME Section VIII Div 1.pdf

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    The ugustus Group

    Products Projects and Engineering

    Consulting

    CopyrightCopyright The Augustus Group 2006The Augustus Group 2006

    ASME BOILER AND

    PRESSURE VESSEL CODEMike Looram

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    CopyrightCopyright The Augustus Group 2006The Augustus Group 2006

    ASME B&PV CODE SECTION VIII DIV. 1

    Bolted Flanges With Ring Type Gaskets

    Stress Calculations Based On Plate & Shell Theory

    Stresses Due To Moments Applied To Flange Ring

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    CopyrightCopyright The Augustus Group 2006The Augustus Group 2006

    RAISED FACE JOINT

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    4 600# ANSI B16.5 LEAK TEST RIG

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    LEAK TEST RIG

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    TEST EQUIPMENT

    FLANGE: 4 INCH 600 LB. B 16,5RAISED FACE 1/64 GROOVES

    GASKET: SPIRAL WOUND ASBESTOS FILLED

    304 STAINLESS VVINDINGSAPI -601

    BOLTING: 8- 7/8 x 9 TPI B7

    ROOT STRESS AREA 0.4285 IN.2

    ALLOWABLE STRESS Sa=Sb=25, 000 psi

    PRESSURE: 400 psi

    HYDROTEST TO 600 psi

    TEMPERATURE:72F

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    CopyrightCopyright The Augustus Group 2006The Augustus Group 2006

    GASKET SEATING LOADS

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    GASKET SEATING LOADS

    Wm2 = b G Y

    b = Effective gasket width = 0.25

    G = Gasket mean diameter = 5.25

    Y = Gasket seating stress = 10,000 psi

    Wm2 = (0.25) (5.25) (10,000)

    Wm2 = 41,233 lb.

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    CopyrightCopyright The Augustus Group 2006The Augustus Group 2006

    M & Y

    FACTORS

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    Gasket factors (m) for Operating Conditions and Minimum Design Seating Stress (Y)

    Seating Width

    (See Table)Gaket Material

    Gasket

    factor

    (m)

    Minimumdesign

    seating

    Stress(Y)(psi)

    Sketches

    and

    NotesGasket

    GroupColumn

    Self-Energizing TypesO-rings, metallic elastomer, and othergasket types considered as self-sealing

    0 0

    Elastomers without fabric

    Below 75A Shore Durometer

    75A or higher Shore Durometer

    0.50

    1.00

    0

    200

    Elastomers with cotton fabric insertion 1.25 4.00

    Vegetable fiber 1.75 1100

    (1a),

    (1b),

    (1c),

    (1d),

    (4),

    (5)

    Flexicarb based

    products

    MRG

    Flexpro

    NR

    SR

    ST

    2.00

    2.00

    2.00

    2.00

    2.00

    2,500

    2,500

    2,500

    2,500

    2,500

    Spiral wound metal, with filter graphite

    filler3.00 10,000

    (1a),

    (1b)

    Spiral wound metal with PTFE filler 3.00 5,000

    ll

    GASKET MATERIALS AND CONTACT FACINGS

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    CopyrightCopyright The Augustus Group 2006The Augustus Group 2006

    Gasket factors (m) for Operating Conditions and Minimum Design Seating Stress (Y)

    Seating Width(See Table)

    Gaket Material

    Gasket

    factor(m)

    Minimumdesign

    seating

    Stress(Y)

    (psi)

    Sketches

    andNotes

    Gasket

    GroupColumn

    Corrugated metalwith filler

    or

    Corrugated metal

    jacketed

    with filler

    Soft aluminum

    Soft copper orbrass

    Iron or soft steel

    Monel or 4%-6%

    chrome

    Stainless steels

    & Nickel basedalloys

    2.50

    2.75

    3.00

    3.25

    3.50

    2900

    3700

    4500

    5500

    6500

    (1a),(1b)

    Corrugated metal

    Soft aluminum

    Soft copper or

    brass

    Iron or soft steel

    Monel or 4%-6%

    chrome

    Staimless steel

    based alloys

    2.75

    3.00

    3.25

    3.50

    3.75

    3700

    4500

    5500

    6500

    7600

    (1a),

    (1b),

    (1c),

    (1d)

