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Q3-DV Manual DELI SERVICE CASE, VERTICAL … Documents/Q3-DV_io_En.pdf · responsibility of...

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Q3-DV DELI SERVICE CASE, VERTICAL GLASS INSTALLATION & OPERATION GUIDE /CHINO Q3-DV DELI SERVICE CASE, VERTICAL GLASS REV. 1217 Installation & Operation Manual
Transcript
Page 1: Q3-DV Manual DELI SERVICE CASE, VERTICAL … Documents/Q3-DV_io_En.pdf · responsibility of Hussmann Chino, notify Hussmann Chino. If such a shortage involves the carrier, notify

Q3-D

VD

EL

I SE

RV

ICE

CA

SE

, VE

RT

ICA

L G

LA

SS

INS

TA

LL

AT

ION

& O

PE

RA

TIO

N G

UID

E

/CHINO

Q3-DVDELI SERVICE CASE, VERTICAL GLASS REV. 1217

Installation

& Operation

Manual

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2

This Booklet Contains Information on:

Q3-DV refrigerated, bakery service merchandiser.

Shipping Damage

All equipment should be thoroughly examined for shipping

damage before and during unloading.

This equipment has been carefully inspected at our factory

and the carrier has assumed responsibility for safe arrival.

If damaged, either apparent or concealed, claim must be

made to the carrier.

Apparent Loss or Damage

If there is an obvious loss or damage, it must be noted on

the freight bill or express receipt and signed by the carrier’s

agent; otherwise, carrier may refuse claim. The carrier will

supply necessary claim forms.

Concealed Loss or Damage

When loss or damage is not apparent until after equipment

is uncrated, a claim for concealed damage is made. Make

request in writing to carrier for inspection within 15 days,

and retain all packaging. The carrier will supply inspection

report and required claim forms.

Shortages

Check your shipment for any possible shortages of

material. If a shortage should exist and is found to be the

responsibility of Hussmann Chino, notify Hussmann Chino.

If such a shortage involves the carrier, notify the carrier

immediately, and request an inspection. Hussmann Chino

will acknowledge shortages within ten days from receipt

of equipment.

Hussmann Chino Product Control

The serial number and shipping date of all equipment

has been recorded in Hussmann’s fi les for warranty and

replacement part purposes. All correspondence pertaining

to warranty or parts ordering must include the serial number

of each piece of equipment involved, in order to provide

the customer with the correct parts.

/CHINOA publication of HUSSMANN® Chino

13770 Ramona Avenue • Chino, California 91710

(909) 628-8942 FAX

(909) 590-4910

(800) 395-9229

Keep this booklet with the case at all times for future

reference.

General Instructions

Table of Contents

General Instructions.....................................................2Shipping Damage ...................................................................... 2Apparent Loss or Damage..........................................................2Concealed Loss or Damage ...................................................... 2Shortages .................................................................................. 2Hussmann Chino Product Control ............................................. 2

Leveling Labels.............................................................3Installation .....................................................................4

Leveling ..................................................................................... 4Leg Adjustments ........................................................................ 5Arm Adjustments ........................................................................ 6Glass Adjustments ..................................................................... 7Cut and Plan Views...................................................................11Location ................................................................................... 11Uncrating the stand...................................................................11

Case Line Up/Joining .................................................13Bumper Installation.....................................................14Plumbing......................................................................17Refrigeration................................................................17

Refrigerant Type ...................................................................... 17Piping ....................................................................................... 17Refrigeration Lines ................................................................... 17Control Settings ....................................................................... 17Access to TEV Valves and Drain Lines ................................... 17Electronic Expansion Valve (Optional) ..................................... 17

Specifi cations Sheet...................................................18Electrical......................................................................19

Wiring Color Code ................................................................... 19Electrical Circuit Identifi cation .................................................. 19Electrical Service Receptacles (When Applicable) .................. 19Field Wiring and Serial Plate Amperage .................................. 19Ballast Location ....................................................................... 19Ashrae Color Code .................................................................. 19

Finishing Touches.......................................................20Bumper Installation Tips .......................................................... 20Installing Splash guard ............................................................ 20

User Information.........................................................20Stocking ................................................................................... 20Important Steps ....................................................................... 20Case Cleaning ......................................................................... 20Cleaning Glass and Mirrors ..................................................... 20Non-Glare Glass ...................................................................... 21Plexiglass and Acrylic Care ..................................................... 21Cleaning ................................................................................... 21Antistatic Coatings ................................................................... 21

Maintenance................................................................22Electrical Wiring Diagrams ........................................23Wiring Diagrams .........................................................24Troubleshooting .........................................................32

This equipment is to be installed

to comply with the applicable

NEC, Federal, State , and Local

Plumbing and Construction

Code ha ving jurisdiction.ATTENTIONINSTALLER

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3

Cut and Plan Views

Installation

Location

The refrigerated merchandisers have been designed

for use only in air conditioned stores where temperature

and humidity are maintained at or below 75°F and 55%

relative humidity. DO NOT allow air conditioning, electric

fans, ovens, open doors or windows (etc.) to create air

currents around the merchandiser, as this will impair its

correct operation.

Product temperature should always be maintained at a

constant and proper temperature. This means that from the

time the product is received, through storage, preparation

and display, the temperature of the product must be

controlled to maximize life of the product.

Uncrating the Stand

Place the fi xture as close to its permanent position as

possible. Keep in place, attached case until ready to set/bolt

to adjoining case.

Exterior Loading

These models have not been structurally designed to

support external loading. Do not walk on their tops;

This could cause serious personal injury and damage to

the fi xture.

Setting and Joining

The sectional construction of these models enable them

to be joined in line to give the effect of one continuous

display.

An Alignment pin kit is supplied with every case and must

be used in alignment.

Q3-DV22.5° Outside We dge

41

3/8

"

31 1/16"

DRAIN

RE F. DROP

47 1/4"

9"

ELEC T.

Q3-DV22.5° Inside Wedge

DRAIN

38 7/8 "

41 3

/8"

REF.

DROP

22 3/4"

9"

ELECT.

Q3-DV45° Inside We dge

41 3

/8"

53 3/8"

21 3/4"

12"

ELEC T.

DrainRE F. DROP

Q3-DV45° Outside Wedge

ELEC T.

6 3/4"

41 3

/8"

38 7/16"

Drain

41

3/8

"

22

"8"

6 1/8"5"Elect

DrainRefrig

Q3-DV Plan View Straight Section

25

1/8

"

48" ( Variable Lengths)

50 1/4" ( Variable Lengths)

1 1/8"EndPanels

1 1/8"End

Panels

C L

24 7/8"

27"

12"

14"

15 3/8"

23 3/8"

28"

52 1/8"

27 1/2"

5 3/4"25 3/8"10 1/4"

42 1/4"

14 3/4"

23"

15 3/4"

24 3/8"

7 1/4"

5 7/8"

8"

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4

WARNING1. DO NOT load or stand over top of case. Glass breakage may occur if precautions are disregarded. *Broken glass can cause lacerations, cuts, and puncture wounds which may result in severed arteries or tendons, amputations, eye injuries, or exposure to disease.

Notice

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5

Unloading

NOTICEDo NOT remove Foam Blocks from shelves

and glass until the merchandisers are

positioned for installation. Shelves or

merchandising glass may be damaged.

Loose

Items

Warning

Labels

Foam Blocks

in place

Boards

fastened

Case is to arrive at store as was shipped form fac-

tory. See reference above for proper shipment refer-

encing. (Not actual case)

Receiving Case

Upon receiving your new Hussmann Case all equip-

ment should be thoroughly examined for shipping

damage before and during unloading. This equipment

has been carefully inspected at our factory. Any claim

for loss or damage must be made to the carrier. The

carrier will provide any necessary inspection reports

or claim form.

If there is obvious loss or damage, it must be noted

on the freight bill or express receipt and signed by the

carrier’s agent; otherwise carrier may refuse claim.

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6

Q3-DV Lifting and Transport Instructions

1. The Q3-DV can be lifted by a forklift at typical lift-

ing points.

2. Ensure lower body panels are removed before

lifting with a forklift. Serious damage will occur if

the body panels are not removed. (Shipped loose

from factory)

3. Make sure that fork spacing and width will not

damage drain or come in contact with piping, or

electrical lines

4. Be sure that the forks are long enough to sup-

port beyond the center of the case but not dam-

age near components. Check for proper balance

before moving. A minimum fork length of 36” is

recommended for 68” wide cases

Installation (cont’d)

5. The Q3-DV merchandiser can be raised at one

end underneath the deck with a forklift or J-Bar if

forklift is not accesible to allow the placement of

rollers or dollies.

