PUMA GT Quote template · Web viewThe spindle motor is perfectly aligned with the spindle and power...

Puma V400MProduct Quote

Puma V400MHigh Performance Heavy-Duty Vertical Mill-Drill Turning Centers

Puma V400M vertical turning centers are designed to handle heavy and interrupted cutting while producing and maintaining long-term high accuracy and superior surface finishes. The vertical design facilitates loading of heavy work pieces which helps ensure higher chucking accuracy and allow for higher spindle speeds. Mill-drill capability reduces the need for secondary machining on other machines, helping to eliminate additional machine set-ups and handling costs.

February 1, 2018 - Puma V400M - FANUC 0i-T - Page 2Prices & specifications are subject to change without notice and models with production date older than the release of this quote may have different specifications or standard

features. Pictures and graphics are representative and may not be from the actual machine.

MAIN FEATURES

One piece Meehanite bed Hardened & ground solid box way construction Vertical design for easy loading - programmable auto door is standard Powerful 30 hp high torque spindle motor 539 ft-lb of spindle torque 12 station heavy duty servo controlled turret (0.15 second turret swivel) BMT-65 rotating tools possible on all 12 stations Large 16.5" maximum turning diameter 15.7" maximum turning length Fast 787 ipm Z axis rapid traverse 4,089 lb of maximum Z axis thrust Milling, drilling and rigid tapping capabilities on both main spindle and rotary tools. 3 rotating

tool holders included in standard tooling package 4,000 rpm 7.5 hp rotating tool spindle motor High precision ball screws with electric torque limiter protection and pre-tensioned X axes FANUC 0i-T control with pendant mounted swiveling operator's panel Large 10.4" Color LCD display Doosan EZ Guide i Conversational Programming Doosan Tool Load Monitoring System



STANDARD EQUIPMENT AND WARRANTY

Hydraulic chuck actuator: Y-2035RE with 35 mm (1.378") stroke Chuck clamp / unclamp confirmation proximity switches Sealed grease lubricated spindle bearings with air curtain protection Full contouring C-Axis 65 psi multi-stage coolant pump Separate coolant tank with way lube oil skimmer Automated metered lubrication system P4 class spindle bearings and P4 class angular thrust bearings 580 psi hydraulic unit Safety features: fully enclosed work area, door interlock, hydraulic pressure safety switch,

spindle Interlock, program protect, chucking signal Work light Tool box with operating tools Leveling bolts and plates Operation manuals, maintenance manuals, parts list, electrical drawings and factory test report Two year machine parts warranty, one year labor warranty. Two year control warranty: Parts

and Labor. See warranty pages for details.



STANDARD TOOLING PACKAGE TURRET TOOL HOLDERS:

Turret Holder Part # Description Quantity7.073.240 Eppinger Preci-Flex BMT-65 ER32 X-axis (Straight)

milling head2

7.073.271 Eppinger Preci-Flex BMT-65 ER32 Z-axis (Angular) milling head (72mm CL)

1

3201-0027 Eppinger Preci-Flex ER32 collet chuck adapter 13203-0107 Eppinger Preci-Flex 3/4" Weldon type end mill holder 13207-0237 Eppinger Preci-Flex shell mill adapter with 3/4" arbor 110000 EPPINGER Spanner wrenches for Eppinger rotary tools 1L32560617B Tool holder - OD - (R & L) (1" sq) 5L32560637B Tool holder - OD Face - (R & L) (1" sq) 1L32560627E Tool holder - ID - 1.500" ID 4L31590417E Sleeves - Boring bar (6 pc kit) - 1.500" OD X (0.375,

0.500, 0.625, 0.750, 1.000 & 1.250" ID)1

L31590477E Sleeves - U-Drill (3 pc kit) - 1.500" OD X (0.750, 1.000 & 1.250" ID)

1

L32516103 Cap - U-Drill for ID holder - coolant through the drill / boring bar

3

PRICE FOR MACHINE AS DESCRIBED

PUMA V400MR (right hand) with FANUC 0i-T control

PUMA V400ML (left hand) with FANUC 0i-T control

PRICE IS FOB: POE

Chuck is not included



SPECIFICATIONS

CAPACITY:Swing over bed 610 mm (24.0")Swing over carriage 500 mm (19.7")Maximum turning diameter 420 mm (16.5")Maximum turning length 400 mm (15.7")Maximum permissible table load (including chuck) 500 kg (1,100 lb)Height from floor to spindle nose 1,154 mm (45.4")

SPINDLE:Spindle speed 3,000 rpmSpindle nose A2-8AC spindle motor (30 min. rating) 22 kW (30 hp)Maximum spindle torque (30 min. rating) 731 Nm (539 ft-lb)

C-AXIS: Minimum programmable angle (degrees) 0.001 degreeRapid traverse rate 200 rpmC-axis repeatability ±0.006 degreeC-axis positioning accuracy 0.0167 degree

BED, SADDLE & CROSS SLIDE:X axis travel 268 mm (210 + 58 mm) (10.55" (8.27 + 2.28"))Z axis travel 488 mm (19.2")X axis guide way span 335 mm (13.2")Z axis guide way span 470 mm (18.5")X axis rapid traverse rate 20 m/min (787 ipm)Z axis rapid traverse rate 20 m/min (787 ipm)X axis ball screw diameter 32 mm (1.26")Z axis ball screw diameter 40 mm (1.57")X axis feed thrust (continuous) 6,576 N (1,478 lb)X axis feed thrust (intermittent) 9,859 N (2,216 lb)Z axis feed thrust (continuous) 12,123 N (2,725 lb)Z axis feed thrust (intermittent) 18,189 N (4,089 lb)X axis repeatability ±0.002 mm (±0.00008")Z axis repeatability ±0.003 mm (±0.00012")



