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    Shell Global Solutions

    Chiksan Marine Loading Arms

    Enhanced for Application

    In Exposed Areas

    C.A.C. Van der Valk & J.J.M. Vreeburg

    Shell Global Solutions International B.V.

    R. Le Devehat & J.C. Cartereau

    FMC Technologies

    LNG-14, Doha, Qatar, March 21-24, 2004

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    Shell Global Solutions

    Side-by-side Loading Is Preferred Option

    - Least introduction

    of new technologies

    - Compatible with

    mid-ship Manifolds

    -Applied for LPG

    - Benign metocean conditions required

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    Shell Global Solutions

    LPG Loading in Early 70s Loading of Crude Oil

    Examples of Side-by-side Loading

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    Shell Global Solutions

    Study of Relative Motions Between Vessels

    Relative motions

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    Shell Global Solutions

    Marine Loading Arm in Offshore Environment

    Inertia forces on Loading Arm structure

    Larger rotations of swivels and bearings

    High flow rate in hydraulic system

    Connecting operations under motions

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    Shell Global Solutions

    New Connecting Mechanism

    LNG Carrier

    Guide Cable

    Acquisition Winch

    Alignment Cone

    Receiving Spool

    Barge

    Pulley

    Constant Tension

    Winch

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    Shell Global Solutions

    Semi-automated Connecting Procedure

    - Connect cable using messenger line

    - Command for tension on cable

    - Command for crawling of QC/DC

    - Command for reducing the tension in cable

    (small tension is left to avoid slack conditions)

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    Shell Global Solutions

    Full Scale Testing of Loading Arm

    Dynamic test

    bench representing

    the manifold on the

    LNG CarrierMotion envelope:

    4 m x 5 m

    Manifold flange

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    Shell Global Solutions

    Testing of Connecting Operation

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    Shell Global Solutions

    Hydraulic QC/DC With Seal Protection

    Protection Ring

    Seal

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    Shell Global Solutions

    QC/DCERS

    Rotation System

    Box with

    Acquisition Winch

    Components of Connector Assembly

    Guide Cable

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    Shell Global Solutions

    Cable Release After Emergency Disconnection

    Barge BargeLNGC

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    Shell Global Solutions

    High Level of Safety

    Less potential for human errors

    - Minimum manual interference

    (connecting of guide cable only)

    - Control of only one hydraulic system

    (command to acquisition winch)

    - Automatic centering of flanges

    (using alignment cones)

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    Shell Global Solutions

    Test Results

    Insight into dynamic response of system

    (oscillations and load fluctuations)

    Functionality of newly added equipment,

    mechanisms, and hydraulic and electrical

    control systems

    Logic of methods and procedures

    (operator handling and communications)

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    Shell Global Solutions

    Validation and Calibration

    of a Numerical Design Tool

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    Shell Global Solutions

    Application of Numerical Design Tool

    To analyze Loading Arms with different

    sizes and weight distributions (inertia

    effects) To analyze effects of different berth

    positions and freeboard heights of LNG

    Carriers

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    Shell Global Solutions

    Conclusions

    The Chiksan Marine Loading Arm has beensuccessfully enhanced with a mechanism for

    connecting under severe dynamic conditions

    The new connecting procedure provides lesspotential for human error

    The new system opens opportunities for offshore

    LNG production and regasification units,

    exposed jetties, and avoidance of breakwaters.


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