6. Evenly support the entire base structure on rollers

or dollies before attempting to move. Each Base

Leg must have its own dollie to properly support

the case.

WARNINGImproper placement of forks may damage

drainage piping. Use a spotter when placing

forks. Make sure that piping will not be dam-

aged. Use J-Bars or Jacks if forks cannot be

used safely

Lifting Points are typical and dependent upon size of

case and refrigeration application, drainage confi gu-

rations will call for altercations in Lifting Zones.

Below are the following drainage confi gurations and

lifting should be altered to the expected model.

Drain

Q3-DV Drain Location

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7

Skid Removal

Important: See lifting instructions to properly lift case

when being placed on dollies or permanent location.

(See page 6 for Lifting Instructions.)

Lifting Points

Leave all hardware and fi ttings in place until case is

located at or near its preferred location. Using forklift

or J-Bar lift the case from the skid and placing dollies

underneath each base leg, proceed to moving the

case to its designated location if not done so already.

Dollie Placement

The Illustration below demonstrates perfect place-

ment of a dollie per 1 side for both base legs of the

merchandiser.

Move the fi xture as close as possible to its perma-

Installation (cont’d)

nent location and then remove all packaging and

prepare to remove off Skid. Remove all separately

packed accessories such as kits, and panels. Check

for damage before discarding packaging.

Hardware Removal

Remove screws as well as fastened plates bolted to

skid at each base leg.

Remove fastened plates only upper base legs are to

remain fastened onto case.

Once the fastened plates are removed a J-Bar can

be used to lift at each end of the leg bases to remove

the below skid

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8

Installation (cont’d)

Level Case

Position the case at the highest point. Set a long

magnetized level (4ft [1220 mm] or more) on

either underneath the deck or on top of the case.

Ensure to level case from front to back and side

to side.

Level

(4 ft[1220mm])

Level Adjustment

Use shims at each corner of the case to level

out any discrepancies in order to optimize case

performance and proper drainage.

Note: To avoid removing concrete fl ooring, begin

line up levelling from the highest point of the

store fl oor.

Level

(4 ft[1220mm])

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9

Installation (cont’d)

Setting and Joining

The sectional construction of these models enable

them to be joined in line to give the effect of one con-

tinuous display.

An alignment pin kit is supplied with every case and

must be used in alignment.

LevelingIMPORTANT! IT IS IMPERATIVE THAT CASES

BE LEVELED FROM FRONT TO BACK AND

SIDE TO SIDE PRIOR TO JOINING. A LEVEL

CASE IS NECESSARY TO INSURE PROPER

OPERATION, WATER DRAINAGE, GLASS

ALIGNMENT AND OPERATION OF THE HING-

ES SUPPORTING THE GLASS. LEVELING

THE CASE CORRECTLY WILL SOLVE MOST

HINGE OPERATION PROBLEMS.

ALIGNMENT PIN

ALIGNMENT TAB

CASE BOLTING

LOCATION

Snapping Chalk Lines

Prepare permanent positioning by marking fl oors

with Chalk snap lines where cases are to be located.

Chalk lines are to run along the base or legs of

cases.

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10

Installation (cont’d)

Setting STEP 1. Using case blueprints, measure off and

mark on the fl oor the exact dimensions of where

the cases will sit. Snap chalk line for front and

back positions of base rail or pedestal. Mark the

location of each joint front and back. Find the

highest point throughout the lineup. FLOORS

ARE NORMALLY NOT LEVEL! Determine the

highest point of the fl oor; cases will be set off

this point. All cases in the entire lineup must be

brought up to the highest level of the case sitting

at the highest point in the lineup.

1’

Do not use bolts to pull cases together.

It is the contractor’s responsibility to install

case(s) according to local construction and

health codes.

ATTENTION

INSTALLER

STEP 2. Set fi rst case over the highest part of

the fl oor and adjust legs so that case is level.

STEP 3. Set second case within one foot (1’) of

the fi rst case. Keep the supports along the length

of the case and far end of case. Level case to

the fi rst using the instructions in step one.

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11

STEP 4. Apply liberal bead of case joint sealant

(Silicone) to fi rst case. Sealant area is shown in

illustration. Apply heavy amount to cover entire

shaded area. (pg10)

STEP 5. Slide second case up to fi rst case

snugly. Then level second case to the fi rst case

so glass front, bumper and top are fl ush.

Installation (cont’d)

STEP 6. To compress butyl at joint, use two

Jurgenson wood clamps. Make sure case is

level from front to back and side to side on inside

bulkheads at joint.

STEP 7. Attach sections together.

STEP 8. Apply bead of butyl to top of bulk heads

and slide on stainless steel bulkhead cap as pic-

tured below. Also apply silicone to seam between

joints.

BULK HEAD

JOINT CAPS

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12

Installation (cont’d)

IMPORTANT! Preload the canopy arm to

minimize sag from product.

IMPORTANT! ATTEMPTING TO COMPEN-

SATE FOR POOR INSTALLATION PRACTIC-

ES BY MANIPULATING THE CANOPY HARD-

WARE WILL RESULT IN UNSATISFACTORY

WORKMANSHIP AND POSSIBLY CAUSE

HARDWARE FAILURE AND/OR INJURY.

Q3-DV Arm Adjustment

Step 1. Ensure case is level. Check level at bulk-

head as shown. (Level 1)

Step 2. Unscrew and remove access covers.

Step 3. Loosen top and bottom hinge vertical ad-

justment screws.

Step 4. Place level on the top of case as shown

(Level 2)

Step 5. Using a 1/2” open-ended wrench, turn the

Turn-Buckle Connecting Rod until level 2 indicates

that the arm is level (Note: Some Turn-Buckles

may be reverse threaded.) Test turning direction

by observing the effect of turn direction.

two full rotations in the direction that raises th

DETAIL H

Directionof preloading

2 completeturns

LEVEL 1

LEVEL 2

ACCESS COVER

WRAPPER BULKHEAD

TURN BUCKLECONNECTING ROD

ng

2

4

H

1

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13

ALIGN GLASS

WITH “V” SEAL

Installation (cont’d)

Q3-DV Glass Adjustment

Follow these steps accordingly to properly and

safely adjust the position of the front glass.

BEFORE ADJUSTING GLASS

• SET, LEVEL, AND BOLT TOGETHER ALL

CASES.

• DOUBLE CHECK LEVELING FOR ALL

CASES.

• DO NOT MOVE LINEUP DURING ADJUST-

MENT.

Glass must be parallel to ledge when viewed from

front. Glass height should be centered on “V”

glass seal as demonstrated below.

STOP

Before adjusting glass

Set, Level, and Bolt together all cases

Double check leveling for all cases

Do not move lineup during adjustment

LEFT & RIGHT

IN & OUT

UP & DOWN

UPPER & LOWER HINGE

ACCESS

HINGE

ASSEMBLY

(GLASS NOT

SHOW HINGE

ASSEMBLY

(GLASS NOT

SHOW

TURNING THE SCREWDRIVER

CLOCKWISE WILL CAUSE THE

HINGE TO ADJUST LEFT

TURNING THE SCREWDRIVER

COUNTER- CLOCKWISE WILL CAUSE

THE HINGE TO ADJUST RIGHT

TURNING THE SCREWDRIVER

COUNTER- CLOCKWISE WILL CAUSE

THE HINGE TO ADJUST OUTWARD

TURNING THE SCREWDRIVER

CLOCKWISE WILL CAUSE THE

HINGE TO ADJUST INWARD

1. GENTLY LOOSEN SCREW SHOWN

2. PHYSICALLY MOVE HINGE/GLASS UP OR DOWN

3. TIGHTEN SCREW AFTER FINAL POSITIONING

NOTE:

PERFORM STEP 1 ON ALL HINGES BEFORE LEVELING

CANOPY

UPPER

HINGE

COVER

LOWER

HINGE

COVER

SCREW

SCREW

SCREW

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14

Installation (cont’d)

Fasten Rear Body Panel Install(1) Align pre drilled holes to base of case

(2) Secure top and bottom of rear panel using

fasteners as shown below.

Front Body Panel Install

A Phillips Screw Driver/Bit will be needed to

install body panels.

To begin Bottom panel assembly place panel A

along side the base of the case and lower panel

on to support hooks along the bottom of the base

(See illustration below for details).

A

Detail A

Resting Hooks

Panel A

Panel B

Fasten Front Body Panel Install

(1) Secure Panel A with top fasteners only.

(2) Overlay Panel B to bottom of Panel A as

shown in illustration below

*Note Panel B will be attached freely with no pre

drilled holes.

1

1

2

2

Panel A

Panel B

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15

Bumper Installation Instructions

Step 1: Make sure the aluminum channel and end caps

are installed.Step 2: Use silicone lubricant to help the bumper slide

into the channel.

