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Product Catalogue
Transcript

Product Catalogue

Company 3

Rotary Pumps

Oil Diffusion

Pumps

4-12

13-15

Dry Compressing

Vacuum Pumps

Roots

Ion Pumps

Turbo Molecular

pumps

Valves and

Gauges

oil

16-20

20-27

28

29-31

32-36

37-38

Total Vacuum was established in Czech Republic in 2008.

We specialize in sourcing and distribution of top quality new and

professionally refurbished vacuum equipment. We are the premier

reseller of vacuum technology in Eastern Europe serving the world.

The Total Vacuum Europe distribution team have links to 4

international locations and have repair, Procurement and industrial

relations staff worldwide.

In Vacuum Products, we have strong relation with top brands such as

Leybold, Edwards, Pffiefer,…

Please contact us for details of our current stock or if your company

has a specific requirement, get in touch and we will strive to meet your

needs.

Website: www.total-vacuum.com

3

1) Edwards: 1-a) RV Series Two stage Rotary Pumps:

Edwards RV pumps have become the industry standard for scientific primary pumping

applications. RV pumps are uniquely capable of delivering high or low throughputs with high

ultimate vacuum. This, combined with ultra-low noise levels, makes them ideal for a wide range

of applications including GCMS and other small bench top type applications. Supplied with: 1

litre of Ultragrade 19 oil, inlet filter and 0-ring. Fomblin(r) must be purchased separately for

PFPE RV pumps.

Features & Benefits:

48 dBA and intrusive frequencies minimise

Dual mode. Suitable for high throughput and high vacuum applications.

Easy-to-use gas ballast.

Fast acting inlet valve for system protection.

High torque, dual voltage/dual frequency motor, electronic start relay

Models:

RV3

RV5

RV8

RV12

4

1) Edwards: 1-b) EM Series Two stage Rotary Pump:

The EM range of oil-sealed rotary pumps - renowned for their high ultimate vacuum, rapid

pumping speed, quiet operation and ability to handle vapour - have become the industry standard

for laboratory and light industrial applications.

Supplied with: Ultragrade 19 oil, NW25 0-ring and centering ring. Fomblin must be purchased

separately for PFPE Pumps.

Features & Benefits:

The pump is designed for reliable, long-term operation.

Thermal overload device prevents overheating (single phase only).

The drive is provided through a flexible coupling by a single- phase or three-phase (four pole)

motor.

The motors are totally enclosed and are cooled by the motor- cooling fan.

Pressure die cast oil box with integral oil seals prevents oil leaks

Models:

E1M18 One Stage

E2M18 Two Stage

E2M28 Two Stage

5

1) Edwards: 1-c) RV Atext Two stage Rotary Pumps:

ATEX RV pumps have an external ATEX classification of Ex II 2G IIC T4 or Ex II 2G IIB T4

and are suitable for use in potentially explosive atmospheres. Supplied with 1 litre of Ultragrade

19 oil, inlet filter and 0-ring.

Features & Benefits:

ATEX rated spot voltage motor.

Dual mode. Suitable for high throughput and high vacuum applications.

Fast acting inlet valve for system protection.

Efficient high pressure lubrication.

Oil-tight with printed gaskets, effective shaft seals

Models:

Atex RV3

Atex RV5

Atex RV8

Atex RV12

6

1) Edwards: 1-d) ATEX EM18 One & Two Stage Rotary Pumps:

ATEX EM18 pumps have an external ATEX classification of Ex II 2G IIC T4 or Ex II 2G IIB T4

and are suitable for use in potentially explosive atmospheres. Supplied with ultragrade 19 oil,

NW25 0-ring and centering ring.

Features & Benefits:

Approved to external ATEX standards Ex II 2G IIC T4 and Ex II 2G IIB T4, which enables use

in hazardous environments

Models:

E1M18 ATEX

E2M28 ATEX

7

2) Leybold: 2-a) Rotary Vane Vacuum Pumps TRIVAC B Range:

The TRIVAC B is part of the well-pro- yen TRIVAC concept. All pumps from the D 4 B to the D

25 B model are equipped either with single-phase or three-phase motors. D 40 - 65 B models are

equipped with three-phase motors. In the TRIVAC B, the pump unit and the motor are linked by

an elastic coupling. The TRIVAC B range is a modular system which divides into three groups:

TRIVAC 4/8 Series

TRIVAC 16/25 Series

TRIVAC 40/65 Series

Features & Benefits:

All basic models (single-phase and three-phase motor) are certified in accordance with

94/9/EG (ATEX) (Category 3 inside)

