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PS 5511S-3.2_e_04-02

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PS 5511 S-3.2 Solar Energy Controller TKO TBU PS auto 67 C 49 C 100% Operating instructions Dok. Nr. 107694 04/2002 Entwurf
Transcript
Page 1: PS 5511S-3.2_e_04-02

PS 5511 S-3.2Solar Ener gy Controller

TKO

TBU

PS

auto

67 C

49 C

100%

Operatin g instructions

Dok. Nr. 107694 04/2002

Entwur f

Page 2: PS 5511S-3.2_e_04-02

Operatin g instructions Solar Ener gy Controller PS 5511 S-3.2

2 Dok. Nr. 107694 04/2002

Menu structureTKO 67°CTBU 51°CPS 100%auto

selectmode

readtemp.andvalues

adjustparamet.settings

test oradoptoutputs

selectoptions

faultdisplay

1

modeselect.

Auto

insertcode 1

0

insertcode 2

0

insertcode 1

0

insertcode 2

0

insertcode 2

0

2

collect.temp.

67°C

hydraul.version

1

solarpump

PS 0%

externalDHS tank

no

faultcode

0

3

collect.flow

temp. 58°C

minimumcollect.

temp. 20°C

aux.b.pump

0%

externaltank

no

deletefault

code no

4

collect.return.t

45°C

PSminimum

revolut. 30%

valveDHS tank

tank off

overheatprotect.

no

5

radiat.temp.

89°C

PSmaximum

revolut. 100%

valvebypass

off

flowimpulse

counter no

6

collect.bypass

42°C

solarcollect.

power 3,6kW

heatingreturn

rise off

collect.flow

sensor no

7

DHS tankabove

62°C

flowcounter

1.0L/I

radiat.sensor

no

8

DHS tankbelow

44°C

heatingcapacity

3,8kJ/IK

9

tankbelow

65°C

differon

15K

10

swim. p.temp.

22°C

differoff

5K

M ain m enus

Sub m enus

O ptional functions

Note: Which menus are actually displayed depends on the selected options and vari-ants - i.e. not all menus are univerassy applicable.

Page 3: PS 5511S-3.2_e_04-02

Operatin g instructions Solar Ener gy Controller PS 5511 S-3.2

Dok. Nr. 107694 04/2002 3

11

aux. b.temp.

68°C

DHS tanktemp.

setting 50°C

12

powercollect.

instant. 10kW

maximumDHS tank

temp. 90°C

13

energycollect.

total 17kW

differ.2on

15K

14

deletecollect.

energy no

differ.2off

5K

15

averagepower

PS 45%

tanktemp.

setting 60°C

16

operat.hours

PS 5h

maximumtank

temp. 90°C

17

flowrate

0l/h

differ.3on

7K

18

differ.3off

4K

19

swim.p.temp.

setting 30°C

20

prioritysolar

charging 0

21

minimumaux.b.

temp. 50°C

TKO 67°CTBU 51°CPS 100%auto

selectmode

readtemp.andvalues

adjustparamet.settings

test oradoptoutputs

selectoptions

faultdisplay

Page 4: PS 5511S-3.2_e_04-02

Operatin g instructions Solar Ener gy Controller PS 5511 S-3.2

4 Dok. Nr. 107694 04/2002

22

aux.b.temp.

increase 1K/m

23

aux.b.differ

on 15K

24

aux.b.differ

off 5K

25

PFKminimum

revolut. 30%

26

languageselect

english

TKO 67°CTBU 51°CPS 100%auto

selectmode

readtemp.andvalues

adjustparamet.settings

test oradoptoutputs

selectoptions

faultdisplay

Page 5: PS 5511S-3.2_e_04-02

Operatin g instructions Solar Ener gy Controller PS 5511 S-3.2

Dok. Nr. 107694 04/2002 5

Dear reader,

This solar storage heater controller is a modern electronic device with numerous functions for operating a solar heating system at maximum efficiency. Most adju-stments are performed just once by the installation specialists.

If you are a user of the solar heating system, don't be put off by the length of these instructions! The first part of the booklet contains all the information needed to operate the controller. You will soon see just how simple and logical it is to use.

The comprehensive second part which is marked with "For installation person-nel only " and a red stripe, contains all information which is necessary for the in-stallation and start-up of the heating system by qualified personnel.

First of all, please read the "Safety notice" on pa ge 9

Page 6: PS 5511S-3.2_e_04-02

Operatin g instructions Solar Ener gy Controller PS 5511 S-3.2

6 Dok. Nr. 107694 04/2002

Contents

1 Safety notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2 Your solar stora ge heater controller . . . . . . . . . . . . . . . . . . . . . . . . . . 102.1 What your solar storage heater controller does . . . . . . . . . . . . . . . . . . . 102.2 User adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.3 Parameters/access code protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.4 Controls and displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.4.2 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3 Displayin g menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133.1 Setting knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133.2 Selector knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4 Select operatin g mode (without access code) . . . . . . . . . . . . . . . . . . 144.1 Enduser parameters (no access code required) . . . . . . . . . . . . . . . . . . . 15

5 Read temperatures and values, chan ge regular display (access code 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6 Modifyin g settin gs (access code 2). . . . . . . . . . . . . . . . . . . . . . . . . . . 18

7 Test outputs or include them in the re gular display (access code 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

8 Selectin g options (access code 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 208.1 Options with access code 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

9 Fault display (access code 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Page 7: PS 5511S-3.2_e_04-02

Operatin g instructions Solar Ener gy Controller PS 5511 S-3.2

Dok. Nr. 107694 04/2002 7

For

inst

alla

tion

pers

onne

l onl

y

10 Description of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2410.1 Collector minimum temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2410.2 Solar charging without return flow sensor for DHW tank, storage

tank or swimming pool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2410.3 Solar charging with return flow sensor for DHW tank, storage

tank or swimming pool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2410.4 Legionella protection function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2510.5 Bypass function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2510.6 Consumer cascade (DHW tank, storage tank, swimming pool) . . . . . . . 26

10.6.1 Charging to energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2610.6.2 Charging to temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2610.6.3 Order of charging of the consumer units . . . . . . . . . . . . . . . . . . . 26

10.7 Frost protection function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2710.8 Auxiliary boiler function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

10.8.1 Auxiliary boiler minimum temperature . . . . . . . . . . . . . . . . . . . . . 2710.8.2 Auxiliary boiler function without thermal return flow increase . . . 2810.8.3 Auxiliary boiler function with thermal return flow increase. . . . . . 2810.8.4 Release of the aux. boiler circulation pump PFK

due to the increase in temperature at the sensor TFK . . . . . . . . 2810.8.5 Auxiliary boiler function with 3-point mixing valve motordrive

for the return flow temperature control function . . . . . . . . . . . . . 2910.9 Cooling down function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

11 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3011.1 External DHW tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3011.2 External storage tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3011.3 Overheating protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3111.4 Flowmeter pulse counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3211.5 Collector flow sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3211.6 Radiation sensor (heat sensor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

12 Temperature sensor resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

13 Power calculation without a flowmeter and solar return sensor . . . 3413.1 Calculating solar power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3413.2 Setting the system flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