TURRET:Number of tools 12Tool holder type BMT-65Turning tool shank size (metric turret 25 mm) 1.0"Boring bar diameter (metric turret 40 mm) 1.5"Turret index time (next station swivel time) 0.15 secondTool selection Bi-directionalCurvic coupling diameter 230 mm (9.05")Turret clamping force 52 kN (11,690 lb)Turret index repeatability ±0.0005 degree

ROTARY TOOLS:Rotating tool RPM 4,000 rpmRotating tool spindle motor (15 min. rating) 5.5 kW (7.5 hp)Rotating tool torque (15 min. rating) 47.1 Nm (34.7 ft-lb)Rotating tool collet type ER 32Milling collet capacity 1/8 to 3/4"

COOLANT SYSTEM:Coolant pump pressure 4.5 bar (65 psi)Coolant pump motor 1.1 kW (1.4 hp)Coolant tank capacity 250 l (66 gal)

HYDRAULIC / LUBRICATION:Hydraulic tank capacity 14 l (3.6 gal)Hydraulic oil required* Mobil DTE #24 or Shell Tellus 32Way lubrication tank capacity 2.0 l (0.5 gal)Way lubrication oil required* Mobil Vactra #2 or Shell Tonna T68

* Cross reference these numbers for other brands

GENERAL:Machine weight 6,000 kg (13,250 lb)Floor space – length x width 1,475 mm x 2,150 mm (58" x 85")Floor space – width with rear hinge belt chip conveyor 2,760 mm (109")Machine Height 3,210 mm (126")Height from floor to spindle center 1,154 mm (45.4")Voltage required 205-235V/3 ph/60 HzPower requirement 45 kVA (118 Amps @ 220 Volts)

Accuracy data in the specifications are measured using KSB4207



CONSTRUCTION

BEDThe Puma V400M features a large, rigid one-piece Meehanite® bed casting. Fine grain Meehanite cast iron is used for its excellent vibration dampening characteristics. The bed casting is heavily ribbed to prevent twisting and deformation. The vertical design facilitates loading of heavy work pieces, ensures the highest degree of chucking accuracy and allows for higher spindle speeds and chip flow away from the part helping to ensure fine surface finishes. The Puma V400M features a compact foot print and discharge chip disposal. It can be place next to an opposite hand V400 series machine and allow easy part transfer between two spindles.

GUIDEWAYSAll guideways are wide wrap-around rectangular type for unsurpassed long-term rigidity and accuracy. The guideways are widely spaced to ensure stability. Each guideway is induction hardened and precision ground. Induction hardening ensures a more consistent hardness and depth than the less expensive flame hardening process. A Fluoroplastic resin is bonded to mating way surfaces. This material provides a low friction surface which virtually eliminates guideway wear. It also provides vibration dampening for better surface finishes. Friction rate decreases as loads increase.

SPINDLE AND HEADSTOCKMounted directly into the bed casting the heavy duty precision spindle is supported by five precision class P4 (AFBMA-B7) angular thrust bearings. These heavy duty spindle bearings are strategically spaced to provide maximum support under heavy load, high speed cutting conditions. The spindle bearings are permanently grease lubricated. Front bearing inner diameter is 130 mm (5.12"). An air curtain prevents bearing contamination from cutting oils and dust.

SPINDLE DRIVEThe Puma V400M features a powerful 22 kW (30 hp) FANUC digital AC spindle motor. This high torque motor provides fast spindle acceleration and plenty of power for heavy cutting. Full power is available from 287 rpm with an impressive 731 Nm (539 ft-lb) of torque. The spindle motor is perfectly aligned with the spindle and power is transmitted via drive belts ensuring high quality vibration free surface finishes. The gearless design is virtually maintenance free.

BALL SCREWS AND AXIS DRIVESEach axis is driven by a large diameter ball screw. The high precision ball screws have been specifically selected to achieve the outstanding combination high accuracy, high rapid traverse rates and high feed thrust. Both ball screws are supported on each end. The X axis ball screw is double pre tensioned for accurate positioning and thermal stability. The thrust bearings are precision class P4 (AFBMA-B7) angular contact type. Ball screws are centered between the guideways and are directly mounted to the AC servo motors without intermediate gears or belts to minimize backlash. Each axis has an electric torque limiter to protect the ball screw and minimize damage in case of a crash. Upon impact, the electric torque limiter senses the abnormal load and immediately reverses the servomotor and stops the axis movement. The electric torque limiter can be reset quickly, minimizing downtime.

BMT-65 SERVO TURRETThe non-lifting design eliminates the possibility of chips reaching the coupling. This heavy-duty turret provides high rigidity for heavy stock removal, fine surface finishes, long boring bar overhang ratios, and extended tool life. Indexing repeatability is ±0.0005 degrees. A high torque servo motor rotates the turret head at high speed. Turret clamp is confirmed by the proximity switch. Turret indexing is a non-stop Bi-directional with a fast 0.15 second next station index time. Turret indexing is possible during the rapid traverse move away from the work piece. The large diameter turret features base mounted tooling with all tool holders being mounted to the periphery of the turret. All 12 tooling positions can be live or static. This design gives the machine operator maximum flexibility when setting up a job. Standard turning tool holders utilize 1.0" square shank tooling and ID tool holders have a maximum diameter of 1.5".



ROTARY TOOLSThe 5.5 kW (7.5 hp) rotating tool motor delivers 47.1 Nm (34.7 ft-lb) of low end torque. It takes just .5 second for the turret to engage the rotating tools. The standard rotating tool holders have a range of 4,000 rpm. The base mounted tool holders are bolted directly to the periphery of the turret for maximum rigidity and feature precision grease lubricated bearings. The holders are pre-lubed for 1,000 hours of operation. Rotating tool holders included with the standard machine can accommodate milling, drilling and rigid tapping. The holders use readily available ER 32 collets for milling, drilling and rigid tapping. Polar coordinate interpolation is provided for easy C-Axis contouring. Rigid tapping is standard.