    Flat metal jacketed,

    with filler

    Soft aluminum

    Soft copper or

    brass

    Iron or soft steel

    Monel

    4%-6% chrome

    Stainless steels

    & Nickel basedalloys

    3.25

    3.50

    3.75

    3.50

    3.75

    3.75

    5500

    6500

    7600

    8000

    9000

    9000

    (1a),

    (1b),

    (1c),

    (1d),

    (2)

    GASKET MATERIALS AND CONTACT FACINGS

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    CopyrightCopyright The Augustus Group 2006The Augustus Group 2006

    Gasket factors (m) for Operating Conditions and Minimum Design Seating Stress (Y)

    Seating Width

    (See Table)Gaket Material

    Gasketfactor

    (m)

    Minimum

    designseating

    Stress(Y)

    (psi)

    Sketchesand

    NotesGasket

    GroupColumn

    Grooved metal

    Soft aluminum

    Soft copper or

    brass

    Iron or soft steel

    Monel or 4%-6%

    chrome

    Stainless steels

    & Nickel based

    alloys

    3.253.50

    3.75

    3.75

    3.25

    5500

    6500

    7600

    9000

    10100

    (1a),

    (1b),

    (1c),

    (1d),

    (2),

    (3)

    Solid flat metal

    Soft aluminumSoft copper or

    brass

    Iron or soft steel

    Monel or 4%-6%

    chrome

    Stainless steels

    & Nickel based

    alloys

    4.00

    4.75

    5.50

    6.00

    6.50

    8800

    13000

    18000

    21800

    26000

    (1a),

    (1b),

    (1c),

    (1d),

    (2),

    (3),

    (4),

    (5)

    Ring joint

    Iron or soft steel

    Monel or 4%-6%

    chrome

    Stainless steels

    & Nickel based

    alloys

    5.50

    6.00

    6.50

    18000

    21800

    26000

    (6)

    l

    Notes:

    This table gives a list of many commonly used gasketmaterials and contact facings with suggested design

    values of m and y that have generally proved

    satisfactory in actual service when using effective

    gasket seating width b given in the table following. The

    design values and other details given in this table are

    suggested only and are not mandatory. The surface ofa gasket having a lap should not be against the

    nubbin.

    Notes:

    (1) The gasket factors listed only apply to flanged

    joints in which the gasket is contained entirely withinthe inner edges of the bolt holes.

    (2) Where serrations do not exceed 1/64" depth and

    1/32" width spacing sketches (1b) and (1d) shall be

    used.

    GASKET MATERIALS AND CONTACT FACINGS

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    CopyrightCopyright The Augustus Group 2006The Augustus Group 2006

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    OPERATING LOADS

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    OPERATING LOADS

    ( )

    .550,18

    2

    factorGasketm

    ncompressiocontactJointH

    forceendcHydrostatiH

    HH

    1

    21

    P

    P1

    lbW

    mPbPGW

    W

    m

    m

    m

    =

    +4

    =

    =

    =

    =

    +=

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    CopyrightCopyright The Augustus Group 2006The Augustus Group 2006

    FLANGE DESIGN LOAD

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    FLANGE SEATING STRESS

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    CopyrightCopyright The Augustus Group 2006The Augustus Group 2006

    FLANGE STRESS LOCATIONS

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    CopyrightCopyright The Augustus Group 2006The Augustus Group 2006

    FLANGE OPERATING STRESS

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    CopyrightCopyright The Augustus Group 2006The Augustus Group 2006

    TAYLOR FORGE CALC. SHEET

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    CopyrightCopyright The Augustus Group 2006The Augustus Group 2006

    SECTION VIII, APPENDIX S

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    STRESS SUMMARY

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    SECTION VIII SUMMARY

    PIPE SIZE VS STUD STRESS

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    CopyrightCopyright The Augustus Group 2006The Augustus Group 2006

    PIPE SIZE VS STUD STRESS150# RF FLANGE SA564 GR630 STUDS-CG TYPE GASKET


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