14 Remote display of temperatures and values . . . . . . . . . . . . . . . . . . . 35

Page 8: PS 5511S-3.2_e_04-02

Operatin g instructions Solar Ener gy Controller PS 5511 S-3.2

8 Dok. Nr. 107694 04/2002

For

inst

alla

tion

pers

onne

l onl

y

15 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515.1 Installation and set-up instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3515.2 Connector layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3615.3 Hydraulic variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

16 Dimensions and mountin g instructions . . . . . . . . . . . . . . . . . . . . . . . 4316.1 Controller dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4316.2 Mounting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

17 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

18 Settin gs with access code 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

19 Explanation of terms and abbreviations. . . . . . . . . . . . . . . . . . . . . . . 49

20 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Page 9: PS 5511S-3.2_e_04-02

Operatin g instructions Solar Ener gy Controller PS 5511 S-3.2

Dok. Nr. 107694 04/2002 9

1 Safety noticeIntended useThe controller is an electronic device for use in conjunction with a hydraulic system in accordance with the manufacturer's specifications.The device is not to be used for any other purpose.

The controller complies with the following EU guidelines:• 72/23/EWG "Low Voltage Guideline"• 89/336/EWG "EMC Guideline", including amendment guidelines up to 93/68/

EWG

SafetyThis device uses contemporary technology and complies with applicable safety regulations.

DangerThe controller is electrically operated. Improper installation or attempted repair can cause a life-threatening electric shock hazard. Installation and commissioning must be performed only by adequately qualified specialist personnel. It is forbidden to open the device or auxiliary components with the exception of the terminal cover. Repairs may be carried out only by the manufacturer.

Instructions in the text that are marked by a warning symbol must be observed under all circumstances.

Page 10: PS 5511S-3.2_e_04-02

Operatin g instructions Solar Ener gy Controller PS 5511 S-3.2

10 Dok. Nr. 107694 04/2002

2 Your solar stora ge heater controller

2.1 What your solar storage heater controller doesWhen correctly programmed and used in conjunction with an appropriate hydraulic circuit, the controller helps make the most of incident solar energy. This can make a conventional boiler unnecessary.

2.2 User adjustmentsThe front-panel controls allow you, as user, to do the following:

• "Select operating mode (without access code)" (page 14)• "Read temperatures and values, change regular display (access code 1)"

(page 17)• "Test outputs or include them in the regular display (access code 1)"

(page 19)

All other adjustments may be performed only by qualified personnel. Improper adjustment can lead to malfunctionin g of the solar heatin g system, or a reduction in operatin g life.

2.3 Parameters/access code protectionParameters are values that may be modified or included in the regular display, or functions that may be activated/deactivated. The range of possible adjustments is divided into 3 authorization categories:

Note: Your supplier will supply you with access code 1 and 2.

Category Authorization required to modify

Intended for

1 None Enduser

2 Access code 1 Endusers (configuration of regular display)

3 Acces code 2 Specialists only (configuration of system parameters)

Page 11: PS 5511S-3.2_e_04-02

Operatin g instructions Solar Ener gy Controller PS 5511 S-3.2

Dok. Nr. 107694 04/2002 11

2.4 Controls and displays

2.4.1 Overview

The illustration shows the controller front panel.

1 Regular display2 Selector knob3 Setting knob4 Protective fuse (6.3A M 5x20mm)5 Terminal cover6 Reset button7 eBUS connector

TKO

TBU

PS

auto

67 C

49 C

100%

+ +

2 3 4 1

7 6 5

Page 12: PS 5511S-3.2_e_04-02

Operatin g instructions Solar Ener gy Controller PS 5511 S-3.2

12 Dok. Nr. 107694 04/2002

2.4.2 Display

The regular display is recognisable by the four items with a dot-ted line running across the middle.

The first three lines show temperatures, values, or output swit-ching states. the fourth line shows the current operating mode. In manual mode, blinking arrows at the left and right, next to manual , warn of incorrect operation.

In the event of a fault, auto alternates with Err .

There is a list of display abbreviations and their meanings in the section "19 Explanation of terms and abbreviations", on page 49.

If you have changed to another display, the controller always reverts to the regular display after a two-minute timeout interval.

TKO 67°C TBU 51°C PS 100% auto

A menu contains just text, without the dotted line. adjust paramet. settings

A submenu includes a dotted line across the middle of the dis-play.

minimum collect temp. 20°C

Two arrows in the top line mean you can turn the setting knob to include the displayed parameter in the regular display. Activate the arrows by entering the access code, refer to "5 Read tempe-ratures and values, change regular display (access code 1)", on page 17.

collect temp. 67°C

Two arrows in the bottom line mean you can alter the displayed value by turning the setting knob. Activate the arrows by entering the access code, refer to "6 Modifying settings (access code 2)", on page 18.

collect temp. minimum 20°C

Page 13: PS 5511S-3.2_e_04-02

Operatin g instructions Solar Ener gy Controller PS 5511 S-3.2

Dok. Nr. 107694 04/2002 13

3 Displayin g menus

3.1 Setting knobThe menus appear in this order when the knob is turned in a clockwise direction. They appear in reverse order when the knob is turned in a anticlockwise direction.

3.2 Selector knob.

TKO 67°C TSL 51°C PS 100% auto

selectmode

readtemp. andvalues

adjustparamet.settings

test oradoptoutputs

selectoptions

faultdisplay

Regular display

Choose bet-ween auto , manual or off opera-ting modes.

Select tem-peratures and values to include in the regular display.

Adjust system-specific parameters (specialists only).

Switch con-troller out-puts on/off, check the current con-troller status and include items in the regular dis-play.

Additional functions (specialists only).

Check and reset a fault code (spe-cialists only).

Having reached the desired menu, you can turn the selector knob to scroll through submenus and examine/modify settings. See the section "4.1 Enduser parameters (no access code required)", on page 15.

Page 14: PS 5511S-3.2_e_04-02

Operatin g instructions Solar Ener gy Controller PS 5511 S-3.2

14 Dok. Nr. 107694 04/2002

4 Select operatin g mode (without access code)The operating mode affects overall controller behaviour.

auto = Automatic operation according to the set parameters. This is the most energy-efficient mode.

manual = In manual operation, you can switch all the outputs on and off "by hand" from the "test or adopt outputs" menu. This mode is inten-ded for emer gency use only.

off = WARNING! The system is switched off.Before switching the system off , be sure to perform all system-spe-cific safety measures (e.g. drain the system) to avoid damage while the system is shut off.

The manufacturer’s safety regulations must be observed at all times.

The regular display returns after approx. 2 minutes, showing the selected mode in the bottom line.If you prefer, you can restore the regular display right away:

• Turn the setting knob until the display reads sel-ect mode .

select mode

• Turn the selector knob until the display shows mode select.

mode select. auto

• Turn the setting knob until the desired mode (auto , manual , off ) is displayed.

mode select. off

• Turn the selector knob until you see the menu. select mode

• Turn the setting knob until you see the regular display.