High water vapor tolerance

Continuous operation even at 1000 mbar

Built-in oil pump; pressure- lubricated sliding bearings

All controls as well as the oil sight glass are located on the front face

Either vertical or horizontal intake and exhaust ports

Exchangeable inner body

Anti-suckback valve controlled via the oil pressure

Free of yellow metals

Service-friendly

Ideal as backing pump for medium and high vacuum applications, because of low oil

backstreaming

Highly leaktight (4He-capable)

8

2) Leybold: 2-b) TRIVAC BCS, Two-Stage Rotary Vane Vacuum Pumps :

The TRIVAC BCS pumps are oil sealed vacuum pumps operating according to the rotary vane

principle. Oil which is injected into the pump chamber is used for sealing, lubrication and

cooling purposes. The motor is connected to the pumping section via an elastic coupling. In

addition, the TRIVAC BCS is ready for system integration

Features & Benefits:

Compact design

Low noise operation with hardly any vibrations - Built-in oil pump

Continuous operation even at 1000 mbar (750 Torr)

Pressure-lubricated sliding bearings

Anti-suckback valve controlled via the oil pressure, no backstreaming of oil, independent of

the operating mode, with or without gas ballast

Low backstreaming of oil within the pump

High pumping speed down to ultimate pressure

Either vertical or horizontal intake and exhaust ports

All controls as well as the oil sight glass are located on the face side

Low power consumption

Exchangeable inner section

Main flow oil filters may be fitted

Modular system - Service-friendly

Built-in temperature switch for temperature monitoring

Corrosion protected – the use of yellow metals has been avoided; only grey cast iron, surface

treated aluminium, steel and stainless steel is used

Double shaft seal 9

2) Leybold: 2-c) TRIVAC E, Two-Stage, Oil Sealed Rotary Vane Vacuum Pump:

The TRIVAC BCS pumps are oil sealed vacuum pumps operating according to the rotary vane

principle. Oil which is injected into the pump chamber is used for sealing, lubrication and

cooling purposes. The motor is connected to the pumping section via an elastic coupling. In

addition, the TRIVAC BCS is ready for system integration

Features & Benefits:

Highly reliable

Small and compact

Quiet operation

Environmentally compatible (low oil consumption, EMI compatible; IP 54 protection)

Process quality (low backstreaming of oil)

Motor for all standard supply voltages and frequencies

Safe and intelligent vacuum protection (hermetically sealed)

Free of yellow metals

Compliance with international standards (CE and CSA)

Suitable for continuous operation at 1000 mbar (750 Torr)

Low power consumption

Better individual performance given by 3 stage gas ballast device

High water vapor tolerance

Simplified customizing ability

10

2) Leybold: 2-d) Rotary Vane Vacuum Pumps SOGEVAC:

SOGEVAC pumps are oil sealed rotary vane pumps. Oil injected into the pump chamber for

sealing, lubrication and cooling of the pump is recycled from the pump's oil reservoir and

filtered, if required, before it is injected. The lubricant system is rated for continuous operation

at high intake pressures (max. 100 bar abs.)(pumping speeds ranging from 10 to 1200 m3 x h-i

(5.9 to 707 cfm))

Features & Benefits:

Continuous operation from atmos- pheric pressure to ultimate pressure

High pumping speed also at low pressures

Low noise level

Low vibrations

Integrated exhaust filter, better than 99.9% efficient

No oil loss owing to the integrated oil return line

Exhaust gas free of oil mists

Efficient air cooling (standard)

Water cooling (optional)

Low space requirement, easy to install

Rugged

Maintenance-friendly

For direct fitting to Roots pumps from SV 100 B up

Optimum size-to-performance ratio

High water vapor tolerance

Wide range of accessories available for adaptation to differing problems

11

3) PFIEFFER: 3-a) PentaLine Series Two stage Rotary Vane Pumps:

PentaLine rotary vane pumps that offer pumping speeds of up to 35 m3/h are the perfect solution

for applications in the low- and medium-vacuum ranges of down to 10-3 hPa. The PentaLine

pumps run extremely quiet and with a minimum of vibration. Some of the applications of

PentaLine pumps are in metallurgical processes, analytical environments, coating or R&D

applications.

3-b) DuoLine Series Two stage Rotary Vane Pumps:

DuoLine rotary vane pumps cover all applications in the low and medium vacuum range of up to

10-3 hPa. These pumps offer reliable operation even for such critical industrial applications as

drying processes, metallurgical processes or resin potting and casting systems - either as a

standalone pump or as a backing pump in PFIEFFER's roots pumping stations or turbo pumping

stations.

