Project Avicola Inglés 2.000 P-h

integrated poultry project

15.000 CHICKENS / DAY


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SUMMARY

1. PROJECT .............................................................................................. 2

2. INCUBATOR MATERIAL ....................................................................... 3

3. -4-6 TONS FEED FACTORY ................................................................. 4

4. BROILER FARM .................................................................................... 6

5. CHICKEN’S SLAUGHTER ................................................................... 14

6.-RESUME .................................................................................................... 45



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1. PROJECT The Project is based in a production of 5.850 tons of net chicken per year. 20% of that will be sold butchered and the rest will be sold as a complete chicken. The production starts with the Budget of fertile eggs and the location of incubators in te property. We will Guild 27 farms with high technology Systems and 1440 net square meters with a capacity between 50.000 and 55.000kg of alive chicken. With this we will have a production of 37.500kg of meat (dead and empty) for farm and 112.500kg each week. Slaughter house with a capacity of 2000 chickens/hour with the Halal Rite and installations to butcher the 20% of the production The refrigeration camera has a capacity for the production of two days. There are not details of the commercialisation system. RESUME TOTAL COST

CONCEPT TOTAL COST 27 Chicken Farms 5.674.986,09 €

1 Cattle Feed Factory 500.981 € 1 Incubator 364.100 €

1 Slaughterhouse 3.442.000 € TOTAL 9.982.067,09 €


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2. INCUBATOR MATERIAL

UNIT CONCEPT Price € 4 67.000 incubator eggs. 126.800 3 Breeders 33.000 eggs. 97.000 1 Emergency generator. 30.000 1 GSM alarm and climatisation. 9.000 1 Pressure washing machine. 1.800 1 Cleaning machine 1.500 1 Building 48 x 12 and electric installation. 70.000 1 Assembly direction. 21.000 1 Transport 7.000

TOTAL AMOUNT OF THE INCUBATOR: TOTAL ESTIMATED COST.……………………………………………..364.100 €

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3. -4-6 TONS FEED FACTORY

6.000 KGS/HOUR IN POULTRY.

1 Bucket elevator to receive 24Tn/h, 20 mts between drops, 5,5 Moto reducer with brake, 1” transmission with protection stair, visit platform in the high part and two in the middle as regulation, distributor mount with rest floor, steel cable and tighteners for fixing (Pos.N1)

1 Distributor of 6 drops Ø 160 with manual controller from down part, 5 girdle splices Ø 160 and 42 mts Ø 160 piping.

5 Central silos model 3800/5, capacity 64m3, total height 8.760mts aprox, mounted above 6 legs and one metallic cone of 60º, access stair to the ceiling with protection, ceiling register and respiration nozzle. Made in galvanized cylindrical wave plates, and flat in cone and ceiling (pos. 2)

5 Augers Ø 130 x 7 y 9 mts length, 3 y 4 Cv Motors with silos exit to the dosser scale with pulleys protection, fallings (Pos. Nº 3)

1 Dosser scale of 1000 kgs with double bin mounted on 4 charge cells connected to a box that emits one signal to the equipment with luminous numbers. This equipment is manual. (Pos. Nº 4)

1 Auger Ø 160 x 6 metros, motor 4 Cv, exit scale to the bin wait mill. (Pos. Nº 5)

1 Modular wait mill bin, capacity 1000 kgs, mounted on a decompressor bin. (Pos. Nº6)

1 Decompressor bin, 2,30 x 3 x 2,50 mts high with 65ºcone, stairs, protection mailing and inspection door in cone.(Pos. Nº7)

1 Turbine installed in the decompressor bin to remove the air to one cyclone 1mts diameter and 2,5 mts high.(Pos. Nº8)

1 gravity mill 40 Cv, mounted on a decompressor bin with 4 vibrating cues, and one magnet in the entry that picks the iron.(3)(Pos. Nº9)

1 Auger Ø 160 x 6 meters, 4 Cv exit motor, decompressor bin to an horizontal mixing bin. (Nº10)

1 1000kg Horizontal mixer, motorreducer 10Cv, transmission 1”, protection chains, and warehouse for raw materials.

1 1000kg Horizontal mixer bin with two cones, manual zipper. (Pos.Nº11). 1 Ø 160 Auger, 4 mts long, 2 Cv motorreducers attached to the horizontal mixer with recipient bin,

protection grill and cover. (Pos.Nº12)

1 Ø 160 Auger, 11 mts long, motor 5’5 Cv with the exit in the down part f the horizontal mister to the filling silos conveyance. (Pos. Nº 13)

1 Conveyance 220 x 7’50 meters, motorreducer 2 Cv with 3 drops and 2 gates to the zipper.(Pos. Nº 14)

1 Auger Ø 200 x 8 meters, motor 7’5 Cv, with pull with handle and pneumatic wheels, reception bin, protection grill and door. (Pos. Nº 15)

1 Grease equipment 300 Kgs, with electric panel, mixer pump, volume pump, filters and pressure valve. This machine is installed in an electric and mechanic platform.

3 Silos model 3040/6 central, capacity 44 m3, height between props. 8300 aprox. Mounted on 6 legs and Metallica cone 60º, access stair to the top with protection. Made of wiggly galvanized plates and cone and top plain. (position 15)


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ELECTRIC PANNEL

TOTAL OFFER …………………………………………….…….290.961 € GENERATOR……………………………………………………...30.000 € APROX. BUILDING AND ELECTICITY COST : ….…………..90.000 € ASSEMBLY DIRECTION……………………………………….. 70.000 € LOCAL MANPOWER…………………………………………….10.000 € TRANSPORT………………………………………………………10.000 € TOTAL ESTIMATED COST……………………………………500.981€

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4. BROILER FARM BUILDING TYPE Closed, with Windows. VENTILATION TYPE Transversal and tunnel. HEATING TYPE Gas generator. ELECTRICITY 220/380 V. with an automatic

generator for emergencies. REFRIGERATION TYPE Cooling ( evaporative panels) LENGTH (METERS) 120 WIDTH (METERS) 12 SQ.M. 1440m2 + warehouse 12 m/2 CUSTOMER bPROYECT CONTACT CONTACT DETAILS REFERENCE. DATE

ANNEX Nº1 1.- GEOMETRIC DETAILS Length to axis…………………………………...120 m. Width to axis……………………………………. 12 m. Useful area……………………….……………….1.440 m. Roof slope………………………….……………..15% Distance Interix’s……………………….……….4 m. Post height………………………………...……...2,5 m. + - Baseboard height…………………….…………..0,5 m.

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2.- CARACTERÍSTICAS CONSTRUCTIVAS 2.1.- Platform (not included in the offer) The owner should make one esplanade without vegetal layer, level out and compact, where the building will be installed. This platform must be elevated around 20 cm above the ground, to avoid the humidity comes into the building. There’s no problem to put the chicks directly on a well compacted ground, avoiding the concrete. All surface of the building must guarantee one weigh capacity of 2,5 kg/cm2. Having on mind the possibility of use one special concrete if we find out plaster or salts. 2.2.- PERIMETER SKIRTING’S (not included in the offer). The perimeter skirting’s (not included in the offer) should be once the supports and lateral panels are fixed. It’s to strength the walls, in case the trucks or bulldozer hit them. 3.- STRUCTURE: With porticos IP-140 and wood beams. 4.- EAVES Two-pitched roof with lacquered sheet, with lateral eaves at 0,90mts. The sheets will be fixed on the beams with screws and washers 6,30 x 110 mm. 5.- ISOLATION ( density of 40 mm.) Under the roof, we will place the isolation with polyurethane panels. The panels are with a density of 40 Kg/m3, both faces covered with an aluminum layer used as steam barrier.

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The width of the panels will be 1,20 mts male/female with PVC “H” profiles to assemble them. The isolation will be placed under the beams. Thermal transmission is 0,40 kcal per m/2, hour and ºC. From the inside the roof will be complete flat for a perfect cleaning and disinfection. 6.- LATERAL ENCLOSURES AND GABLES: Sandwich panels of 60 mm. wide, (prewash sheet and polyurethane inside of 40Kg/m3 density). Thermal transmit ion will be 0,29 Kcal per m/2 and ºC. Should be enough with 40 mm wide, but we need strong walls to fix Doors, that’s why we use 60 mm. 7.- WINDOWS: 30 PVC Windows model “V-60” on the opposite side of the small fans for minimum ventilation. 96 Windows, model V-60 too, in one side of the building, opposite of the big fans, for the tunnel entrance, in hot seasons. All windows have protection to avoid birds entrance. 2 motoreducer to open and close the windows, that allow the tunnel air entrance, like the windows in one side of the farm. This motorreducers are automatic with the computer, depending on the ventilation and refrigeration needs.