TKO 67°C TBU 51°C PS 100% off

Page 15: PS 5511S-3.2_e_04-02

Operatin g instructions Solar Ener gy Controller PS 5511 S-3.2

Dok. Nr. 107694 04/2002 15

4.1 Enduser parameters (no access code required)

No. SettingFac-tory setting

Your setting

Options Function

1 autoauto = normalmanual = emergencyoff = no function

auto: The system is controlled automatically according to tem-peraturemanual: The desired output must be activatedoff: Warning. It may be neces-sary to drain the system.

2 50 % 0 – 100 %If manual mode is active the power of the solar pump can be changed in 10-er units.

3 50 % 0 – 100 %If manual mode is active the power of the auxiliary boiler pump can be changed in 10-er units.

4 off on / off If manual mode is active the valve can be switched over.

5 off on / off If manual mode is active the valve can be switched over.

6 off on / offIf manual mode is active the return flow increase can be swit-ched on or off.

7 no on / offChoose temperatures and valuesThe value "collect. energy" can be deleted.

mode select. auto

solar pump PS 50%

aux.b. pump 50%

valve DHW tank tank on

valve bypass off

heating return rise off

delete collect. energy no

Page 16: PS 5511S-3.2_e_04-02

Operatin g instructions Solar Ener gy Controller PS 5511 S-3.2

16 Dok. Nr. 107694 04/2002

8Expl.DE/FR/E

A choice of three languages is available.

No. SettingFac-tory setting

Your setting

Options Function

language select english

Page 17: PS 5511S-3.2_e_04-02

Operatin g instructions Solar Ener gy Controller PS 5511 S-3.2

Dok. Nr. 107694 04/2002 17

5 Read temperatures and values, chan ge regular display (access code 1)

Here you can read temperatures and operational values, or include them in the regular display (requires access code).If you simply want to view the temperatures and values, you can scroll through the submenus without having to enter an access code.

Example: Show the collector temperature in the regular display.

The regular display returns automatically after 2 minutes.

• Turn the setting knob until you see the read temp. and values menu.

read temp. and values

• Turn the selector knob until the insert code menu appears.

insert code

0

• Turn the setting knob until the display shows the access code. (Request access code from supp-lier.)

insert code

1234

• Turn the selector knob until the desired sub-menu appears.

collect. temp. 67°C

• Turn the setting knob. The display briefly shows adopt in standard display , indicating that the collector temperature is now included in the regular display.

collect. temp. 67°C

The regular display now shows the collector tempera-ture in the third line. The other values are pushed up a line.

TBU 51°C PS 100% TKO 67°C auto

Page 18: PS 5511S-3.2_e_04-02

Operatin g instructions Solar Ener gy Controller PS 5511 S-3.2

18 Dok. Nr. 107694 04/2002

6 Modifyin g settin gs (access code 2)This is where you adjust the controller to the system characteristics. You must enter the access code before making any changes. If you just want to inspect the options and parameters, you can scroll through the submenus without entering an access code.An overview of the options and parameters is given under "18 Settings with access code 2", on page 45.

Example: Modify differential on .

The regular display returns automatically after 2 minutes.

• Turn the setting knob until you see the adjust parameter settin gs menu.

adjust paramet. settings

• Turn the selector knob until the insert code 2 submenu appears.

insert code 2

0

• Turn the setting knob until the display shows the access code (only to be set by qualified person-nel. The access code is known to your supplier).

insert code 2

1234

• Turn the selector knob until the desired sub-menu appears.

differ on

15.0K

• Turn the setting knob to adjust the desired thres-hold differential:+ = higher value- = lower value

differ on 20.0K

Page 19: PS 5511S-3.2_e_04-02

Operatin g instructions Solar Ener gy Controller PS 5511 S-3.2

Dok. Nr. 107694 04/2002 19

7 Test outputs or include them in the re gular dis-play (access code 1)

Here you can check the current switching state of the controller outputs. (See also "4.1 Enduser parameters (no access code required)", on page 15. You can also turn an output on or off to verify its function (set the controller to manual mode before doing this). The outputs remain in whatever states you left them, even after you exit the submenu. They change only in response to a further explicit command, or when you change the controller's operating mode. The current switching state can be included in the regular display (requires access code 1).

Example: Output solar pump PS including in the regular display.

The regular display returns automatically after 2 minutes.

• Turn the setting knob until you see the test or adopt outputs menu.

test or adopt outputs

• Turn the selector knob until the insert code 1 submenu appears.

insert code 1

0

• Turn the setting knob until the display shows the access code. (Access code is known to your supplier).

insert code 1

1234

• Turn the selector knob until the desired sub-menu appears.

solar pump PS 47%

• Turn the setting knob to include the output in the regular display.

solar pump 47%

The regular display now shows the solar pump P S output (PS) in the third line. The other values move up a line.

TKO 67°C TSL 51°C PS 47% auto

Page 20: PS 5511S-3.2_e_04-02

Operatin g instructions Solar Ener gy Controller PS 5511 S-3.2

20 Dok. Nr. 107694 04/2002

8 Selectin g options (access code 2)Here you can enable/disable additional functions related to the hydraulic system used by a specific solar heater (access code 2 required). Parameters associated with the selected functions can then be monitored under the read temp. and values menu; any additional function settings can be adjusted under adjust para-met. settin gs.

Example: Activate the overheating protection.

The regular display returns automatically after 2 minutes.

• Turn the setting knob until you see the select options menu.

select options

• Turn the selector knob until the insert code 2 submenu appears.

insert code 2

0

• Turn the setting knob until the display shows the access code, (only to be set by qualified person-nel. The access code is known to your supplier).

insert code 2

1234

• Turn the selector knob until the desired sub-menu appears.

overheat protect.

no

• Turn the setting knob to activate the option. overheat protect.

yes

Page 21: PS 5511S-3.2_e_04-02

Operatin g instructions Solar Ener gy Controller PS 5511 S-3.2

Dok. Nr. 107694 04/2002 21

8.1 Options with access code 2According to the chosen hydraulic variation the options described in the following can be selected using access code 2..

No. SettingFac-tory setting

Your setting

Options Function

1 no yes/no

If this option is activated, the sen-sors TBU, TBO and the selected DHW tank set point and DHW tank max are no longer displayed. The sensors and settings are on the linked heating controller.

2 no yes/no

If this option is activated, the TPU sensor and the selected storage tank set point and storage tank max are no longer displayed. The sensors and settings are on the linked heating controller.

3 no yes/no

If this option is activated, overhea-ting protection is ensured by the collector temperature regardless of the settings for DHW tank / storage tank maximum tempera-tures.

4 no yes/no

If this option is activated a volume impulse counter and a return flow sensor (TKR) for recording the collected energy has to be wired.

5 no yes/no

If this option is activated a collec-tor flow sensor for more accurate recording of differences in tempe-rature with regard to collected energy, has to be wired. Flow tem-perature is limited by the sensor at 105 °C

6 no yes/no

If this option is activated a tempe-rature sensor to record the increase in temperature at the col-lector has to be wired.

external DHW tank no

external tank no

overheat protect. no

flow impulse counter no

collect. flow sensor no

radiat. sensor no

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9 Fault display (access code 2)If the controller detects a fault condition, the mode indicator in the controller display alternates between auto and Err . To determine the cause, go to the fault code submenu and check the number that appears there. Fault codes are described at the end of this section.