12

1) Edwards: 1-a) HT Series:

The HT high throughput series is the pinnacle of Edwards diffusion pump knowledge with

technology aimed specifically at industrial users. These pumps are designed to give a high

throughput (pressure multiplied by pumping speed) at 4 x 10 mbar

Features & Benefits:

Highest throughput of comparative sized pumps

Earliest crossover pressure of similar sized pumps

Excellent maximum backing line pressure and tolerance to gas surges

Comparative pumping speed to similar sized pumps

Integral cold cap for best performance and low backstreamin

Robust structure thanks to practice-tested design

No cooling water due to air cooling

No thermal overload thanks to integrated temperature sensor

Increased explosion protection as pressure surge resistance is up to 160 kPa

Models:

HT1O(ANSI1O/1S0320 inlet)

HT16B(ANSI16/1505000 inlet)

HT2OB (ANSI2O/150630 inlet)

13

2) Leybold: 2-a) Oil Diffusion Pumps DIP Series:

The DIP range of pumps was developed for operation in industrial systems. Excellent vacuum

performance data combined with the inherent ruggedness of this kind of pump, make Leybold

diffusion pumps a reliable component in high and medium vacuum applications. The diffusion

pumps from the DIP range are used in coating systems, vacuum melting and drying systems as

well as in vacuum furnaces in the area of metallurgy

Features & Benefits:

High pumping speeds in the fine and high vacuum ranges

Low attainable ultimate pressure

Integrated, water-cooled cold cap baffle guarantees low oil back- streaming rates into the

vacuum chamber

The heating cartridges are accessible from the outside via heating inserts which are built into

the boiler. This ensures a quick exchange of single heating cartridges (even when the pump is

hot)

A standard built-in thermostat acts as an thermal overload switch and ensures that the heating

cartridges can not overheat

All DIP pumps are delivered with their inside chamber cleaned in such a manner that it is free

of oil. The inside is evacuated. In the condition as delivered, the pumps may be also operated

with silicone oil

Models:

DIP 3 000, DIP 8 000, DIP 12 000, DIP 20000, DIP 30000, DIP 50 000

14

2) Leybold: 2-b) Leybojet630:

The water-cooled LEYBOJET 630 was developed especially with the medium vacuum in mind.

The principal areas of application of the LEYBOJET 630 are modern sputtering processes as

well as vacuum melting and drying plants.

Features & Benefits:

High and stable pumping speed well into medium vacuum range

Low ultimate pressure

Low oil backstreaming due to integrated water-cooled cold cap baffle

High fore vacuum tolerance

Each heating cartridge is protected by a separate circuit breaker

In maintaining the well proven heating system - heating insert with thermally conducting

panels and heating cartridges - the LEYBOJET 630 is now equipped with an additional

ejector nozzle for the purpose of obtaining a stable pumping speed well into the medium

vacuum range

15

1) Edwards: 1-a) CXS Series Chemical Dry Pump:

The CXS incorporates innovative screw design features with simplicity and reliability in mind, a

‘Plug and Pump’ philosophy has been adopted. Some of the important features are:

Continuous vacuum from atmosphere to 10-3 mba

Integral temperature control

Pumps corrosive vapours without deterioration

Excellent liquid and solids handling

1-b) CDX 1000 Dry Vacuum Pump:

The CDX1000 is a double ended mechanism for the chemical process, pharmaceutical and

petrochemical industries. Some Highlighted Features:

Continuous performance from atmospheric pressures to ultimate vacuum

Excellent temperature control

Large liquid slug capabilities

No effluent generated

Dry running mechanism

1-c) EDSeries - Dry Chemical Pumps:

EDP pumps are based on Edwards’ oil-free, non-contacting and reverse claw mechanism. Dry

pumps completely eliminate all problems of process contamination and creation of polluted

effluent, which are experienced with traditional wet vacuum pump technologies. This series

comes in different models like EDP80,EDP160, EDP250, EDP400

16

2) Leybold: 2-a) Diaphragm Vacuum Pumps DIVAC:

This range of vacuum pumps was developed especially for laboratory operations and as backing

pumps for (wide range) turbomolecular pumps.DIVAC L diaphragm pumps are suited for almost

all requirements in the che- mistry lab. They are basically corrosion and solvent resistant since

their parts in contact with the pumped medium are made of PTFE (Teflon), FFPM (Kalrez) and

PVDF (Solef).

Features & Benefits:

Dry compressing, oil-free

Water vapor tolerance

Low maintenance costs and long service intervals through the use of high-quality components

which are well-proven

Simple maintenance by staff of the customer

Low base vacuum of 8 mbar (6 Torr) for two-stage and 2 mbar (1.5 Torr) for three-stage

DIVAC

All parts of the pump head in contact with the gas are resistant against aggressive media

through the use of PTFE (Teflon), FFPM (Kalrez) and PVDF (Solef)

Low noise operation

Portable, compact, small footprint

Can be operated in any orientation

Overheat protection for the vacuum pump by means of a thermal fuse

Available in four pumping speed categories

17

2) Leybold: 2-b) Oil-free SCROLLVAC SC 5D to SC 60 D:

The scroll pump is now being used as an oil-free vacuum pump. Every scroll pump consists of

two Archimedes spirals engaging each other with an offset of 180°.act with the pumped medium

are made of PTFE (Teflon), FFPM (Kalrez) and PVDF (Solef).

