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QM Process Overview

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    QM in ProcurementOverview

    H88: Quality Management in Procurement

    Scenario Overview

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    SAP AG 2006

    Quality Management in ProcurementOverview

    Quality management for the goods inbound process

    Two sub-scenarios to cover both goods rejection and goods

    acceptance

    Linkage of quality certificate and material in quality info record

    Including most of the technical objects for quality management,such as quality certificate, a complex inspection method, qualitynotification and vendor quality assessment

    Vendor re-evaluation on a future good receipt date to show scorechanges on quality and delivery criteria

    General QM evaluations

    This scenario deals with quality inspection activities in theprocurement process, in which a customer orders goods from aspecified vendor and inspects them on receipt.

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    SAP AG 2006

    Business Benefits Customer Supplier / Manufacturer Vendor Business Benefits

    The purchasingdepartment orders

    goods from a specifiedvendor.

    A quality certificate ismandatory in thescenario. Thiscertificate is adocument receivedfrom the vendor.

    The QualityManagementdepartment inspectsthe goods accordingto the qualityinspection plan (resultrecording). Allinspection results aredocumented in theinspection lot.

    At the goods receipt,the material is posted

    to quality inspectionstock. The systemcreates an inspectionlot automatically.

    Create purchase order

    Deliver goods

    Create inbound delivery

    Record quality certificate insystem

    Process goods receipt

    Create purchase requisition

    Quality inspection /

    Result Recording

    Quality Management in ProcurementBusiness View Rejection Process

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    Business Benefits Customer Vendor Business Benefits

    In case the materialdoes not meet thestandards it will berejected during theusage decision.

    To track quality issuesa quality notification iscreated. The vendor isinformed about therejection.

    The goods issue isposted and thematerial is sent backto the vendor.

    The transfer to theblocked stock restrictsthe material usage.

    Once the material hasbeen rejected thedelivery is created toreturn the material to

    vendor. A customernumber is assigned tothe vendor as a returncustomer.

    During the vendorevaluation the qualityscore for the vendor ischanged automatically.

    Usage decision /

    Transfer to blocked stock

    Create quality notification

    Create return delivery

    Post goods issue

    Complete notification

    Vendor evaluation

    Supplier / Manufacturer

    Quality Management in ProcurementBusiness View Rejection Process

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    SAP AG 2006

    The vendor providesthe manufacturer witha new delivery of thematerial in a futuredate.

    At the goods receipt,the material is postedto quality inspectionstock. The systemcreates an inspectionlot automatically and aquality certificate isgeneratedautomatically.

    The material meetsthe quality standardsand will be acceptedduring usage decision.The transfer tounrestricted use stockmakes the material

    available forproduction.

    The QualityManagementdepartment inspectsthe goods accordingto the qualityinspection plan (result

    recording). Allinspection results aredocumented in theinspection lot.

    The purchasingdepartment carries outthe invoice verificationto post the invoice to

    accounting.

    Finally, you reevaluatethe vendor. Scorechanges againstdelivery and qualitywill be shown in thesystem.

    Subsequent delivery

    of material

    Process goods receipt

    Quality inspection

    Usage decision / Transferto unrestricted use

    Invoice verification

    Vendor re-evaluation

    Quality Management in ProcurementBusiness View Acceptance Process

    Business Benefits Customer Supplier / Manufacturer Vendor Business Benefits

    Allgemeine QM-Auswertungen

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    SAP AG 2006

    Supplier/ManufacturerCustomer

    Send goods

    Re-send goods in future date

    Quality certificate recording

    Goods receipt to quality inspection stock andautomatic generation of inspection lot