PRECI-FLEX TOOL SYSTEMThe standard milling heads are Preci-Flex ready. Preci-Flex is a tooling system made by Eppinger that utilizes the existing ER collet taper in the rotary holders. The spindle face is precision ground relative to the taper and there are four drilled and tapped holes in this face. The Preci-Flex adapters are attached with four bolts and locate on both the taper and the spindle face for maximum rigidity. A variety of Preci-Flex adapters are available for special applications. These include extended collet chucks for smaller diameter drills and to reach cross holes on small diameter work pieces. End mill adapters are available for heavier cutting without potential slippage. Three Preci-Flex adapters are included with the machine. Preci-Flex adapters are available from Exsys Tool Inc. Exsys Tool web site is www.exsys-tool.com.

LUBRICATIONAutomatic forced lubrication is provided to all guideways and ball screws. Maintenance free piston distributors deliver a precise quantity of oil to each lubrication point. The piston distributors are non-clogging and the design allows way lube consumption to be minimized. The 2.0 l (0.5 gal) reservoir is mounted on the front of the machine and lasts up to 100 hours. A low-level alarm prevents the machine from restarting until the oil reservoir is replenished. System pressure is monitored to detect open or broken lube lines.

COOLANT SYSTEMA 1.1 kW (1.4 hp) high capacity multi-stage centrifugal pump delivers a high volume of coolant through the turret to ball nozzles at each turret station. The pump delivers 4.5 bar (65 psi) of pressure, which meets the requirements of most insert drill manufacturers. The high pressure flushes chips out of the drilled holes and reduces the need for time consuming peck drilling cycles. High coolant pressure also significantly increases tool life. A flow control valve located at the coolant pump allows pressure and flow rate to be reduced if necessary. The large coolant tank has a 250 l (66 gal) capacity. The coolant tank and chip pan are separate from the machine bed, greatly reducing heat transfer from chips and coolant to the machine casting. The coolant tank pan is mounted on rollers and can be removed without the chip pan and conveyor for easy cleaning. Screen filters prevent small chips from reaching the coolant pump.

NOTE* WATER BASED COOLANTDoosan turning centers are designed for use with water based coolant fluid only. The use of non-water based cutting oils requires special consideration. Some cutting oils can create excessive heat and affect the accuracy of the machine tool and even damage the machine tool or coolant system which will void the machine warranty. If cutting oil is to be used please discuss the oil viscosity and composition of your oil from your coolant manufacture’s material safety data sheet (MSDS) or the product data sheet (PDS) with Doosan service. High pressure coolant (HPC) options for non-water based coolant must be reviewed directly by the HPC system’s manufacturer to determine the correct equipment.



http://www.exsys-tool.com/

300 PSI COOLANT (Optional)Higher pressure and higher volume coolant can improve cycle times, improve finishes and increase tool life. 300 PSI coolant with up to 20 gallons per minute flow rate and 5 micron filtration is an available option. This pump replaces the existing 65 or 145 PSI flood coolant pump. 300 PSI flood coolant aids in removing chips from deep holes, ensuring the coolant is reaching the cutting edge and removing more heat from the process. Chips break better and finishes improve. Tool life can be significantly longer, even with increased and feeds and speeds.

1,000 PSI COOLANT (Optional)1,000 PSI coolant is an available option. With flood coolant, a vapor blanket forms over the cutting area and prevents the coolant from actually reaching the tool tip. Heat is removed by radiating through this blanket and by conduction from areas around the cut. 1,000 PSI coolant pressure can be directed to penetrate the vapor blanket and reach the tool tip. Chips will break better and finishes will improve. Tool life can be significantly longer, even with increased feeds and speeds. The 1,000 PSI pump options in this quotation will allow both high pressure and normal flood coolant (M-code selectable).

WAYLUBE SEPARATION SYSTEMAn oil skimmer picks up waste way lube from the coolant tank and deposits it into a external sight glass equipped reservoir where it can be conveniently drained. This keeps the coolant cleaner extending its useful life.

CHIP GUARDINGChips and coolant are contained by the fully enclosed guarding made of heavy gauge sheet metal. The front door opens wide to accommodate large parts. The programmable door opens and closes automatically to facilitate easy part loading and faster cycle times. The double-layer viewing window features tempered safety glass on the inside, which resists scratching and an outside layer of lexan, which is virtually impenetrable. Optional chip conveyors discharge to the side or rear of machine.

CONVENIENT OPERATIONThe operator’s console is pendant mounted for easy viewing. All push buttons on the operator’s panel are sealed from coolant or dirt. To minimize set-up time, manual controls are provided for turret indexing, spindle, and feed functions. Controls and gauges for adjusting chuck pressure are located on the front of the machine.

FANUC EMBEDDED ETHERNET FUNCTIONThe FANUC Embedded Ethernet Function allows convenient exchange of NC programs; tool offset data, and system parameters between the FANUC control and either a single personal computer (PC) with a network card, or with a network station. A directory page on the FANUC control displays all the files in an assigned folder located on the PC or network station. Data transfer can only be started at the FANUC control. Data transfer cannot be started at the PC or network station. An RJ45 Ethernet/Network port is provided on the side of the operator’s panel. LAN or crossover cable is not included.



EZ Guide iEZ Guide i enables users to program and run the machine on the shop-floor using a conversational programming system. “Conversational” simply means that when the user begins a machine process in a friendly dialog box by pushing a selection button. EZ Guide i requests only needed information pertaining to that process in the form of easy to understand prompts. As the required information is entered the system advances to the next logical step in the process. The interactive process guides the user through each process needed to machine the part. EZ Guide i breaks the programming process down into more manageable parts than other conversational systems and offers much more programming flexibility. A customized tool offset screen with an area for describing cutting edge angles, tool length and cutting parameters allows quick and easy input without the need for a predefined tool database. EZ Guide i code is already in control compatible NC format similar to the canned cycles found in the standard FANUC programming manual, but with special 4-digit G-codes. EZ Guide i programs do not require conversion to NC code to run on the machine. In addition there is no need to redo existing programs produced offline. Traditional G code programs easily combine with EZ Guide i code in the same program and are executed, simulated, or edited on the same screen.