Features & Benefits:

Absolutely oil-free

High effective pumping speed

Low ultimate pressure

Low noise level

Low vibration operation

Atmospheric inlet pressure allowable

Low weight

Air cooling

Low power consumption

Models:

SC 5D

SC 15D

SC 30D

SC 60 D

18

2) Leybold: 2-c) SCREWLINE Pumps series:

The Screw Vacuum Pumps SCREWLINE were developed in view of the special requirements of

industrial applications. Screw Vacuum Pumps are dry com- pressing backing pumps, the

operation of which is based on the screw princi- ple. The pumping chamber of the pump is

formed by two synchronised positive displacement rotors and the housing enclosing these.

Features & Benefits:

Utmost reliability

Protection of the pump through monitoring vital parameters by means of the SP-GUARD

Minimum downtimes owing to rapid cleaning of the pump chamber (in less than one hour)

Avoidance of deposits through low internal temperatures

Minimum operating costs

The only directly air cooled screw vacuum pump on the market. No need for cooling water

No seal gas needed for standard applications

No oil in the pump chamber. Thus no need for disposing of contami- nated oil

Gear oil change only every two years

Utmost flexibility

Direct adaptation of RUVAC pumps for increased pumping speed up to approximately 7000

m3/h

Multi-flange for all commonly used pipe connections

Flushing kit for constant cleaning of the pump chamber

Silencing hoods for a further reduction of noise emissions

19

2) Leybold: 2-d) DRYVAC Pumps (DV 450 to DVR 5000 C-i) :

DRYVAC is a new family of dry com- pressing screw vacuum pumps avail- able with different

features depending on the specific application. The DRYVAC family was developed in con-

sideration of the special requirements of the photovoltaic, display and pro- cess industries. All

DRYVAC variants are water cooled, very compact and easy to combine into systems, in parti-

cular with the well-proven Roots pumps of the RUVAC WH, WS and WA series.

2-e) CHEMROVAC Pumps (CHEMROVAC TRV 404 to 410):

The CHEMROVAC TRV pumps are 4-stage roots pumps. Each stage con- sists of two rotors

rotating in opposite directions inside a casing (pumping chamber) and having slight clearances

against the inside wall surface of the casing and also between the rotors. (The CHEMROVAC

TRV pumps are not designed to the European ATEX direc- tive (94/9/EC). They can therefore

not be installed in Europe into flame proof )

3) PFIEFFER:

3-a) PFIEFFER Dry Screw Pumps( HeptaDry Series):

HeptaDry pumps are optimally suited for their applications in connection with low and medium

vacuum. The pumping speeds that are offered by this series of products range from 100 to 600

m3/h. One special advantage consists of their single-piece, variable-pitch rotors.Can be used

ideally either as stand-alone pumps or in combination with our OktaLine Roots pumps.

20

1) Edwards: 1-a) EH Series:

The EH mechanical booster pumps feature the unique hydrokinetic drive, providing an efficient

power transmission . The EH mechanical booster pumps, based on the simple Roots principle,

remain the favorite pumps for applications where high pumping speeds over 3000 m3h-1 / 1776

ft3min-1 are required in the pressure region of 0.01 to 50 mbar / 0.0075 to 37.5 Torr.

Features & Benefits:

Pump down times cut by 50%, when compared with direct drive pumps

No bypass lines or pressure switches required

Universal voltage motors

Reduced capital and operating costs

Air cooled motors – with water cooled options

Quiet, minimum vibration

1-b) Stoke 6" Series :

Stokes 6" series mechanical boosters are available in sizes 1020- 6630 m3h-1 / 612-3900 ft3min -

1

Features & Benefits:

Rugged design for reliable and extended operation

Simple maintenance features incorporated in design

Vertical or horizontal gas flow

Options of direct drive motors or bare shaft machines

Options of by pass technology to reduce pump down time and process isolation seals

Dynamically balanced impellers

21

1) Edwards: 1-c) HVSeries Mechanical booster pumps:

These pumps are backed by Edwards Dry Pumps or Mechanical Booster pumps.This range of

high capacity mechanical booster pumps is designed to operate reliably for long periods with no

need for maintenance. The HV pumps can be fitted with an inverter to allow them to be started

at atmospheric pressure, at the same time as the dry pumps.