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8.- DOORS, LATERAL DOORS, AND : 3 Lateral Doors 2 x 1 mts. Isolated with polyurethane, and both sides with galvanized plates. Used for loading and unloading chicks. 1 Door 3 x 3,5 m. with the same finish like the others, to entry Cleaning machines and manure transport. 1 Exterior warehouse 4x3 mts, with the same characteristics of the building, for the computer, electric panel and medicines dosser.

ANNEX Nº 2

EQUIPMENTS AND INSTALLATIONS 1.- FEEDING SYSTEM 1.1.- Galvanized silo with17 m/3 capacity ( aprox. 15.000 Kg.) 1.2.- FEEDING CONVEYOR: Automatic Conveyor line with motor reducer 1HP, with downpipes to feeder. .- Motor reducer. .- Control unit. .- Outlet box with 1 outlet and adjusting cone with close. .- PVC tube and auger. .- Stainless steel fixing clamps.

.3 FEEDERS - PANS

1 :

, suspension, elev nd final control pan.

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Complete feeder lines ation for a central winch, motor 0,5 CV,a Nº. lines………………………3 Length…………………………117 m Nº. tubes ……………………… 3 Pans/tube…………………. 3 Pans/line……………...…..117

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Total Pans………………….....351

cm height, the pan doesn’t move and it is more accessible due to its eight.

.- DRINKING SYSTEM

GEI-2A guarantees the feeding system from the first day. With its design, like a V AND 4/6h 2

.1 DRINKERS (NIPPLES 2 )

rectional (360º) . The pressure water must be 2kg/cm ressure, with regulator.

7 m.

Total nipples………….….…1.872

.2 MEDICATION DOSING KIT.

All the nipples are multidip Nº. lines……………………....8 Length………………………..11 Nipples/line……………….468 2

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rom the plumbing tube, we’ll install the following elements:

tions dosser pump.

Assembly accessories.

.- VENTILATION.

F .- 1 General filter .-. 1 water timer.. .- 1 120 lts water tank. .- 1 medica.- By-pass .- Chlorator. .- Pressure pumps .- 3

.1 DINAMIC VENTILATION 3

ucer, shutter, made with galvanized steel and stainless steel lades.

.2 WINTER VENTILATION

7 High capacity fans 1300-150 and 42.000 m3/h with 1,5 CV motorredb 3 :

00 m3/h. Placed on the lateral sides of the uilding for minimum ventilation.

4 Wall fans 25T-630. Flow 11.0b


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4.- HEATING: Two propane gas generators, aprox 70Kw, that will be connected with the computer receiving instructions. We’ll study the possibility of use other fuel, depending on the situation. The gas tanks or other fuel tanks are not included. 5.- CLIMA CONTROL: We’ll install one computer “ULISES” with the following characteristics:

- User friendly - Large 20 line x 40 character lighted graphic display - Extensive historial - Communications. - Up to 40 heavy duty relays. - Intelligent on/off switches - Modular construction - Cooling - Alarm relay - Heating.

- Control up to 6 windows. - Light - Up to 6 temperature probes - Humidity probes. - Water meter. - Options: Emergency system (independent battery power) Light dimmer. Bird scale. Feed silo scale.

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6.- COOLING: .-. 10 Sets of cellulose with 30 mts long and 2 mts high, installed in the opposite side of the fans, because in the hot seasons we’ll refrigerate with tunnel system.

ECONOMIC OFFERS. .- We have calculate 4 containers of 40’ per building. The price is quotated .- All kind of taxes are not included. .- The assembly is not included. Delivery time: The materials of 1 building will be prepared 60 days after the agreement signed. Prices valid for 30 days. Nota: If the owner considers that we should include in the offer other Concepts, we can study them. THE TOTAL AMOUNT OF THE FARM: TOTAL COST ESTIMATED.………………………….…………………210.184,67 € * See attached detailed offer.

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DCTO 10%

CANTIDAD P.UNIT DCTO NET. UNIT TOTAL

ESTRUCTURA Y CORREAS 1 NETO 28.500,00 € 28.500,00 €APROX. 70 M/3 HORMIGÓN 75 20,00 € NETO 20,00 € 1.500,00 € 1.500,00 €MOVIMIENTO DE TIERRAS Y ZANJAS 1 NETO 3.000,00 € 3.000,00 €

INSTALACION ELECTRICA 1 17.000,00 € NETO 17.000,00 € 17.000,00 €MONTAJE 4 PERSONAS 9 SEM 1 20.000,00 € NETO 20.000,00 € 20.000,00 €TRANSPORTE INTERIOR 1 2.000,00 € NETO 2.000,00 € 2.000,00 €SUPERVISION OBRA 1 6.000,00 € NETO 6.000,00 € 6.000,00 €

CERRAMIENTOS LATERALES 1 NETO 19.800,00 € 19.800,00 €CUBIERTA 1 NETO 29.000,00 € 29.000,00 €CUADRO ELÉCTRICO 1 NETO 7.610,00 € 7.610,00 €ORDENADOR ULISES 1 NETO 4.664,00 € 4.664,00 €

ALIMENTACION Y BEBIDASILO 17M3 1 1.260,00 € NETO 1.260,00 € 1.260,00 €LINEA COMEDEROS 117M. 3 2.618,42 € 10% 2.356,58 € 7.069,73 €LINEA BEBEDEROS 117M 4 1.979,05 € 10% 1.781,15 € 7.124,58 €TRANSPORTADOR 75, 15METROS 1 973,05 € 10% 875,75 € 875,75 €MOTORES ELEVACION LINEAS 3 357,97 € 10% 322,17 € 966,52 €TUBERIA PE ALIMENTARIA (FONTANER) 260 0,95 € 10% 0,86 € 222,30 €MANIVELAS 2 32,97 € 10% 29,67 € 59,35 €BAJANTE COMPLETA POLLOS 3 9,19 € 10% 8,27 € 24,81 €SUSPENSION GANCHO ABIERTO 280 0,18 € 10% 0,16 € 45,36 € 17.648,40 €

VENTILADOR GC 43,000M3 7 606,37 € 10% 545,73 € 3.820,13 €VENTILADOR 25T-630 4 359,85 € 10% 323,87 € 1.295,46 €PERSIANA 630 4 63,26 € 10% 56,93 € 227,74 €COOLING HEK-710/5/200 30 208,27 € 10% 187,44 € 5.623,29 €BOMBA AGUA VIGILA 500 2 174,30 € 10% 156,87 € 313,74 €DEPOSITO 200LT. 4 145,82 € 10% 131,24 € 524,95 €GENERADOR DE GAS 2 2.400,00 € 10% 2.160,00 € 4.320,00 € 16.125,31 €

VENTANASVENTANAS V-60 126 65,00 € 10% 58,50 € 7.371,00 €MOTORREDUCTOR 600KG 2 829,90 € 10% 746,91 € 1.493,82 € 8.864,82 €

VARIOSCLORADOR 1 819,95 € 10% 737,96 € 737,96 €KIT DE MEDICACION 1 1.811,70 € 10% 1.630,53 € 1.630,53 €GRUPO DE PRESION 1 1.157,94 € 10% 1.042,15 € 1.042,15 €TORNILLERIA EXTRA 1 3.735,00 € 10% 3.361,50 € 3.361,50 €

GENERADOR ELECTRICO EMERGENCIA 1 6.000,00 € neto 6.000,00 € 6.000,00 €TRANSPORTE 1 13.200,00 € NETO 13.200,00 € 13.200,00 € 70.972,13 €

207.684,66 €

VENTILACION, CALEFACCIÓN Y REFRIGERACIÓN

OFERTA DETALLADA NAVE POLLOS

TOTAL PRESUPUESTO

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5. CHICKEN’S SLAUGHTERHOUSE 1. PROJECT PREVIOUS

This previous project is done at the request of __________in order to define the technical and economical characateristics of the chicken slaughter project with a capacity of 2.000 chicken/h modulable.