Step 3: Starting on one end: while inserting the bumper,

push it up against the end cap to prevent

the bumper from shrinking after installation

(when it gets cold).

Step 4: As you insert the bumper into the channel with

one hand, pull the bumper toward you with

the other to open the inside lips. Slowly

apply pressure by rolling the bumper into

the track.

Installation (Cont'd)

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16

Installation (Cont'd)

Boston Series 2000

NOTE: Flexible top: Over cut vinyl 1/8" for every 4' section for

the fl exible top to ensure a proper fi t.

NOTE: Rigid Top: Do not over cut.

1. Attach the base and end/corner cap to the desired

surface by inserting #8 pan head screws through the

pre-slotted holes in both the end cap and the base.

Insert screws through the two holes of end cap and

tighten.

2a. Flexible Top: Butt end of the vinyl top against

end/corner cap. While applying pressure, bend

back vinyl top so that vinyl legs are positioned within

the base grooves. Roll vinyl top over full length of

base, then tap with rubber mallet to ensure vinyl is

securely locked into the base.

2b. Rigid Top: Snap the Rigid Top over the Rigid Base.

3. If necessary wipe clean with any household cleaning

product.

Helpful Hints:

● For best results, before cutting, install a scrap piece

of base into vinyl top to achieve a clean cut.

● Set the uncoiled flexible vinyl at room temperature

24 hours prior to installation.

● Lubricate the inside of the vinyl with soapy water or

silicone before installing.

● Over cut the flexible vinyl and compression fit.

Adding the additional materials will compensate for

stretching which occurs during installation.

Boston 2000 Eco Series

1. Attach the base and end/corner cap to the desired

surface by inserting #8 pan head screws through the

pre-slotted holes in both the end cap and the base.

Insert screws through the two holes of end cap and

tighten.

2a. Flexible Top: Butt end of the vinyl top against

end/corner cap. While applying pressure, bend

back vinyl top so that vinyl legs are positioned within

the base grooves. Roll vinyl top over full length of

base, then tap with rubber mallet to ensure vinyl is

securely locked into the base.

2b. Rigid Top: Snap the Rigid Top over the Rigid Base.

3. If necessary wipe clean with any household

cleaning product.

Helpful Hints:

● For best results, before cutting, install a scrap piece

of base into vinyl top to achieve a clean cut.

● Set the uncoiled flexible vinyl at room temperature

24 hours prior to installation.

● Lubricate the inside of the vinyl with soapy water or

silicone before installing.

● Over cut the flexible vinyl and compression fit.

Adding the additional materials will compensate for

stretching which occurs during installation.

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17

Installation (Cont'd)

Boston 1000 Series

NOTE: Flexible top: Over cut vinyl 1/8" for every 4' section for

the fl exible top to ensure a proper fi t.

NOTE: Rigid Top: Do not over cut.

Installation

1. Attach the base and end/corner cap to the desired

surface by inserting #8 pan head screws through the

pre-slotted holes in both the end cap and the base.

Insert screws through the two holes of end cap and

tighten.

2a. Flexible Top: Butt end of the vinyl top against

end/corner cap. While applying pressure, bend

back vinyl top so that vinyl legs are positioned within

the base grooves. Roll vinyl top over full length of

base, then tap with rubber mallet to ensure vinyl is

securely locked into the base.

2b. Rigid Top: Snap the Rigid Top over the Rigid Base.

3. If necessary wipe clean with any household

cleaning product.

Helpful Hints:

● For best results, before cutting, install a scrap piece

of base into vinyl top to achieve a clean cut.

● Set the uncoiled flexible vinyl at room temperature

24 hours prior to installation.

● Lubricate the inside of the vinyl with soapy water or

silicone before installing.

● Over cut the flexible vinyl and compression fit.

Adding the additional materials will compensate for

stretching which occurs during installation.

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18

Plumbing

Waste Outlet and P-TRAPThe waste outlet is located off the center of the case on one side allowing drip piping to be run lengthwise under the fi xture.

A 1-1/2" P-TRAP and threaded adapter are supplied with each fi xture. The P-TRAP must be installed to prevent air leakage and insect entrance into the fi xture.

NOTE: PVC-DWV solvent cement is recommended. Follow the

Hussmann’s instructions.

Installing Condensate DrainPoorly or improperly installed condensate drains can seriously interfere with the operation of this refrigerator, and result in costly maintenance and product losses. Please follow the recommendations listed below when installing condensate drains to insure a proper installation:

1. Never use pipe for condensate drains smaller than the nominal diameter of the pipe or P-TRAP supplied with the case.

2. When connecting condensate drains, the P-TRAP must be used as part of the condensate drain to prevent air leakage or insect entrance. Store plumbing system fl oor drains should be at least 14” off the center of the case to allow use of the P-TRAP pipe section. Never use two water seals in series in any one line. Double P-TRAPS in series will cause a lock and prevent draining.

3. Always provide as much down hill slope (“fall”) as

possible; 1/8” per foot is the preferred minimum.

PVC pipe, when used, must be supported to

maintain the 1/8” pitch and to prevent warping.

4. Avoid long runs of condensate drains. Long runs

make it impossible to provide the “fall” necessary for

good drainage.

5. Provide a suitable air break between the fl ood rim of

the fl oor drain and outlet of condensate drain. 1” is

ideal.

6. Prevent condensate drains from freezing:

a. Do not install condensate drains in contact with

non-insulated suction lines. Suction lines should

be insulated with a non-absorbent insulation

material such as Armstrong’s Armafl ex.

b. Where condensate drains are located in dead

air spaces (between refrigerators or between a

refrigerator and a wall), provide means to prevent

freezing. The water seal should be insulated to

prevent condensation.

Refrigeration

Refrigerant Type

The standard refrigerant will be R-22 unless otherwise

specifi ed on the customer order. Check the serial plate on

the case for information.

Piping

The refrigerant line outlets are located under the case.

Locate fi rst the electrical box, the outlets are then on the

same side of the case, but at the opposite end. Insulate

suction lines to prevent condensation drippage.

Refrigeration Lines

Liquid Suction

3/8” O.D. 5/8” O.D.

NOTE: The standard coil is piped at 5/8” (suction); however,

the store tie-in may vary depending on the number of

coils and the draw the case has. Depending on the case

setup, the connecting point in the store may be 5/8”, 7/8”,

or 11/8”. Refer to the particular case you are hooking up.

Refrigerant lines should be sized as shown on the

refrigeration legend furnished by the store.

Install P-TRAPS (oil traps) at the base of all suction line

vertical risers.

Pressure drop can rob the system of capacity. To keep the

pressure drop to a minimum, keep refrigerant line run as

short as possible, using the minimum number of elbows.

Where elbows are required, use long radius elbows only.

Control Settings

See Q3-DV technical data sheet for the appropriate

settings for your merchandiser. Maintain these parameters

to achieve near constant product temperatures. Product

temperature should be measured fi rst thing in the morning,

after having been refrigerated overnight. For all multiplexing,

defrost should be time terminated. Defrost times should be

as directed in the Q3-DV technical data sheet. The number

of defrosts per day should never change. The duration

of the defrost cycle may be adjusted to meet conditions

present at your location.

Access to TEV Valves and Drain Lines

Mechanical - Remove product from case. Remove pans.

TX valve (mechanical only) and drain are located under

the pans within the case.

Electronic - The Electronic Expansion valve master and

slave cylinder(s) are located within the electrical access

panel(s) in the rear of case. Unscrew the rear panels with

Phillips screwdriver.

Electronic Expansion Valve (Optional)

A wide variety of electronic expansion valves and case

controllers can be utilized. Please refer to EEV and

controller manufacturers information sheet. Sensors for

electronic expansion valves will be installed on the coil inlet,

coil outlet, and in the discharge air. (Some supermarkets

require a 4th sensor in the return air). Case controllers will

be located in the electrical raceway or under the case.

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19

Spec Sheet

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20

Electrical

Wiring Color Code

CASE MUST BE GROUNDED

NOTE: Refer to label affi xed to case to determine the actual

confi guration as checked in the “TYPE INSTALLED”

boxes.

Electrical Circuit Identifi cation

Standard lighting for all models will be full length fl uorescent

lamps located within the case at the top. The switch

controlling the lights, the plug provided for digital scale, and

the thermometer are located at the rear of the case mullion.

The receptacle that is provided on the exterior back of these

models is intended for computerized scales with a fi ve amp

maximum load, not for large motors or other high wattage

appliances. It should be wired to a dedicated circuit.

NOTE: The total case electrical draw must not exceed 30 Amps

ampacity at 115V in one connected lineup.