Features & Benefits:

Fitted with thermal snap-switch, to protect the pump from over temperature

Nitrogen purge inlet fitted as standard

Vertical flow, direct drive (horizontal optional)

Control with inverter, or interlock with a pressure switch input

Water cooled shaft seals and after cooler

22

2) Leybold: 2-a) RUVAC WA/WAU:

The series WA/WAU Roots vacuum pumps are provided with directly flange-mounted air-cooled

standard three-phase motors. The oiled radial sealing rings of the RUVAC WA/WAU for sealing

the shaft against the atmosphere are made of FPM (FKM) (fluor polymer).Pumps from these

series are supplied with a vertical pumping action as

standard.

Features & Benefits:

Two air-cooled lines WA/WAU, each with four pump sizes

Motors of efficiency class IE 2

Reliable and trouble-free

Sealing rings with their housing can be readily replaced

Shaft seals and elastomer seals made of FPM (FKM)/Viton

Easy to exchange with custom motors

Integrated pressure equalization line for protection against overloading at high pressures on

WAU models

Conversion from vertical to horizontal pumping action can be done from the side of the

customer

All WA(U) pumps comply as standard with ATEX Cat. 3i

Depending on requirements, motors from different ATEX categories can be fitted

Models:

WA/WAU 251, WA/WAU(H) 501, WA/WAU(H) 1001, WA/WAU(H) 2001

23

2) Leybold: 2-b) RUVAC WS/WSU:

The series WS/WSU Roots vacuum pumps are provided with Air-Cooled Canned Motors.

Features & Benefits:

Two air-cooled lines WS/WSU, each with four pump sizes

Highly leak-tight air-cooled pumps driven by a air-cooled canned motor

Lubricated with mineral oil (alternatively with LVO 400)

Over-temperature switch in the stator coil of the motor

All elastomer seals made of FPM (FKM)/Viton

A frequency converter can be used to operate the RUVAC WS 251 to 2001 pumps between

20 and 100 H

Models:

WS/WSU 251, WS/WSU(H) 501, WS/WSU(H) 1001, WS/WSU(H) 2001

24

2) Leybold: 2-c) RUVAC WH/WHU:

Both motors and oil reservoirs are water cooled thereby perfectly balanc ing the internal

temperature manage- ment of the pumps resulting in signifi- cantly lower oil temperatures and

thus a longer oil service life. At ultimate pressure, emissions are reduced by approximately 50%

and the motor coils can sustain higher loads while at the same time offering improved efficiency.

Features & Benefits:

Easy system integration

Optimum price-to-performance ratio; high pumping speed up to 9800 m3/h @ 70 Hz with

optional frequency converter

Integrated water cooling system for installation within closed systems

Parts in contact with the cooling water are made of stainless steel (corrosion-free)

Trouble-free operation with toxic or corrosive media owing to the hermetically sealed motor

No shaft seals towards atmosphere, therefore high reliability, long service intervals and no oil

leaks

Conversion from vertical to horizontal pumping action can be done from the side of the

customer (for WH 4400/7000)

Secure operation and faster pump down in short cycle operation with optional bypass-line

(does not apply to WH 700/702)

Motor protection PTC and PTO

25

2) Leybold: 2-d) RUVAC WSLF:

The pumps of these series are especially adapted Roots vacuum pumps from the RUVAC WS

series which are intended for operation with gas lasers. They are driven by a canned motor so

that a shaft seal for sealing against atmospheric pressure is not required. Air-cooled series with

nominal pumping speeds of 1000 m3 x h-1 (589 cfm) are available. The RUVAC WSLF series

with in- creased motor ratings is intended for operation in connection with frequency converters.

These pumps are available with nickel- plated or plasma-nitrated surface as standard. All pumps

of these series are supplied with a horizontal pumping action. Vertical pumping action is

available upon request.

Features & Benefits:

A gas mixture of helium, nitrogen and carbon monoxide is continuously circulated at a

reduced system pressure

High pumping speed from a small, quiet running pump

Operation with a frequency converter is possible

Nickel-plated pump chamber surfaces

Through an additional vacuum pump the bearing chambers may be evacuated to a pressure

lower than the pressure within the pumping chamber of the RUVAC

Water-cooled oil separating system

Integrated oil separating system for extended maintenance intervals

26

3) PFIEFFER: 3-a) Convection cooled Series (OktaLine®): :

Convection Cooled Roots Pumps offer pumping speeds ranging from 250 to 25,000 m3/h. They

can be safely employed for low and medium vacuum applications in the coating or

semiconductor industry, in research & development, metallurgy or in chemistry and process

technology.

