7-1 7 SOLUTIONS FOR INDUSTRIAL AUTOMATION (800) 624-8511 www.phdinc.com/products/switchesandsensors CAT-03 INDEX: Switch Selection Guide Pages 7-2 to 7-5 Series 5360 Proximity Switches Pages 7-6 to 7-11 Series 6250 Proximity Switches Pages 7-12 to 7-15 Series 1750 Proximity Switches Pages 7-16 to 7-19 Series 5580 Proximity Switches Pages 7-20 to 7-22 Series 1590 Switches Pages 7-23 to 7-27 Series 6790 Switches Pages 7-28 to 7-29 Explanation of Terms Page 7-30 Inductive Proximity Switches Page 7-31 62002 Switches Page 7-32 Hall Sensor with Set Point Module Pages 7-33 to 7-39 Switch Brackets for NFPA Cylinders Page 7-40 PROXIMITY SWITCHES AND SENSORS Hall Effect, Reed, & Magnetoresistive Types of Switches & Sensors for Use with PHD Automation Products Most PHD switches are CE Certified.
= HALL SWITCH= HALL SENSOR= MAGNETORESISTIVE SWITCH= REED SWITCH
H
RMS
SERIES 5360 SERIES 1750 SERIES 5580 SERIES 1590 INDUCTIVE PROXIMITY
4 mmRND.
6 mmSQ.
8 mmTHRD.
12 mmTHRD.
PHDSENSR.
SERIES62002
8 mmR
7-6 to 7-11 7-16 to 7-19 7-20 to 7-22 7-23 to 7-27 7-31 7-33 to7-39
7-32
-E
-M
-M
-I
-I
-E -M
-E -M
-E -M
-E -M
-E -M
-E -M
-E -M
-E -M
-GG-GH-GI
-CB
-3
-J
M
7-12 to 7-15
SERIES 6250
-M -M
-M -M
-M
7-28 to 7-29
-M
-M
-M* -M*
-M
-M
-M
SERIES 6790
-M
-M
-M
-M
-M -M
-M -M
SWITCHES/SENSORS
Option code, kit, or specification must be specified on the unit ordering number when switches are to be used. For kit numbers or option callouts, see ordering datapage in each specific product section. BLANK BOXES INDICATES NOT AVAILABLE OR NOT COMPATIBLE.
CYLINDERS
ROTARY ACTUATORS
SERIES A, AV, HV, EA,EL, NP, NE
SERIES 0180
SERIES 1000-8000
SERIES CRS & CTS
SERIES RA & RL
PRODUCT
TYPE
SEE REFERENCED PAGES FORSPECIFICATIONS & ORDERING DATA
= HALL SWITCH= MAGNETORESISTIVE SWITCH= REED SWITCH
SERIES 5360 SERIES 5580 SERIES 1590 INDUCTIVE PROXIMITY
4 mmRND.
6 mmSQ.
8 mmTHRD.
12 mmTHRD.
PHDSENSR.
SERIES62002
8 mmR HH H HR M R R
7-6 to 7-11 7-20 to 7-22 7-23 to 7-27 7-31 7-33 to7-39
7-32
H
RM
-1
-7
-7
-2**
S S
-3
-6-2 -1 -7 -8*
-3
-M
SENSOROPTION
-4
-3**-6**
-5S
S
-2 -2
-4
-4
S S
-5 -5 -5
-5S -4
S
-E -E STD STD
S
SERIES 6790
M R
-M S
7-28 to 7-29
-CU
NOTES:1) *GRDx5x & GRDx6x •GRCx3x *•GRCx4x, 5x, 6x **GRCx3x, 4x, 5x, 6x2) Option code, kit, or specification must be specified on the unit ordering number when switches are to be used. For kit numbers or option callouts,
see ordering data page in each specific product section. BLANK BOXES INDICATES NOT AVAILABLE OR NOT COMPATIBLE.3) Escapement -2 option only on standard duty 1600x units.4) -4 option is Hall sensor ready.
SWITCHES/SENSORS
ESCAPEMENTS
ANGULAR GRIPPERSSERIES 8400
SERIES 160
SERIES GRB (180°)
SERIES GRD
SERIES 8600 (3 Jaw)
SERIES 190 & 191
PRODUCT
TYPE
SEE REFERENCED PAGES FORSPECIFICATIONS & ORDERING DATA
SERIES 5300
SERIES GRC
SERIES 5300
PARALLEL GRIPPERS
-5*•GG
-5•
S= SHURGRIP MODEL= COMPATIBLE WHEN ORDERED WITH SWITCH READY KIT
NOTE: Not all types of switches are available on all PHD products. Reference charts on pages 7-2 to 7-5 to determine compatibility withproduct being used.
17503175041752317524HALL
1750217522
DCREED
1750917529
ACREED
55803558045582355824HALL
15902
HALL
15901
3 AMPREED
15900
REED
SERIES 1750 SERIES 5580 SERIES 1590
REQUIREMENTSACDCMECHANICAL SWITCHSOLID STATE SWITCH
7-12 to 7-15*CE certification applicable to 10 to 30 VDC range only.
* †
†CE certification applicable to 4.5 to 24 VDC range only.
SWITCH SELECTION: PROXIMITY SWITCHESPHD Proximity Switches can be used with most PHD
Cylinders and Actuators. They are used to supply input signals toprogrammable controllers, sequencers, relays, and in some cases,to drive valve solenoids.
Use the requirements in the chart below to determine whichswitch fits the application. By using the process of elimination, youshould be able to choose the proper switch. See the specificationsfor each switch to confirm your choice.
It is estimated that 95% of all PHD Switches are integrated withPLC’s. The chart below serves as a guide in determining whichcategories of PHD Switches are compatible with the configuration ofPLC being used.
PART NO.7518-01-1213109-02-6AN12-6AB1216383-1-069641
DESCRIPTIONNPN (Sink) or PNP (Source) Hall Effect3 Amp Reed10 Watt Reed10 Watt Reed, Quick ConnectLow Voltage DC ReedUniversal Bracket
COLORYellowGreenBlueBlueWhite—
OTHER REPLACEMENT SWITCHES(Previously Catalogued)
HALL EFFECT MAGNETImperial Examples:AVF 1-1/8 x 2-P-E orMA11B 3180 x 1-PL-E
Metric Examples:AVMF 29 x 50-P-E orMA15B 3180 x 25-PL-E
CYLINDERS AND ACTUATORSWhen ordering a cylinder or actuator for magnetic proximity
switch operation, add the suffix -M or -E to proper unit description.
REED MAGNETImperial Examples:AVF 1-1/8 x 2-P-M orMA11RF 3180 x 1-PL-M
Metric Examples:AVMF 29 x 50-P-M orMA15RF 3180 x 25-PL-M
DESCRIPTION8 mm Push-inStraight Connector8 mm Push-inStraight Connector
NOTE: PHD reserves the right to supply any of the cordsets listed.
LENGTH2 meter
5 meter
PHD CORDSET NO.17533-00-02
17533-00-05
HIRSCHMANNPART NO.
ELKA-K-3308 PVC014-2 Meter
ELKA-K-3308 PVC014-5 Meter
DANIEL WOODHEADPART NO.45300-001
45300-002
CROUSE HINDSPART NO.
5000125-13
5000125-16
LUMBERGPART NO.
RKM 3 06/2M
RKM 3 06/5M
TURCKPART NO.PKG 3-2M
PKG 3-5M
Cordset specifications: 3 conductors, PVC jacket, 60 V (AC or DC) Max., 26 AWG, fine stranded copper conductors.-25°C to +90°C, IP 65 protection class.
2-2 NPN or PNP DC Reed White3-1 NPN DC Hall Yellow4-1 PNP DC Hall Red5-1 NPN DC Magnetoresistive Black6-1 PNP DC Magnetoresistive Orange9-2 AC Reed w/Current Limiting Green
Type, Cord Type, Sensing Circuitry,Design No., and Cable Length.
2-2536 0
CABLE LENGTH02 - 2 meter length cable(Leave blank when quick connect is specified)
TYPEHall, Reed, Magnetoresistive
02-
NOTES:1) Cordsets for quick connect switches
must be ordered separately. See page 7-10.2) Other cable lengths available. Consult PHD.