Electrical Service Receptacles (When Applicable)

The receptacles located on the exterior of the merchandiser

are intended for scales and lighted displays. They are not

intended nor suitable for large motors or other external

appliances.

BEFORE SERVICING

ALWAYS DISCONNECT ELECTRICAL

POWER AT THE MAIN DISCONNECT

WHEN SERVICING OR REPLACING ANY

ELECTRICAL COMPONENT.

This includes (but not limited to) Fans, Heaters

Thermostats, and Lights.

Field Wiring and Serial Plate Amperage

Field Wiring must be sized for component amperes printed

on the serial plate. Actual ampere draw may be less than

specifi ed. Field wiring from the refrigeration control panel to

the merchandisers is required for refrigeration thermostats.

Case amperes are listed on the wiring diagram, but always

check the serial plate.

LED Driver Location

Drivers are located within the access panel that runs the

length of the rear of the case.

Ashrae Color Code

NOTE: All other manufacturers have no standard sensor codes.

Case Control Systems SENSOR COLOR Manufacturer ® > EIL CPCLocation Coil Inlet

Color Blue Blue

Part# 225-01-1755 225-01-3255

Coil Outlet Color Red Red Part# 225-01-1757 225-01-3123

Discharge Air Color Green Green

Part# 225-01-1756 225-01-3260

Return Air Color Purple GreenPart# 225-01-1758 225-01-3260

Defrost Term. Color White OrangePart# 225-01-0650 225-01-3254

Liquid Line Color White BluePart# 225-01-0650 225-01-3255

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21

Finishing Touches

Bumper Installation Tips

1. Start to attach the bumper at one end of the lineup,

preferably on a straight case.

2. Push the end of the bumper into the bumper

channel fi rmly. This may be diffi cult if bumper is cold.

3. Bend the bumper backwards to open and guide it

forward onto the bumper channel.

4. An inside bumper miter must be cut on wedges.

5. Loose ends on miters must be anchored with

screws on the bottom edge.

6. The top and bottom edges of the bumper must be

fi rmly seated into the retainer by applying with a

rubber mallet (not by hand).

7. The bumper should be struck by the mallet at a

slight angle that forces the bumper back into itself

to prevent stretching. The installation can be made

easier by applying a paraffi n block to the retainer

grooves.

Installing Splash guard

After merchandisers have been leveled and joined, and

all drip piping, electrical and refrigeration work has been

completed, install the splash guards. Splash guards may

be sealed to the fl oor using a vinyl cove base trim. The

size of trim needed will depend on how much the fl oor is

out of level.

NOTE: The splash guard must be removable to allow access to

components behind it.

1. Remove all dirt, wax, debris, etc. from the area of

the splash guard to ensure a secure adhesion.

2. Apply a good contact cement to the trim, allowing a

proper dry time.

3. Install trim to the splash guard so that it is fl ush with

the fl oor.

User InformationStocking

Improper temperature and lighting will cause serious

product loss. Discoloration, dehydration and spoilage

can be controlled with proper use of the equipment and

handling of product. Product temperature should always

be maintained at a constant and proper temperature.

This means that from the time the product is received,

through storage, preparation and display, the temperature

of the product must be controlled to maximize life of the

product. Hussmann cases were not designed to “heat up”

or “cool down” product - but rather to maintain an item’s

proper temperature for maximum shelf life. To achieve the

protection required always:

1. Minimize processing time to avoid damaging

temperature rise to the product. Product should be

at proper temperature.

2. Keep the air in and around the case area free

of foreign gasses and fumes or food will rapidly

deteriorate.

3. Maintain the display merchandisers temperature

controls as outlined in the refrigerator section of this

manual.

4. Do not place any product into these refrigerators

until all controls have been adjusted and they

are operating at the proper temperature. Allow

merchandiser to operate a minimum of 6 hours

before stocking with any product.

5. When stocking, never allow the product to extend

beyond the recommended load limit. Air discharge

and return air fl ow must be unobstructed at all times

to provide proper refrigeration.

6. There are vents located at the base of the front of the

glass, just above the front rail. These vents supply

a continuous, gentle fl ow of air across the front

glass which inhibits condensation. Do not place any

signs or other restrictive objects on the front of the

refrigerator that will block these vents.

7. Keep the service doors closed (when applicable).

Refrigeration performance will be seriously affected

if left open for a prolonged period of time.

8. Avoid the use of supplemental fl ood or spot lighting.

Display light intensity has been designed for

maximum visibility and product life at the factory.

The use of higher output fl uorescent lamps (H.O.

and V.H.O.), will shorten the shelf life of the product.

9. In the Deli, Meat and Fish cases, completely cover

the product each night with a clean damp cloth or

butcher paper (never use plastic, as it does not

allow for proper circulation). Make sure the cloth or

paper is in direct contact with the product.

Important Steps

1. Do not set temperature too cold, as this causes

product dehydration.

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22

2. Temperature control should be by means of a

T-STAT and Suction Stop Solenoid at each case.

DO NOT use EPR valves, Liquid line solenoids

or electronic control devices of any kind, as these

allow temperature swings causing dehydration and

excessive energy consumption.

3. Discharge air temperature should be approximately

26°F, with between 150-200 FPM air velocity. Do not

display product directly within the air discharge.

4. Clean humidity system a minimum of every 90 days

for proper system operation.

Case Cleaning

Long life and satisfactory performance of any equipment

are dependent upon the care given to it. To insure long

life, proper sanitation and minimum maintenance costs,

the refrigerator should be thoroughly cleaned frequently.

SHUT OFF FAN DURING CLEANING PROCESS. It can be

unplugged within the case, or shut off case at the source.

The interior bottom may be cleaned with any domestic soap

or detergent based cleaners. Sanitizing solutions will not

harm the interior bottom, however, these solutions should

always be used according to the manufacturer’s directions.

It is essential to establish and regulate cleaning procedures.

This will minimize bacteria causing discoloration which

leads to degraded product appearance and signifi cantly

shortening product shelf life.

Soap and hot water are not enough to kill this bacteria. A

sanitizing solution must be included with each cleaning

process to eliminate this bacteria.

1. Scrub thoroughly, cleaning all surfaces, with soap

and hot water.

2. Rinse with hot water, but do not fl ood.

3. Apply the sanitizing solution according to

Hussmann’s directions.

4. Rinse thoroughly.

5. Dry completely before resuming operation.

Cleaning Glass and Mirrors

Only use a soft cloth and water for cleaning any glass

or mirrored components. Be sure to rinse and/or dry

completely.

Never use hot water on cold glass surfaces! It may

shatter and cause serious injury! Allow glass surfaces

to warm fi rst.

Non-Glare Glass

The high optical clarity of this glass is possible due to

special coatings on the glass surface itself. To preserve this

coating and the optical clarity, keep the glass clean.

Water is the only solution recommended for use in cleaning

non-glare glass. The damage to the glass from improper,

caustic solutions is irreparable. In addition to cleaning the

glass with the recommended product, there are precautions

that should be taken when working and cleaning the inside

of the case.

• When cleaning the inside of the cases, we

recommend that the glass be fully opened and

covered to prevent solutions from splashing onto the

glass and ruining the coating on the inside.

Plexiglass and Acrylic Care

Improper cleaning not only accelerates the cleaning cycle

but also degrades the quality of this surface. Normal daily

buffi ng motions can generate static cling attracting dust to

the surface. Incorrect cleaning agents or cleaning cloths

can cause micro scratching of the surface, causing the

plastic to haze over time.

Cleaning

Hussmann recommends using a clean damp chamois, or a

paper towel marketed as dust and abrasive free with 210®

Plastic Cleaner and Polish available by calling Sumner

Labs at 1-800-542-8656. Hard, rough cloths or paper towels

will scratch the acrylic and should not be used.

Antistatic Coatings

The 210® has proven to be very effective in not only

cleaning and polishing the Plexiglass surface, but also

providing anti-static and anti-fog capabilities. This product

also seals pores and provides a protective coating.

User Information (Cont'd)

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23

Maintenance

BEFORE SERVICING

ALWAYS DISCONNECT ELECTRICAL

POWER AT THE MAIN DISCONNECT

WHEN SERVICING OR REPLACING ANY

ELECTRICAL COMPONENT.

This includes (but not limited to) Fans, Heaters

Thermostats, and Lights.

Evaporator Fans

The evaporator fans are located at the center front of these

merchandisers directly beneath the display pans. Should

fans or blades need servicing, always replace fan blades

with the raised embossed side of the blade TOWARD THE

MOTOR.

Copper Coils

The copper coils used in Hussmann merchandisers may

be repaired in the fi eld. Materials are available from local

refrigeration wholesalers.

Hussmann recommends using #15 Sil-Fos for repairs.

Tips and Troubleshooting

Before calling for service, check the following:

1. Check electrical power supply to the equipment for

connection.