3-b) Gas-circulation-cooled (OktaLine® G):

High pressure ranges and maximum differential pressures, in particular, are the ideal site of

operation for the OktaLine G series as-circulation-cooled Roots pumps. They are a special

version of usual Roots pumps. An OktaLine G pumping speed of 250-12,000 m3/h is achieved at

various power levels, ranging from 5.5 kW up to 12,000 kW rated power. The gas-circulation-

cooled Roots pumps can be operated without any backing pumps.As a single pump, they can be

used in the 130 to 1013 hPa range. The final pressure can be lowered to 20 or 30 hPa by

connecting two pumps in series.

3-c) OktaLine® ATEX:

Contact-less, wear-free cam shaft version

Robust structure thanks to practice-tested design

No cooling water due to air cooling

No thermal overload thanks to integrated temperature sensor

Increased explosion protection as pressure surge resistance is up to 160 kPa

27

1) Agilent Technologies(Varian): 1-a) Miniature Pump :

The Miniature Vaclon pump is a diode configuration and provides approximately 0.4 I/s of

nitrogen pumping speed. The 2 I/s model is a modified diode configuration to enhance starting at

low pressure. The 10 I/s pump is a diode configuration with high efficiency for residual gases

such as hydrogen.

1-b) Valcon Plus Series:

Vaclon Plus pumps are available with Diode, Noble Diode, and StarCell elements for various

nitrogen pumping speeds. Diode Vaclon Plus pumps are regularly used in general purpose ultra

high vacuum (UHV) systems for evacuating electron devices, and in sensitive electron

microscopes. Noble Diode Vaclon Plus pumps are used in UHV applications when a gas mixture

is being pumped at constant pressure making it ideal to obtain UHV pressures in particle

accelerators, synchrotron rings, and surface analysis applications.

2) Leybold:

2-a) Sputter Ion Pump:

The line of IZ pumps meets the demand for highly efficient vacuum pumps used in demanding

applications from the areas of research and development. Sputter ion pumps are diode type

pumps with an optimized pumping speed for noble gases. The IZ line allows direct pressure

measurements down to a pressure range of approx. 10-n mbar through the integrated pressure

readout of the operating unit IPC.

28

1) Edwards: 1-a) EXT & nEXT series:

Two basic technologies are used in these pumps: magnetic bearings and mechanical ceramic ball

bearings. Ceramic bearings, which are lubricated for life by either grease or oil, have replaced

conventional steel bearings. Magnetic bearings further increase reliability. Edwards' EXT and

nEXT turbomolecular pumps use a hybrid bearing arrangement with a permanent magnet upper

bearing and an oil lubricated ceramic lower bearing.

State-of-the-art rotor design enhances performance to deliver exceptional pumping speeds and

compression ratios

Compact design with high performance for efficient systemization

Compatible with Edwards TIC turbo and instrument controllers meaning you can add up to 3

vacuum gauges without the need of an additional gauge controller

RoHS compliant and CSA/UL approve

1-b) STP Magnetically Levitated Turbomolecular series:

The rotor is entirely suspended by magnetic bearings so all contact between the rotor and the

remainder of the pump is eliminated. As well as giving very low vibration, the elimination of

contact means no bearing wear and no requirement for consequent pump maintenance. STP

pumps can be a good choice for applications demanding high up-time, hydrocarbon-free

pumping, minimal maintenance, low vibration and it has Complete range from 300 to 4500 I s-i.

29

2) Leybold: 2-a) Turbovac/Turbovac MAG:

The turbomolecular pumps from Leybold generate a high and ultra-high vacuum. In connection

with a well rated backing pump, pressures below 10-10 mbar (0.75 x 10-10 Torr) can be attained.

Oerlikon Leybold Vacuum offers two product lines:

1. TURBOVAC line: Turbomolecular pumps with mechanical rotor suspension

2. TURBOVAC MAG line Turbomolecular pumps with magnetic rotor suspension

Each of the two product lines contains "classic" turbomolecular pumps as well as turbomolecular

pumps with a compound stage.

The TURBOVAC pumps are used in the pressure range from 10-1 mbar (0.75 x 10-1 Torr) to 10-10

mbar (0.75 x 10-10 Torr). Pumping speeds for air vary from 35 l x s-1 (inlet flange diameter = 40

mm (1.57 in.)) to 1,600 l x s-1 (inlet flange diameter = 250 mm (9.84 in.)). Through the compact

design, the most reliable ceramics ball bearings and the simplicity of operation, this line of

pumps is used in all high vacuum and ultra-high vacuum areas of application. In particular the

TURBOVAC pumps are very successfully operated in mass spectroscopy applications, gas and

liquid chromatographic analysis, CD, DVD and hard disk production, manu- facturing of large-

surface optical layers, and non-corrosive semiconductor fabrication processes.