BENEFITS: SERIES 5360 HALL EFFECT SWITCHESBENEFITS
■ Series 5360 Hall Effect Switches are available for use onselected PHD products, making it easy to interface theseactuators with various electronic controls.
■ Switches have no moving parts or mechanical contacts,providing long switch life and elimination of contact bounce.
■ Constant amplitude output is provided for use with most digitallogic systems.
■ Low profile integral clamp mounting is easy to adjust over theentire piston travel of the cylinder or actuator.
■ Several switches may be mounted to control or initiate anysequence or function.
■ Dual LED indicators provide convenient means for positioningand troubleshooting circuits. Green LED shows that power isbeing received at the switch and amber shows when the switchoutput is on.
■ Available in a Quick Connect model for easy installationand maintenance.
Series 5360 Hall Effect Switches are designed specifically toprovide an input signal to various types of programmable controllersor logic systems. Since Hall Effect Switches are solid-state, there areno moving parts to wear out. They offer an infinite number of trouble-free operations. Hall Effect Switches operate on DC current only.
NOTE: For Hall Effect Switch dimensions, see page 7-9.
SPECIFICATIONS 53603 & 53623 53604 & 53624OPERATING PRINCIPLE Hall EffectACTUATED BY Moving MagnetINPUT VOLTAGE 4.5 to 24 VDCOUTPUT TYPE NPN (Sink) PNP (Source)CURRENT RATING 20 mA. Max. 100 mA. Max.VOLTAGE DROP .5 VDC Max.SWITCH BURDEN 12 mA. Max.ENVIRONMENTAL IP67OPERATING TEMP. 0° to 80°C
MODEL NO. 53604 & 53624 - PNP (SOURCE)INPUT - 4.5-24 VDCLOAD CURRENT - 100 mA. MAX.SWITCH HOUSING COLOR - RED(LED's have been omitted from the schematic for clarity.)
MODEL NO. 53603 & 53623 - NPN (SINK)INPUT - 4.5-24 VDCLOAD CURRENT - 20 mA. MAX.SWITCH HOUSING COLOR - YELLOW(LED's have been omitted from the schematic for clarity.)
■ Series 5360 Magnetoresistive Switches are available for use onselected PHD products, making it easy to interface theseactuators with various electronic controls.
■ Switches are solid state, having no moving parts or mechanicalcontacts, providing long switch life and elimination ofcontact bounce.
■ Transient voltage protection.
■ Constant amplitude output is provided for use with most digitallogic systems.
■ Reverse polarity protection.
■ Low profile integral clamp mounting is easy to adjust over theentire piston travel of the cylinder or actuator.
■ Several switches may be mounted to control or initiate anysequence or function.
■ Dual LED indicators provide convenient means for positioningand troubleshooting circuits. Green LED shows that power isbeing received at the switch and amber shows when the switchoutput is on.
■ Available in a Quick Connect model for easy installationand maintenance.
NOTE: For magnetoresistive switch dimensions, see page 7-9.
Series 5360 Magnetoresistive Switches are designed specificallyto provide an input signal to various types of programmablecontrollers or logic systems. Since Magnetoresistive Switches aresolid-state, there are no moving parts to wear out. They offer aninfinite number of trouble-free operations. MagnetoresistiveSwitches operate on DC current only.
MODEL NO. 53606 & 53626 - PNP (SOURCE)INPUT - 6-24 VDCLOAD CURRENT - 100 mA. MAX.SWITCH HOUSING COLOR - ORANGE(LED's have been omitted from the schematic for clarity.)
MODEL NO. 53605 & 53625 - NPN (SINK)INPUT - 6-24 VDCLOAD CURRENT - 20 mA. MAX.SWITCH HOUSING COLOR - BLACK(LED's have been omitted from the schematic for clarity.)
BLACK
BROWN
BLUE
LOAD
SWIT
CH
DC
DCCABLED MODEL 53605
1
2/4
3
PIN 2/4
PIN 1
PIN 3
LOAD
SWIT
CH
DC
DCQUICK CONNECT MODEL 53625
1
2/4
3
PIN 2/4
PIN 1
PIN 3
LOAD
SWIT
CH
DC
DCQUICK CONNECT MODEL 53626
LOAD
SWIT
CH
DC
DCCABLED MODEL 53606
MAGNETORESISTIVE WIRING SCHEMATICS
BROWN
BLUE
BLACK
BROWN
BLUE
BLACK
BLACK
BROWN
BLUE
SPECIFICATIONS 53605 & 53625 53606 & 53626OPERATING PRINCIPLE MagnetoresistiveACTUATED BY Moving MagnetINPUT VOLTAGE 6 to 24 VDCOUTPUT TYPE NPN (Sink) PNP (Source)CURRENT RATING 20 mA. Max. 100 mA. Max.VOLTAGE DROP .5 VDC Max.SWITCH BURDEN 12 mA. Max.ENVIRONMENTAL IP67*OPERATING TEMP. 0° to 80°C
NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE
NOTES:1)For alternative supplier part numbers, see page 7-5.2)For earlier design switches 1752x-1 and 17529-2, use
cordset 17533-00-02 or 17533-00-05.
DIMENSIONS: SERIES 5360 REED SWITCHESREED SWITCH
A.325[8.2].061
[1.5]
.460[11.7]
.150[3.8]
.320[8.1]
.79[20.1]
PWR
SGNL
45°
APPLIES TO 53602-2& 53622-2 ONLY
.580[14.7]
.460[11.7]
.126[3.2]
2 m CABLE x Ø .134 [3.40]
B
REED SWITCH WITH MALE QUICK CONNECT
MODEL NO.53602-2 & 53622-253609-2 & 53629-2
A.685 [17.4].895 [22.7]
B1.090 [27.7]1.300 [33]
LETTER DIM.
All dimensions are reference only unless specifically toleranced.
BENEFITS: SERIES 5360 REED SWITCHESBENEFITS
■ Series 5360 Reed Switches are available for use on selectedPHD products, making it easy to interface these actuators withvarious electronic controls.
■ Low profile integral clamp mounting is easy to adjust over theentire piston travel of the cylinder or actuator.
■ Several switches may be mounted to control or initiate anysequence or function.
■ An LED indicator provides convenient means for positioningand troubleshooting circuits.
■ Available in a Quick Connect model for easy installationand maintenance.
■ Special current limit model available for AC applications whereinrush might otherwise damage the switch.
53609-2**SPECIFICATIONS 53602-2 & 53622-2 & 53629-2**OPERATING PRINCIPLE Magnetic ReedACTUATED BY Moving MagnetINPUT VOLTAGE 4.5 to 24 VDC 110 to 120 VACOUTPUT TYPE Contact ClosurePOWER CAPACITY 4 Watt Max. 2.5 Watt Max.CURRENT RATING 200 mA. Max. Inter. Limited to 20 mA.CONTACT RESISTANCE .200 Ohms Max. 1.5 kOhmENVIRONMENTAL IEC IP67OPERATING TEMP. 0° to 80°C
Series 5360 Reed Switches are available in either AC or DCmodels. They are ideal for use as inputs for many types ofsequencers and programmable controllers. In some cases, they canbe used to drive some relays or valve solenoids. However, electricaltransients (inrush currents or line spikes) associated with inductiveor capacitive loads can damage and shorten the life of the switch.
NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTSARE PROVIDED FORCONVENIENCE
[M8x1]
CABLE x Ø .134 [3.40]
4.000[102.0] A
B.126[3.2]
.325[8.3]
.061[1.5]
.460[11.7]
.150[3.8]
.320[8.1]
(5.590 [142])
.580[14.7]
** CE certification not applicable to these switch models.
MODEL NO. 53602-2 & 53622-2 - NPN (SINK) OR PNP (SOURCE)INPUT - 4.5-24 VDCPOWER CAPACITY - 4 WATT MAX.LOAD CURRENT - 200 mA. MAX.