TOOL MONITORING SYSTEMThe tool monitoring system monitors the load on all axis and spindle motors. High and low limits can be set for each tool. There are wear and breakage settings. When the load reaches the preset wear setting the machine generates an alarm. If used in conjunction with Tool Life Management, the machine can be set to switch to a redundant tool when the wear signal is output. A breakage signal stops the machine. There is a simple teach mode. This allows the operator to run through a cycle to establish normal loads and set initial load values. Normal load, wear, and breakage values can all be independently changed to customize or fine tune the operation.



OPTIONAL ACCESSORIES

Chip Conveyors:

Part Number Description Price6651-9210 Turbo rear discharge magnetic chip conveyor with variable speed drive and

M-code capability$11,150

5700-9245 Turbo rear discharge MH250 Micron chip conveyor with air header, variable speed drive and M-code capability

$10,950

5770-9007 Turbo rear discharge chip conveyor with variable speed drive and M-code capability (2 conveyors required for V400-2SP) - Heavy duty design recommended for heavy chip loads

$9,900

5750-9155 Turbo rear discharge chip conveyor with variable speed drive and M-code capability (2 conveyors required for V400-2SP)

$6,000

HNG-102024V Hennig rear discharge chip conveyor with variable speed drive, M-code capability and built in chip stripper bar (2 conveyors required for V400-2SP)

$5,600

4800-0330 LNS FOX Mist Collector WS2-330 High Efficiency multi-application 3 filtration stage unit to meet or exceed OSHA and NIOSH requirements - 330 CFM, 125mm/5” suction intake at 230V/2Amp. Complete with standard installation kit.

$3,330

CC-OPT-02 Air header for Turbo chip conveyor - helpful for fine chips $500CC-OPT-04 Chip stripper bar for Turbo chip conveyor - suggested for long stringy chips $200

All above Hinge Belt conveyors are non-perforated belt type with a 42” discharge height. Chip conveyor prices shown do not include freight. These conveyors are general purpose and will not be the most effective for every application. If the conveyor will be used for a high percentage of fine chips (some examples: cast iron, aluminum or brass fines, and plastics) a special conveyor may be required. Special conveyors include magnetic, filtering and side discharge. Please discuss your application with the conveyor manufacturer so they can select the appropriate conveyor.

LNS FOX Mist Collector listed above mounts on top of machine. If mount location needs to be on a LNS chip conveyor or other

location, please discuss with your local LNS representative for pricing and availability.

Transformers:

Part Number Description PriceMTAE002 45 kVA step down transformer, 480V primary to 220V (multi tap) $2,650MTBB003 45 kVA autotransformer - from 208/216/230 for voltage correction $1,810

Optional transformers are rated for specific models and may not have sufficient kVA capacity for additional options. In such cases a larger capacity transformer or separate power drop may be required. Please check with your dealer and option vendor prior to purchase to insure the transformer will work for your application.



Coolant Pumps and Accessories:

(DESIGNED FOR WATER BASED COOLANT ONLY – SEE NOTE 1)

Part Number Description List PriceMP-AT-RF20 MP Systems AT-RF20 heavy duty 20 GPM high pressure coolant unit.

Adjustable from 250-1000 PSI with 70 gallon tank capacity and 5 micron dual filtration. Includes PLC with display for monitoring pump operation.

$21,000

MP-AK-RF16 MP Systems AK-RF16 heavy duty 16 GPM high pressure coolant unit. Adjustable from 250-1000 PSI with 70 gallon tank capacity and dual 5 micron filtration. Includes PLC with display for monitoring pump operation.

$16,450

MP-AK-RF8-SD MP Systems AK-RF8-SD. Heavy duty 8 GPM high pressure coolant unit. Adjustable from 250-1,000 PSI with 50 gallon reservoir and 5 micron dual filtration. Includes PLC with display for monitoring pump operation.

$11,700

INSTV-MP-01 Installation by MP Systems (optional installation - must be included with original purchase)

$2,000

CHBL-WV3-180 ChipBLASTER's "Triple Stack" designs. Three "stacks" are mounted on top of a 126 gallon coolant tank. Each stack will provide 10.5gpm and be plumbed directly to a turret on the machine tool. Total output will be 32gpm. We also have the ability to utilize all outlets together temporarily to provide 32gpm to a turret requiring extra high coolant flow. Featuring ChipBLASTER’s patented Automatically Variable Volume technology, the pump and motor speed are controlled by an on-board PLC and variable frequency drive. The pump speeds up when more coolant is needed and slows down when less is needed; all based upon the orifice in the tool being used. Includes: Bag Filters, HMI, Tank Cleanouts, 8 Preset Speeds/Pressures (4 additional M-Codes required) per stack. For additional options see below.

$50,600

CHBL-WV2-120 ChipBLASTER's "Triple Stack" designs. Three "stacks" are mounted on top of a 240 gallon coolant tank. Each stack will provide 16gpm and be plumbed directly to a turret on the machine tool. Total output will be 48gpm. We also have the ability to utilize all outlets together temporarily to provide 48gpm to a turret requiring extra high coolant flow. Featuring ChipBLASTER’s patented Automatically Variable Volume technology, the pump and motor speed are controlled by an on-board PLC and variable frequency drive. The pump speeds up when more coolant is needed and slows down when less is needed; all based upon the orifice in the tool being used. This eliminates the wasteful bypassing of coolant that occurs with fixed rate units. This technology greatly reduces heat and foaming of the coolant, extends the filter life, and saves energy. Includes: Bag Filters, HMI, Tank Cleanouts, 8 Preset Speeds/Pressures (4 additional M-Codes required) per stack. For additional options see below.