Features & Benefits:

Oil-free pumps for the generation of clean high and ultra-high vacuum conditions

Highly performance in any orientation

Highly degree of operating reliability

Easy to operate

Compact design

30

3) PFIEFFER: 3-a) HiPace(r) Series(Turbopumps with hybrid bearing ) :

It is the combination of a ceramic ball bearing on the fore-vacuum side and a permanent

magnetic radial bearing on the high vacuum side. This bearing technology does not require

electromagnets and has a long service life with maintenance intervals of approximately 4 years.

The ball bearing and the operating fluid reservoir can be replaced on site within less than 30

minutes.

3-b) ATH-M Series (Turbopumps with 5-axis magnetic levitation):

Electro-magnetic bearings are also called "active magnetically levitated", because the rotor

position is continuously monitored and adjusted accordingly. This enables wear-free, low

vibration operation with an automatic out-of- balance compensation. Continuous rotor stability

is assured. These bearings are maintenance-free and require no lubrication. (Note: HiPace(r) 300

M , HiPace(r) 700 M and HiPace(r) 800 M are in this category)

4) Agilent Technologies(Varian):

Turbo V series: it comes in different models such as

Turbo-V 1001 Navigator

Turbo-V 2300 TwisTorr

Turbo-V 2K-G

Turbo-V 301 Navigator

Turbo-V 3K-G

Turbo-V 551 Navigator

Turbo-V 701 Navigator

Turbo-V 81 T

Turbo-V 81-M

31

1) Edwards: 1-a) APG 100 Active Pirani Vacuum Gauge:

Features include compact size for easy installation, a linear output, and a replaceable sensor

tube. The new gauges are compatible with all Edwards TIC instrument controllers and other

active gauge controllers and displays. They are also CSA, C/US approved as well as fully RoHS

compliant due to their lead-free construction.

1-b) APGX-H Active Linear Convection Gauges:

Edwards Linear Convection Vacuum Gauge has a wide measuring range from 1333 to 3 x

104mbar (1000 to 2.3 x 10-Torr). The use of convection technology ensures accuracy and

sensitivity are maintained to the top of the range. The gauge is compact and may be mounted in

any orientation, simplifying installation where space is limited. The gauge incorporates a set

point and two LEDs, which indicate set point and gauge status.

1-c) Model 600 Barocel(r):

The Model 600 Barocel transducer is an advanced design capacitance manometer which uses

advanced technology to improve zero stability after temperature excursions or pressure

overloads.

High accuracy of 0.15 of reading

High resolution of 0.01 full scale

Unaffected by overpressure. Repeats within 0.01 full scale after being exposed to 2.4 bar (35

psi)

True total pressure reading independent of gas composition

High level output of 0-10 volts d.c. full scale, linear with pressure

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1) Edwards:

1-d) Model 655, 658 and 659 Barocel(r):

The sensing cell utilizes a unique diaphragm design, stitch welding process, and a new sensing

cavity geometry which provides enhanced resistance to particulate contamination.

Wide measuring range of four decades

High accuracy of 0.15% of reading

High resolution of better than 0.005% of FS

Internal temperature maintained at 45°C.

Improved zero stability of less than 0.002% FSI °C

1-e) BGV Manual Gate Valves:

The BGV basement gate valves are a range of stainless steel, bellows-sealed basement isolation

valves. The BGV valves are designed for an operating pressure range of 1 x 1 0 mbar to 1.2 bar

absolute (1 x lO7to 1.2 x 10Pa). The valves withstand 1.2 bar absolute in either direction and can

tolerate against a 1 bar differential pressure across the valve seal.

1-f) SIPVP Soft-Start Isolation Valves:

Soft-start, pneumatically operated, in-line valves with interchangeable orifices for the controlled

pump down of processes where turbulent flow can cause problems with particulate

contamination. Slave and master valve combination allows slow initial pumping to minimise

disturbance. Both slave and master valves require separate pneumatic connections.

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2) Leybold: 2-a) CERAVAC Transmitters CTR 100 and CTR 101:

The CERAVAC Transmitter with its diaphragm made of pure aluminium oxide ceramics offers

excellent accuracy and reproducibility. Some highlighted Specs are:

Materials exposed to gases: Ceramic (A1203). stainless steel 316, Vacon 70

Excellent accuracy

Suited as a reference sensor for monitoring test instruments in accordance with DIN/ISO 9000

RS 232 C interface

2-b) THERMOVAC Transmitters TTR 91 / TTR 91 S / TTR 96 S:

THERMOVAC transmitters are active sensors (pressure to voltage converters) using thermal

conductivity according to Pirani. The value of the trigger point (TTR 91S, TTR 96 5) can be

switched easily on the analog output and be shown on the display of the operating unit.