Once the problem is fixed and the fault condition resolved, the controller resumes normal operation. However, the fault display remains and can only be cleared using access code 2.Resetting the controller clears all fault codes associated with earlier malfunctions.

Display fault code:

Clear fault code:

The regular display returns automatically after 2 minutes.

• Turn the setting knob until you see the fault dis-play menu.

fault display

• Turn the selector knob until the fault code sub-menu appears. The fault code appears in the bottom line of the display.

fault code

0

• In the fault display menu, turn the selector knob until the insert code 2 submenu appears.

insert code 2

0

• Turn the setting knob until the display shows insert code 2 .

insert code 2

1234

• Turn the selector knob until the delete fault code submenu appears.

delete fault code no

• Turn the setting knob to delete the fault code. Note: This clears all faults associated with pre-vious malfunctions.

delete fault code yes

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Fault codes:

Fault code Possible causes Comments

1 ∆T between TKO and TBU, TPU or TKR longer than 15 min. >50 K.

Fuse faulty, pump defective, air in the system, sensor defective.

3 With the option: "Flow impulse counter - Yes". The volume flow is less than 20 l/h with the solar pump switched on. Min. flow volume can be set using service software.

Fuse faulty, pump faulty, air in the system, sensor faulty.

4 Collector sensor TKO is out of measuring range. Sensor short-circuited, interrupted

6 Lower DHW tank sensor TBU is out of measuring range.

Sensor short-circuited, interrupted

7 Lower storage tank sensor TPU is out of measuring range.

Sensor short-circuited, interrupted

8 Collector flow sensor TKV is out of measuring range. Sensor short-circuited, interrupted

9 Collector return flow sensor TKR is out of measuring range.

Sensor short-circuited, interrupted

10 Swimming pool sensor TSB is out of measuring range. Sensor short-circuited, interrupted

11 Auxiliary boiler sensor TFK is out of measuring range. Sensor short-circuited, interrupted

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10 Description of functionsAfter you have chosen the hydraulic variant correct for your heating system from the list in chapter "15.3 Hydraulic variants", page 37, you will find a description of possible functions given in the following.

10.1 Collector minimum temperatureIn order for solar charging to be enabled, the collector temperature TKO must be above this set value.The "minimum collect. temp. " limiting value is set to a switching hysteresis of -5K. (Example: collector min. 20 °C, enabled at 20 °C; disabled at 15 °C.)

10.2 Solar charging without return flow sensor for DHW tank, storage tank or swimming pool

Enabling of the solar pump PS takes place when the difference in temperature bet-ween the collector sensor TKO and the consumer sensor (TBU, TPU, TSB) is lar-ger as the defined set value "differ on ".The solar pump is switched off if the difference in temperature between the collec-tor sensor and the consumer sensor (TBU, TPU, TSB) is smaller than the defined set value "differ off " or if a maximum or set temperature by the consuming units or collector is exceeded.Using speed control (revs) it is attempted to maintain a minimum temperature dif-ference at the collector sensor (TKO, TKO2).The value Xs for the speed control is calculated using following formula:

The solar pump PS is started with the set value PS maximum revolut.

10.3 Solar charging with return flow sensor for DHW tank, storage tank or swimming pool

The solar pump is switched on if the difference in temperature between the collec-tor sensor and the consumer unit sensor (TBU, TPU, TSB) is larger than the deter-mined set value "differ on ".

Xs TKO-DHW tank = TBU + ½ x (differ on + differ off)

Xs TKO-storage tank = TPU + ½ x (differ. 2 on + differ. 2 off)

Xs TKO-swimming pool = TSB + ½ x (differ. 3 on + differ. 3 off)

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The solar pump PS is switched off when the difference in temperature between collector sensor and consumer unit sensor (TBU, TPU, TSB) is smaller than the defined set value "differ off " or if a maximum or set temperature at the consumer units or collector is exceeded.Using speed control, it is attempted to maintain a minimum temperature difference at the collector sensor (TKO, TKO2). The value Xs for the speed control is calculated using following formula:

The solar pump PS is started with the set value PS maximum revolut .

10.4 Legionella protection functionAccording to the DIN DVGW worksheet W 551 for DHW tanks. This function is fully integrated and switches the output 5 on for maximum 2 hours every 24 hours at around 10.00 p.m. If the TBU has not reached the pre-set legionella temperature "legion. temp. " within the 24 hours the pump PSZ is switched on at 10.00 p.m. If the "external DHW tank " option is activated and, therefore, energy management of a compatible heating controller is available, the heat generator is switched on in addition to pump PSZ.If the set "legion. temp. " is reached before the end of the 2 hour time period, the function is satisfied and the circulation pump PSZ is switched off again. If this function is present, the time can be changed and controlled under "adjust. para-met. settin gs" without use of an access code. If the pre-determined "legion. temp. " value is set to 0, the function is de-activated.

10.5 Bypass functionThe following conditions must be fulfilled for the bypass valve UBY to switch over to the consumer circuit DHW tank or storage tank (on). The bypass temperature TBY is higher than the temperature at the consumer sensor TBU/TPU + differ off + 2K and the solar pump PS is enabled.The bypass valve UBY switches back to the collector circuit if the bypass tempe-rature TBY is lower than the temperature at the consumer sensor TBU/TPU + dif-fer off or when the solar pump PS is disabled.

Xs TKO-DHW tank = TKR + ½ x (differ on + differ off)

Xs TKO-storage tank = TKR + ½ x (differ. 2 on + differ. 2 off)

Xs TKO-swimming pool = TKR + ½ x (differ. 3 on + differ. 3 off)

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10.6 Consumer cascade (DHW tank, storage tank, swimming pool)

Based on the solar input, the controller distinguish whether the consumers have to be charged to temperature or to energy. The priorities for charging the consu-mers units can be defined with the selection "priority solar char ging".

10.6.1 Charging to ener gyThis charging mode is used if only a small amount of solar energy is available and becomes operational when the following conditions are given. The average speed (revs) PSm of the solar pump PS increases but still remains less than 80%, or the average speed PSm of the solar pump PS sinks below 70%.In the case the DHW tank/storage tank with the lowest temperature, and not rea-ched set value, will be charged first. First, the DHW tank/storage tank units are brought to the same temperature, then the DHW tank is heated by 5K. If the tem-perature at the sensor TBU is increased by +5K the storage tank TPU is enabled.This continues until DHW tank/storage tank has reached its set value. The swim-ming pool TSB is then charged. If the set value is reached, the charge is passed to the DHW tank until the pre-determined DHW tank maximum value is exceeded. If more energy is still available the storage tank is then charged up to the set maxi-mum value.

10.6.2 Charging to temperatureThis charging mode is used when large amounts of solar energy are available. It becomes operational when the following conditions are given. The average speed PSm of the solar pump PS increases and is greater than 80%, or the average speed PSm of the solar pump PS sinks but remains above 70%.Depending on the priorities selected, the single consumer units are charged one after another until they reach their set values . If more energy is still available, DHW tank and storage tank are then charged up to their set maximum values.