$35,850

CHBL-GV3-120 ChipBLASTER's "Triple Stack" designs. Three "stacks" are mounted on top of a 126 gallon coolant tank. Each stack will provide 10.5gpm and be plumbed directly to a turret on the machine tool. Total output will be 32gpm. We also have the ability to utilize all outlets together temporarily to provide 32gpm to a turret requiring extra high coolant flow. Featuring ChipBLASTER’s patented Variable Volume technology, the pump and motor speed are controlled by an on-board PLC and variable frequency drive. The pump speeds up when more coolant is needed and slows down when less is needed; all based upon the orifice in the tool being used. Includes: Bag Filters, HMI, Tank Cleanouts, 8 Preset Speeds/Pressures (4 additional M-Codes required). All Options available, Tank upgrade required for certain options or combination thereof. Contact ChipBLASTER for verification. See below for pricing.

$35,200



CHBL-GV2-80 ChipBLASTER Modular* 1,000 PSI, 2-20 GPM automatic variable flow coolant system. Two outlets at 10 GPM each for dual turret turning centers. Each outlet is independently controlled eliminating pressure spikes during tool changes. Outlets can be plumbed together to provide 20 GPM flow for large single turret turning centers. 100 gallon coolant tank with dual 5 micron bag filters. Automatic variable flow uses less energy and generates less heat than fixed rate coolant systems. Includes: Bag Filters, HMI, Tank Cleanouts, 8 Preset Speeds/Pressures (4 additional M-Codes required). For additional options see below.

$26,850

CHBL-J3-90 Fixed rate unit features ChipBLASTER's "triple stack" design. Three "stacks" are mounted on top of a 100 gallon coolant tank. Each stack will provide 8gpm. The total coolant volume will be 24gpm. This unit has dual parallel bag filters. Includes: Bag Filters, HMI, Tank Cleanouts. For additional options see below.

$23,250

CHBL-EV-60 ChipBLASTER Modular* 1,000 PSI, 2-16 GPM automatic variable flow coolant system. 126 gallon coolant tank with dual 5 micron bag filters. Automatic variable flow uses less energy and generates less heat than fixed rate coolant systems, resulting in lower coolant temperatures. Includes: Bag Filters, HMI, Tank Cleanouts, 8 Preset Speeds/Pressures (4 additional M-Codes required). For additional options see below.

$20,850

CHBL-J2-60 ChipBLASTER Modular* 1,000 PSI, 16 GPM fixed rate coolant system fixed rate coolant system. Two outlets at 8 GPM each. Ideal for dual turret turning centers. Each outlet is independently controlled eliminating pressure spikes during tool changes. Outlets can be plumbed together to provide 16 GPM flow for large single turret turning centers. 100 gallon coolant tank with dual 5 micron filter bags. Includes: Bag Filters, HMI, Tank Cleanouts. For additional options see below.

$17,600

CHBL-HV30-CF ChipBLASTER Modular* 1,000 PSI, 2-8 GPM variable flow coolant system with integral 100 gallon tan. Hydra-Cell diaphragm style pump for optimal performance with even the harshest materials. A cyclonic style filter vessel provides filtration down to 10 microns without the use of bags or filter cartridges. Includes: Diaphragm Style Pump, HMI, Tank Cleanouts, 8 Preset Speeds/Pressures (4 additional M-Codes required). For additional options see below.

$16,850

CHBL-JV40 "The JV40 provides up to 10.5gpm, 1000psi and features ChipBLASTER’s patented Automatically Variable Volume technology along with a 100 gallon coolant tank. The pump and motor speed are controlled by an on-board PLC and variable frequency drive. The pump speeds up when more coolant is needed and slows down when less is needed; all based upon the orifice in the tool being used. This eliminates the wasteful bypassing of coolant that occurs with fixed rate units. Includes: Dual Filters, HMI, Tank Cleanouts, 8 Preset Speeds/Pressures (4 additional M-Codes required). For additional options see below."

$15,800

CHBL-J-30 ChipBLASTER Modular* 1,000 PSI, 8 GPM fixed rate coolant system with integral 100 gallon tank and dual 5 micron bag filters. Includes: Bag Filters, HMI, Tank Cleanouts. For additional options see below.

$10,200

CHBL-F-75 ChipBLASTER 300 PSI, 20 GPM coolant system with 100 gallon tank a dual 5 Micron bag filter. Includes: Bag Filters, HMI, Tank Cleanouts.

$9,100

CHBL-M30-70 ChipBLASTER1,000 PSI, 8 GPM fixed rate coolant system with integral 50 gallon tank. Includes: HMI, Tank Cleanouts, Diaphragm style pump for optimal performance with even the harshest materials. A cyclonic style filter vessel provides filtration down to 5 microns without the use of bags or filter cartridges. For additional options see below.

$9,000

CHBL-1800L-UP 1800 Liter/450 Gallon Tank $8,000CHBL-D-30-70 ChipBLASTER 1,000 PSI, 8 GPM fixed rate coolant system with dual 10

micron pleated cartridge filters.$7,950

CHBL-D-30-35 ChipBLASTER 500 PSI, 8 GPM fixed rate coolant system with single 10 micron pleated cartridge filter.

$6,450



CHBL-QFAC Quad Filter Autocross. This system automatically will switch from dirty filter “Dual Filter Set A” to filter “Dual Filter Set B” and set off an alarm light alerting the operator that the filter needs to be changed at your convenience. Available on all models except "D" series.

$4,400

CHBL-900L-UP 900 Liter/240 Gallon Tank $4,000CHBL-QFMC Quad Filter Manual Cross. This system will need ball valve manually switched

from dirty “Dual Filter Set A” to “Dual Filter Set B” when alarm light alerting the operator that the filter needs to be changed. Available on all models except "D" series.