Features & Benefits:

Rugged sensing cells made of stainless steel

Compact design

Stable measurements within a wide temperature range

Highly resistant to overpressures

Exchangeable sensing cells

Fast response

Available with integrated switching relay (TTR 91 S, TTR 96 S)

TTR 91 (Part No. 230 035) is GOST standard compliant

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2) Leybold: 2-c) THERMOVAC Transmitter with Fieldbus Interface Profibus TTR 211

PB / TTR 216 PB:

The THERMOVAC transmitters have been developed especially for integration into vacuum

systems. Being active sensors (pressure to voltage converters) with a well-proven Pirani sensing

cell and new operating and processing electronics these units offer a measurement range which

spans 5 x 10-4 to 1000 mbar (3.75 x 10-4 to 750 Torr).

Features & Benefits:

Rugged Pirani sensing cells also for corrosive media

Logarithmic signal output (algorithm supplied)

High reproducibility

Easily exchangeable sensing cells

Switching threshold adjustable over a wide range (1 x 10-3 to 500 mbar (1 x 10-3 to 375

Torr)) and relay contact

LED indicator for operation and trigger active

Easily accessible monitoring connection to check the measurement signal and the trigger

setting (volt- meter)

High EMI compatibility through screened housing, FCC-68 connector and cables

Computer interface - Fieldbus: Profibus DP

CE mark

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2) Leybold: 2-d) PENNINGVAC Transmitters PTR 225 / PTR 225 S / PTR 237 :

The PENNINGVAC transmitters have been developed especially for integration in

programmable control systems. As active sensors (pressure to voltage converters) - equipped

with a rugged cold cathode sensing cell and with matched operating and processing electronics -

these transmitters offer a wide measurement range of I x 10.9 to I x 10-2 mbar (0.75 x 10-9 to

0.75 x 10-2 Torr).

Features & Benefits:

Low tendency for contamination (also during argon operation) due to high voltage reduction

after ignition of the plasma and due to the titanium cathodes

Switching threshold adjustable over a wide range (1 x 10-9 to 1 x 10-2 mbar (0.75 x 10-9 to

0.75 x 10-2 Torr)) and with a load- bearing relay contact (PTR 225 S)

High EMI compatibility through screened housing, FCC-68 connector and cables

Logarithmic signal output (algorithm supplied)

High resistance against sputtering due to titanium cathode plate

2-e) IONIVAC Transmitter ITR Series (90 & 200s):

The ITR 90 is a optimized combination transmitter. The combination of a hot

cathode ionisation sensor according to Bayard-Alpert and a Pirani sensor permits

vacuum pressure measurements of non-ignitable gases and gas mixtures in the

pressure range from 5 x 10-10 to 1000 mbar. The ITR 200 S is an optimized dual

cathode combination transmitter on the basis of the well proven ITR 90. Vacuum

pressure measurements of non-ignitable gases and gas mixtures is in the pressure

range from 5 x 10-10 to 1000 mbar.

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1) Diffusion Pump:

1-a) Dow Corning:

Dow Corning DC-700 Series Silicone Diffusion Pump Fluids are the best Choice for applications

requiring high vacuum with fast pumping of large volumes of gas. They offer longer service life

resulting in fewer oil changes, faster pumping and minimal back-streaming.

DC-702 General Purpose

DC-704 High Vacuum

DC-705 Ultra High Vacuum

1-b) Santovac 5:

polyphenyl ether diffusion pump fluid with extremely low pressure capable of attaining 10E1° torr

range. An excellent choice when silicone fluids must be avoided. A double distilled version 5P

Ultra is also available.

Santovac 5 Five ring polyphenyl ether

Santovac 5P Ultra Double distilled to reduce the light end fraction

1-c) Leybonol:

Mineral oils (LEYBONOL LVO 500 and LVO 510

Silicone oils (LEYBONOL LVO 520)

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1) Mechanical Vacuum Pump:

1-a) Fomblin:

Fomblin YL-VAC is a totally inert vacuum pump oil used in high oxygen and/or corrosive

environments. Fomblin is ideally suited for the harsh conditions encountered in semiconductor

manufacturing operations. There are several viscosities of Fomblin YL-VAC available to meet

most vacuum pump manufacturers requirements.

Fomblin Y06/16 Viscosity 64 (cSt @ 20°C)

Fomblin Y14/16 Viscosity 148 (cSt (c) 20°C)

Fomblin Y16/6 Viscosity 168 (cSt (c) 20°C)

Fomblin Y25/6 Viscosity 276 (cSt (c) 20°C)

1-b) Dupont’s Krytox:

DuPont's Krytox vacuum pump fluid is slightly less expensive and is similar to the Fomblin PFPE

fluids. Krytox is also available in several viscosities.

Krvtox 1506 Viscosity 62 (cSt (c) 20°C)

Krytox 1514 Viscosity 142 (cSt @ 20°C)

Krytox 1525 Viscosity 261 (cSt @ 20°C)

38


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