WHAT MAKES US BETTER?

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Tutamen is built around the simple ideal that it is not necessary to sacrifice high quality parts, world class customer service, and innovative design for competitive pricing. We have a reputation for integrity, quality craftsmanship, on time delivery and excellence in management.

• Industry leader in engineering, manufacturing and product development

• Manufacturing facilities in China, additional support in the US • 60 000sqft facility • Established in 2005 • 300+ employees - Engineering - Production - Quality Control - Research and Design - Project Management - Customer Service • Certification - ISO 9001 - AS 9100 (in process)

COMPANY OVERVIEW

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COLLABORATORS

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SERVICES OFFERED

PRODUCT DEVELOPMENT

MANUFACTURING AND OEM

DESIGN AND ENGINEERING

MASS PRODUCTION

SUPPORT OPERATIONS

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PRODUCT DEVELOPMENT

• Product Design • Research & Development • Reverse Engineering • Concept 3D Design • Cost Reduction/Material Selection • Tool Design • Packaging Design • Production & Assembly • Prototyping • Testing

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OEM Original Equipment Manufacturing

DFM (design for manufacture) helps to identify potential problems and customer concerns before moving into production by proactively designing products to: 1. Optimize all manufacturing functions: fabrication, assembly, testing, procurement, shipping and delivery. 2. Assure the best cost, quality, reliability, regulatory compliance, safety, time-to-market, and customer satisfaction. Our mass production team is constantly working to improve yields, minimize waste, and cut out unnecessary cost. We thrive for optimization through innovative production set up of mass manufacturing.

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QC – QUALITY MONITORING

Every step for all products and processes are closely monitored by our QC team. Machine operators are trained to look for any abnormalities in units during the production process. The quality team does a daily check on all parts allowing production engineers to cut down on failures.

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CNC CAPABILITIES

• Complex multifaceted, high-precision parts are our specialty.

• Capability to run 24 hours a day with three shifts in order to keep up with large volume orders we can quickly and efficiently respond to our customers demands, requirements and future needs.

• Our CNC machining facility has the capabilities to provide personalized solutions by offering a variety of methods for precision produced parts.

• Milling, Lathe Turning, 5-axis, CNC Swiss Machining, KNC. • Riveting, Welding, Marking.

• Inspection, Fixturing, Deburring.

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• 3 X Swiss Turn Auto Feed Lathe/Mill

• 22 x 4 Axis KNC Machines

• 30 x Lathes (4 auto feed)

• 4 x Custom Tube Cutters

CNC EQUIPMENT

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METAL STAMPING

• ISO quality approval and commitment to skilled engineering, conformity, design and tooling fabrication.

• We have the capacity and the capability to mass–produce parts with excellent quality and short term turn around.

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METAL STAMPING EQUIPMENT

• 4 x 25 ton press

• 4 x 45 ton presses

• 1 x 60 ton press

• 2 x 160 ton presses

• 1 x 200 ton press

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PLASTIC INJECTION

• With in–house resources to design and manufacture plastic injection tools, we have a competitive edge in product understanding and adopting to new situations.

• Proficient operation standards have enabled us to run on high yield rates reducing waste and insuring reliable quality and quantity deliveries.

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PLASTIC EQUIPMENT

Our facility houses 19 plastic presses all equipped with robotic arms for automation insuring optimal cycle time is reached and maintained. • 2 x 80 ton presses • 1 x 140 ton press • 1 x 150 ton press • 2 x 200 ton presses • 1 x 250 ton press • 2 x 280 ton presses • 2 x Material Grinders • 2 x Color Mixers • 9 x Raw Material Bakers

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DIE CASTING

• Tutamen is partnered with a local Die Casting facility, capable of making tooling and production.

• Materials we work with include magnesium, aluminum and zinc.

• Tutamen engineers and QC team have implemented our high standards of production and worker safety procedures at this facility, as well as all necessary quality reports and processes.

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DESIGN ENGINEERING

Industrial design and product engineering services are viewed at Tutamen as a visibly co–dependent and highly integrated phase of the product development process. Design engineering encompasses overall concept development, creative design and product engineering relative to ergonomics, product architecture, design for manufacturing and product cost. The goal is to develop innovative solutions based on the development of sound design criteria.

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Our team excels at designing from the “ ground up” and having experience of developing and optimizing clients products that have secured world wide patents. The concept design stage of any project is most important; it sets the agenda and delivers “the vision”. We work closely with our customers to turn broad ideas into tangible, affordable production solutions. Our team has the experience and skills to help you at any stage from concept design, tooling design to production design.