1 LOCATION 2 PROPERTY 3 FLOW CHART OF CHICKEN SLAUGHTER 4 DESCRIPTION OF MAINLY MACHINERY AND EQUIPMENT FOR SLAUGHTER

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5.1.- Equipment for slaughter

GUTTING/EVISTERATION SACRIFICE ZONE

1.- Rolling conveyor by gravity, made of stainless steel with a length of 12.000 mm. for the transport of live chicken cages.

2.- Curve 90 º gravity rolling, built in stainless steel for transporting cages live poultry. 3.- Rolling conveyor by gravity, made of stainless steel with a length of 4,500 mm. for the

transport of live chicken cages.

TRANSPORT OF SLAUGHTER

4.- Air Carrier Profile culling rate T, downtown trolleys 6 “(152.4 mm) with a length of 165 meters, consisting of:

IPN de 100 x 50 m.m. hot galvanized struture. Profile Sections T connections Telescopes of the profile T to the structure 165 meters of hardened steel chain and electrolytic zinc 190 meters of chain-link stainless steel. Trolleys 1085 nylon with nylon wheels and stainless steel balls. 2 Motors reducers 1.5 hp at 1,500 r.p.m. with platform and wheel motor drive with nylon nylon ring at 6 “ Tensor curve 1 in 180 degrees and rim wheel with nylon backing to 6 “ 1 curved Dia. 485 M.M. 180 º wheel rim support and nylon 6 “ 10 Curves Dia. 485 M.M. 90 º wheel rim and nylon backing Level.changes.

5 .-1085 slaughter and evisceration hooks built rod dia. 8 M.M. stainless steel. 6 .-1085 hangers constructed deck 20 x 6 mm. stainless steel.

STUNNING (OPTIONAL)

6.- Stunning machine, built in stainless steel and polyester, height adjustment, automatic water inlet, water hose to empty, with voltage control and safety switch, with a length of 3 m.

BLEEDING CHANNEL

7.- Bleeding channel made of stainless steel.



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BLOOD TRANSPORT

8.-Vacuum transport of blood, including: - Vacuum pump 7.5 hp. -Suction point. -Pipeline.

AUTOMATIC SCALDER

9.- Automatic scalder 2 lengths, each containing 3 sections of 2 meters long, with a total of 12 meters per body scalding (scalded total of 24 meters). With agitation of water by pumps blowers. Stainless steel radiators for heating hot water or steam (max. 2 ato.) Rail and tube curves with stainless steel comb. Two regulators automatic water inlet. Two keys scalding water drainage Shock valves for the formation of the bubble. Four blowers pumps of 5.5 hp. each. Two by-pass solenoid valve complete with 1 ½ “. Two resistance thermometers PT-100 3-wire sensitivity “A”. Two digital electronic temperature controls. Built and covered with stainless steel side doors.

Length .- 7000 M.M. Width .- 1800 M.M.

AUTOMATIC PLUCKED

10.- Plucked automatic turntables plates, made of stainless steel, consisting of:

Five banks of plucking two to two front and one at the bottom. In each of the benches are mounted 20 aluminum bushings , with 2 bearings supported on a stainless steel shaft dia. 35 mm., Aluminum pulleys for flat belts and carrier plates stainless steel fingers with 8 fingers of rubber, with a total of 800 fingers plucking.

The plates rotate alternately clockwise and counterclockwise, so that all the plates spinning in all directions over the body of the bird. The movement is obtained with 8-phase electric motors 2 hp. 1000 r.p.m. each and flat belts. Each row of plates is adjustable in height and width and inclination, as well as horizontally and vertically. Length .- 4212 M.M. Width .- 1750 M.M.



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FEATHER TRANSPORT

11.- Feather transport for water circuit including:

-15 hp pump. to pump the pen. - Channeling of pipe to form a closed circuit. -Solids separator

STARTER AUTOMATIC HEAD AND TRACHEA

12.- Starter automatic head and trachea, equipped with a three-phase electric motor of 0.37 kW. Built in stainless steel.

EVISCERATED CONDUIT

13.- Eviscerated conduit 7 meters with 6 jobs, built in stainless steel.

TRASPORT OF GUTS

14.- Transport of guts by compressed air, including: Lung receipt of guts, built in stainless steel, with all the elements for both electric and pneumatic operation. Stainless steel pipe of 54 x 50 mm. with plates, flanges, bends and stainless steel screws.

PNEUMATIC SCISSORS TO CUT THE NECKS

15.- Pneumatic scissors to cut the necks.

COMPLETE VACUUM SYSTEM TO TREPAN CLOACA, REMOVE LUNG AND WASTE STORAGE

16.- Lung removal system, including:

3 Pumps vacuum of 5.5 KV. with a flow of 300 m3 / hour each, oil cooled. Waste dump tank, constructed of galvanized steel. Filter before reaching the vacuum pump, constructed of galvanized steel. 50 mm pipe. stainless steel. to channel waste to the dump tank. 2 pistols sewer opener with pneumatic actuation and cleaning, Dia. blade 22 mm. (Suspension balancer included). 2 pistols cleansing of lungs, operated by vacuum. Electric and pneumatic table of operation,



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CUTTER CURVED LEGS 180º

17.- Cutter curved legs 180 degrees, powered by the overhead conveyor and powered by an electric motor of 0.75 kW.

CHILLER

18.- 1 x Chiller spiral 1600 / 6 The stiring air chiller available for various types of birds is built modularly according to the principle of counter-flow for better heat exchange in the chiller. Made of stainless steel with a width of 1600 mm and includes an inlet section for downloading and output section. The variable speed motor ensures the optimum time. The air pump for agitation portions of cold water or ice is included in the chiller. The effective length of the chiller is 6000 mm

-Length: 6830 mm - Width: 1.780 mm - Height: 1,950 mm (Standard) - Electric power: 1,1 Kw. - Pump Power: 3,0 Kw.

The water cooling systemis not included.

DETACHED FROM LEGS CUT OFF

19.- Detached from legs cut off, electric motor powered by a 0.5 HP three phase. and built in stainless steel.

WASHER CHAIN AND HOOKS

20.- Washer chain and hooks, located on the overhead conveyor slaughter and evisceration with two nylon brushes driven by a motor of 0.5 HP., Water injection tubes and built in stainless steel.

TABLE

21.- Stainless steel table. 2,000 x 800 mm. with 4 funnels to pocket the frozen chicken.



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CLASSIFICATION AREA

CLASSIFICATION BAND

22.- Classification band for 8 ranked band, consisting of:

Feeding conveyor belt,conveyor belt acceleration, weighing bridge and tape distribution with triggers and collecting trays. Electronic weighing system changed. Ability to select quality “B” Made of stainless steel and other thermoplastic materials suitable for food. Type pneumatic unloading stations operated by a electrovalve. Trays of chicken reception, built completely in stainless steel. The width of each of the compartments of reception is 600 mm

LIVE DISCHARGE ZONE

ROLLING CONVEYOR BY GRAVITY

23.- Rolling conveyor by gravity, made of stainless steel with a length of 9,000 mm. for the transport of live chicken cages.

5.2 – Equipment for cutting room

CUTTING AREA

RIBON CUTTING CONES

24.- Ribbon cutting cone, made of stainless steel, with a total length of 7566 mm. and 6255 mm. straight leg, consisting of:

-Stainless steel chains. cone each 500 mm. - Geared motor 1 HP. 1,500 r.p.m. Variable speed. -Automatic download covers. -Shelf lateral to one side.

5.3.- Equipment for derivatives

SILO FOR FEATHERS

25.- Silo feather made of stainless steel metal frame mounted to truck loading by gravity.



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SILO FOR GUTS

26.- Silo gut built in stainless steel casing mounted on metal structure to truck loading by gravity.

SILO FOR BLOOD

27.- Rounded silo on stainless steel hermetically sealed and equipped with cooling system.

SILOS STRUCTURE

28.- Steel structure for supporting the different silos, built with steel from hot rolled.

CIVIL WORKS DESCRIPTION AND INSTALLATIONS

CIVIL WORKS

OUTSIDE LANDS AND MOTIONS

Should be given absolute priority at the time of its design, not only the factors of production or health, but also to interface with the area in which it is situated. Therefore, the complex can be best integrated into the terrain, if possible following the contours and its peculiar topography, greatly reducing important landscape impact.