2. Check fi xture loading. Overstocking case will affect

its proper operation.

3. If frost is collecting on fi xture and/or product, check

that Humidity Control is working properly, and that

no outside doors or windows are open - allowing

moisture to enter store.

CLEANING PRECAUTIONSWhen cleaning:• Do not use high pressure water hoses

• Do not introduce water faster than waste outlet can drain

• NEVER ON A SELF CONTAINED UNIT WITH AN EVAPORATOR FAN

• NEVER USE A CLEANING OR SANITIZING SOLUTION THAT HAS AN OIL

BASE (these will dissolve the butyl sealants) or an AMMONIA BASE

(this will corrode the copper componets of the case)

To preserve the attractive finish:• DO USE WATER AND A MILD DETERGENT FOR THE EXTERIOR ONLY

• DO NOT USE ABRASIVES OR STEEL WOOL SCOURING PADS

(these will mar the finish)

Note: Do not overtighten the screws since damage may occur.

Stainless Steel Cleaning and Care

There are three basic things, which can break down your

stainless steel’s passivity layer and allow corrosion.

1. Mechanical Abrasion

Mechanical Abrasion means those things that

will scratch the steels surface. Steel Pads, wire

Brushes, and Scrapers are prime examples.

2. Water

Water comes out of our tap in varying degrees of

hardness. Depending on what part of the country

you live in, you may have hard or soft water. Hard

water may leave spots. Also, when heated, hard

water leaves deposits behind that if left to sit, will

break down the passive layer and rust your stainless

steel. Other deposits from food preparation and

service must be properly removed.

3. Chlorides

Chlorides are found nearly everywhere. They

are in water, food and table salt. One of the worst

perpetrators of chlorides can come from household

and industrial cleaners.

Rear Sliding Doors Cleaning:

To ensure proper sliding and eliminate potential damage, the doors must be removed and the tracks cleaned with soap and water weekly. If, after cleaning, the rear sliding doors become too heavy or difficult to open/close, NSF/USDA H1 lubricant & FDA 21 CFR compliant Silicone Spray may be used as a lubricant on the guide tracks 1. Follow the manufacturers directions when using the spray. Hold spray can about 6 inches from the guide tracks. Starting from one end of the track and working your way to the other end, hold down the spray nozzle as you apply a light coating over the track. 2. Using a dry paper towel or rag, rub the lubricant into the tracks. If necessary, use additional paper towels or rags to wipe off any excess lubricant. Additional Notes: • Recommended product: Mr. Clearco Food Grade Silicone Spray ­­ manufactured by Clearco Products Co. • DANGER: DO NOT spray directly on food products. Move food away to a safe location before using he spray • Apply lubricant weekly, or as needed, especially after cleaning debris from the door tracks • Should the lubricant ever need to be removed from the tracks, use only soap & water • DO NOT use acetone or any hydrocarbon­ based solutions even if the manufacturer of the spray product may suggest them • Using such products may damage the guide track

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24

Don’t Despair! Here are a few steps that can help prevent

stainless steel rust.

1. Use the Proper Tools

When cleaning your stainless steel products, take

care to use non-abrasive tools. Soft Clothes and

plastic scouring pads will NOT harm the steel’s

passive layer. Stainless steel pads can also be

used but the scrubbing motion must be in the same

direction of the manufacturer’s polishing marks.

2. Clean With the Polish Lines

Some stainless steels come with visible polishing

lines or “grain”. When visible lines are present, you

should ALWAYS scrub in a motion that is parallel to

them. When the grain cannot be seen, play it safe

and use a soft cloth or plastic scouring pad.

3. Use Alkaline, Alkaline Chlorinated or

Non-chloride Containing Cleaners

While many traditional cleaners are loaded

with chlorides, the industry is providing an ever

increasing choice of non-chloride cleaners. If you

are not sure of your cleaner’s chloride content

contact your cleaner supplier. If they tell you that

your present cleaner contains chlorides, ask for

an alternative. Also, avoid cleaners containing

quaternary salts as they also can attack stainless

steel & cause pitting and rusting.

4. Treat your Water

Though this is not always practical, softening hard

water can do much to reduce deposits. There

are certain fi lters that can be installed to remove

distasteful and corrosive elements. Salts in a

properly maintained water softener are your friends.

If you are not sure of the proper water treatment, call

a treatment specialist.

5. Keep your Food Equipment Clean

Use alkaline, alkaline chlorinated or non-chlorinated

cleaners at recommended strength. Clean

frequently to avoid build-up of hard, stubborn stains.

If you boil water in your stainless steel equipment,

remember the single most likely cause of damage is

chlorides in the water. Heating cleaners that contain

chlorides has a similar effect.

6. RINSE, RINSE, RINSE

If chlorinated cleaners are used you must rinse,

rinse, rinse and wipe dry immediately. The sooner

you wipe off standing water, especially when sit

contains cleaning agents, the better. After wiping the

equipment down, allow it to air dry for the oxygen

helps maintain the stainless steel’s passivity fi lm.

7. Never Use Hydrochloric Acid (Muriatic Acid) on

Stainless Steel.

8. Regularly Restore/Passivate Stainless Steel.

Maintenance (Cont'd)

Electrical Wiring Diagrams

Model Description Size Diagram #

Q3-DV Q3-DV-3-R 3' 3010910

Q3-DV-4-R 4' 3002078

Q3-DV-8-R DIGITAL T-STAT 120V 8' 2H14596

Q3-DV-10-R 10' 2H19205

Q3-DV-12-R DIGITAL T-STAT 120V 12' 2H14597

Q3-DV-22.5IS-R 3020724

Q3-DV-22.5OS-R 1H99707

Q3-DV-45I-R 3019257

Q3-DV-45O-R 3019256

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25

Wirin

g D

iag

ram

s

HUSSMANN_GDF_1.1SHEETSIZE

DMATERIAL - N/A

THIRDANGLE

PROJECTION

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES.

DRAWN BY -CRAIG BOOREY

APPROVED BY - CRAIG BOOREY

TOLERANCES ARE:DECIMALS .XX u.03, .XXX u.010

ANGLES u 2v

DATE DRAWN - 7-8-16ECN-CAP-0002752

REVIEWED BY -CRAIG BOOREY REF -

3010910

DIAGRAM-Q3-DV-3-R

REV ECN DATE REVISION DESCRIPTION REV BY CHKD BY APPR BY

A ECN-CAP-0002752 2016/07/08 RELEASED TO PRODUCTION CB CB CB

REVISION HISTORY

NOTES:CASE MUST BE GROUNDEDWHEN PASSING WIRES THROUGH METAL HOLES A GROMMET MUST BE USED A

SHEET 1 OF 1

CIRCUIT #1

L1

LOADING

1.7120V

SHELVES CANOPYLIGHT CIRCUIT0.30A 32.8W @ 120V

MCA= 0.53AMOP= 15A

~120 VAC - 60 Hz.

LEDDRIVER

BUNDLEORANGE

BLK#14

WHT#14

L1 N

RED+

BLUE-

BUNDLEBROWN

~120 VAC - 60 Hz.

M

MCA= 0.55AMOP= 15A

L1 N

BLACK#14

WHITE

#14

AIR SWEEP FAN(1) 040455115W .20A @120VAC

EVAP FAN MOTOR(2) 04776534W .12A @120VAC

M ML

AIR SWEEP HEATER110W 0.96A @ 115 VAC125-01-1306

SWITCH125-01-0311

BUNDLEPURPLE

L1 N

~120 VAC - 60 Hz

BLACK#14

WHITE

#14

MCA= 1.2AMOP= 15A

T-STAT225-01-0707

BUNDLEWHITE/BLACK

~120 VAC - 60 HzN L1

BLACK#14

WHITE

#14

SOLENOID VALVE1H84576500.14A @ 120VAC

2'REAR

L.E.D.

LIGHT

12"L.E.D.LIGHT

L

LIGHT SWITCHTIPPETTE125-01-0311

OPTIONAL

RJ-45 NETWORK JACK125-01-0202

INCOMING POWER~120 VAC -60 Hz

GFCI DUPLEX125-01-3178

BLK#14

WHT

#14

GRN#14

ALL SINGLERECEPTACLES TO BETIED TO DUPLEX GFCIRECEPTACLE

BUNDLEYELLOW

CIRCUIT #2

3'L.E.D.LIGHT

18"L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHTOPTIONAL 3RD SHELF

Page 26: Q3-DV Manual DELI SERVICE CASE, VERTICAL … Documents/Q3-DV_io_En.pdf · responsibility of Hussmann Chino, notify Hussmann Chino. If such a shortage involves the carrier, notify

26

Wirin

g D

iag

ram

s (C

on

t'd)

HUSSMANN_GDF_1.1SHEETSIZE

DMATERIAL - N/A

THIRDANGLE

PROJECTION

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES.

