MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
PRODUCTIVITY IMPROVEMENT PRESENT METHODComponent Name : U- BoltComponent weight : 6KgsNumber of Castings per Mold : 2nos.Total Good Casting wt : 12KgsTotal Pouring wt : 20kgsYield : 60%
MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
Picture shows Metal Filling at various intervalsThe colour scale shows the temperature at each location
Picture shows Metal Filling at various intervalsThe colour scale shows the temperature at each location
MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
Picture shows Solidification at various intervalsThe colour scale shows the % of Liquid metal available
Picture shows Solidification at various intervalsThe colour scale shows the % of Liquid metal available
MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
Picture shows Hotspot inside the Casting & FeederHotspot specifies the isolated regions and solidification time
Picture shows Hotspot inside the Casting & FeederHotspot specifies the isolated regions and solidification time
MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
Picture shows the possible porosity areasPicture shows the possible porosity areas
MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
PROPOSED METHODComponent Name : U- BoltComponent weight : 6KgsNumber of Castings per Mold increased to : 4nos from 2nos.Total Good Casting wt increased to : 24KgsTotal Pouring wt : 37.5kgsYield increased to : 64% from 60%
PRODUCTIVITY IMPROVEMENT
MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
Picture shows Metal Filling at various intervalsThe colour scale shows the temperature at each location
Picture shows Metal Filling at various intervalsThe colour scale shows the temperature at each location
MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
Picture shows Solidification at various intervalsThe colour scale shows the % of Liquid metal available
Picture shows Solidification at various intervalsThe colour scale shows the % of Liquid metal available
MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
Picture shows Hotspot inside the Casting & FeederHotspot specifies the isolated regions and solidification time
Picture shows Hotspot inside the Casting & FeederHotspot specifies the isolated regions and solidification time
MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
Picture shows the possible porosity areasPicture shows the possible porosity areas
MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
Result after implementation of this method
1.Number of good casting per mold increased to 4 from 22.Yield improved by 4% from present method3.Additional cost spent on 2 cores and one sleeve per mold will be taken care by productivity increase.
Result after implementation of this method
1.Number of good casting per mold increased to 4 from 22.Yield improved by 4% from present method3.Additional cost spent on 2 cores and one sleeve per mold will be taken care by productivity increase.