MODEL NO. 53609-2 & 53629-2INPUT - 110-120 VACSWITCHED POWER - 2.5 WATT MAX.INTERNAL RESISTANCE - 1.5 kOhmSWITCH HOUSING COLOR - GREEN
CABLED MODEL 53609-2
BLACK
BROWN
BLUE
LOAD
LINE
QUICK CONNECT MODEL 53629-2
LOAD
LINEPIN 2/4
PIN 1
PIN 3
1
2/4
3
REED WIRING SCHEMATICS
LOAD
DC
DCCABLED MODEL 53602-2 - NPN (SINK)
CABLED MODEL 53602-2 - PNP (SOURCE)
LOAD
DC
DC
1
2/4
3
QUICK CONNECT MODEL 53622-2 - NPN (SINK)
PIN 2/4
PIN 3
PIN 1
LOAD
DC
DC 1
2/4
3
QUICK CONNECT MODEL 53622-2 - PNP (SOURCE)
PIN 2/4
PIN 1
PIN 3
LOAD
DC
DC
SWITCH HOUSING COLOR - WHITE(Bi-polar LED emits a green light in the Sinking circuitand a red light in the Sourcing circuit.)
BROWN
BLUE
BLACK
BROWN
BLUE
BLACK
BROWN
BLUE
BLACK
BLACK
BROWN
BLUEBLACK
BROWN
BLUE
ENGINEERING DATA: SERIES 5360 REED SWITCHES
NOISE SUPPRESSIONWhen using PHD Proximity Switches, it is important to
consider the possible presence of electrical noise in the controlsystem. The effects of this noise can vary from switch misfire andfalse signal, to total permanent switch failure, causing the actuatoror other machine functions to initiate out of sequence.
Isolating the noise is the best method of dealing with electricaltransients. This is accomplished by using separate power suppliesfor both logic level signals (Microprocessor, P.C., CPU, InputDevices) and Output Field Devices (Motors, Valve Solenoids).Additional physical isolation is recommended for routing of controlsystem wiring (e.g., separate conduit for AC and DC wiring,grounding of all shield or drain wires).
In cases where isolation is not practical, such as direct smallrelay operation, valve solenoids, etc., inductive transient spikes maybe minimized by use of clamping diodes or R-C networks.
PHILLIPSHEAD SCREW
LOCKING NUT
MOUNTING DIRECTIONS1. Orient the switch assembly so the wire/screw end is directed
away from the end of the unit.
2. Insert the switch and locking nut into the “T” slot of the unit.
3. Tighten the Phillips head screw until snug 12 in.-lbs.[1.35 Nm]. The first quarter turn will position the locking nutcrossways in the “T” slot. Do not overtighten.
4. The switch may be repositioned by loosening the Phillips headscrew and sliding the switch in the “T” slot. Once in the desiredposition, repeat step number 3.
All dimensions are reference only unless specifically toleranced.
■ Series 6250 Reed Switches are available for use with PHD ISOCylinder and on other select PHD actuators which use the “M”magnet option.
■ Series 6250 Reed Switches offer both 120 VAC or 10 to 30 VDCsink and source operation for maximum flexibility in interfacingwith various electronic controls.
■ Special current limiting feature is designed into each switch forprotection against potential current inrush damage to switchcomponents.
■ Integral clamp mounting provides easy attachment andadjustment while eliminating the cost of brackets and additionalhardware.
■ Several switches may be used on an actuator to control orinitiate a sequence or function.
■ LED indicator provides convenient means for positioning andtroubleshooting circuits.
■ Switches include either a hard wired 24 AWG, Polyurethane(PUR) jacketed cable making it virtually impervious to chemicalor environmental damage, or an integral 8 mm screw typeconnector mounted directly on the switch.
■ IP67 Environmental Protection
NOTE: For Reed Switch dimensions, see page 7-15.
SPECIFICATIONS 62507-1 62517-1SWITCH COLOR SilverOPERATING PRINCIPLE Magnetic ReedACTUATED BY Moving MagnetINPUT VOLTAGE 10 to 30 VDC or 110-120 VAC*OUTPUT VOLTAGE Contact ClosurePOWER CAPACITY 2.5 Watt Max.CURRENT RATING Internally Limited to 25 mA.IMPEDANCE 2.25 k OhmENVIRONMENTAL IP67OPERATING TEMP. 0° to 80°C
MODEL NO. 62507-1 & 62517-1INPUT - 10 to 30 VDCPOWER CAPACITY - 2.5 WATTS MAX.LOAD CURRENT - 25 mA. MAX.SWITCH HOUSING COLOR - SILVER
MODEL NO. 62507-1 & 62517-1INPUT - 110 - 120 VACPOWER CAPACITY - 2.5 WATTS MAX.LOAD CURRENT - 25 mA. MAX.INTERNAL RESISTANCE - 2.25 k OhmSWITCH HOUSING COLOR - SILVER
REED WIRING SCHEMATICS
CABLED MODEL 62507-1Alternate load position forsink circuitBROWN
BLUE DC
DCLOAD
QUICK CONNECT MODEL 62517-1
1
2/4
3
PIN 1
PIN 3 DC
DCLOAD
BROWN
BLUE
CABLED MODEL 62507-1
1
2/4
3
PIN 1
PIN 3
QUICK CONNECT MODEL 62517-1
LINE
LINE
LOAD
LOAD
Alternate load position forsink circuit
Alternate load position forsink circuit
LOAD
LOAD
LOAD
LOAD
Alternate load position forsink circuit
* CE certification applicable to 10 to 30 VDC range only.
BENEFITS: SERIES 6250 MAGNETORESISTIVE SWITCHESBENEFITS
■ Series 6250 Magnetoresistive Switches are available for usewith PHD ISO Cylinders and on other select PHD actuatorswhich use the “M” magnet option
■ Available in both current sinking or current sourcing modelsfor maximum flexibility in interfacing with various electroniccontrols.
■ Series 6250 “MR” switch incorporates many features toprevent damage to the switch circuit caused by voltage surges,wiring abuse, or adverse electronic reaction with adjacentequipment.
■ Integral clamp mounting provides easy attachment andadjustment while eliminating the cost of brackets andadditional hardware.
■ Several switches may be mounted to control or initiate anysequence or function.
■ An LED indicator provides convenient means for positioningand troubleshooting circuits.
■ Switches include either a hard wired 24 AWG, Polyurethane(PUR) jacketed cable making it virtually impervious to chemicalor environmental damage, or an integral 8mm screw typeconnector mounted directly on the switch.
■ IP67 Environmental Protection
NOTE: For Magnetoresistive Switch dimensions, see page 7-15.
MODEL NO. 62506-1 & 62516-1 - PNP - (SOURCE)INPUT - 10-30 VDCLOAD CURRENT - 100 mA. MAX.SWITCH HOUSING COLOR - TAN(LED has been omitted from the schematic for clarity.)
MODEL NO. 62505-1 & 62515-1 - NPN - (SINK)INPUT - 10-30 VDCLOAD CURRENT - 100 mA. MAX.SWITCH HOUSING COLOR - BROWN(LED has been omitted from the schematic for clarity.)
BLACK
BROWN
BLUE
LOADMR
SWIT
CH
DC
DCCABLED MODEL 62505-1
1
2/4
3
2/4
PIN 1
PIN 3
LOADMR
SWIT
CH
DC
DCQUICK CONNECT MODEL 62515-1
1
2/4
3
2/4
PIN 1
PIN 3
LOADMR
SWIT
CH
DC
DCQUICK CONNECT MODEL 62516-1
BLACK
BROWN
BLUE
LOADMR
SWIT
CH
DC
DCCABLED MODEL 62506-1
MAGNETORESISTIVE WIRING SCHEMATICS
Series 6250 Magnetoresistive Switches are designed specificallyto provide an input signal to various types of programmablecontrollers or logic systems. Since Magnetoresistive Switches aresolid-state, there are no moving parts to wear out. They offer aninfinite number of trouble-free operations. MagnetoresistiveSwitches operate on DC current only.