    Determination of inspection lot and inspection results recording

    Change of status of quality certificate

    Usage decision and material transfer to blocked stock

    Creation of the quality notification

    Return delivery from blocked stock

    Completion of the quality notification

    Vendor evaluation

    Goods receipt in future date

    Determination of inspection lot, inspection results recording

    Change of status of quality certificate

    Usage decision and material transfer to unrestricted stock

    Invoice verification for the goods received

    Vendor re-evaluation

    Purchase requisition and purchase order processing

    Inbound delivery based on the purchase order

    Quality Management in ProcurementComponent Overview

    QualityCertificate document linked with material in the system

    Vendor evaluation change report

    SAP ERP

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    Material

    SAP DocumentManagement

    Vendor Plant

    Link to:Quality Info Record

    Quality Certificate Document

    Quality Management in ProcurementCertificate Document Linked by Document Management

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    Quality Management in ProcurementCosting for Return Delivery

    PR Qty

    The Purchase ProcedurePurchase Requisition

    Purchase Order

    Inbound Delivery by Vendor

    Goods Receipt

    PO Qty

    Inbound Delivery

    GR

    The Return Procedure

    Q Notification

    Return Delivery

    Notification to Customer

    Q - Notification

    Return Delivery

    Notification to Customer

    GI

    From business point of view, both inbound and return delivery

    should be handled by vendor.

    No costing for the return delivery

    Return delivery issue to update the PO open quantity

    Add one activity in the Q Notification to inform vendor of taking the goods back

    Q

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    Quality Management in ProcurementVendor Evaluation Concerning Delivery Time

    Return Delivery

    GI

    Vendor re-send the goods

    Goods Receipt on a Late Day

    Vendor Evaluation (check delivery score)

    Run Vendor Evaluation Report to Compare

    After goods return to vendor, vendor should re-send the goods tocustomer.Based on the same PO

    Change the date of the GR to the some time later than required delivery date

    Re-run the vendor evaluation function after GR

    Run vendor evaluation report to compare the score reduction after a late delivery

    Vendor Evaluation (check quality score)

    Q lit M t i P t

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    GoodsReceipt

    QualityInspection

    UsageDecision

    H88-1000

    Inspection Lot

    Quality Certificatenot okay

    okay

    Quality Notification and Return Delivery

    Vendor Evaluation with Quality and Delivery

    In Quality Management in Procurement, the following elements are involved:

    Quality Management in ProcurementOverview

    Q lit M t i P t

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    Quality Mangement in ProcurementRejection Process: Overview

    (5) Creation of aquality notificationand a returndelivery withreference to thequality notification

    (7) Completion ofthe qualitynotification

    (8) Vendorevaluation

    (6) Goods Issuefor returndelivery

    (1) Purchasing: Order thegoods from vendor

    (2) Certificaterecording in the

    system and goodsreceipt posting to

    quality inspectionstock. An

    inspection lot isgenerated.

    (3) Qualityinspection and

    inspection resultsrecording

    (4) Usage decision:Reject the goods and

    transfer them toblocked stock

    H88-1000

    SensitiveInductor

    ROH

    Q lit M t i P t

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    (5) Invoiceverificationwithreference tothe originalpurchase order

    (6)Vendor re-evaluation andevaluation scorereport

    (3) Qualityinspection and

    inspection resultsrecording

    (2)Goods receiptwith automatic

    qualitycertificategeneration. Post

    to qualityinspection stock

    and inspectionlot creation.

    (1) Subsequentmaterial delivery

    from vendor

    Quality Mangement in ProcurementAcceptance Process: Overview

    H88-1000

    SensitiveInductor

    ROH

    (7)General QMEvaluations ofqualityinspections lots

    (4) Usage decision:Accept the goods and

    transfer them to

    unrestricted use stock

    Q lit M t i P t

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    This scenario deals with quality inspection activities in the procurement process,in which a customer orders goods from a specified vendor and inspects themon receipt.

    The following business departments are involved in the process, executing therelevant actions:

    Purchasing department:

    Purchase requisition and purchase order processing Vendor evaluation Goods return processing Invoice verification

    Inventory department:

    Quality department:

    Goods receipt processing Goods return delivery processing

    Quality inspection Goods usage decision Quality certificate processing Quality notification processing General QM Evaluations

    Quality Management in ProcurementInvolved Business Departments


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