DRAWN BY -CRAIG BOOREY

APPROVED BY - CRAIG BOOREY

TOLERANCES ARE:DECIMALS .XX u.03, .XXX u.010

ANGLES u 2v

DATE DRAWN - 3-18-16ECN-CAP-0000240

REVIEWED BY -CRAIG BOOREY REF - NEW DIAGRAM

3002078

DIAGRAM-Q3-DV-4-R

REV ECN DATE REVISION DESCRIPTION REV BY CHKD BY APPR BY

A ECN-CAP-0000240 2016/03/18 RELEASED TO PRODUCTION CB CB CB

B ECN-CAP-0001777 2016/05/13 CHANGED AIR SWEEP HEATER CB CB CB

REVISION HISTORY

NOTES:CASE MUST BE GROUNDED B

SHEET 1 OF 1

CIRCUIT #1

L1

LOADING

2.4120V

SHELVES CANOPYLIGHT CIRCUIT0.44A 48W @ 120V

MCA= 0.53AMOP= 15A

4'L.E.D.LIGHT

~120 VAC - 60 Hz.

LEDDRIVER

BUNDLEORANGE

BLK#14

WHT#14

L1 N

RED+

BLUE-

BUNDLEBROWN

~120 VAC - 60 Hz.

M

MCA= 0.55AMOP= 15A

L1 N

BLACK#14

WHITE

#14

AIR SWEEP FAN(1) 040455115W .20A @120VAC

EVAP FAN MOTOR(2) 04776534W .12A @120VAC

M ML

AIR SWEEP HEATER150W 1.30A @ 115 VAC125-01-1304

SWITCH125-01-0311

BUNDLEPURPLE

L1 N

~120 VAC - 60 Hz

BLACK#14

WHITE

#14

MCA= 1.63AMOP= 15A

T-STAT225-01-0707

BUNDLEWHITE/BLACK

~120 VAC - 60 HzN L1

BLACK#14

WHITE

#14

SUCTION SOLENOID225-01-3202.16A @ 120VAC

3'L.E.D.LIGHT

4'HO

L.E.D.LIGHT

L

LIGHT SWITCHTIPPETTE125-01-0311

OPTIONAL

RJ-45 NETWORK JACK125-01-0202

INCOMING POWER~120 VAC -60 Hz

GFCI DUPLEX125-01-3178

BLK#14

WHT

#14

GRN#14

ALL SINGLERECEPTACLES TO BETIED TO DUPLEX GFCIRECEPTACLE

BUNDLEYELLOW

CIRCUIT #2

4'L.E.D.LIGHT

Page 27: Q3-DV Manual DELI SERVICE CASE, VERTICAL … Documents/Q3-DV_io_En.pdf · responsibility of Hussmann Chino, notify Hussmann Chino. If such a shortage involves the carrier, notify

27HUSSMANN_GDF_1.1SHEETSIZEDMATERIAL - N/A

THIRDANGLE

PROJECTION

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES.

DRAWN BY -CRAIG BOOREY

APPROVED BY - CRAIG BOOREY

TOLERANCES ARE:DECIMALS .XX u.03, .XXX u.010

ANGLES u 2v

DATE DRAWN - 6-4-15ECN# - 987576

REVIEWED BY -CRAIG BOOREY REF -

2H14596

DIAGRAM-Q3-DV-8-RW/DIGITAL T-STAT

REV ECN DATE REVISION DESCRIPTION REV BY CHKD BY APPR BY

A 987576 2015/06/04 RELEASED TO PRODUCTION CB CB CB

B ECN-CAP-0001777 2016/05/13 CHANGED AIR SWEEP HEATER CB CB CB

REVISION HISTORY

NOTES:CASE MUST BE GROUNDED B

SHEET 1 OF 1

CIRCUIT #1

L1L2L3

LOADING

4.2120V

SHELVESCANOPY

LIGHT CIRCUIT.56A 60W @ 120V

MCA= 0.70AMOP= 15A

4'L.E.D.LIGHT

~120 VAC - 60 Hz.

LEDDRIVER

BUNDLEORANGE

BLK#14

WHT#14

L1 N

RED+

BLUE-

RED+

BLUE-

BUNDLEBROWN

~120 VAC - 60 Hz.

M M

M M

MCA= 1.1AMOP= 15A

L1 N

BLACK#14

WHITE#14

AIR SWEEP FAN(2) 040455115W .20A @120VAC

EVAP FAN MOTOR(4) 04776534W .12A @120VAC

M ML

AIR SWEEP HEATER300W 2.61A @ 115 VAC125-01-1302

SWITCH125-01-0311

BUNDLEPURPLE

L1 N

BLACK#14

WHITE#14

MCA= 3.3AMOP= 15A

L

LEDDRIVER

LIGHT SWITCHTIPPETTE125-01-0311

RJ-45 NETWORK JACK125-01-0202

INCOMING POWER~120 VAC -60 Hz

GFCI DUPLEX125-01-3178

BLK#14

WHT#14

GRN#14

ALL SINGLERECEPTACLES TO BETIED TO DUPLEX GFCIRECEPTACLE

BUNDLEYELLOW

CIRCUIT #3

~120 VAC - 60 Hz.

T-STAT1H66770550

BUNDLEWHITE/BLACK

~120 VAC - 60 HzN L1

BLACK#14

WHITE#14

SOLENOID WIRING PER COIL

SENSOR

SUCTION SOLENOID.14A @ 120VAC

CIRCUIT #2

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

BLK/WHTSTRIPE#14

WHITE#14

LN120

LCLNO

CIRCUIT #2

L1L2L3

LOADING

0.28120V

Wirin

g D

iag

ram

s (C

on

t'd)

Page 28: Q3-DV Manual DELI SERVICE CASE, VERTICAL … Documents/Q3-DV_io_En.pdf · responsibility of Hussmann Chino, notify Hussmann Chino. If such a shortage involves the carrier, notify

28HUSSMANN_GDF_1.1SHEETSIZEDMATERIAL - N/A

THIRDANGLE

PROJECTION

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES.

DRAWN BY -CRAIG BOOREY

APPROVED BY - CRAIG BOOREY

TOLERANCES ARE:DECIMALS .XX u.03, .XXX u.010

ANGLES u 2v

DATE DRAWN - 9-9-15ECN# - 1001186

REVIEWED BY -CRAIG BOOREY REF -

2H19205

DIAGRAM-Q3-DV-10-R

REV ECN DATE REVISION DESCRIPTION REV BY CHKD BY APPR BY

A 1001186 2015/09/09 RELEASED TO PRODUCTION CB CB CB

REVISION HISTORY

NOTES:CASE MUST BE GROUNDED A

SHEET 1 OF 1

CIRCUIT #1

L1

LOADING

5.3120V

SHELVESCANOPY LIGHT CIRCUIT.85A 92W @ 120V

MCA= 0.70AMOP= 15A

~120 VAC - 60 Hz.

LEDDRIVER

BUNDLEORANGE

BLK#14

WHT#14

L1 N

RED+

BLUE-

BUNDLEBROWN

~120 VAC - 60 Hz.

M M

M M

MCA= 1.4AMOP= 15A

L1 N

BLACK#14

WHITE#14

AIR SWEEP FAN(3) 040455115W .20A @120VAC

EVAP FAN MOTOR(4) 04776534W .12A @120VAC

M ML

AIR SWEEP HEATER375W 3.13A @ 120 VAC125-01-1301

SWITCH125-01-0311

BUNDLEPURPLE

L1 N

~120 VAC - 60 Hz

BLACK#14

WHITE#14

MCA= 3.9AMOP= 15A

T-STAT225-01-0707

BUNDLEWHITE/BLACK

~120 VAC - 60 HzN L1

BLACK#14

WHITE#14

SUCTION SOLENOID225-01-3202.16A @ 120VAC

L

LIGHT SWITCHTIPPETTE125-01-0311

OPTIONAL

LEDDRIVER

RED+

BLUE-

5'L.E.D.LIGHT

M

RJ-45 NETWORK JACK125-01-0202

INCOMING POWER~120 VAC -60 Hz

GFCI DUPLEX125-01-3178

BLK#14

WHT#14

GRN#14

ALL SINGLERECEPTACLES TO BETIED TO DUPLEX GFCIRECEPTACLE

BUNDLEYELLOW

CIRCUIT #2

5'L.E.D.LIGHT

5'L.E.D.LIGHT

5'L.E.D.LIGHT

5'L.E.D.LIGHT

5'L.E.D.LIGHT

3'L.E.D.LIGHT

HO

2'L.E.D.LIGHT

HO

3'L.E.D.LIGHT

HO

2'L.E.D.LIGHT

HO

OPTIONAL REARCANOPY LIGHTS

Wirin

g D

iag

ram

s (C

on

t'd)

Page 29: Q3-DV Manual DELI SERVICE CASE, VERTICAL … Documents/Q3-DV_io_En.pdf · responsibility of Hussmann Chino, notify Hussmann Chino. If such a shortage involves the carrier, notify

29HUSSMANN_GDF_1.1SHEETSIZEDMATERIAL - N/A

THIRDANGLE

PROJECTION

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES.