62505-1 & 62506-1 &SPECIFICATIONS 62515-1 62516-1SWITCH COLOR Brown TanOPERATING PRINCIPLE MagnetoresistiveACTUATED BY Moving MagnetINPUT VOLTAGE 10 to 30 VDCOUTPUT TYPE NPN (Sink) PNP (Source)CURRENT RATING 100 mA. Max. 100mA. Max.VOLTAGE DROP .5 VDC Max.SWITCH BURDEN 12 mA. Max.ENVIRONMENTAL IP67OPERATING TEMP. 0° to 80°C
DIMENSIONS: SERIES 6250 REED/MAGNETORESISTIVE SWITCHESREED AND MAGNETORESISTIVE SWITCH
REED SWITCH
All dimensions are reference only unless specifically toleranced.
NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS AREPROVIDED FOR CONVENIENCE
.660[16.7]
.203[5.2]
SGNL
.876[22.3]
.682[17.3]1.088
[27.6]
M8 THREAD
.660[16.7]
.503[12.8]
.380[9.6]
.318[8.1]
.071[1.8]
.682[17.3]1.088
[27.6].318[8.1]
.660[16.7]
.183[4.6]
.158[4]
.071[1.8]
.503[12.8] .380
[9.6]
MAGNETORESISTIVE SWITCH
NOISE SUPPRESSIONWhen using PHD Proximity Switches, it is important to
consider the possible presence of electrical noise in the controlsystem. The effects of this noise produce from switch misfire andfalse signal, causing the actuator or other machine functions toinitiate out of sequence.
Isolating the noise is the best method of dealing with electricaltransients. This is accomplished by using separate power suppliesfor both logic level signals (Microprocessor, P.C., CPU, InputDevices) and Output Field Devices (Motors, Valve Solenoids).Additional physical isolation is recommended for routing of controlsystem wiring (e.g., separate conduit for AC and DC wiring,grounding of all shield or drain wires).
MOUNTING DIRECTIONS1. Orient the switch assembly so the wire/screw end is directed
away from the end of the unit.
2. Insert the switch and locking nut into the “T” slot of the unit.
3. Tighten the Phillips head screw until snug 12 in.-lbs.[1.35 Nm]. The first quarter turn will position the locking nutcrossways in the “T” slot. Do not overtighten.
4. The switch may berepositioned by looseningthe Phillips head screw andsliding the switch in the“T” slot. Once in thedesired position,repeat step number 3.
61397-xx CORDSET WITH FEMALE QUICK CONNECT (MAGNETORESISTIVE SWITCH)
NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE
61398-xx CORDSET WITH FEMALE QUICK CONNECT (REED SWITCH)
COMMON BENEFITS■ Series 1750 switches are available for use on most Tom
Thumb and PHD products for simple interfacing to many typesof electrical controllers.
■ The compact low profile design saves space and providesmounting versatility.
■ Low profile bracket attaches securely across two tie rods andallows easy position adjustment over the entire piston travel ofthe cylinder or actuator.
■ IP67 Environmental Protection
■ Red LED indicator provides convenient method for positionsetting and troubleshooting.
■ Available in a cabled or 8 mm threaded Quick Connect modelfor easy installation and maintenance.
■ 24 AWG polyurethane (PUR) jacketed cable is robust andvirtually impervious to chemical and environmental damage.
■ Multiple switches may be mounted to control or initiate anysequence or function.
SOLID STATE BENEFITS■ Solid state switches afford long life. Constant amplitude output
allows use with most digital logic systems.
■ Switch circuitry protects against voltage surges and otherelectrical anomalies associated with operating systems.
■ Excellent switch hysteresis characteristics and symmetry.
■ Offered in 10-30 VDC current sinking and current sourcingversions for simple interfacing to electronic system controllers.
REED BENEFITS■ Available as either 10 -30 VDC or 110-120 VAC models for
simple interfacing to sequencers and programmablecontrollers.
■ Can be used to directly drive some types of relays or valvesolenoids.
CORD TYPE0 - Cabled2 - Quick Connect
TO ORDER SPECIFY:
SENSINGCIRCUITRY DESCRIPTION SWITCH COLOR
2-2 NPN or PNP DC Reed White3-2 NPN DC Solid State Yellow4-2 PNP DC Solid State Red9-3 *AC Reed w/Current Limiting Green
SPECIFICATIONS: SERIES 1750 SWITCHES17502-2 17509-3*
SPECIFICATIONS 17522-2 17529-3*OPERATING PRINCIPLE Magnetic ReedACTUATED BY Piston MagnetINPUT VOLTAGE 10-30 VDC 110-120 VACPOWER CAPACITY 10 Watt Max. 10 Watt Max.OUTPUT TYPE Contact ClosureCURRENT RATING 200 mA. Inter. Limited
Switched to 25 mA.CONTACT RESISTANCE .1 Ohm Max. .1 Ohm Max.ENVIRONMENTAL IP67OPERATING TEMP. 0° to 80°C
SPECIFICATIONS 17503-2 & 17523-2 17504-2 & 17524-2OPERATING PRINCIPLE Solid StateACTUATED BY Piston MagnetINPUT VOLTAGE 10-30 VDCOUTPUT TYPE NPN (Sink) PNP (Source)CURRENT RATING 20 mA. Max 100 mA. MaxVOLTAGE DROP .5 VDCSWITCH BURDEN 10 mA. Max.ENVIRONMENTAL IP67OPERATING TEMP. 0° to 80°C
* CE certification not applicable to these switch models.
MODEL NO. 17504-2 & 17524-2 - PNP (SOURCE)INPUT - 10-30 VDCLOAD CURRENT - 100 mA. MAX.SWITCH HOUSING COLOR - RED(LED’s have been omitted from the schematic for clarity.)
MODEL NO. 17503-2 & 17523-2 - NPN (SINK)INPUT - 10-30 VDCLOAD CURRENT - 20 mA. MAX.SWITCH HOUSING COLOR - YELLOW(LED’s have been omitted from the schematic for clarity.)
BLACK
BROWN
BLUE
LOAD
SWIT
CH
DC
DCCABLED MODEL 17503-2
PIN 2/4
PIN 1
PIN 3
LOAD
SWIT
CH
DC
DCQUICK CONNECT MODEL 17524-2
BLACK
BROWN
BLUE
LOAD
SWIT
CH
DC
DCCABLED MODEL 17504-2
SOLID STATE WIRING SCHEMATICS
MODEL NO. 17502-2 & 17522-2 - NPN (SINK) OR PNP (SOURCE)INPUT - 10-30 VDCPOWER CAPACITY - 3 WATT MAX.LOAD CURRENT - 200 mA. MAX.SWITCH HOUSING COLOR - WHITE(Bi-polar LED emits a red light.)
MODEL NO. 17509-3 & 17529-3INPUT - 120 VACSWITCHED POWER - 3 WATT MAX.INTERNAL RESISTANCE - 1.5 kOhmSWITCH HOUSING COLOR - GREENCABLED MODEL 17509-3
* Dependent upon ability of piston and rod assembly to rotate in actual application** Minimum strokes can be affected by cylinder options such as shock pads, spring returns and stop tubes. Consult PHD.
*** Switch may turn on by as much as .090 inch [2.3 mm] prior to end of travel.
±.030±.020±.030
±.015
±.010±.010
±.010
[±.25][±.25]
[±.25]
.093
.125
.125
[2.36][3.18]
[3.18]
.125/.312
.218/.375
.125/.375
[3.18/7.92][5.53/9.52]
[3.18/9.53]
ONE SWITCHON ONE SIDE.625.375
.500
[16][10]
[13]
2.0001.500
1.500
[50][40]
[40]
REPEATABILITY*HYSTERESISMAXIMUM
BAND WIDTHMINIMUM/MAXIMUM
[±.76][±.51][±.76]
[±.38]
[7][4][4]
[4]
[45][35][35]
[35]
[1.50][1.07][1.52]
[1.52]
MINIMUM TRAVEL**
TWO SWITCHESON SAME SIDE
ONE SWITCHON ONE SIDE
MINIMUM TRAVEL**
±1°15'
±45'
±30'
11°
7°30'
3°30'
15°/43°
9°/29°
4°/15°
15°
10°
5°
±3°30'
±1°40'
±1°
7°
3°
2°
25°/46°
17°/31°
8°/15°
7°
3°
2°
—
—
—
—
—
—
ENGINEERING DATA: SERIES 1750 SWITCHES
MOUNTING DIRECTIONS FOR SWITCH BRACKETS1. Orient the bracket with respect to the cylinder so that the locking screw is readily accessible.2. Slide the switch into the bracket with the cable end toward the center of the cylinder. When mounting
switches on rotary actuators, ensure that the driving piston in the cylinder being pressurized is usedfor signaling. The pistons are not attached to the gear rack and this can sometimes allow thepiston on the exhaust side to lose contact with the end of the rack and move ahead ofthe actual rotation.