Base

This will take account of reports of surveyors and field reconnaissance which will be reported later.

Cleaning

General cleaning of land plants which can affect on the access and buildings by all appropriate means. A portion of loose earth shall be stacked to level the ground in open areas after completing the construction. The surplus will be deposited on the ground. The fill thickness was considered of 30 cm.



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Clearing and earthworks

It will be made under the reservation of the results of the study conducted by technicians. The

surplus will be deposited debris on the ground. And in case of soiled materials of the

embankments, or insufficient quantity, to provide input materials clean and free from soil

will be needed..

The embankments will be compacted in layers of 30 cm. thick.

The compact will be verified with reference to the best-modified Proctor. Ultimately, tests of the plates will be made to control and obtain the ground reaction module of the database that is over 5 bars per cm.

Building platforms They consist of:

- A bottom of a bed thickness of 25 cm. - A bed in a 0 / 31, 5 thickness of 20 cm. least.

Roads

Heavy roads

The centers and roads of trucks type are foreseen for the passage of heavy trucks of 15

tonnes / axis.

The structure of the roadway will be:

- Layer pollution control. - Bed foundation 25 cm. Thickness of gravel and cement and basic bed l5 cm thick.

reconstituted gravel and humidified. - Layer of care to ensure the flow of work. - Coating of tar dosed at 140 kg / m², thickness 6 cm. - Deck exhibition: a layer of cement gravel over a width of 6 m, with a mission to prevent

distortion in the form at the bottom due to the static pressure in the axis perpendicular to the trucks.

• A loading dock of live animals: scheduled a concrete slab with a width of 3 m to facilitate the evacuation and cleaning of the locks. The shape of this stone slope given to allow wedging into the wastewater (metal grid).



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Sidewalks and avenues of circulation

Coated with color coating with the same characteristics as light road.

Roads accesories

Reinforced concrete curb types T1, T2, P1, CS1, CS2. Delineation of the locations of car parks.

Sanitation nerwork

Shall provide the following separate networks:

• Rainwater Network: with reinforced concrete pipe or PVC spin, with records of access, drainage grates registration with casting heavy or light series. The pits will also be provided to collect rainwater.

- Network of sewage or industrial with PVC pipe or reinforced concrete according to the diameters spinning, records of visits and casting series hatches heavy or light.

- Service water network: This network includes the waters from personal services (WC). The water network of services is provided separately from industrial water until just outside the buildings and log in the toilet, from there generally can be grouped with the industry.

Oil separators for cleaning areas prefabricated type automatic shutter.

The wastewater is directed to the purification plant provided.

Other service networks The different networks and buried outside the buildings are provided in

this chapter: Drinking water with a network of connection to the various buildings from the

boundary of the Property.

Water from the fire network with connection socket near the buildings and a power connection on

the side of the administration and dressing rooms.



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Electricity: sheathed cables and buried for the passage of the MV and LV power supply and exterior lighting.

Natural gas, between the connection points (expansion) and cogeneration power plant.

Phone: for the union between the administration and from the property boundary and the internal distribution and to the power station.

Network of cold water and hot water to feed the various stations of the unit (wash areas, toilets, scalding, etc.)..

Espacios o zonas verdes (en opción)

We will respect indigenous vegetation in the area and its distribution in the plot, so that the impact caused by the work of this complex, will be mitigated as possible.

Previously removed topsoil from the road and buildings can then be harnessed to green areas and will then conducted to a field, a rustic lawn and plants in various areas of agreement and points provided.

Plot enclosures and main gate

Closers

A fence height of 2 m in hot-galvanized wire mesh and attached with small metal pillars close the

property. The staff parking will be located outside the enclosure of the unit. Main gate Two sliding

doors will be installed at the main entrance level of the complex. They will

made of aluminum or galvanized steel with automatic control to define.

Foundations of external aids

Planned for sockets or bases for light poles, fire water rush, flagpoles.

BUILDING CIVIL WORKS

Foundations.

Foundations and retaining walls

Includes: additional clearings for foundations with corresponding banks.



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The foundation and infrastructure of reinforced concrete.

The foundations are laid down on wells of sufficient depth in a good area, with struts of fixings to the walls of the basement on the basis of preliminary studies. The rate of soil will work to clarify later.

The ground floor slabs are generally based on the terraces and on the bases or platforms obtained filling and clearing debris.

The retaining walls will land on reinforced concrete piers to level and different levels of implementation and the main buildings.

Sanitation.

PVC pipes for sewage networks, storm and

services. The low floor traps in the form of pending:

• Type stainless steel with grill or channel to limit the burden of pollution (in the workplace

and in cold rooms).

• Stainless steel type on the premises of staff (health, dressing rooms ...).

Records of visits to allow for regular maintenance.

Conduit - Wiring

Planned:

In hot dip galvanized steel for exterior pipes.

Coated steel pipes for low work diameter exceeding 300 mm.

In concrete, for large diameters.

Reinforced concrete slabs -

plinths,bases



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Normal slabs on the terraces, sandy sloping shapes allow overload of 3 apportioned Ton/ m2 use with mobile charges in 5 ton trucks for the passage of which is justifiable for the workplace. Overloading of use will be reduced to Ton/m2 for administrative buildings and housing.

The courses in fine sand, soil insulation peripheral (local chillers and boilers).

In the slabs of the chillers and rapid freezing (if any allied industries in the future) will be reinforced with concrete. The shape of the concrete will fill insulation below ground, rolling slab, reinforced concrete. The slabs of freezing will be on medical vacuum.

The pits (scales) and technical local bases (refrigeration compressor room, local compressed air) and for the introduction of various equipment, materials, indoor and outdoor (evaporative condensers, propane, etc..), will be fitted with drains.

External springs.

Exterior stairs.

The reinforced concrete foundation under the walls insulated with rounded molding at the bottom and steep upper slope and sealing at high and silicone seal (dimensions 120 x 400 mm).

Bases high leakage protection on the ground and in the periphery and around the columns of the structure.

Tightness in the soil of the plants (if needed in the redefinition of the final draft, or in allied industries), self-latching type membrane, allowing entry into the site of the wall-partitions. Elevations and will take all necessary protective devices.

Masonry.

Concrete block walls in solid of 0.20 m. for certain technical facilities for compliance with safety standards.

Walls in hollow concrete block 0.15 to 0.20 m. for refrigeration room, walls of the peripheral area of housing, storage rooms and packaging slaughter.

The corridors for small animals are made of concrete of 0.15 m. thick.

Hand trowelled cement fine, for all areas of masonry with rounded corners of radius 3 cm. in the incoming angles.

No provision for fine finishing of cement troweled on the walls of brick and will be



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assembled with simple caps on the boards on the walls as follows:

Technical facilities of the local power plant floor. Furthermore endings are not necessary to store spare parts.

Feeding corridor live animals to the stunning area, smoothing concrete aspect.

Completions in fine cement trowelled into 3 layers on the exterior masonry

parts (or termination by colored projections on the ground).

Reinforced concrete structures. The outer sealing locks, accommodation bookings for luminaires.

Slabs or precast slabs of concrete pillars and floor for the working building.

Self-supporting floor slab type for all other areas in plants. Insulation slabs laid on the floor will

be floating rate.

Concrete columns for the primary structure of the slaughter floor and tripe.

Pools of blood loss with a proper slope and then to be lined in stainless steel.

Stairs for access to foreign docks.

Flooring.

Terrazzo floors of offices or stoneware. Pavement of local staff and dressing rooms, stoneware slip. Dressing areas, killing and cutting issue, with epoxy or similar continuous and non-slip treatment. Maximum strength is required for passage of carts.

The floors of the freezers are made with the help of a surface hardener, with skidresistant qualities, waterproof and wear. .

The floors of stables receive input from a layer of cement-treated striatum and antiorina.



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Civil works water treatment plant

The civil works include: The movements of land and works entirely in reinforced concrete.

Receiving Pit For information purposes, the thickness of the walls is about twenty centimeters. The civil

works also include reinforced concrete pipes, vials and local exploitation

Los trabajos de obra civil comprenden: Los movimientos de tierra y las obras en

METALLIC STRUCTURE

Are planned for the metal frame parts: Armor All the roofs of buildings. Armor soils support plant (if required).