10.6.3 Order of char ging of the consumer unitsA choice of four different charging sequences is available. If one of the given con-sumer units is not available the next will be automatically chosen:

• Priority solar char ging = 0 (automatic charging to energy "10.6.1" or charging to temperature "10.6.2")DHW tank (TBU) - storage tank (TPU) - swimming pool (TSB)When the set temperatures are reached charging continues in the following sequence until the maximum temperatures are reached:DHW tank (TBU) - storage tank (TPU).

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• Priority solar char ging = 1(pre-determined charging to temperature "10.6.2")DHW stank (TBU) - swimming pool (TSB) - storage tank (TPU)When the set temperatures are reached charging continues in the following sequence until the maximum temperatures are reached:DHW tank (TBU) - storage tank (TPU)

• Priority solar char ging = 2 (pre-determined charging to temperature "10.6.2")Storage tank (TPU) - DHW tank (TBU) - swimming pool (TSB)When the set temperatures are reached charging continues in the following sequence until the maximum temperatures are reached:Storage tank (TPU) - DHW tank (TBU)

• Priority solar char ging = 3(pre-determined charging to temperature "10.6.2")Swimming pool (TSB) - DHW tank (TBU) - storage tank (TPU)When the set temperatures are reached charging continues in the following sequence until the maximum temperatures are reached:DHW tank (TBU) - storage tank (TPU)

10.7 Frost protection functionThe controller has a frost protection function. If the temperature at the collector sensor TKO falls below the frost limit selected, the solar pump PS is switched on at its lowest speed. If the temperature at TKO increases to 3 K above the set frost limit the pump is switched off.Note: This setting cannot be changed via the operating structure.

The factory setting is -50 °C.

10.8 Auxiliary boiler functionThe solar controller has four different auxiliary boiler functions.

10.8.1 Auxiliary boiler minimum temperatureFor the auxiliary boiler to be released, the temperature in this boiler TFK must be higher than the set value. The minimum temperature limiting value minimum aux.b. temp. has a switching hysteresis of -5 K. (Example: auxiliary boiler min. temp. 30 °C; enabled at 30 °C, disabled at 25 °C).

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10.8.2 Auxiliary boiler function without thermal return flow increase

The setting aux. b. temp. increase must be set to 0.The boiler circulation pump PFK is enabled when the difference in temperature between the sensor of the auxiliary boiler TFK and the storage tank sensor TPU is larger than the pre-defined set value "aux.b. differ on. " The auxiliary boiler cir-culation pump PFK is switched off when the difference in temperature between the TFK sensor auxiliary boiler and the storage tank sensor TPU is smaller than the pre-set set value "aux.b. differ off ". A minimal charging temperature difference at auxiliary boiler sensor TFK is maintained by speed regulation.The value Xs for the speed control is calculated from the following formula:

10.8.3 Auxiliary boiler function with thermal return flow increaseIf a thermal return flow increase is used, the auxiliary boiler circulation pump PKF can be enabled due to the increase in temperature at the auxiliary boiler sensor TFK.A minimal charging temperature difference at sensor TFK is maintained by speed regulation. The value Xs for the speed control is calculated from following formula:

The aux. boiler circulation pump PFK may also be enabled due to the increase in temperature at the auxiliary boiler sensor TFK.

10.8.4 Release of the aux. boiler circulation pump PFK due to the increase in temperature at the sensor TFK

If the increase in temperature in the auxiliary boiler is sufficient, the aux. boiler pump PFK is switched on even though the boiler temperature is less than the "minimum aux. b. temp. " and the difference in temperature between TPU and TFK is not sufficient.Over a continual period of 10 minutes, an average value is taken from the actual auxiliary boiler temperature TFK. If the increase in aux. boiler temperature at sen-sor TFK is higher than calculated average value by the value "aux.b. temp. increase x 5 K", PFK is switched on for a period of 10 minutes at minimum speed.If, after 10 minutes, the criteria, aux. boiler temp. min. and difference in tempera-ture between auxiliary boiler sensor TFK and storage tank sensor TPU are fulfilled, the aux. boiler circulation pump PFK remains switched on.

Xs TBO aux. boiler = storage tank temp. set value + ½ x (aux. boiler diff. on + aux. boiler diff. off)

Xs TFK aux. boiler = storage tank temp. set value + ½ x (aux. boiler diff. on + aux. boiler diff. off)

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10.8.5 Auxiliary boiler function with 3-point mixin g valve motordrive for the return flow temperature control function

The boiler circulation pump PFK is enabled when the difference in temperature between the auxiliary boiler sensor TFK and the return flow sensor TFR is greater than the pre-set set value "aux. boiler diff. on ".The auxiliary boiler circulation pump PFK is switched off when the difference in temperature between the auxiliary boiler sensor TFK and the return flow sensor TFR is less than the pre-set set value "aux. boiler diff. off ".Using speed control, it is attempted to reach and maintain a minimal difference tank temperature at auxiliary boiler sensor TFK.The value Xs for the speed control is calculated from following formula:

The aux. boiler circulation pump PFK may also be enabled due to the increase in temperature at the auxiliary boiler sensor TFK. See "10.8.4" for details.In both cases, with an activated pump PFK, the 3-point mixing valve MR is used to try and reach and maintain the minimum temperature, minimum aux.b. temp. at the sensor TFR. The mixing valve is set with a p-band of ± 5 K.

10.9 Cooling down functionIf the temperature at the top DHW tank sensor TBO or top storage tank sensor TPO rises to 3K above the set DHW tank or stora ge tank maximum value, the pump PRK is switched on. The pump PRK is switched off when the temperature at sensor TBO or TPO falls below the set DHW tank or stora ge tank maximum value. If the sensors TBO or TPO are not available, the temperatures at sensor TBU or TPU are used to control this cooling-down function.

Xs TFK aux. boiler = storage tank temp. set value + ½ x (aux. boiler diff. on + aux. boiler diff. off)

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11 OptionsDepending on the hydraulic variant chosen (refer to "15.3 Hydraulic variants", page 37), only the options available for selection are displayed and can be selec-ted.

11.1 External DHW tankIf the option "yes" is chosen the solar controller may be operated over an eBUS with a compatible heating controller and economical use of energy for after-heating of the DHW tank can be ensured.

The DHW tank sensor must be connected to the heatin g controller. The "DHW tank set value" and the "minimum DHW tank temperature" are adju-sted on the heatin g controller. The two settin gs "DHW tank temp. settin g" and "maximum DHW tank temp." in the solar controller do not have any function and are not displayed. The bottom DHW tank sensor TBU and the top DHW tank sensor TBO are also not displayed.