3. 17000-xx-5 Switch Brackets: Hook the nut over one tie rod and push the assembly againstthe cylinder until the free side snaps over the other tie rod. Tighten the screw until thenut contacts firmly under the tie rod. Finally, loosen it sufficiently to enable the switchand bracket assembly to slide along the cylinder tube.17000-xx-0 Switch Brackets: Hook the bracket over one tie rod and pushassembly against the cylinder until the side with the set screw rests against theother tie rod. (Make sure the set screw is clear of the tie rod.) Tighten the setscrew until it contacts firmly underneath the tie rod. Loosen the screw sufficientlyfor the switch and bracket assembly to slide along the cylinder tube.
4. Locate the switch assembly where required for a position signal and lock in place bytightening the locking screw. (This step is normally performed after all electrical connectionshave been made. The LED indicator will then show at what point the switchgate actually closes.)
■ Series 5580 Proximity Switches are available for use onselected PHD products making it easy to interface theseactuators with various electronic controls.
■ Hall Effect Switches are solid state for long life and eliminationof contact bounce. Constant amplitude output is provided foruse with most digital logic systems.
■ Low profile mounting is easy to adjust at the ends of travel ofthe slide or gripper.
■ LED indicator provides convenient means for positioning andtroubleshooting circuits. An LED shows when the switchoutput is on.
■ Available in a Quick Connect model for easy installation andmaintenance.
HALL EFFECTPHD Series 5580 Hall Effect Proximity Switches are designed
specifically to provide an input signal to various types ofprogrammable controllers or logic systems. Since Hall EffectSwitches are solid-state, there are no moving parts to wear out. Theswitches offer an infinite number of trouble-free operations. HallEffect Switches operate on DC current only.
REEDPHD Series 5580 Reed Switches are available in a DC model.
They are ideal for use as inputs for many types of sequencers andprogrammable controllers. In some cases, they can be used to drivesome relays or valve solenoids. However, electrical transients(inrush currents or line spikes) associated with inductive orcapacitive loads can damage and shorten the life of the switch.
SPECIFICATIONS 55803 & 55823 55804 & 55824OPERATING PRINCIPLE Hall EffectACTUATED BY Target MagnetINPUT VOLTAGE 4.5 to 24 VDCOUTPUT TYPE NPN (Sink) PNP (Source)CURRENT RATING 20 mA. Max. 100 mA. Max.VOLTAGE DROP .5 VDC Max.SWITCH BURDEN 12 mA. Max.ENVIRONMENTAL IP67OPERATING TEMP. 0° to 80°C
SPECIFICATIONS 55802 & 55822OPERATING PRINCIPLE Magnetic ReedACTUATED BY Target MagnetINPUT VOLTAGE 4.5 to 24 VDCOUTPUT TYPE NPN (Sink) or
DIMENSIONS: SERIES 5580 PROXIMITY SWITCHESHALL EFFECT AND REED SWITCH
HALL EFFECT AND REED SWITCH WITH MALE QUICK CONNECT
1.180 [30.0]
.118[3.0]
2 m CABLE x Ø .134 [3.4]
.236 [6.0]SQ.118[3.0]
MODEL NO. 55804 & 55824 - PNP (SOURCE)INPUT - 4.5-24 VDCLOAD CURRENT - 100 mA. MAX.SWITCH HOUSING COLOR - RED(LED has been omitted from the schematic for clarity.)
MODEL NO. 55803 & 55823 - NPN (SINK)INPUT - 4.5-24 VDCLOAD CURRENT - 20 mA. MAX.SWITCH HOUSING COLOR - YELLOW(LED has been omitted from the schematic for clarity.)
BLACK
BROWN
BLUE
LOAD
SWIT
CH
DC
DCCABLED MODEL 55803
BLACK
BROWN
BLUE
LOAD
SWIT
CH
DC
DCCABLED MODEL 55804
PIN 2/4
PIN 1
PIN 3
LOAD
SWIT
CH
DC
DCQUICK CONNECT MODEL 55824
HALL EFFECT WIRING SCHEMATICS
REED WIRING SCHEMATICS
PIN 2/4
PIN 1
PIN 3
LOAD
SWIT
CH
DC
DCQUICK CONNECT MODEL 55823
MODEL NO. 55802 & 55822 - NPN (SINK) OR PNP (SOURCE)INPUT - 4.5-24 VDC(Bi-polar LED emits a green light in the Sinking circuit and a red light in the Sourcing circuit.)
BLACK
BROWN
BLUE
DC
DC
PIN 2/4
PIN 1
PIN 3
LOAD
DC
DC
PIN 2/4
PIN 1
PIN 3
LOAD
DC
DC
CABLED MODEL 55802 - NPN (SINK)
QUICK CONNECT MODEL 55822 - NPN (SINK)
CABLED MODEL 55802 - PNP (SOURCE)
QUICK CONNECT MODEL 55822 - PNP (SOURCE)
LOAD CURRENT - 200 mA. MAX.SWITCH HOUSING COLOR - WHITE
DC
DC
BLACK
BLUE
BROWN
LOAD LOAD
BROWN1
2/4 BLACK
3BLUE
BROWN1
2/4 BLACK
3BLUE
BROWN1
2/4 BLACK
3BLUE
BROWN1
2/4 BLACK
3BLUE
All dimensions are reference only unless specifically toleranced.
NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE
[M8x1]
CABLE x Ø .134 [3.40]
4.000[102.0]
1.180 [30.0](5.550 [141])
.236 [6.0] SQ
MODEL NO. A78.74[2 m]
196.85[5 m]
LETTER DIM.
63549-02
63549-05
PIN 2/4WIRE COLOR
BLACK
PIN 1WIRE COLORBROWN
PIN 3WIRE COLORBLUE
A
Ø .402[10.2]
.689 [19.3]
1.299 [34.8]
CABLE x Ø .177 [4.5]
NOTES:1) For alternative supplier part numbers, see page 7-5.2) For earlier design switches 1752x-1 and 17529-2,
ENGINEERING DATA: SERIES 5580 PROXIMITY SWITCHESNOISE SUPPRESSION
When using PHD Proximity Switches, it is important toconsider the possible presence of electrical noise in the controlsystem. The effects of this noise can vary from switch misfire andfalse signal, to total permanent switch failure, causing the actuatoror other machine functions to initiate out of sequence.
Isolating the noise is the best method of dealing with electricaltransients. This is accomplished by using separate power suppliesfor both logic level signals (Microprocessor, P.C., CPU, Input
Devices) and Output Field Devices (Motors, Valve Solenoids).Additional physical isolation is recommended for routing of controlsystem wiring (e.g., separate conduit for AC and DC wiring, andgrounding of all shield or drain wires).
In cases where isolation is not practical, such as direct smallrelay operation, valve solenoids, etc., inductive transient spikes maybe minimized by use of clamping diodes or R-C networks.
MOUNTING DIRECTIONSThe switch should be mounted so that the sensing area is
oriented parallel to the moving target magnet.
REED SWITCHHALL EFFECT SWITCH
SENSINGAREA
BOTTOM VIEW
TOP VIEW
LEDINDICATOR
SENSINGAREA
BOTTOM VIEW
TOP VIEWLED
INDICATOR
MODEL 55803 & 5582355804 & 55824
MODEL 55802 & 55822
FOR USE WITH THESE PHD PRODUCTSSERIES 190 & 191 GRIPPERS SERIES SA & SB SLIDES
GRIPPERMODEL NO.