DRAWN BY -CRAIG BOOREY

APPROVED BY - CRAIG BOOREY

TOLERANCES ARE:DECIMALS .XX u.03, .XXX u.010

ANGLES u 2v

DATE DRAWN - 6-4-15ECN# - 987576

REVIEWED BY -CRAIG BOOREY REF -

2H14597

DIAGRAM-Q3-DV-12-R W/DIGITAL T-STAT

REV ECN DATE REVISION DESCRIPTION REV BY CHKD BY APPR BY

A 987576 2015/06/04 RELEASED TO PRODUCTION CB CB CB

B ECN-CAP-0001777 2016/05/13 CHANGED AIR SWEEP HEATER CB CB CB

REVISION HISTORY

NOTES:CASE MUST BE GROUNDED B

SHEET 1 OF 1

CIRCUIT #1

L1

LOADING

6.4120V

SHELVESCANOPY LIGHT CIRCUIT.97A 105W @ 120V

MCA= 1.21AMOP= 15A

~120 VAC - 60 Hz.

LEDDRIVER

BUNDLEORANGE

BLK#14

WHT#14

L1 N

RED+

BLUE-

BUNDLEBROWN

~120 VAC - 60 Hz.

M M

M M

MCA= 1.7AMOP= 15A

L1 N

BLACK#14

WHITE#14

AIR SWEEP FAN(3) 040455115W .20A @120VAC

EVAP FAN MOTOR(6) 04776534W .12A @120VAC

M ML

AIR SWEEP HEATER450W 3.91A @ 115 VAC125-01-1300

SWITCH125-01-0311

BUNDLEPURPLE

L1 N

~120 VAC - 60 Hz

BLACK#14

WHITE#14

MCA= 4.9AMOP= 15A

3'L.E.D.LIGHT

L

LIGHT SWITCHTIPPETTE125-01-0311

M M

LEDDRIVER

RED+

BLUE-

4'L.E.D.LIGHT

M

RJ-45 NETWORK JACK125-01-0202

INCOMING POWER~120 VAC -60 Hz

GFCI DUPLEX125-01-3178

BLK#14

WHT#14

GRN#14

ALL SINGLERECEPTACLES TO BETIED TO DUPLEX GFCIRECEPTACLE

BUNDLEYELLOW

CIRCUIT #3

T-STAT1H66770550

BUNDLEWHITE/BLACK

~120 VAC - 60 HzN L1

BLACK#14

WHITE#14

SOLENOID WIRING PER COIL

SENSOR

SUCTION SOLENOID.14A @ 120VAC

CIRCUIT #2

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

4'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

3'L.E.D.LIGHT

BLK/WHTSTRIPE#14

WHITE#14

LNO

LC

120

LN

CIRCUIT #2

L1L2

LOADING

0.42120V

Wirin

g D

iag

ram

s (C

on

t'd)

Page 30: Q3-DV Manual DELI SERVICE CASE, VERTICAL … Documents/Q3-DV_io_En.pdf · responsibility of Hussmann Chino, notify Hussmann Chino. If such a shortage involves the carrier, notify

30HUSSMANN_GDF_1.1SHEETSIZEDMATERIAL - N/A

THIRDANGLE

PROJECTION

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES.

DRAWN BY -CRAIG BOOREY

APPROVED BY - CRAIG BOOREY

TOLERANCES ARE:DECIMALS .XX u.03, .XXX u.010

ANGLES u 2v

DATE DRAWN - 12-7-16ECN-CAP-0004995

REVIEWED BY -CRAIG BOOREY REF -

3020724

DIAGRAM-Q3-DV-22.5IS-R

REV ECN DATE REVISION DESCRIPTION REV BY CHKD BY APPR BY

A ECN-CAP-0004995 2016/12/07 RELEASED TO PRODUCTION CB CB CB

REVISION HISTORY

NOTES:CASE MUST BE GROUNDEDWHEN PASSING WIRES THROUGH METAL HOLES A GROMMET MUST BE USED A

SHEET 1 OF 1

CIRCUIT #1

L1

LOADING

1.5120V

~120 VAC - 60 Hz.

L

LIGHT SWITCHTIPPETTE125-01-0311

LIGHT SWITCHTIPPETTE125-01-0311

LIGHT SWITCHTIPPETTE125-01-0311

BUNDLEORANGE

BUNDLEBROWN

~120 VAC - 60 Hz.

M

MT-STAT(1) 225-01-0707

SUCTION SOLENOID

BUNDLEWHITE/BLACK

~120 VAC - 60 Hz

L1 NL1 N

L1 N

BLK#14

WHITE#14

LIGHT CIRCUIT= .18A 19.5W

MCA= .23AMOP= 15A

MCA= 0.87AMOP= 15A

BLACK#14

WHITE#14

BLACK#14

WHITE#14

EVAP FANSO3924570.29A 4W @ 120V

AIR SWEEP FAN 15W.20A @ 120V0404551

AIRSWEEP HEATER120V 75W 0.69A125-01-3035

BUNDLEPURPLE

BLK#14

WHITE#14

~120 VAC - 60 Hz.

L1 N

MCA= .61AMOP= 15A

LEDDRIVER

BLUE-

RED+

24"LEDLIGHT

18"LEDLIGHT

CANOPY

24"LEDLIGHT

24"LEDLIGHT

Wirin

g D

iag

ram

s (C

on

t'd)

Page 31: Q3-DV Manual DELI SERVICE CASE, VERTICAL … Documents/Q3-DV_io_En.pdf · responsibility of Hussmann Chino, notify Hussmann Chino. If such a shortage involves the carrier, notify

31HUSSMANN_GDF_1.1SHEETSIZEDMATERIAL - N/A

THIRDANGLE

PROJECTION

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES.

DRAWN BY -CRAIG BOOREY

APPROVED BY - CRAIG BOOREY

TOLERANCES ARE:DECIMALS .XX u.03, .XXX u.010

ANGLES u 2v

DATE DRAWN - 11-14-16ECN-CAP-0004992

REVIEWED BY -CRAIG BOOREY REF -

3019257

DIAGRAM-Q3-DV-45I-R

REV ECN DATE REVISION DESCRIPTION REV BY CHKD BY APPR BY

A ECN-CAP-0004992 2016/11/14 RELEASED TO PRODUCTION CB CB CB

REVISION HISTORY

NOTES:CASE MUST BE GROUNDEDWHEN PASSING WIRES THROUGH METAL HOLES A GROMMET MUST BE USED A

SHEET 1 OF 1

CIRCUIT #1

L1

LOADING

1.4120V

SHELVES CANOPYLIGHT CIRCUIT0.25A 27.2W @ 120V

MCA= 0.31AMOP= 15A

2'L.E.D.LIGHT

~120 VAC - 60 Hz.

LEDDRIVER

BUNDLEORANGE

BLK#14

WHT#14

L1 N

RED+

BLUE-

BUNDLEBROWN

~120 VAC - 60 Hz.

M

MCA= 0.55AMOP= 15A

L1 N

BLACK#14

WHITE#14

AIR SWEEP FAN(1) 040455115W .20A @120VAC

EVAP FAN MOTOR(2) 04776534W .12A @120VAC

M ML

AIR SWEEP HEATER 21"75W 0.69A @ 115 VAC125-01-3035

SWITCH125-01-0311

BUNDLEPURPLE

L1 N

~120 VAC - 60 Hz

BLACK#14

WHITE#14

MCA= 0.87AMOP= 15A

T-STAT225-01-0707

BUNDLEWHITE/BLACK

~120 VAC - 60 HzN L1

BLACK#14

WHITE#14

SUCTION SOLENOID225-01-3202.16A @ 120VAC

3'L.E.D.LIGHT

22"HOL.E.D.