The DHW tank set value will be set to the adjustable "minimal DHW tank tem-perature " for after-heating when a good solar yield (average revolutions of the solar pump PSm above 50 %) is available. This reduction is removed when the average revs PSm of the solar pump are below 50 %. The after-heating is set to minimum DHW tank temperature for 18 hours if the "DHW tank set temperature " is reached with solar energy and the average revo-lutions of the solar pump PSm drop below 80 % or the DHW tank temperature falls below the set value.This reduction is de-activated by a reset or power failure to the controller.Note: If there is selected a hydraulic variant with auxiliary boiler function and the

auxiliary boiler pump PFK is switched on, the DHW tank set value is swit-ched to DHW tank minimal temperature .

11.2 External storage tankIf the option "yes" is chosen the solar controller may be operated over an eBUS with a compatible heating controller and economical use of energy for after-heating of the DHW tank can be ensured.

The stora ge tank sensor must be connected to the heatin g controller. The size in reduction of the set value is adjusted on the heatin g controller. The two settin gs "tank temp. settin gs" and "maximum tank temp." in the solar controller do not have any function and are not displayed. The bottom stora ge tank sensors TPU and the top stora ge tank TPO are also not dis-played.

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When a good solar yield (average revolutions of the solar pump above 50 %) is available, the storage tank set value (dependant on demand) for the after heating is reduced by an adjustable amount (e.g. 15 K). The reduction is de-activated if the average revolutions PSm of the solar pump PS drop below 50 %.

The storage tank set value is continually calculated by the heating controller. The degree of reduction of the set value is adjusted on the heating controllerNote: If a variant with auxiliary boiler function is selected and the aux. boiler

pump PFK is activated, the reduction in stora ge tank set value becomes activated.

11.3 Overheating protectionAn overheating protection with the following set values is stipulated:

• collector switch-on temperature 110 °C• collector switch-off temperature 100 °C• collector protection temperature 130 °C pump always disabled• DHW tank protection temperature 95 °C pump always disabled• storage tank protection temperature 95 °C pump always disabled• swimming pool protection temperature no switch-off

If the TBO or TPO sensors are connected, this takes the function of overheating protection, otherwise the TBU or TPU sensors perform this function.If the TKO rises above 110 °C, the solar pump is switched on with lowest power (even when DHW or stora ge tank maximum has been reached) and, using speed control, attempts to maintain the collector temperature at 110 °C. If the TKO increases to above 130 °C the pump is disabled. The pump is also disabled if the TKO sinks below 100 °C (if DHW or stora ge tank maximum has been reached). At the DHW storage tank protection threshold temperature of 95 °C the pump PS is always disabled and then re-enabled when the DHW storage tank temperature sinks below 93 °C.

Priority overheatin g protection: If overheating of the collector occurs, the heat is passed to the available heat consumption units DHW tank, storage tank or swim-mingpool. As a rule, a fixed order for allocation is defined in the controller. Swim-ming pool-storage tank-DHW tank. The first available consumption unit is compel-led to accept the heat.

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11.4 Flowmeter pulse counterIf this selector is activated a flow meter with pulse output VIG and return flow sen-sor TKR must be connected to the controller. The performance calculation of the solar output is now made on the basis of the difference in temperature between the collector sensor TKO and the return sensor TKR, the flow volume recorded VIG and the selected heatin g capacity of the heat transfer medium.

11.5 Collector flow sensorIf this option is activated, the difference in temperature between collector flow and collector return flow is used to determine the performance output. The collector flow sensor disables the solar pump at a temperature above of 105 °C.

11.6 Radiation sensor (heat sensor)Activation of this function allows the solar unit to be enabled for a period of 2 minu-tes following a defined increase in temperature (1 K/min.) or the minimum radiation temperature (30 °C) at the radiation sensor TST. If circulation at the collector sen-sor TKO still gives the enabling criteria, the solar pump PS remains operational. If the enabling criteria are not given, the solar pump PS is disabled again. If the increase in temperature at the radiation sensor TST remains given or the tempe-rature is higher than the minimum radiation temperature, the solar pump PS is ena-bled again after 5 minutes. The setting "radiation min./temp. increase/ switch-on and waiting time" cannot be adjusted via the operating system.

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12 Temperature sensor resistanceAll the temperature sensors have the same characteristic. Resistance values are shown in the following table.

Temp.°C

ResistanceΩ

Temp.°C

ResistanceΩ

Temp.°C

ResistanceΩ

Temp.°C

ResistanceΩ

-20 48'536 2 14'479 24 5'225 75 740

-18 43'247 4 13'342 26 4'787 80 628

-16 38'592 6 12'085 30 4'029 85 535

-14 34'489 8 10'959 35 3'266 90 458

-12 30'866 10 9'950 40 2'663 95 393

-10 27'663 12 9'045 45 2'184 100 339

- 8 24'827 14 8'231 50 1'801 105 294

- 6 22'313 16 7'499 55 1'493 110 255

- 4 20'079 18 6'840 60 1'244 120 195

- 2 18'094 20 6'246 65 1'042 130 150

0 16'325 22 5'710 70 876 140 118

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13 Power calculation without a flowmeter and solar return sensor

13.1 Calculating solar powerFor the controller to calculate and display power without the help of a flowmeter VIG and solar return sensor TKR, the system's solar power capability must be derived from manufacturer's specifications as shown:

Set the resulting value in the solar collect. power submenu (see "5" (page 45)).

13.2 Setting the system flow rate

Flow rate in litres per hour is calculated using the following formula:

Solar power (W) see "13.1 Calculating solar power", page 34

∆T = 10K (aligned at max. pump revolutions)

Thermal coefficient of the heat transfer mediumsee manufacturer's specifications

The calculated flow rate V (l/h) must be set by adjusting a throttle valve (tacho-setter or similar) in the system.

Solarpower(kW)

Installedcollector

power (kW)

orientationfactor

inclinationfactor

thermal coefficient of heat transfer

medium

α

Solar power (W)Flow rate V (l/h) =

∆T x thermal coefficient of heat transfer medium

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14 Remote display of temperatures and valuesUsing the solar remote display FD 5411 it is possible to display the temperatures and values of the chosen hydraulic variants.The communication/supply to the remote display is carried out via eBUS.

15 Installation

15.1 Installation and set-up instructionsElectrical installation and fuse protection must comply with local regulations. The solar controller must be powered continuously, to ensure operation at all times. Upstream switchgear should therefore be limited to emergency or main switches that are permanently "on".

Before putting the controller into operation, check all electrical connections to the various system components.

It may be necessary to electrically suppress strongly inductive loads in the vicinity of the controller (contactors, solenoid-operated valves, etc.). This can be done by connecting RC circuit directly to the coil terminals of the disturbing components. Recommended RC circuit: 0.047µF, 100Ω, rated at 250 VAC (e.g. Bosch, RIFA, etc.).

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15.2 Connector layoutObserve the connector layout in the diagram below, and the connector pin-outs in the section "Hydraulic variants" (page 37) when wiring up the controller.

Sensor cables leading to the controller must be routed separately from power cables.

The illustration shows the controller front view, with the connector strip cover removed.

X1 Output connector stripX2 Sensor connector strip

The electrical supply must be switched off (controller and contacts iso-lated):• before openin g the connector area• while wirin g up the controller

Never touch the controller connectors!