The jobs include: Primary Structure: Load-bearing structures with metal frames, straps, stakes for stability and upwind (hot

galvanized steel after fabrication). • Ancillary structures in commercial hot-dip galvanized profiles for armed support various

contraarmaduras and openings. Most of the equipment will be their penaeid interior of these

structures: rails, ventilation and refrigeration equipment, piping,

wiring.

•The slab reinforcement made in hot galvanized steel profiles with the help of commercial use overload 500 Kg./m2 considered for the area of retail space and movement.

• Slabs or trays above hot-dip galvanized steel bearing type, the bottom will be lacquered in the factory.

Supports smooth or armed. Pathways of access and staff access to the facilities of the ceiling (art gallery).

COVERS - TIGHTNESS - REINFORCED -ZINC PLATED

Main cover.

Cover sandwich “spot” on straps, exterior sheet consisting of trapezoidal shaped section, lacquered than 0.6 mm thick fiberglass blanket placed under the outside deck plate and a profiled inner plate section trapeze galvanized 0.6 mm thick.



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Roof coverage.

A base insulating and sealing not passable. Include: Sealings protected auto color mineral granules. Ancillary works: high-riveted, rainwater drainage, knots, connections, spillways, ribs, eaves, coronations, coat stands. Alveolar concrete roof and rock wool plate, double layer asphalt material in parts of the building that is graphed on the plans.

The channels will be of galvanized steel with bituminous paint in the interior.

The static ventilation is ensured by the aid of appropriate accessories. For natural lighting, translucent panels are incorporated at 5% of the floor area.

Downpipes.

The rainwater downpipes are in PVC; for the areas at risk of strokes a rounded type protection will be placed. In the workplace, the downpipes are hold to the insulation panels.

False ceilings.

Shall be a prepainted / galvanized, the same type of enclosure walls and accessories will all end, angles, coronations, flashings, etc..

Cover accesories.

For ventilation of the ship was placed on the ridge ventilators static, so that lower temperatures are achieved between indoor and ceiling. Also place a ventilation chimney, with special badges, which replace the normal plate for the vent of the brewhouse.

The gutters to collect rainwater, will be double galvanized steel sheet and shall be insulated with iron legs caught galvanized panels supported on special pieces. The rainwater downpipes shall be of PVC of 160 mm approximately, and they will caught in a ring structure.



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INSULATIONS AND ISOTHERMAL DOORS

Isolated walls on positive temperature areas

The sandwich panel walls are prefabricated with interior polyurethane and 2 front in galvanized and / or lacquered, all joints carefully sealed and antifungal; covers caulk joints in all the corners rounded entrants antifungal caulk joints in the bottom of the panels and in union with the benches of protection, allowing a careful completion easy washing. The surface condition of the panels may be completely flat or with fine veins.

The following walls are made in sandwich panels.

External vertical walls.

Carried out in 12 cm. thick.

The facades of work, shall be lined with a facing sheet metal type single layer, on the other facades sandwich panels as they are to be found, not whether they lacquered and well finished.

At the top, the walls are fixed to the insulation of the roof, ensuring a perfect continuity of insulation.

Interior siding.

The closings of cameras and cutting will be performed at 8 and 10 cm. thickness depending on case. In the upper part, the closures will be carefully attached to the underside of the deck by the interposition of a single board, enabling differential movements and take a few flashings of termination.

In areas of slaughter, the walls are masonry, 20 cm. thick, covered with tile joint health with epoxy paint or plastic food, as appropriate.

Insulated panels of local negative temperature and vertical walls of the fast chillers.

Panels with 2-sided sheet, with the constitution of positive premises. Made thickness of 20 cm. panels to the periphery. The boards of the walls must be specially designed and cared for taking into account the effects of expansion and to obtain a seamless continuum of isolation and anti-vapor barrier and be injected with polyurethane foam.

At the top, these walls will be covered by special devices of the type injected with the deck panels. At the bottom, the continuity of the insulation and vapor-will also be performed by isolation of the soil.



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The interior and exterior coatings of the fast chillers and coatings are lacquered inside the freezing chamber galvanized.

Safety valves restrict the lobbying efforts and depression due to the rise and fall of temperature in rooms.

Floor isolation.

Insulation thickness l6 cm. (frozen), with for-vapor type anti-vapor filter.

Isothermal doors.

The doors will be, as their use of categories or types:

Sliding doors: to ensure closure of the freezers, sliding doors should ensure good thermal insulation, with FERMOD rails or similar type maneuver, and gaskets carefully installed to ensure the sealing of the chamber, thickness of the door : 8 to 10 cm.

Type of lining: polyester.

To the gates of the chillers and storage of quick frozen, the insulation will be strengthened. Thickness of 16 to 20 cm. Boards anti-frost heating and security alarm for “ fallen or sick man.”

For the doors separating the rooms surrounding temperature, sliding doors are simple rail without the application of joint during closing, the isolation will be less perfect but

more than enough for the required needs.

For all sliding doors are provided barrier protection (bumpers) in robust manufacturing galvanized steel.

Doors swing: will be provided with rigid polyethylene sheets in great strength and easy maintenance, anti-shock protection in stainless steel bottom, and a peephole in the top, the behavior and appearance of these doors is much better to use the doors flexible PVC.

METAL WORK

All supplies are hot-dipped galvanized steel. Been established in this chapter:

� The set of metallized doors, steel 2 sided, painted in technical facilities. � The racks, metal, painted with its stained glass and accessories. � The ventilation grilles. � Handrails and handrail of the stairs and walkways visit, covered. � The frames and guards of the channels.



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Sectional doors: These doors, hinged horizontal sections, have the particularity of not letting any obstacle on the floor during the opening. Sandwich panels are prelacquered, 8 cm thick. with gaskets maintained and balanced mechanical device that allows an easy maneuver.

Pivot doors: the openings are covered in polyester sandwich panels cast in the big doors, and interior is filled with polyester coated for simple door step of staff. The exterior will give the 1.20 m wide and with anti-opening system panic.

Various accessories: in the workplace, it is anticipated the linings of the steel columns with cover-Care Board termination, right up to the height of the support beams in the air.

Divisions: For offices inside the complex are expected to record divisions in white PVC, with double insulated glass.

ALUMINIUM JOINERY OFFICE AND DRESSING ROOMS

Anodized aluminum will be natural dye comprising:

� The set of exterior doors, windows with aluminum goal. � The ventilation grilles in aluminum. � The racks of aluminum-frame windows, filled with alveolar polycarbonate fixed glass windows, alloy sandwich panel type or rigid plastic sheets. � The facades of the administration of such wall screen formed insulation panels filled with polyurethane or similar galvanized coatings inside and outside the EMALIT or similar type.

The profiles will be the type of cut of thermal bridges in racks built into the display walls and bringing in all double glazed, with anti-south solar exposure.

JOINERY (WOOD) AND FALSE CEILING

Joinery (wood).

All the doors of local distribution of flat doors and laminated coating, type or equivalent to the administration



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Office divisions.

The walls of the distributions of semi-office type with removable armor composed of galvanized steel sheet, soul insulating mineral fiber panels, slabs and walls plastered cardboard insulation or equivalent. The thickness is 90 mm type. Partitions lining along the peripheral masonry type plasterboard insulation plate in thickness of 70 + 10 mm. The wall claddings type textile mural sized offices.

False ceiling plates.

The plates of the ceiling will be suspended on a structure visible in aluminum profiles. The nature of these types will be gathered in thickness from 10 to 15 mm.

Above the plates, there will be an acoustic mineral wool mattress in thickness of 10 cm. to complete the isolation of the deck.

Dressing rooms equipment.

The distribution of local civil works shall be such coated tiles.

The doors shall be wood laminate flooring. Body double lockers, stainless steel, with slanted top.

FLOORING FINISHING/SPECIAL FLOORING

The work units are coated with special pavements continuous type, epoxy resin thickness 10 mm. This type of soil is rot-proof, anti-slip, easily washable and impervious to blood and fat.

The floor will rise along the benches, a frieze of rounded corner.

The boards are made with polyurethane caulk and absorb the expansion of the ground.