19x6x19x7x19x8x19x9x
IMPERIAL59794-159795-15577255773
KIT NUMBERMETRIC55770557715577255773
NOTE: Part number suffix (-1) indicates Buna-Nseals. Part number suffix (-2) indicates Fluoro-Elastomer seals. Proximity Switches must beordered separately. Each Proximity Switch Kit willcontain 1 target and 2 brackets to mount twoswitches (Models 19x6x and 19x7x utilize a one-piece bracket for both switches).
Please refer to the Grippers section for orderingand dimensional information.
Sx017Sx027Sx038Sx049Sx068
IMPERIAL5596755969604176058460363
NOTES:1)Proximity Switches must be ordered separately. The following items are included with this kit:
1 target pin with magnet2 shaft collars (1 has been modified with magnet)2 shock pads2 switch mounting brackets with screws
Please refer the Powered Slides section for orderingand dimensional information.
2)For old design slides consult factory for kit number.
■ Hall Effect Switches are suitable for use on most Tom Thumb/PHD products.
■ Liquid Resistant Switches can be used in applications wherecoolant or moisture due to washdown is present (IEC IP67rating). Consult PHD for compatibility with caustic orhazardous liquids.
■ Hall Effect Switches are solid state for long life and eliminationof contact bounce. Constant amplitude output is provided foruse with most digital logic systems.
■ Adjustable mounting allows switches to be located anywherewithin range of piston travel.
■ Several switches may be mounted to control or initiate anysequence function.
■ Suitable for use in plant environments where dirt andcontamination create difficulties for electromechanical andother types of controls.
■ LED indicator provides convenient means for positioning andtroubleshooting circuits.
■ Reverse Voltage Protection is built into these switches tosafeguard against switch failure due to reverse hookup.
The PHD Hall Effect Switch is a solid-state device designedspecifically to provide an input signal to various types ofprogrammable controllers or logic systems. Since the Hall EffectSwitch is solid-state, there are no moving parts to wear out.Because of this, the switch offers an infinite number of trouble-freeoperations. The Hall Effect Switch operates on DC current only, and isa dual output for either current sinking or a current sourcing input.
SPECIFICATIONS 15902-1OPERATING PRINCIPLE Hall EffectACTUATED BY Piston MagnetINPUT VOLTAGE 4.5 to 24 VDCOUTPUT TYPE NPN (Sink) or PNP (Source)OUTPUT CURRENT RATING 200 mA. Max. NPN (Sink) or
100 mA. Max. PNP (Source)OUTPUT VOLTAGE DROP .4 VDC Max. NPN (Sink) or
.5 VDC Max. PNP (Source)SWITCH BURDEN 19 mA. Max.CIRCUIT PROTECTION FALSE PULSE No LOAD SHORT No REVERSE VOLTAGE Yes 400 Hz INTERFERENCE No TRANSIENTS NoSPECIAL FEATURE Groundable Braided ShieldPOWER DISSIPATION 300 milliwatt Max.ENVIRONMENTAL IP67OPERATING TEMP. 0° to 48°C
CORDSETSTO ORDER SPECIFY:
SENSINGCIRCUITRY DESCRIPTION
0-1 10 WATT DC or AC Reed1-1 3 AMP AC Reed2-1 NPN or PNP DC Hall
Type, Sensing Circuitry,and Design No.
0-11590NOTES:1) Cordsets for quick connect
switches must be orderedseparately. See page 7-25.
2) Other cable lengths available.Consult PHD.
TYPEHall, Reed PART NO.
15903-00-12
15903-90-12
15904-00-12
15904-90-12
DESCRIPTION12 ft [3 m] Cordset for ReedSwitch, Straight Connector12 ft [3 m] Cordset for ReedSwitch, 90° Connector12 ft [3 m] Cordset for HallEffect Switch, Straight Connector12 ft [3 m] Cordset for HallEffect Switch, 90° Connnector
■ Reed Switches are suitable for use on most Tom Thumb/PHDproducts.
■ Adjustable mounting allows switches to be located anywherewithin range of piston travel.
■ Several switches may be mounted to control or initiate anysequence function.
■ Liquid Resistant Switches can be used in applications wherecoolant or moisture due to washdown is present (IEC IP67rating). Consult PHD for compatibility with caustic orhazardous liquids.
■ No externally moving parts to wear or maintain.
■ Suited for use in plant environments where dirt andcontamination create difficulties for electromechanical andother types of controls.
■ LED provides convenient means for positioning and trouble-shooting switch and circuits.
The PHD Reed Switch can be operated on either AC or DCcurrent. They are ideal for use as inputs for many types ofsequencers and programmable controllers. In some cases they canbe used to drive some relays or valve solenoids. However, electricaltransients (inrush currents or line spikes) associated with inductiveor capacitive loads can damage and shorten the life of the switch.PHD offers a 3 Amp Reed Switch (AC only) to be used for thesetypes of applications.
The 3 Amp Switch is very similar to the Reed Switch inconstruction. The difference is the inclusion of a triac whichupgrades the contact rating to 3 amps. The 3 Amp Switch also hasbuilt-in protection against electrical transients.
15900-1 10 WATT REED SWITCHSPECIFICATIONS 15900-1OPERATING PRINCIPLE Magnetic ReedACTUATED BY Piston MagnetINPUT VOLTAGE 4.5 to 24 VDC or 110 to 120 VAC*OUTPUT TYPE Contact ClosurePOWER CAPACITY 10 Watt Max.CURRENT RATING 200 mA. SwitchedCONTACT RESISTANCE .100 OhmLED INDICATOR Visible voltage range from
24 to 120 AC or DCENVIRONMENTAL IP67OPERATING TEMP. 0° to 80°C
15901-1 3 AMP REED SWITCH (TRIAC)SPECIFICATIONS 15901-1*OPERATING PRINCIPLE Magnetic ReedACTUATED BY Piston MagnetINPUT VOLTAGE 65 to 120 VAC (50/60 Hz)VA MAX. 360CURRENT (BREAK) 3 AmpLEAKAGE 1.7 mA.RESPONSE TIME 1.5 ms On, 0-8.3 ms OffLED INDICATOR Visible throughout voltage rangeENVIRONMENTAL IP67OPERATING TEMP. 0° to 80°C
NOTE: All incandescent loads derate switch capacity to 10%due to inrush current. Consult PHD for higher load requirement forthe 3 Amp switch.
SHOCK RATINGThe basic switch can withstand up to 60G maximum in the
direction of contact closure without misfire or malfunction.
VIBRATION SENSITIVITYSwitch will withstand vibration amplitude of 30G at frequencies
up to 6000 Hz without misfire. False operation can occur at vibrationfrequency levels higher than 6000 Hz.
OPERATING TEMPERATURE0° to 80°C for standard cable.
CORDSET SPECIFICATIONS22 AWG PVC insulated, metallic braid, fine stranded copper
*Dependent upon ability of piston and rod assembly to rotate in actual application. Minimum strokes can be affected by cylinder options suchas shock pads, spring returns and stop tubes. Consult PHD.
NOTE: PHD reserves the right to supply any of the cordsets listed.
4 POLEPIN ASSIGNMENT
1 RED WITH BLACK TRACER 2 RED WITH WHITE TRACER 3 RED 4 GREEN
PIN/WIRE COLOR ASSIGNMENT FOR PHD, DANIEL WOODHEAD, JOY, AND LUMBERG CORDSETS
3 POLEPIN ASSIGNMENT
1 GREEN 2 RED WITH BLACK TRACER 3 RED WITH WHITE TRACER
4
1 3
232
1
3 WIRE 4 WIREFACE VIEW OF PLUGS
MOUNTING DIRECTIONS
1. Orient bracket with respect to cylinder so that set screws arelocated on the most convenient side.
2. Slide switch into bracket with end containing LED indicatortoward center of cylinder. When mounting switches on rotaryactuators, make sure that the powered piston is used forsignal. Pistons are not attached to the gear rack whichsometimes allow the piston on the exhaust side to move aheadof the actual rotation.