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15.3 Hydraulic variants15.3.1 Hydraulic variant 1

X1 Output connector strip

X2 Sensor connector strip

10 Description of functions (page 24) 11 Options (page 30)10.1 Collector minimum temperature10.2 Solar charging without return flow sensor for DHW tank, storage tank or swimming

pool10.3 Solar charging with return flow sensor for DHW tank, storage tank or swimming

pool10.7 Frost protection function10.9 Cooling down function

11.1 External DHW tank11.3 Overheating protection11.4 Flowmeter pulse counter11.5 Collector flow sensor11.6 Radiation sensor (heat sen-

sor)

5 4 3 2 1 L N N N N N N

PS 5511 SZ PRK PS Ph N PE

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

PS 5511 SZ VIG TKR TST TBO TBU TKV TKO eBUS

- +

TKO

TBU

PS

T R

PRK

TKR VIG

TST

on Display ÜHS

TKV

TBO

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15.3.2 Hydraulic variant 2

X1 Output connector strip

X2 Sensor connector strip

10 Description of functions (page 24) 11 Options (page 30)10.1 Collector minimum temperature10.2 Solar charging without return flow sensor for DHW tank, storage tank or swimming

pool10.3 Solar charging with return flow sensor for DHW tank, storage tank or swimming pool10.5 Bypass function10.7 Frost protection function

11.1 External DHW tank11.3 Overheating protection11.4 Flowmeter pulse counter11.5 Collector flow sensor

5 4 3 2 1 L N N N N N N

PS 5511 SZ UBY PS Ph N PE

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

PS 5511 SZ VIG TKR TBY TBO TBU TKV TKO eBUS

- +

TKO

TBU

PS

TBY

T R

TKR VIG

UBY

AB

B

A

TBO

TKV

AB - B = open when no power

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15.3.3 Hydraulic variant 4

X1 Output connector strip

X2 Sensor connector strip

10 Description of functions (page 24) 11 Options (page 30)10.1 Collector minimum temperature10.2 Solar charging without return flow sensor for DHW tank, storage tank or swimming

pool10.3 Solar charging with return flow sensor for DHW tank, storage tank or swimming

pool10.6 Consumer cascade (DHW tank, storage tank, swimming pool)10.7 Frost protection function

11.1 External DHW tank11.2 External storage tank11.3 Overheating protection11.4 Flowmeter pulse counter11.5 Collector flow sensor11.6 Radiation sensor (heat sen-

sor)

5 4 3 2 1 L N N N N N N

PS 5511 SZ UBP PS Ph N PE

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

PS 5511 SZ VIG TKR TST TPU TBO TBU TKV TKO eBUS

- +

M TPUTBU

TKO

PS

TR

TST

TKR

VIG

UBP

AB

B A

TBO TKV

AB - B = open when no power

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15.3.4 Hydraulic variant 12

X1 Output connector strip

X2 Sensor connector strip

10 Description of functions (page 24) 11 Options (page 30)10.1 Collector minimum temperature10.2 Solar charging without return flow sensor for DHW tank, storage tank or swimming

pool10.3 Solar charging with return flow sensor for DHW tank, storage tank or swimming pool10.7 Frost protection function10.8 Auxiliary boiler function10.9 Cooling down function

11.2 External storage tank11.3 Overheating protection11.4 Flowmeter pulse counter11.5 Collector flow sensor11.6 Radiation sensor (heat

sensor)

5 4 3 2 1 L N N N N N N

PS 5511 SZ PRK PS Ph N PE

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

PS 5511 SZ VIG TKR TST TPU TKV TKO eBUS

- +

TKO

TPU

PS

T R

PRK

TKR VIG

TST

on Display ÜHS

TKV

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15.3.5 Hydraulic variant 20

X1 Output connector strip

X2 Sensor connector strip

10 Description of functions (page 24) 11 Options (page 30)10.1 Collector minimum temperature10.2 Solar charging without return flow sensor for DHW tank, storage tank or swimming

pool10.3 Solar charging with return flow sensor for DHW tank, storage tank or swimming

pool10.7 Frost protection function

11.3 Overheating protection11.4 Flowmeter pulse counter11.6 Radiation sensor (heat sen-

sor)

5 4 3 2 1 L N N N N N N

PS 5511 SZ PS Ph N PE

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

PS 5511 SZ VIG TKR TST TSB TKO eBUS

- +

TKO

PS

TSB

T R

TST

VIG

TKR

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15.3.6 Hydraulic variant 48

X1 Output connector strip

X2 Sensor connector strip

10 Description of functions (page 24) 11 Options (page 30)10.8 Auxiliary boiler function 11.2 External storage tank

5 4 3 2 1 L N N N N N N

PS 5511 SZ PFK Ph N PE

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

PS 5511 SZ TPU TFK eBUS

- +

PFK

TV

R

TPU

TFK

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16 Dimensions and mountin g instructions

16.1 Controller dimensions

16.2 Mounting instructions

1. Drill the three mounting holes (Use drill stencil at the last page of this opera-ting instructions).

2. Fit the upper screw and hang the controller from it.3. Remove the connector strip cover by loosening the securing screws.4. Drive the two lower mounting screws fully home.

You can now begin wiring up the controller.

180.5200

10.6

3

9.8

127.

5

145

47.6

145.0

Front view mountin g base Side view

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17 Technical data

Supply voltage 230 VAC ±10 %, 50-60 Hz

Power consumption 7 VA

Sensor circuit voltage 12 V, insulation strength 4 KV

Ambient temperature 0 °C ......50 °C

Sensor cable length, cross-section max. 100 m, 0,75 mm2

eBUS• Bus line, length, cross-section• Loading capacity

2-cable bus, drilled, max. 50 m, min. 0.5 mm2

15 mA

Output switching capability• electron. outputs (1)• mech. outputs (3)

250 VAC, 1 A, 50 Hz250 VAC, 6 (2)A, 50 Hz

Certification The controller is compliant according to the following EU guidelines:• 73/23/EWG "Low Voltage Guideline"• 89/336/EWG "EMV guideline", including amend-

ment guidelines up to 93/68/EWG

Protection class II EN 60730

Degree of protection with correct installation IP 40 EN 60529

EMC EN 50082-1

EMC emission EN 50081-1

Protective fuse 6,3A medium reaction 5x20mm filled withextinguishing agent (Protection for outputs 1 to 5)

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18 Settin gs with access code 2The following parameters can be changed after entering access code 2. They are intended solely for installation specialists.

No. Setting Factory setting

Your setting

Setting range Function

1 1 0 - 52

Enter the corresponding hydraulic variant according to the diagrams on "15.3 Hydraulic variants", from page 37 up.

2 20,0 °C 0,0 - 70,0 °C

Minimum collector temperature at which the solar pump is enabled or disabled.Hysteresis off = -5 Ke.g.: 20 °C enabled 15 °C disabled

3 30 % 10 - 100 %Setting for the minimum speed of solar pump 1.

4 100 % 10 - 100 %

Sets the starting revolutions for the solar pumps PS / PS 2. If this value is smaller than PS mini-mum revolut., the pumps start at the set PS minimum revolut. value.