TILES

Working areas: slaught rooms and work)

The tiles are porcelain tile type to 1st. game and made with cement boards (size 11.5 x 14 cm.). Incoming angles rounded off by a special tile or a similar provision.



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Outgoing angles are stainless steel angle. in a rounded shape.

Height: all heights on all interior masonry walls and bleeding area will be 4 mt. for slaughter rooms, dressing and annexes.

Tiles .

In the toilets and dressing rooms, the walls will be tiled up to 3 meters. The tile boards will be conducted in white cement.

Flooring tiles

The tiles are of the type-porcelain stoneware 50 x 50 cm. Parts placement skid with cement mortar or tiles 10 x 20 cm. (according to local). In offices and health areas inside the plant (at 50 x 50 cm.).

PAINTING.

The new metallic structures will remain as out of hot galvanized.

Painting on interior masonry.

The paintings will be studied to withstand the severe conditions with a capacity of: sealing and resistance to jet washing, resistance to high humidity, application odorless, antifungal treatment (mold).

Painting on exterior masonry.

These paintings must withstand weather conditions and carry:

� A waterproof acrylic plastic sheet. � One sheet of matte painting. � Antifungal treatment



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INSTALLATIONS

TECHNICAL EQUIPMENTS

Cooling: In the final project phase will be studied better equipment. All this depending on the forecast of the allied industries.

The cooling needs to maintain the temperature in storage rooms, workrooms and rapid cooling were estimated in the calculations of the project after knowing allied industries and final sizing. Refrigerator production facility is secured with NH3 - 10 º C / +35 º C distribution by pumping from a tank located in the engine room. The cooling concept of production has been made in view of future increases in capacity, having been sized all fixtures (collectors, evaporative condenser, reservoir, etc.).. In engine room valves are planned in anticipation of additional joints with compressors that can be made in future to block extension of the refrigerator. Was chosen ammonia (NH3), considering the following criteria:

� High Energy Efficiency � Need for significant cooling power � Cost of ammonia lower than other coolants. � Easier maintenance of the installation. � It is a gas that does not harm the ozone layer, so there are no problems for future bans. The production of cold chambers negative temperature of allied industries, with cameras frozen, freezing tunnels and numerous air-conditioned rooms and chambers are expected to be independent from the rest and are estimated each of a group of autonomous production bibloc R22 (to be defined in specific projects). As for the cameras and positive temperature Boards of allied industries, is considered using the same network of the slaughterhouse.

NH3/ glycol water and isolated lung deposit ensures the distribution of cold services.

� Cameras: glycol water network � Rooms: glycol water network � Frozen storage chambers and tunnels: R-22 autonomous groups condensed with the network of water-glycol

Production cooling

In the engine room, production of NH3 refrigeration at -10 º C, is performed with screw compressors that develop a total power (to be determined at the planning stage), with automatic power on the basis of suction pressure. Also in this room are located: a horizontal repairman equipped with safety accessories and regulation, four circulation pumps to distribute the NH3 for different chambers and rooms (there is an emergency pump). There is also an evaporative condenser equipped with centrifugal fans, installed near the engine room to cool the hot gas returning from the refrigeration compressors.



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A cabinet centralizes all controls, protections, regulations and signs of cooling output. Contains a programmable controller that can regulate the production and the centralization of services, faults and alarms throughout the facility. A printer produces all occurrences of the installation.

The heat and humidity of every room, are recorded automatically.

Ventilation of the engine room.

A room thermostat and a detector of ammonia regulate the ventilation of the room. There is an extraction tower explosion-proof motor, with a knob outside the room, and an emergency stop device leaves tension cables all the engine room. The entire ventilation system, complies with NFE 35,400.

Equipment rooms

All evaporators have double bottom tank “anti-condensation, batteries, snorkel and fins in hot dip galvanized steel in the circuit of NH3.

In the workrooms, the fan speed of the evaporator is 950 rpm to avoid bothering the staff with too much airflow.

Each room has a station control valves, a thermostat, and a box containing all control devices (thermostat, switch demand from fans on a forced march or strike, etc.).

All pipes are seamless drawn steel insulated with injected polyurethane coated isoxal, and piping hot gas and rock wool isoxal finish.

All piping and valve stations, go through the gallery of services, on the ceiling.

The defrosting of rooms with temperature exceeding +2 ° C, automatic hot gas and regulated by the automaton. Defrost appliances with above +4 º C is by air.

The rapid cooling, is equipped in the 1st and 2nd sections with vertical fins batteries and galvanized steel tubes and axial fans in the ceiling. Each battery has its own tube station, and alternating defrost during operation of the airing, returning the cooling capacity of the battery out of the running.

OPTION:

Energy recovery in refrigeration plant:

An energy recovery can be effected in the condensation and return of the hot gases from the refrigeration compressors. The components of the energy recovery system shall be established to ensure a maximum instantaneous peak debit hot water 2 x 15 m3 / h up to full power the refrigeration plant, allowing warm water of 12 ° C to 39 º C approximately.



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Plumbing and ventilation.

A. Production of industrial hot water at 65 and 90ºC

The final study will define the investment needs of cogeneration and its volume.

Daily consumption of industrial hot water, is estimated at 155 m3 to 65 º C and 40 m3 to 90 º C per day massacre tip.

Thiswater production is ensured by a vertical tank outside pressure, able to 2 x 30 m³ at 65 º C and 90 º C. This production is ensured by installing cogeneration equipment and emergency generator steam.

The hot water is stored in a reservoir at 92 º C.

This material hot water production has been chosen for their high energy efficiency (about 95%)

The deposit ensures the production of hot water to pass the slaughterhouse or the industry to double its capacity, if in the future was needed.

Maintenance of temperature in the scalding of chickens

The scalding of chickens barrel is heated and maintained by direct steam injection controlled to maintain the same water temperature. Steam is generated in a boiler of 500 kg / h, equipped with a gas or diesel burner stove and a food. The distribution of the vapor pressure is 8 bar.

Natural Gas Supply

Since the gas meter located at the boundary of the estate (if there is the possibility of having the supply), the gas is led through a pipe of HDPE to the power plant (industrial hot water), and the equipment slaughterhouse in need (ventilation fan heaters…), finding its way safety valves.

Cutting the connection to the national gas network, has not been recorded in the preliminary estimate.

B. Plumbing

Water treatment at reception

Metering pumps are foreseen, softener, anti-corrosion treatment for the water that feeds the network of industrial hot water, steam boiler and evaporative condenser refrigeration plant.



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Plumbing circuits

Plumbing circuits are:

� Network of cold water (AF) � Network of industrial hot water at 65 ° C and recycling (ACI 65 th) � Network of industrial hot water at 90 ° C and recycling (ACI 90 th) � Compressed air (CA) � Steam Network � Red hot water (DHW) � natural gas network Elements of the slaughterhouse, cutting and allied industries to connect to networks of water, washing hands, washing boots, sterilizers, washing stations, tripe taps, fire hydrants. The washing stations are supplied with hot and cold water at 65 ° C, and have a tube of 20 m. flexible rubber food grade white armed with spear and washed with a box of steel 304 L

The pipes used for the circuits of AF, ACI 65 and AC, are galvanized steel, and the ACI 90th Circuit in stainless steel. The gas and steam circuits are black steel, and the ACS circuit using copper pipe tempered.

For the circuit of AC in the vicinity of the important demands (such as pneumatic guns), buffer tanks are installed.

The pipe insulation is made from rock wool covered with isoxal, and exterior galleries and services, are protected from ice with heating cords.

Recirculation loops are projected on the main collectors of ACI 65 th and 90 th to get hot water quickly at the furthermost points of production. The leads are kept warm with electric resistance self-regulantes. Sterilizers have water at 90 ° C. Valves are planned connection if in the future is to expand the slaughterhouse or industry.

Medical Supplies

For each block health, an ACS circuit 35C to the feeding. The locker room sinks and work areas will be held non-manual and office area will be hand mixer mixer.

Showers and toilets will be installed white, with joint network of copper pipes.



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C. Compressed air

It is produced with 2 screw compressors 300 m3 / h of flow at a pressure of 8 bars with refrigeration dryer, l.500-liter tank air filter before distribution.