$2,200

INSTV-CHBL-01 Installation by ChipBLASTER (optional installation - must be included with original purchase)

$2,000

CHBL-PRESSENSOR

Monitors coolant pressure, alarms out machine tool if pressure drops below set parameters

$1,500

CHBL-FLOWSWITCH

Monitors coolant flow, alarms out machine tool if coolant flow is not sensed within set parameters

$1,500

CHBL-DIAPRAGHM-UP

8GPM at 1000PSI Diaphragm Style (per pump pricing) for J, J2-60, J3-90. $1,200

CHBL-DFAC Dual Filter Autocross. This system automatically will switch from dirty filter “A” to filter “B” and set off an alarm light alerting the operator that the filter needs to be changed at your convenience. Available on all models except "D" series.

$1,100

CHBL-WASHWAND

5 GPM at 30PSI, 15 ' of hose and coolant gun. $1,050

CHBL-65KA 65KA electrical upgrade $900CHBL-480L-UP 480 Liter/126 Gallon Tank $850CHBL-SKIM20 20" oil skimmer for 900L and 1800L tanks $750CHBL-SKIM8 8" oil skimmer for 380L and 480L Tanks $750

CHBL-ADDOUTLET

Additional coolant outlet. Price per outlet. $750

CHBL-CHECKVALVE

Allows low pressure coolant from machine tool to be plumbed in-line with high pressure for either high or low pressure thru the tool. Pricing per turret.

$350

CHBL-QUICKLIDS

No tools needed to remove filter lid $300

CHBL-LIGHTOIL For cutting oils less than 140SUS @ 68ºF. SDS must be provided to ChipBLASTER.

$0

CHBL-CYCLONE-UP

Cyclone Filter eliminates bag filters. Filtration to 2-micron saves time and money by eliminating bag filters. No moving parts to wear out. No filters to change. Just clean filtered coolant down to 2 micron. Available on all models except "D" series.

$0

High Pressure Coolant Systems – Modular Options:Part Number Description List PriceCHBL-OIL-

ADDEROil compatible heat exchanger for ChipCHILLER. $450

CHBL-CYCLNFILTER

Additional Cyclonic Filter available on J-30 and JV-40 units. This option provides sump polishing down to 2 micron for the machine tool tank. This gives your flood and wash pumps the same high level of filtration efficiency as the ChipBLASTER HPC system. Recommended option (see below for pricing): Sludge Settling Tank

$3,600

CHBL-MD-34K ChipCHILLER Modular* 34,000 BTU coolant chiller interfaced with ChipBLASTER Modular coolant system. Built-in circulation pump supplies chilled coolant to the machine tool even when high pressure is not being used. Integrated error signals and touch screen display for ease of operation. Available only Variable Volume ChipBLASTER unit (HV, JV, EV, GV, WV).

$9,250



High Pressure Coolant Systems – Standalone Options:

Part Number Description List PriceCHBL-HEPA Hepa filter kit for 1200CFM or 700CFM MistBLASTER. Provides filtration with

99.9% efficiency.$550

CHBL-SLUDGETANK

ChipBLASTER’s sludge tank for use with Cyclone Filtration. Tank traps particulate and keeps it out of the machine tool sump. This specially designed tank traps 85% of particulates down to 2 micron returning clean coolant to the machine tool sump. When the tank gets full of sludge, simply remove the lid and the three baffles and shovel out the sludge.

$1,450

CHBL-MBLAST700

MistBLASTER Modular* 700 CFM mist collector. Includes 25’ flexible ducting and flange with integral chip deflector for mounting onto machine tool. Electrically interfaced into ChipBLASTER high pressure unit. Ideal for high pressure coolant applications. Water soluble coolant only.

$3,650

CHBL-MBLAST MistBLASTER Modular* 1200 CFM mist collector. Includes 25’ flexible ducting and flange with integral chip deflector for mounting onto machine tool. Electrically interfaced into ChipBLASTER high pressure unit. Ideal for high pressure coolant applications. Water soluble coolant only.

$4,950

CHBL-SACF Standalone Cyclone Filter for sump polishing down to 2 microns. For water based coolants only. For machining of metal only. Recommended option (see below for pricing): Sludge Settling Tank

$5,000

K-CHBL-34BTU ChipCHILLER Standalone** 34,000 BTU coolant chiller with dual 10 micron pleated filters. Built-in circulation pump which supplies chilled coolant to the machine tool even when high pressure is not being used. Electrical starter and breaker included.

$10,200

NOTE ON WATER BASED COOLANT:Doosan turning centers are designed for use with water based coolant fluid only. The use of non-water based cutting oils requires special consideration. Some cutting oils can create excessive heat and affect the accuracy of the machine tool and even damage the machine tool or coolant system which will void the machine warranty. If cutting oil is to be used please discuss the oil viscosity and composition of your oil from your coolant manufacture’s material safety data sheet (MSDS) or the product data sheet (PDS) with Doosan service prior to use. High pressure coolant (HPC) options for non-water based coolant must be reviewed directly by the HPC system manufacturer to determine the correct equipment prior to purchase.

Warning it is the dealer / customer responsibility to confirm the correct high pressure coolant pump and option. Some pumps may not be applicable for all the customers’ applications. Example for large horsepower turning centers 8 gallon per minute systems may not be sufficient for heavy deep boring applications. Always concur with HPC vendor before selecting proper HPC pump.

Using a high-pressure coolant unit other than those purchased through Doosan will void the warranty.

Separate 3 phase power drops may be necessary on most HPC options. Please check with respective manufacturer.



Probes:

Part Number Description PriceRLP40-1IN-DIA Renishaw probe kit - RLP40 - 1" SHANK $4,700

K-HPRA-V400R Renishaw removable tool setter package for V400R/MR - includes interface and software. Installation and training not included.

$3,900

INSTV-FLM-V Renishaw tool setter installation and training by Finger Lakes for Puma V400/V550/V8300 series (per spindle)

$3,650

REN-RMIQ-SW-2 Renishaw RMI-Q radio receiver and machine interface package (15M)

$3,600

INSTV-FLM-01 Renishaw probe installation and training by Finger Lakes for RLP40-1IN-DIA

$3,100

RLP40 spindle probes work well in general probing applications such as bores, diameters part shoulders. They feature 1 micron repeatability.