DESIGN

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ENGINEERING

Our scope of engineering includes part/assembly design, detailing, quoting, and analysis for manufacturability. Through collaboration with customers, Tutamen engineers determine the most efficient means of manufacture while maintaining required tolerance and constantly push toward optimization. Plastics: Plastic engineers will design and review tool drawings and flow diagrams before the are approved to be made. Once the tooling is complete an engineer will work with the production department to create standard operating procedures and optimization of the process.

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Metal: Our metal engineers work to design and optimize tool paths and process for Tutamen CNC department. The will also review and approve metal stamping and Die Cast tooling. Automation and Finishing: Our automation and finishing engineers work to minimize, as much as possible, human contact with the products with the goal of maximizing yield. This includes creating fixtures for mass production, experimenting with different finishing techniques ( sandblast, laser etch, polishing, PVD, anodize, plating etc.).

ENGINEERING CONTINUED

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ASSEMBLY & FINISHING

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Assembly • Ultrasonic Welding • Labeling & Packaging • Calibration

Finish Machining • Honing • Lapping • Polishing • Burnishing • Deburring • Laser Etching • Sand Blasting

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ASSEMBLY & FINISHING

Plating • Electroplating • Electroforming • Selective/Brush Plating

Coating • Pad Printing • Silk Screening • Polishing

Surface Treatments • Anodizing • Hardening • Heat Treatment

Packaging • Customization • Design

GUARANTEED SATISFACTION

Tutamen uses a horizontal management style where a complete and comprehensive review of all engineering, related specifications, materials and required processes as defined by the customer are fully understood and executed. To insure customer satisfaction all products we make have both Standard Operating Procedure (how we make the part), and Standard Inspection Procedure (how we inspect the part) developed with the customer.

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• ISO 9001

• AS 9100 ( in process )

• Employee Code of Conduct adheres to EICC & FCPA standards. View Code of Conduct here: Tutamen Code of Conduct pdf

STANDARDS & REGULATIONS

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MATERIALS

• Regular plastics: PET, HDPE, LDPE, PVC, PP, PS

• ABS, PBT, PC, PE, PEEK, PETG, PMMA, PPO, PPS, PU, TPE, Nylon 6-6, Acetal, Delrin, Ultem, Silicon Rubber, Flexible PVC

• Various Elastomers, such as Santoprene, Neoprene, Chimei synthetic rubber

• Fiber filled: Fiberglass filled, Carbon filled, Steel fiber filled

• Various metals and alloys, all grades of cast steels and irons, magnesium

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• High Temperature

• Over Molding

• Fiber Filled

• Insert Molding

• Plastic Gears

• Multiple Direction Sliders

• Precision Molding

• Assembly & Secondary Operations

MOLDING

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QUALITY CONTROL

Tutamen’s quality standards have allowed our assembly and finishing cells to work with high level clients that expect nothing but perfection. With strict process control measures we are able to fine-tune our component operation to ensure high yields and low cost. Our employees are trained to not only find flaws or defects on the QC line but to also work closely with engineers and operators to solve any issues at the source. Tutamen has high standard clean rooms, which allow us to export market ready product. By minimizing human contact and implementing rigorous cleaning standards shipped goods can exceed quality expectations.

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QC PROCESS

Everything produced in Tutamen factories must pass strict Quality Control guidelines before it is released for shipping. There are four stages of our QC process which work in unison to detect any issues as soon as they might appear. In-House Quality Process: • In-line QC: Operators are trained to inspect ever piece as soon as it come off the machine. First they do a cosmetic check followed by a dimensional check for any critical dimensions, if necessary. • Cleaning / QC / Packaging: Once the part is finished production and any other finishing process it goes to final QC / packaging. Here it is cleaned and inspected, all critical dimensions and cosmetic standards are checked.

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• Outgoing QC: QC personnel pick a percent of random samples from the shipment (may change depending on quantity, yield, or during a ramp) to do a thorough cosmetic and dimensional inspection. • Data collection / CPK: During all ongoing production projects our QC office does daily CPK (process capability index) for all mass production parts. Tutamen has in-house capability to set or follow automatic CMM programs.

QC PROCESS CONTINUED

QC EQUIPMENT

• 1 X CMM • 1 x Two Dimension Measuring Instrument • 1 x Tension Meter • 1 x Torsiometer • 1 x Pantone Color Atla • 1 x Electronic Scale • 1 x Durometer • 1 x Micrometer • 3 x Microscope • 1 x 3D Printer • 1 x Standard Light Box • 1 x Height Meter • 1 x High-temperature Box • 10 x Gono Go Gauge • 1 x Marble Table

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