D. Ventilation

The slaughter halls, local tripe and washing shall be ventilated to prevent fog, condensation and odors. The ventilation fan heaters have new air intakes on the roof with motorized baffles, filters, centrifugal fans and natural gas burners. In the textile sleeves for the ventilation of workplaces, the air velocity is 2 to 7 m / s order not to inconvenience the staff. Some places are in slight depression to prevent the spread of odors and condensation to adjacent chambers.

Hall of slaughter:

Installation:

A centrifugal air heater in each hall with natural gas burner and beam blow with aluminum bars. Chimneys extraction on areas of condensation and remove smells. These areas, as mentioned above, will be in slight depression. The air renewal rate is 12 to 15 volumes / hour.

Health areas, local break (canteen) and local personal materials

Provide extraction vent screw extractors.

Tripe and offal work zones

Installation:

A centrifugal air heater installed in gallery services, with a natural gas burner. A ceiling fireplace with a net extraction of exhaust pipes in service gallery with aluminum grilles.

Air renewal rate, 13 to 16 volumes / hour. Local depression on the adjoining premises.



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Dressing rooms and sanitary

These areas will have mechanical exhaust ventilation. Dining

A centrifugal air heater installed art gallery, with electric battery, a sleeve vent and aluminum grilles, extraction tower roof equipped with a network of technical gallery extraction grids. Air renewal rate, 4 to 5 volumes / hour, about depression for adjoining areas.

Technical gallery

This is the space above the false ceiling, which are installed the piping network. It will be a ventilated area to avoid condensation and calories detached by the ventilation fan heaters. Exhaust chimneys on the ceiling will be provided with thermostatic control and humidity. Air renewal rate, 4 to 6 volumes per hour.

Technical rooms

The boiler and general low voltage (MLVS), aired by mechanical air extraction (with chimneys on roof), regulated by thermostat. The rate of renewal of air in the boiler is 20 to 25 volumes / hour, and the MLVS 3 to 4 volumes per hour.

E. Wash System low pressure foam to 20/25 bar

It proposes an optional foam washing system at low pressure.

A fixed center and several satellites spread around the abattoir, 4 mobile flexible sleeve roll holder. Network of water distribution pipes in galvanized steel. 11 compressed air distribution feeders at each point and central laundry.

Technical gallery pipes, are heated with electric heating elements to maintain the temperature. The downspout pipe that feed the plant and satellites will be in stainless steel 304 L.

This washing installation allows simultaneous operation of 4 washing lances l.500 l / h.

Electricity.



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A. Transformer MV / LV

The transformer MV / LV is prefabricated type and will be located at the boundary of the property. It is connected to the medium voltage network (the cost of connection to the MT network have not been counted in this study). The power transformer will be 1,250 KVA considering this is sufficient for the needs of the slaughterhouse even after a possible expansion of capacity.

B. C.G.B.T. (Low Voltage General Schedule)

From C.G.B.T. located in the technical rooms, feed the various main electrical panels, and from these, the points of use.

� Plumbing � Ventilation � Cooling � Hall of slaughter � Tripe area � Block refrigerator � Administration and dressing rooms � Distribution The principle of distribution of this facility is the type scheme in TT 3 x 380 V, the first outage fault isolation.

The ground network consists of a non-insulated copper conductor buried.

D. Switchboards

Shall consist of prefabricated metal cells. The protection index of these boxes depends on the installation. In damp, cables and boxes shall be protected in waterproof polyester (555 IP minimum).

E. Electrical Wiring

The cables move through appropriate tubing hot dip galvanized steel, technical and gallery located in maintenance areas, and PVC in the work rooms and chambers. Have been extensively dimensioned to allow a further extension of 30%.

The cables used are of the type:

ARO 1000 V 2 V for large sections (aluminum wire). V 1000 RO 2 V for all distributions (copper wire). All the remote machine made in 24 V.

Each leg of motive power and lighting will all protected by circuit breakers tripolar or bipolar, as the case and following the rules in force, and marked with the corresponding engraved plates. The rate of protection as the rest of electrical equipment is IP 555.



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F. Lighting

There are three types of lighting: - Normal -Security - Exterior.

Normal Lighting

Lighting instruments are set at V profiles, such as “guide wires”, or on the underside of insulating panel ceilings, divided equally across each phase to maintain balanced the intensity of the circuit.

Light Level:

� Working rooms: 300 lux � Sanitary inspection: 560 lux � Cold rooms: 150 lux � Office :350-400 lux � Technical rooms: 200 lux � Dressing rooms: 200 lux � Services room :30-50 lux Security lighting

Self-contained security are implemented automatically and instantly when a voltage drop. Its range is 1 hour.

Exterior lighting

Fixtures will be placed beside the staff entrance of the SAS issue and unloading bays. Streetlights will be placed in parking areas, washing cattle trucks and refrigerated trucks.

G. Electric Heating

In offices in the yards, will be placed thermostat electric convectors. In administration and dressing rooms, the heating will be mixed (base + support), the heating base is through heating cables under the pavement, with operation in hours of reduced fee, and is supported by electric convector with thermostat.

In negative local temperature, freeze-avoiding soil heating cables under the pavement.

PHONE

It provides the facility of an analog autoacumulador Administration, equipped with 5 outside lines and telephone posts l6.


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OFFER ACCORDING TO THE DRAWING

Building according to the drawing, (phases from 1 to 12), we estimate a cost of 1.500.000€. This building can be built under the direction of the property GEI-2A, or it can be hired like a turn key contract.

Cooling equipment including cameras (phases from 21 to 26), electricity and telephony for all the building, we calculate an aproximate cost of 600.000 €, in the same way, this can be hired under the direction of the property GEI-2A, or it can be hired like a turn key contract.

Process machines, mentioned in phases from 31 to 47, including electric generator have a value of 1.100.000€, depending always on the details of the signed contract.

Transport phases and management direction can have an aproximate cost of 100.000€.

TOTAL ESTIMATED COST FOR SLAUGHTERHOUS--- 3.442.000 €

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COMMENTS OF SLAUGHTERHOUSE

Comment: The slaughterhouse is the part of production that has been changing from the initial offers.

Variations are caused for the posibility to multiply the production by four, the posibility of the butcher the 20% of the production, because we have to this country with a high technology product.

According to the machines, we included dry area, clasification, butcher area, packing, etc.

We also thought about the transport of intestinal remainder, transport and treatment of blood and collection of scraps.

We added to the offer two cameras inside the slaughter house to make easier the transport of the meat.

The slaughterhouse has been designed to make easy the future extension, using the same areas to charge and discharge, obviously, this has an economic repercussion from the initial project.

Anyways, if this project goes on, our collaborators and engineers will study with the property every detail of the slaughter house, wich will be the final image of the production line of the chicken meat.



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OTHER INVESTMENT EXPENSES (ORIENTATIVE VALUES) CONCEPT QUANTITY 2 Tractor with trailer and shovel 70.000 € 1 Torus 35.000 € 2 Deliver trucks 70.000 € 2 Scales 20.000 € Tractor with food deposit 35.000 € Hotel for chief worker 40.000 € Flight tickets for chief workers 5.000 € Tools, bicycles, motorbikes etc. 6.000 € 2 Vehicles director and maintenance 30.000 € Alive and dead chicken boxes 9.000 € Unexpected situations 30.000 € TOTAL…………………………….. 350.000 € OTHER EXPENSES NOT VALUED CONCEPT QUANTITY Farmers houses Telephons and communications Security Dining, social area and costums Exterior electricity in farms Exterior conduction of water Exterior gas installation Machines for packing in slaughterhouse.



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6.-RESUME

CONCEPT TOTAL COST

27 Chicken Farms 5.674.986,09 €

1 Cattle Feed Factory 500.981 €

1 Incubator 364.100 €

1 Slaughtery 3.442.000

TOTAL 9.982.067,09 €

PROYECT :

Food: 4-5 T/hour. Slaughter 2.000 chicken/hour. Cold stage. Incubator 90.000 eggs/week. SPECIALIZED PEOPLE TIMES. UNIT SPECIALIST TIME 1 Incubator assembling supervisor. 7 weeks. 2 Cattle feed factory assembling supervisors 12 weeks 1 Slaughter assembling supervisor. 16 weeks 1 Cold stage assembling supervisor. 4 weeks 1 1

Poultry farms assembling supervisor. Electronic supervisor.