3. Hook bracket over one tierod and push assembly againstcylinder until the side with the set screws rests against theother tierod. (Make sure set screws are clear of tierod.) Tightenset screws until they contact firmly underneath the tierod. Thenloosen enough to enable switch and bracket assembly to slidealong the cylinder tube.
4. Locate switch assembly where desired and lock in place bytightening the set screws. (This step is normally performedafter all electrical connections have been made. Indicator lightwill then show at what point switch is made.)
EXPLANATION OF TERMS: PROXIMITY SWITCHESHYSTERESIS:
The differential in distance between where the switch makeswith the piston moving one direction, and where it breaks with thepiston moving in the reverse direction.
BAND WIDTH:The distance the piston moves while the switch is made, less
the hysteresis. (See charts on page 7-19 and 7-26 for Hall EffectSwitches and Reed Switches.)
HYSTERESIS AND BAND WIDTH ILLUSTRATION
MID STROKE EXAMPLE
END OF STROKE EXAMPLE
DIRECTION OFPISTON MOVEMENT
SWITCHBREAK POINT
SWITCHMAKE POINT
DIRECTION OFPISTON MOVEMENT
SWITCHMAKE POINT
SWITCHBREAK POINT
SWITCHBREAK POINT
SWITCHMAKE POINT
SWITCHMAKE POINT
SWITCHBREAK POINT
BANDWIDTH
HYSTERESISHYSTERESIS
SWITCHBREAK POINT
SWITCHMAKE POINT
END OFSTROKE
HYSTERESIS
Input Devices) and Output Field Devices (Motors, Valve Solenoids).Additional physical isolation is recommended for routing of controlsystem wiring (e.g., separate conduit for AC and DC wiring,grounding of all shield or drain wires).
In cases where isolation is not practical, such as direct smallrelay operation, valve solenoids, etc., inductive transient spikes maybe minimized by use of clamping diodes or R-C networks.
NOISE SUPPRESSIONWhen using PHD Proximity Switches, it is important to
consider the possible presence of electrical noise in the controlsystem. The effects of this noise can vary from switch misfire andfalse signal to total permanent switch failure, causing the actuator orother machine functions to initiate out of sequence.
Isolating the noise is the best method of dealing with electricaltransients. This can be accomplished by using separate powersupplies for both logic level signals (Microprocessor, P.C., CPU,
DESCRIPTIONNPN (Sink) 10-30 VDC, 2 meter cablePNP (Source) 10-30 VDC, 2 meter cable
6 mm SQUARE
PART NO.18431-001-0218431-002-02
DESCRIPTIONNPN (Sink) 10-30 VDC, 2 meter cablePNP (Source) 10-30 VDC, 2 meter cable
8 mm THREADED
PART NO.51422-005-0251422-006-02
DESCRIPTIONNPN (Sink) 5-30 VDC, 2 meter cablePNP (Source) 5-30 VDC, 2 meter cable
BENEFITS■ High reliability provided by solid state inductive sensing
technology.
■ Ease of mounting with PHD’s Proximity Switch Bracket Kit andTarget Kits for grippers. These kits include all hardware formounting the switch and the target that is used to actuate theswitch. (See Slide and Gripper sections for details.)
■ Suitable for plant environments where dirt and contaminationcreate difficulties for electromechanical and other types ofswitches.
■ LED indicator circuits are standard on 4 mm round, 6 mmsquare, and 8 mm threaded and provide a convenient means ofpositioning and troubleshooting.
18430-001-02 18430-002-02SPECIFICATIONS 18431-001-02 18431-002-02 51422-005-02 51422-006-02INPUT VOLTAGE 10 to 30 VDC 10 to 30 VDC 5 to 30 VDC 5 to 30 VDCOUTPUT TYPE NPN (Sink) PNP (Source) NPN (Sink) PNP (Source)SENSING RANGE 0.8 mm Max. 0.8 mm Max. 1.5 mm Max. 1.5 mm Max.OUTPUT CURRENT RATING 100 mA. Max. 100 mA. Max. 200 mA. Max. 200 mA. Max.SWITCH BURDEN 10 mA. Max. 10 mA. Max. 10 mA. Max. 10 mA. Max.VOLTAGE DROP 2.5 VDC Max. 2.5 VDC Max. 1.0 VDC Max. 1.0 VDC Max.CIRCUIT PROTECTION Yes Yes No NoREVERSE VOLTAGE YesOUTPUT STATE Normally OpenENVIRONMENTAL IP67
15561-00110 to 30 VDCNPN (Sink)
1.6 mm Max.200 mA Max.8 mA Max.1.5 V Max.
Yes
15561-00210 to 30 VDCPNP (Source)1.6 mm Max.200 mA Max.8 mA Max.1.5 V Max.
YesYes
Normally OpenIP68
15561-00320 to 250 VAC
Solid State1.6 mm Max.130 mA Max.
—11 V Max.
No
BLACK
BROWN
BLUE
LOAD
SWIT
CH
DC
DC
MODEL 15561-00118430-001-0218431-001-0251422-005-02
BLACK
BROWN
BLUE
LOAD
SWIT
CH
DC
DC
MODEL 15561-00218430-002-0218431-002-0251422-006-02
WIRING SCHEMATICS
BROWN
BLUESWIT
CH
NEUTRAL
LINE
LOAD
ACMODEL 15561-003
DC NPN (Sink) DC PNP (Source)
12 mm THREADED
PART NO.15561-00115561-00215561-003
DESCRIPTIONNPN (Sink) 10-30 VDC, 3 meter cablePNP (Source) 10-30 VDC, 3 meter cable20-250 VAC, 3 meter cable
PART NO.IMPERIAL METRIC18674-04 18057-0418675-04 18058-0418676-04 18059-0418677-04 18060-04
— 18057-04— 18058-04— 18059-04— 18060-04
10906-012 —10907-012 —10908-012 —18686-04 —
INDIVIDUAL REPLACEMENT SENSORSPART NO.
10688-2-012
10832-1-1-012
DESCRIPTIONSensor for all 8600, 7900, and 5300 Angular Grippers, and 8600 Parallel GrippersSensor for all Rotary Actuators andMulti-Motion Actuators
NOTE: All sensors come with 12 ft [3 m] minimum of shielded cable.
HALL EFFECT SENSOR/TRANSDUCERThe Sensor/Transducer must be ordered as part of the Gripper
or Actuator assembly. The Sensor/Transducer will be mounted tothe unit with a transition plate. See individual unit Ordering Data foravailability and ordering information. Individual replacement sensorsare available as shown.
APPLICATIONSGRIPPERS■ Provides two adjustable sensing positions throughout jaw
travel for two grippers (through a single set point module).
■ Allows the assurance of part presence by ensuring the jawshave closed or opened to the proper size.
■ Permits “go, no go” type gauging to occur as parts aregripped.
ROTARY ACTUATORS & MULTI-MOTIONACTUATORS■ Provides two adjustable sensing positions throughout the 180°
rotation of two rotary actuators or multi-motion actuators.
■ Can be used to signal ends of rotation of two units.
DUAL INPUT SET POINT LOGIC EXAMPLE
Both gripper jaws are wide open. No setpoints are made.
The jaws of gripper A are closed to grip apart and are wide open on gripper B. Oneset point is made for gripper A.
Both gripper jaws are closed to grip a part.Two set points are made, one for gripper Aand one for gripper B.
Gripper A jaws are closed all the way (noparts) and Gripper B jaws are closed to gripa part. Two set points for gripper A and oneset point for gripper B are made.
Both gripper jaws are closed all the way (noparts). Two set points are made for bothgrippers A and B.
In the event one gripper is wide open (A)and the other is closed all the way (B), onlythe two set points for the closed gripperwould be made.
■ Provides independent and fully adjustable multiple positionsensing on Series 8400 Angular Grippers, Series 190 & 191Parallel and 190 Angular Grippers, Series 5300 Oval Grippers,and all Rotary Actuators and Multi-Motion Actuators.
■ Independent adjustment of two set point positions fromtwo sensors allows one set point module to interface withtwo actuators. Or, can be used with a single unit providing 4adjustable set points throughout jaw travel or rotation.