5 3,6 kW 0,1 - 99,9 kW

Sets the power capability of the solar installation. Refer to "13.1 Calculating solar power", page 34 for calculation of this value. This submenu is not displayed if a flow meter is connected and activated under Select options

6 L/I 0,0-10L/ISpecifies the amount of liquid flow corresponding to one flowmeter pulse (optional).

hydraul. version 1

minimum collect. temp. 20.0°C

PS minimum revolut. 30%

PS maximum revolut. 100 %

solar collect. power 3.6kW

flow counter 1,0 L/I

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7 kJ/kgK 0,01-10kJ/IK

The heat capacity of the heat-transfer liquid is given for the pur-pose of measuring the heat (optional).

8 15,0 K 0,0 - 40,0 K

Difference in temperature bet-ween collector and DHW tank at which the solar pump becomes enabled.

9 5,0 K 0,0 - 40,0 K

Difference in temperature bet-ween collector and DHW tank at which the solar pump is switched off.

10 60,0 °C 0,0 - 70,0 °CSet point for desired DHW tank hot water temperature.

11 90,0 °C 20,0 - 90,0 °CMaximum DHW tank temperature to be charged to with solar energy.

12 15,0 K 0,0 - 40,0 K

Difference in temperature bet-ween collector and storage tank at which the solar pump becomes enabled.

13 5,0 K 0,0 - 40,0 K

Difference in temperature bet-ween collector and storage tank at which the solar pump is swit-ched off.

14 70,0 °C 0,0 - 70,0 °CSet point for desired storage tank temperature.

No. Setting Factory setting

Your setting

Setting range Function

heating capacity 3,8 kJ/IK

differ on 15.0K

differ off 5.0K

DHW tank temp. setting 60.0°C

maximum DHW tank setting 90.0°C

differ.2 on 15K

differ.2 off 5K

tank temp. setting 70 °C

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15 90,0 °C 20,0 - 90,0 °CMaximum storage tank tempera-ture to be charged to with solar energy.

16 7,0 K 0,0 - 40,0 K

Difference in temperature bet-ween collector and and swimming pool at which the solar pump becomes enabled.

17 4,0 K 0,0 - 40,0 K

Difference in temperature bet-ween collector and swimming pool at which the solar pump is switched off.

18 30,0 °C 0,0 - 40,0 °CPreset desired swimming pool temperature.

19 0 0-3Order of charging of the consu-mer units (page 26)

20 50,0 °C 20,0 - 85,0 °C

Preset minimum temperature of the auxiliary boiler. The pump PFK is disabled below this tempe-rature.

21 1,0 K/min.

0,0 - 40,0 K/min.

The auxiliary boiler pump will be enabled as soon as the tempera-ture in the auxiliary boiler rises at a rate (in K/min.) higher than the set value. When set to 0, this function is de-activated.

22 15,0 K 0,0 - 40,0 K

Difference in temperature bet-ween auxiliary boiler and storage tank at which the aux. boiler pump is enabled.

No. Setting Factory setting

Your setting

Setting range Function

maximum tank temp 90.0°C

differ.3 on 7K

differ.3 off 4K

swim.p. temp. setting 30.0°C

priority solar charging 0

minimum aux.b. temp. 50.0°C

aux.b. temp. increase 1.0K/m

aux.b. differ on 15.0K

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23 5,0 K 0,0 - 40,0 K

Difference in temperature bet-ween auxiliary boiler and storage tank at which the aux. boiler pump is switched off.

24 30 % 10 - 100 %Setting for the minimum speed of the aux. boiler pump.

No. Setting Factory setting

Your setting

Setting range Function

aux.b. differ off 5.0K

PFK minimum revolut. 30%

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19 Explanation of terms and abbreviationsBS PS operating time (hours)BW Operating mode selectorCurrent Measured value (temperature)eBUS 2-cable busHG Heating thresholdHG SOL Solar heating thresholdKW Cold waterM Motor drive, mixing valveMR Return flow mixing valveN NeutralPE Power EarthPRK externe boiler pumpPFK Auxiliary boiler pumpPh LinePS Solar pump 1PSm Average pump powerQ Current powerR Non-return valveΣ collected energySet point Target temperature defined by the enduser, specialist, or the controller

itselfT Throttle (e.g. tacho-setter) in the hydraulic circuitTBO Domestic hor water (DHW) temperature/top sensorTBU Domestic hot water (DHW) temperature/bottom sensorTBY Bypass temperature/sensorTFK Auxiliary boiler temperature sensorTKO Collector temperature/sensorTKR Collector return temperature/sensorTKV Collector flow temperature/sensorTPO DHW tank temperature/top sensorTPU DHW tank temperature/bottom sensorTSB Swimming pool temperature/sensorTST Incident radiation sensor (heat sensor)TV Thermostatic valveUBP Valve DHW tank storage tankUBY Bypass valveVIG Flowmeter

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20 INDEXAauto ............................................................. 14Auxiliary boiler function ............................... 27Auxiliary boiler function with 3-point

mixing valve .......................................... 29Auxiliary boiler function with thermal return

flow increase ........................................ 28Auxiliary boiler function without thermal

return flow increase .............................. 28Auxiliary boiler minimum temperature ........ 27

BBypass function .......................................... 25

Cchange regular display ................................ 17Charging to energy ..................................... 26Charging to temperature ............................. 26Collector flow sensor .................................. 32Collector minimum temperature .................. 24Connector layout ......................................... 36Consumer cascade ..................................... 26Controller dimensions ................................. 43controls ....................................................... 11Cooling down function ................................ 29

Ddisplay ................................................... 11, 12

EeBUS connector .......................................... 11Enduser parameters ................................... 15Explanation of terms ................................... 49External DHS tank ...................................... 30External storage tank .................................. 30

FFault codes ................................................. 23Fault display ................................................ 22Flowmeter pulse counter ............................ 32Frost protection function ............................. 27

HHydraulic variants ....................................... 37

IInstallation and set-up instructions ............. 35

LLegionella protection function ..................... 25

Mmanual ........................................................ 14menu ........................................................... 12Modifying settings ....................................... 18Mounting instructions .................................. 43

Ooff ................................................................ 14operating mode ........................................... 14Options ........................................................ 21Order of charging of the consumer units ..... 26Overheating protection ................................ 31

PPower calculation ........................................ 34Protective fuse ............................................ 11

RRadiation sensor ......................................... 32Regular display ........................................... 11Release of the aux. boiler circulation pump PBL ............................................................. 28Remote display ........................................... 35Reset button ................................................ 11

SSelecting options ......................................... 20Selector knob ........................................11, 13Setting knob ..........................................11, 13Setting the system flow rate ........................ 34Settings with access code 2 ........................ 45Solar charging with return flow sensor ........ 24Solar charging without return flow sensor ...24submenu ..................................................... 12

TTechnical data ............................................. 44Technische Daten ....................................... 44Temperature sensor resistance .................. 33Terminal cover ............................................ 11Test outputs ................................................ 19

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Notiz:

Page 52: PS 5511S-3.2_e_04-02

Manufacture or distribution:

Page 53: PS 5511S-3.2_e_04-02

You can use the three circles as a template to drill holes _for the controller mountin g screws.


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