Please contact your local Renishaw® representative or visit www.renishaw.com for more information.

Power Chucks: Part Number Description PriceK-N-15B1 Kitagawa 15" N-15 CLOSED CENTER 3-jaw power chuck w adapter pkg -

3,040 max rpm (1.5X60 serration) **$6,700

K-N-12B1 Kitagawa 12" N-12 CLOSED CENTER 3-jaw power chuck w adapter pkg - 3,380 max rpm (1.5X60 serration) **

$5,500

K-HC-15B1 Samchully 15" HC 3-jaw CLOSED CENTER sealed power chuck w adapter pkg - 3,040 max rpm (1.5X60 serration) **

$7,300

K-HC-12B1 Samchully 12" HC 3-jaw CLOSED CENTER power chuck w adapter pkg - 3,380 max rpm (1.5X60 serration) **

$4,100

** Includes chuck adapter package - allow minimum 3 weeks for delivery

NOTE: The Puma V400M uses a special chuck adapter plate which is an integral part of the spindle bearing protection system. . Mounting of chucks requires the use of special adapter plates, coolant protectors and draw bars which meet DIAC specifications. It is the responsibility of the dealer and/or chuck vendor to provide the required chuck adapter package. Specifications are available on request.



http://www.renishaw.com/

Chuck Jaws:

Part Number Description PriceHB12B1 Hard jaws for standard 12" Samchully HC-12 / HCH-12 or Kitagawa N-12

chucks - 1.5X60 serration (set of 3)$610

HB15N1 Hard jaws for standard 15" and 18" Samchully HC-15 / HC-18 or Kitagawa N-15 / N-18 / B215 / BB218 / BB221 chucks - 1.5X60 serration (set of 3)

$1,070

SB12A1 Soft jaws for standard 12" Samchully HC-12 or Kitagawa N-12 chucks - 1.5X60 serration (set of 3)

$130

SB15N1 Soft jaws for standard 15" and 18” Samchully HC-15 / HC-18 or Kitagawa N-15 / N-18 / B215 / BB218 / BB221 chucks - 1.5X60 serration (set of 3)

$240

Turret Tool Holders and Accessories:

Part Number Description PriceL32560617B Tool holder - OD - (R & L) (1" sq) $410L32560627E Tool holder - ID - 1.500" ID $450L32560637B Tool holder - OD Face - (R & L) (1" sq) $410110949-00721 Sleeve - U-Drill 1.500" OD X 1.000" ID $120L31512683F Sleeve - U-Drill 1.500" OD X 0.750" ID $120L31512703F Sleeve - U-Drill 1.500" OD X 1.250" ID $120L31512713E Sleeve - Boring bar - 1.500" OD X 0.375" ID $120L31512723E Sleeve - Boring bar - 1.500" OD X 0.500" ID $120L31512733E Sleeve - Boring bar - 1.500" OD X 0.625" ID $120L31512743D Sleeve - Boring bar - 1.500" OD X 0.750" ID $120L31512753D Sleeve - Boring bar - 1.500" OD X 1.000" ID $120L31512763D Sleeve - Boring bar - 1.500" OD X 1.250" ID $120L32516103 Cap - U-Drill for ID holder - coolant through the drill / boring bar $100

Rotary Tool Holders:

Part Number Description Price3204-0409 Eppinger Preci-Flex adapter ER32 to 1" $4007.073.240 Eppinger Preci-Flex BMT-65 ER32 X-axis (Straight) milling head $2,2757.073.271 Eppinger Preci-Flex BMT-65 ER32 Z-axis (Angular) milling head (72mm

CL)$3,160

7.073.364 Eppinger Preci-Flex BMT-65 ER32 X-axis (Straight) milling head w/thru spindle coolant

$3,215

7.073.365 Eppinger Preci-Flex BMT-65 ER32 Z-axis (Angular) milling head w/thru spindle coolant (72mm CL)

$3,500

MD-0700132 MD BMT-65 ER32 Z-axis (Angular) milling head (72mm CL) $3,450MD-1540132 MD BMT-65 ER32 X-axis (Straight) milling head $2,200MPT-05100200 VRM BMT-65 ER32 Z-axis (Angular) milling head (72mm CL) $2,950



MPT-05121600 VRM BMT-65 ER32 X-axis (Straight) milling head $1,700

Special rotary tool holders, including through the spindle coolant, adjustable angle, slotting saw and woodruff key cutter, are available from Exsys Tool Inc. (www.exsys-tool.com), MD Tooling (www.mdtooling.com), Von Ruden (www.vonruden.com ) and Koma Precision (www.komaprecision.com). Various Preci-Flex adapters for the standard Eppinger rotary tools are available from Exsys Tools Inc. Please discuss specific applications with the rotary tool manufacturers they can quote price and delivery.

Live Tool Holder Certificates:Doosan offers live tool holder certificates up to $30,000 (in $1,000 increments) to purchase with your new machine at a significant discount off of face value. These may be used to purchase any live tool holders from our preferred live tool vendors. For amounts larger than $30,000, or to confirm certificate amount value required, please discuss with a vendor representative prior to purchase.

Tooling Certificates:

Doosan offers tooling certificates up to $10,000 (in $1,000 increments) to purchase with your new machine at a significant discount off of face value. These may be used for tool holders, carbide inserts, milling cutters and virtually all other items in our vendor catalogs with some exceptions, which should be discussed with the appropriate vendor prior to purchase. For amounts larger than $10,000 or to inquire about using tooling certificates for custom tooling and specials, please discuss your application with a vendor representative prior to purchase.