■ Solid state electronics with Hall Effect sensing technology foran infinite number of trouble-free cycles.
■ Wide signal range capability permits interfacing with mostprogrammable controllers and other logic systems.
■ LED indicators for visual confirmation of each output state.
■ Set Point Module is available for either current sinking orcurrent sourcing models with 4.5 to 24 VDC output capability.
BENEFITS: HALL SENSOR WITH SET POINT MODULE
SPECIFICATIONS 9800-01-0300 9800-01-0400OPERATING PRINCIPLE Linear Hall EffectINPUT VOLTAGE 18 to 24 VDCOUTPUT TYPE NPN (Sink) PNP (Source)
Open Collector Collector OutputOUTPUT VOLTAGE 4.5 to 24 VDCOUTPUT CURRENT RATING 200 mA. Max.OUTPUT VOLTAGE DROP .4 VDC Max. .5 VDC Max.
at Rated Current at 50 mA.SWITCH BURDEN 150 mA. Max.OPERATING TEMP. 0° to 60°C (32° to 140°F)HUMIDITY 5 to 95% (NON CONDENSING)
IF OUTPUT VOLTAGEREQUIRED IS THESAME AS THE PRIMARYSUPPLY ATTACH AJUMPER BETWEENTERMINALS 1 & 10
18-24 VDCPOWER SUPPLY
BLAC
K
RED
ENGINEERING DATA: HALL SENSOR WITH SET POINT MODULE
(6.0 in [152.0 mm] stroke) x (.035 mV.)15 Volt supply
Example 1 (linear application): Using a 6 in [152.0 mm] linear potentiometer as a voltagedivider to supply a signal to a PHD Set Point Module.
3 2 1
TRANS. NEG.(0 VDC)
TRANS. SIGNAL(0 to 15 VDC)
TRANS. POS.(+15 VDC)
= .014 in [0.36 mm] min. distance between two points without crosstalk
Example 2 (rotary application):
Linear Discrimination =
(degrees rotation) x (.035 mV.)15 Volt supplyRotary Discrimination =
SET POINT MODULESPECIFICATIONS WITH POTENTIOMETERREPEATABILITY 2 mV.HYSTERESIS 15 mV. Typ.MINIMUM DISTANCE BETWEEN 30 mV. Typ.TWO SET POINTS WITHOUT 20 mV. Min.CROSSTALK (DISCRIMINATION) 35 mV. Max.SENSOR RESISTANCE 1 kOhm Min.
APPLICATION NOTESIn addition to the normal use with PHD Sensors, the PHD
Set Point Module can be used with other voltage feedback-typedevices. The most common of these is a potentiometer used as avoltage divider.
NOTE: For single applications where four outputs are desired,install a jumper between terminals 4 & 5.
WIRING SCHEMATICSDiagrams are typical for many programmable controller
interface applications. Modules may also be used to signal TTL.CMOS, relays or solenoids within rated electrical specifications.
❊ Position at which jawsare parallel to each other.
Max. Hysteresis - 7'Repeatability - 30"
JAW CLOSING
8410
0° 5° 10° 15°❊ 20°
2°
1°45'
1°30'
1°15'
1°
45'
30'
15'
0°
❊ Position at which jawsare parallel to each other.
Max. Hysteresis - 10'
JAW CLOSING
8400
0° 5° 10° 15°❊ 20°
2°
1°45'
1°30'
1°15'
1°
45'
30'
15'
0°
❊ Position at which jawsare parallel to each other.
Max. Hysteresis - 9'Repeatability - 30"
JAW CLOSED
8430
0° 5° 10° 15°❊ 20°
2°
1°45'
1°30'
1°15'
1°
45'
30'
15'
0°
❊ Position at which jawsare parallel to each other.
Max. Hysteresis - 9'Repeatability - 30"
JAW CLOSED
8420
.200[5.0]
.240[6.0]
19x7x PARALLEL SET POINT PERFORMANCE
.000[0.0]
.110[2.75]
.330[8.25]
.440[11.0]
JAW OPEN
19x9x PARALLEL SET POINT PERFORMANCE
.220[5.5]
JAW CLOSED TRAVEL PER JAW (in)
.000[0.0]
.040[1.0]
.120[3.0]
.160[4.0]
JAW OPEN
19x6x PARALLEL SET POINT PERFORMANCE
.080[2.0]
JAW CLOSED TRAVEL PER JAW (in)
Short Travel[40xx]
.000[0.0]
.080[2.0]
.240[6.0]
.320[8.0]
.020 [0.5]
.016 [0.4]
.012 [0.3]
.008 [0.2]
.004 [0.1]
JAW OPEN
19x8x PARALLEL SET POINT PERFORMANCE
.160[4.0]
JAW CLOSED TRAVEL PER JAW (in)
Minimum distance between two set points without crosstalk in inches [mm] of jaw movement.
.016 [0.4]
.014 [.35]
.012 [0.3]
.010 [.25]
.008 [0.2]
.006 [.15]
.004 [0.1]
.016 [0.4]
.014 [.35]
.012 [0.3]
.010 [.25]
.008 [0.2]
.006 [.15]
.004 [0.1].000[0.0]
.040[1.0]
.120[3.0]
.160[4.0]
JAW OPEN
.080[2.0]
JAW CLOSED TRAVEL PER JAW (in)
.024 [0.6]
.020 [0.5]
.016 [0.4]
.012 [0.3]
.008 [0.2]
.004 [0.1]
.000 [0.0]
Long Travel[45xx]
Short Travel[45xx]
Long Travel[40xx]
Short Travel[40xx]
Long Travel[45xx]
Short Travel[45xx]
Long Travel[40xx]
Short Travel[40xx]
Long Travel[45xx]
Short Travel[45xx]
Long Travel[40xx]
Short Travel[40xx]
Long Travel[45xx]
Short Travel[45xx]
Long Travel[40xx]
*
**
*
*
PERFORMANCE SPECIFICATIONSSpecifications for Series 8400 Angular and 190 & 191 Parallel and
190 Angular Grippers with Sensors vary according to the degree ofjaw closing. The graphs below cover the performance for Sensors onMiniature Grippers. See the chart on page 7-39 for all other units.
ENGINEERING DATA: HALL SENSOR WITH SET POINT MODULE
MINIMUM DISTANCEBETWEEN TWO POINTSWITHOUT CROSSTALK
10' ARC
.0040 [.102].006 [.152].008 [.204].012 [.306]
2° ARC
* Values shown are for rotation per jaw.** Values shown are for movement per jaw in inches.
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0.0
^ Position at which jaws are parallel to each other - 15°
* Minimum distance between two set points without crosstalk in degreesof jaw movement
19002190121902219032
1 0
190 ANGULAR SET POINT PERFORMANCE
TRAVEL PER JAW(Degree of Rotation)
JAW OPEN JAW CLOSED
^ 2 01 81 61 41 286420
*
ENGINEERING DATA: HALL SENSOR WITH SET POINT MODULE
EXPLANATION OF TERMSSET POINT:
Each set point is a graduated position. The first set pointremains made as the second set point makes. Each set point willrepeat to its adjusted position each time it is made within thetolerances shown above.
HYSTERESIS:The differential in distance between where the set point makes
and where it breaks with the units moving in the reverse direction.
DIRECTION OF JAW TRAVEL CLOSING ORCLOCKWISE ROTATION OF ROTARY ACTUATORS
FIRST SETPOINT MAKES
FIRST SETPOINT MAKES
REVERSEDIRECTION
HYSTERESIS
MINIMUMDISTANCE
MINIMUM DISTANCE BETWEENSET POINTS:
Minimum sensing distance between two points withoutcrosstalk.
NOISE SUPPRESSIONWhen using PHD Set Point Modules, it is important to consider
the presence of electrical noise in the system. Some considerationsshould be taken to minimize the chances for electrical noise whichcan adversely affect the set point module. It is important to keep thecontrol and sensing circuits separate from any air valves, motor
cables, etc. The maximum length of any switch or sensor cableshould not exceed 50 feet [15 m]. Cable should be shielded with theshield being grounded. On floating ground systems, the shieldshould be connected to the “O” voltage.