40 weeks 3 weeks



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WORKING TIME.

See the chronogram attached. We understand that under the agreement signed, it takes 8 days to prepare the materials and layouts. The sendings could start in the week number 9. About the poultry farms, we think that we can start and finish one every week... STIMATED PERSONAL. UNITS PERSONAL WORKING. TIME 2 Linquer incubator building. 4 weeks 2 Incubator electric installation. 3 weeks 3 Cattle feed factory assembly. 12 weeks 4 Slaughter assembly. 30 weeks 2 Slaughter electric installation assembly. 8 weeks 2 Cold store assembly. 3 weeks 2 Cold store electric installation. 1 weeks 4 Farms structure assembly. 27 weeks 4 Farms ceiling assembly. 27 weeks 4 Farms wall assembly. 27 weeks 4 Feeders and drinkers assembly. 27 weeks 4 Climatization assembly. 27 weeks 4 Electric installations. 27 weeks 4 Gas and water installations. 27 weeks 4 Start-up 27 weeks

PROYECT - LABOR

WORKING UNIT EMPLOYEES Nº. TOTAL Cattle Feed Factory 2 1 2

Chicks Farm. Breeders.

Chicks and breeders cleaning. Eggs transport to incubators.

UPP 3 chicks farms. 1,2 9 11 Veterinary producer director. 1 1 1

Incubator 1 1 1 Chicks and breeders transport

Broiler transport. 1 1 1 Chicks pick up. 1 1 1

Slaughter and cold store 12 1 12 Commercial distribution. 3 1 3

Food distribution. 1 1 1 Scale personal

Administrative personal 2 1 2 General manager. 1 1 1


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TOTAL LABOR..............................36 PERSONS.

COMMENTS ABOUT THE LABOR

The numbers are approximate; they can have variations depending on the distance between the buildings of production and distribution. The feed distribution, chicken distribution from the incubator, broilers distribution to the slaughter, included distribution of the final product, change depending of the distances.

The UPP of 3 farms can work with only one person if the chicks are inside. The work is to

take care of the chicks and pick up the dead ones. When the buildings are empty, this person can be on vacations. But there are moments that this person is going to need help; when cleaning the farms or prepare the buildings for a new chicks entrance. That’s why we talk about 1,2 persons. This second one could be some person of his/her family, or one for the different UPP.

ELECTRICITY AND WATER CONSUMPTION

PROYECT

Working unit. H2O L/day Refrig. Total

H2O Pot. Kw

Real Kw

Cold Store No mind. --------- -------- 20 25% Poultry farm. 12.000 22.000 34.000 14 25%

Cattle Feed factory. No mind. -------- ------- 70 75% Slaughter. 15.000 -- 15.000 110 80% Incubator. 2.000 3.000 5.000 100 20%

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Kg. Chicken/year 5.850.000

ELECTRICITY

TOTAL $0,00331

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DATAPrice m3 (USD) 1,24

Kg. Chicken/year 5.850.000

BUILDING LITR. HOUR HOURS YEAR TOTAL LITERS Nº UNITS M/3 YEAR US $ M/3 COST/YEAR USD COST /KG (USD)

FARM DRINK - - - 27 20.000 $1,24 $24.800 $0,00424

FARM REFRIG. 1.720 1.440 2.476,8 27 66.873,6 $1,24 $82.923,26 $0,01417

SLAUGHTERHOUS 1.500 2.600 3.900 1 3.900,0 $1,24 $4.836 $0,00083

INCUBATOR 500 2.600 1.300 1 1.300,0 $1,24 $1.612 $0,00028

$0,01952TOTAL

WATER

DATAKg. chicken/year 5.850.000Price egg $0,25Price food (USD /TON) $150

EGGS/WEEK YEAR PRICE $ $ TOTAL COST /KG (USD)

- 11.700 $150,00 1.755.000 $0,30000

85.000 4.420.000,0 $0,25 1.105.000,0$0,18889

Technical directions 117.000,0$0,02000

- - - 117.000 $0,02000

- - - 117.000 $0,02000

$0,54889TOTAL

PRINCIPAL EXPENSES

2 Kg. Food i Kg. Chiken feed. 11-700 ton./year

Fertil egg 0,25 USD/ud

Medicines

Cleaning and disinfection

CONCEPT

DATAKg. chicken/year 5.850.000

Price kg/gas (USD) 0,14

Price litre gas-oil (USD) 0,17

QUANT./YEAR USD / YEAR COST /KG (USD)

67.500 $9.450 $0,00162

6.000 $1.000 $0,00017

- $40.000 $0,00684

- $11.700 $0,00200

- $11.700 $0,00200

- $8.000 $0,00137

$0,01399

GASOIL TRUCKS (LITRES /YEAR)

2 VEHICLES FARM DIRECTOR AND MAINTENANCE PERSON

TOTAL

OTHER EXPENSES

CONCEPT

HEATING GAS (2.500kg / year for farm)

GAS-OIL TRANSPORTE PIENSO - (30.000.km/año)

GAS-OIL TRANSPORTE POLLOS - (N30.000 km/año)

DOS VEHÍCULOS REPARTO

VEHICLES AMORTISATION (200.000 USD / 5 years)

OFFICE AND PHONE EXPENSES

MAINTENANCE

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DATAKg. Of meat/year 5.850.000

SALARY/YEAR (USD) Nº WORKERS TOTAL SALARY COST /KG (USD)

Chicken farms $4.200,00 11 $46.200,00 $0,00790

Veterynary and director of production $15.000,00 1 $15.000,00 $0,00256

Incubator + maintenance $5.000,00 1 $5.000,00 $0,00085

Chicken transport $6.000,00 1 $6.000,00 $0,00103

Recolection of chicken $4.000,00 1 $4.000,00 $0,00068

Slaughterhouse and camera $5.000,00 12 $60.000,00 $0,01026

Comercial delivery $6.000,00 3 $18.000,00 $0,00308

Feed delivery to farms $6.000,00 1 $6.000,00 $0,00103

Administration personal $6.000,00 2 $12.000,00 $0,00205

General director $30.000,00 1 $30.000,00 $0,00513

$0,03456TOTAL

PRODUCTON UNIT

LABOR

COST/KG (USD)

$0,54889

$0,034

$0,003

$0,019

$0,013

$0,62028

NOT INCLUDED - Insurance - Comercialization costs - Marketing - Financial costs - Amortization

56

31

52

99

CONCEPT

SUMMARY FOR COSTS

TOTAL

LABOR

ELECTRICITY

WATER

OTHER EXPENSES

PRINCIPAL EXPENSES

[email protected]

50



51

COST PER KG. CHICKEN FEED $ TONS PRODUCTION 5850. PER YEAR CONCEPT

Price food 150 $ ton.




Food at various prices. 2 kg of food = 1 kg of chicken. Cost per Kg.

0,30000

0,34000

0,38000

0,40000

Fertile egg. 85,000 eggs to get 75,000 chickens. Price $ 0.25 egg.

0,18889

0,18889

0,18889

0,18889

Medicines and desinfection

0,04000

0,04000

0,04000

0,04000

Dirección técnica

0,02000

0,02000

0,02000

0,02000

Electricity in the whole process: farm, slaughterhouse, camera

0,00331

0,00331

0,00331

0,00331

Water

0,01952

0,01952

0,01952

0,01952

Heating

0,00162

0,00162

0,00162

0,00162

Diesel truck transport

0,00017

0,00017

0,00017

0,00017

Amortization trucks 5 years (120,000 $)

0,00684

0,00684

0,00684

0,00684

34 Workers whole process

0,03456

0,03456

0,03456

0,03456

Office expenses

0,00200

0,00200

0,00200

0,00200

Maintenance expenses

0,00200

0,00200

0,00200

0,00200

Car maintenance and manager

0,00137

0,00137

0,00137

0,00137



52

farm TOTAL USA $

0,62028

0,66028

0,70028

0,72028

ERROR + 5%

0,6

0,6

0,7

0,75342

ERROR + 10%

0,6

0,7

0,7

0,78929

ERROR + 15%

0,71017

0,75617

0,80217

0,82517

ERROR + 20%

0,74105

0,78904

0,83705

0,86105



53

Date post:	28-Jan-2016
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Project Avicola Inglés 2.000 P-h

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