LIGHT

L

LIGHT SWITCHTIPPETTE125-01-0311

OPTIONAL

RJ-45 NETWORK JACK125-01-0202

INCOMING POWER~120 VAC -60 Hz

GFCI DUPLEX125-01-3178

BLK#14

WHT#14

GRN#14

ALL SINGLERECEPTACLES TO BETIED TO DUPLEX GFCIRECEPTACLE

BUNDLEYELLOW

CIRCUIT #2

2'L.E.D.LIGHT

Wirin

g D

iag

ram

s (C

on

t'd)

Page 32: Q3-DV Manual DELI SERVICE CASE, VERTICAL … Documents/Q3-DV_io_En.pdf · responsibility of Hussmann Chino, notify Hussmann Chino. If such a shortage involves the carrier, notify

32HUSSMANN_GDF_1.1SHEETSIZEDMATERIAL - N/A

THIRDANGLE

PROJECTION

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES.

DRAWN BY -CRAIG BOOREY

APPROVED BY - CRAIG BOOREY

TOLERANCES ARE:DECIMALS .XX u.03, .XXX u.010

ANGLES u 2v

DATE DRAWN - 11-14-16ECN-CAP-0004992

REVIEWED BY -CRAIG BOOREY REF -

3019256

DIAGRAM-Q3-DV-45O-R

REV ECN DATE REVISION DESCRIPTION REV BY CHKD BY APPR BY

A ECN-CAP-0004992 2016/11/14 RELEASED TO PRODUCTION CB CB CB

REVISION HISTORY

NOTES:CASE MUST BE GROUNDEDWHEN PASSING WIRES THROUGH METAL HOLES A GROMMET MUST BE USED A

SHEET 1 OF 1

CIRCUIT #1

L1

LOADING

1.8120V

SHELVES CANOPYLIGHT CIRCUIT0.23A 25W @ 120V

MCA= 0.29AMOP= 15A

2'L.E.D.LIGHT

~120 VAC - 60 Hz.

LEDDRIVER

BUNDLEORANGE

BLK#14

WHT#14

L1 N

RED+

BLUE-

BUNDLEBROWN

~120 VAC - 60 Hz.

M

MCA= 0.55AMOP= 15A

L1 N

BLACK#14

WHITE#14

AIR SWEEP FAN(1) 040455115W .20A @120VAC

EVAP FAN MOTOR(2) 04776534W .12A @120VAC

M ML

AIR SWEEP HEATER 43"120W 1.11A @ 115 VAC125-01-3033

SWITCH125-01-0311

BUNDLEPURPLE

L1 N

~120 VAC - 60 Hz

BLACK#14

WHITE#14

MCA= 1.39AMOP= 15A

T-STAT225-01-0707

BUNDLEWHITE/BLACK

~120 VAC - 60 HzN L1

BLACK#14

WHITE#14

SUCTION SOLENOID225-01-3202.16A @ 120VAC

2'L.E.D.LIGHT

22"HOL.E.D.

LIGHT

L

LIGHT SWITCHTIPPETTE125-01-0311

OPTIONAL

RJ-45 NETWORK JACK125-01-0202

INCOMING POWER~120 VAC -60 Hz

GFCI DUPLEX125-01-3178

BLK#14

WHT#14

GRN#14

ALL SINGLERECEPTACLES TO BETIED TO DUPLEX GFCIRECEPTACLE

BUNDLEYELLOW

CIRCUIT #2

2'L.E.D.LIGHT

Wirin

g D

iag

ram

s (C

on

t'd)

Page 33: Q3-DV Manual DELI SERVICE CASE, VERTICAL … Documents/Q3-DV_io_En.pdf · responsibility of Hussmann Chino, notify Hussmann Chino. If such a shortage involves the carrier, notify

Troubleshooting Guide

Problem Possible Cause Possible Solution

Case temperature is

too warm.

Ambient conditions may

be affecting the case

operation.

Check case position in store. Is the case located near an

open door, window, electric fan or air conditioning vent that

may cause air currents? Case must be located minimum

15 Ft away from doors or windows. Cases are designed to

operate at 55% Relative humidity and a temperature of 75°F.

Discharge air temp is out

of spec.

Check evaporator fan operation. Check electrical connections

and input voltage.

Fans are installed backwards. Check airfl ow direction.

Fan blades are installed incorrectly. Make sure fan blades

have correct pitch and are per specifi cation.

Check to see that fan plenum is installed correctly. It should

not have any gaps.

Check suction pressure and insure that it meets factory

specifi cations.

Case is in defrost. Check defrost settings. See Technical Specifi cations section.

Product load may be over

its limits blocking airfl ow.

Redistribute product so it does not exceed load level. There

is a sticker on the inside of the case indicating what the

maximum load line is.

Coil is freezing over. Return air is blocked, make sure debris is not blocking the

intake section.

Coil close-offs are not installed. Inspect coil to make sure

these parts are on the case.

Condensing coil or

evaporator coil is clogged

or dirty.

Clean coil.

Case temperature is

too cold.

The t-stat temp is set too

low.

Check settings. See Technical Specifi cations section.

Ambient conditions may

be affecting the case

operation.

Check case position in store. Is the case located near an

open door, window, electric fan or air conditioning vent that

may cause air currents? Case must be located minimum

15 Ft away from doors or windows. Cases are designed to

operate at 55% Relative humidity and a temperature of 75°F.

Condensation on

glass.

Ambient conditions may

be affecting the case

operation.

Check case position in store. Is the case located near an

open door, window, electric fan or air conditioning vent that

may cause air currents? Case must be located minimum

15 Ft away from doors or windows. Cases are designed to

operate at 55% Relative humidity and a temperature of 75°F.

Inadequate air circulation. Check if air sweep fans are functioning, check electrical

connections.

There is not enough heat

provided in the airfl ow.

Check if air sweep heater is functioning, check electrical

connections.

There are glass gaps on

the side of the case.

See glass adjustment section.

Glass is not completely

shut.

Close glass correctly.

Troubleshoo! ng

Page 34: Q3-DV Manual DELI SERVICE CASE, VERTICAL … Documents/Q3-DV_io_En.pdf · responsibility of Hussmann Chino, notify Hussmann Chino. If such a shortage involves the carrier, notify

Problem Possible Cause Possible Solution

Water has pooled

under case.

Case drain is clogged. Clear drain.

PVC drains under case

may have a leak.

Repair as needed.

Case tub has unsealed

opening.

Seal as needed.

If the case is in a line-

up, case to case joint is

missing or unsealed.

Install case to case joint and seal as needed.

Evaporator pan is

overfl owing (if applicable).

Check electrical connection to evaporator pan. Check fl oat

assembly, it should move freely up and down the support

stem. Clear any debris.

Case is not draining

properly.

Case is not level. Level the case.

Drain screen is plugged. Clean drain screen and remove any debris.

Drain or P-trap is clogged. Clear any debris.

Frost or ice on

evaporator coil.

Evaporator fans are not

functioning.

Check electrical connections.

Defrost clock is not

functioning.

Case should be serviced by a qualifi ed service technician.

Coil is freezing over. Return air is blocked, make sure debris is not blocking the

intake section.

Coil close-offs are not installed. Inspect coil to make sure

these parts are on the case.

Lights do not come

on.

LED Driver/light socket

wiring.

Check electrical connections. See Electrical Section and

check wiring diagram.

Driver needs to be

replaced.

Case should be serviced by a qualifi ed service technician.

See Electrical Section.

Lamp socket needs to be

replaced.

Case should be serviced by a qualifi ed service technician.

Lamp needs to be

replaced.

See Maintenance Section.

Light Switch needs to

replaced.

Case should be serviced by a qualifi ed service technician.

Troubleshoo� ng

Rear sliding doors difficult toOpen or Close.

Obstruction / Debris on DoorTrack

Clean door and tracks. Refer to "Rear Sliding Doors Cleaning" in the Maintenance Section

Excessive friction betweendoor glide and track

Lubricate door tracks using recommended lubricant. Refer to "RearSliding Doors Cleaning" in the Maintenance Section

Page 35: Q3-DV Manual DELI SERVICE CASE, VERTICAL … Documents/Q3-DV_io_En.pdf · responsibility of Hussmann Chino, notify Hussmann Chino. If such a shortage involves the carrier, notify

35

The MODEL NAME and SERIAL NUMBER is required in order to

provide you with the correct parts and information for your particular

unit.

They can be found on a small metal plate on the unit.

Please note them below for future reference.

MODEL:

SERIAL NUMBER:

/ChinoAdditional copies of this publication may be obtained by contacting:

Hussmann® Chino

13770 Ramona Avenue • Chino, California 91710

(909) 628-8942 FAX

(909) 590-4910

(800) 395-9229

Service Record

Last service date: By:

_______________ __________________________________________________________________________________________________

_______________ __________________________________________________________________________________________________

_______________ __________________________________________________________________________________________________

_______________ __________________________________________________________________________________________________

_______________ __________________________________________________________________________________________________

_______________ __________________________________________________________________________________________________

_______________ __________________________________________________________________________________________________


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