MTConnect:

Doosan supports, and is compliant with, the standards set forth by the MTConnect Institute. All current Doosan machines have the necessary Ethernet adapter and FOCAS software library as standard features and are ready to interface with MTConnect adapters and software applications. TechSolve is our preferred, 3rd party solution provider for implementing MTConnect. Please talk to your dealer for more details.



http://www.komaprecision.com/doosan.html

http://www.vonruden.com/

http://www.mdtooling.com/

http://www.exsys-tool.com/

Factory Installed Options:

Part Number Description PriceM_CCV-V_HBB Chip conveyor - (rear discharge hinge belt)(V400M) $5,400M_CBK-V_F22 Chip bucket - 220 liter (58 gallon) $800M_CMT-V_371 14.5 bar (210 psi) coolant pump ILO 4.5 bar (65 psi) coolant pump $2,000M_CMT-V_221 10 bar (145 psi) coolant pump ILO 4.5 bar (65 psi) pump $650M_DPC-V_DPC Dual chucking pressure $1,500M_ABC-V_MSP Air blast (for chuck jaw cleaning) $2,140M_CCT-V_MSP Coolant blast (for chuck jaw cleaning) $2,680M_MCS-V_C12 Power chuck (3 jaw) - 12" Samchully HC-12 closed center chuck (3,380 max

rpm)(includes one set of 3 soft jaws)$2,000

M_MCS-V_C15 Power chuck (3 jaw) - 15" Samchully HC-15 closed center chuck (3,040 max rpm)(includes one set of 3 soft jaws)

$3,800

M_HDJ-V_HDJ15 1 set of hard jaws for 15" Samchully HC-15 chuck (HB15N1) $625M_HDJ-V_HDJ12 1 set of hard jaws for 12" Samchully HC-12 chuck (HB12B1) $430R75574A 1 extra set of soft jaws for 12" Samchully HC-12 chuck (SB12A1) $190R75575A 1 extra set of soft jaws for 15" Samchully HC-15 chuck (SB15N1) $285M_SFJ-V_SFJ12 4 extra sets of soft jaws for 12" Samchully HC-12 chuck (must order 4 sets)

(SB12A1)$700

M_SFJ-V_SFJ15 4 extra sets of soft jaws for 15" Samchully HC-15 chuck (must order 4 sets)(SB15N1)

$1,000

DRIVE2 High torque spindle motor (40 hp, 30 min. rating with 776 ft lb torque - 30 min. rating

$10,200

M_TPS-V_REM Manual tool setter - removable type - includes one R78760C right hand setter

$6,900

M_STW-V_STW 3 color tower signal light $490DRIVE1 High torque spindle motor (30 hp, 30 min. rating with 774 ft lb torque - 15

min. rating$1,000

M_REG-V_CEU Regulation Specification CE (European Standard) $2,000M_TRN-V_ETF Transformer - 380V - External $4,400

Factory installed options must be installed on the machine during assembly at the factory. Machine delivery will be a minimum of three (3) months after order. Schedule depends on both machine and option availability. Please confirm the actual lead-time before ordering a machine with factory installed options.

All option prices listed include freight (USA and Canada only) except chip conveyors and bar feeders



FANUC 0i-TF CONTROL SPECIFICATION FOR DOOSAN PUMA MODELS

High resolution 10.4” color LCD display Nano interpolationDigital AC servos and spindle drives Backlash compensation1,280 meters / 4,200 feet tape storage length (512 KB) Self-diagnostic functions400 registrable programs FANUC embedded Ethernet function128 pairs of tool offsets PCMCIA slot (for memory or modem card)Constant surface speed control USB port0.0001” minimum programmable increment Multi language display (18 choices)Doosan Tool Monitoring System Doosan EZ Guide i programming

Controllable axes (up to 4 simultaneous):

2-Axis Milling Y-Axis Milling Milling with sub spindle Y-Axis milling with sub spindle

2 3 4 4 5X / Z X / Z / C X / Y / Z / C X / Z / C / B X / Y / Z / C / B

STANDARD PROGRAMMING FEATURES:

Direct drawing (line / angle) programming Drilling canned cycles including rigid tapping (G81-G89)Extended editing including cut and paste Programmable work coordinates (G54-G59)Background editing Tool nose radius compensation (G40-42)Password function Multiple repetitive cycles type I (G70-G76)Absolute / incremental programming Multiple repetitive cycle type II (pocketing)Decimal point programming Canned cycles (G90,G92,G94)Circular interpolation by radius designation Skip function (G31) / high speedPolar coordinate interpolation (note 1) Reference point returns (G27-G30)Helical interpolation (note 2) Programmable data input (G10)Cylindrical interpolation (note 1) G code system A/B/CPolygon turning (note 1, 3 and 5) FANUC 10/11 tape formatStored stroke check 1, 2 and 3 Subprogram - 10 levels nested2nd reference point return Continuous thread cutting3rd/4th reference point return Multiple lead thread cuttingExact stop mode Variable lead thread cuttingCustom macro Thread chamfering on / off Addition of custom macro variables .00001” program & offset increment (note 3)Interruption type custom macro (note 4)

Note 1: C-axis models only Note 3: Parameter changes requiredNote 2: Y-axis models only Note 4: May require special engineering Note 5: Consult Doosan Engineering before planning to use polygon turning. There are limitations in hex cutting capacity. Re-trace or re-cut is not possible.

STANDARD OPERATION FEATURES:

Tool path graphic display Geometry and wear offsetsTool life management Automatic tool offset calculationExtended tool life management Input / output interface (RS-232C)Parts counter display Thread cutting retractAdditional block skip Program protect keyDirect input of offset value measured On-screen spindle and axis load meter displayKeyboard type manual data input (MDI) Run hour displayRapid traverse, feed rate and spindle speed override Alarm and alarm history displayHelp function External message displayIncremental offset Operation history displayManual absolute on and off Clock function

Canned cycle graphic assist input







Date post:	30-Jun-2019
Category:	Documents
Upload:	lamhanh
View:	236 times
Download:	1 times

PUMA GT Quote template · Web viewThe spindle motor is perfectly aligned with the spindle and power...

Documents