SHIFT ROD STYLE
1 Loosen lock nuts from stock shift rod and remove rod from the motorcycle.
2 You will need to shorten your stock shift rod about 50mm or use the optional shift rods from Dynojet to install this style shifter. Checkthewebsiteforspecificapplications.Itwillbenecessarytousetheoriginallocknutsfromthestockshiftrodduring installation.
3 TheDynojetsensoruses6mmrighthandthreadsonbothends.Threadthesensorintothestockshiftknuckleorgearleverrod end(dependingonapplication).Now,threadthenewshiftrodintotheoppositeendofthesensorandotheroriginalattach ment point. (Note:onsomeapplicationsitmaybenecessarytomovetheknuckleontheshiftshaftforwardonesplinetoachieveproper clearance.Forbestperformanceitisadvisedtokeepascloseto90degreeanglesatbothendsoftheattachmentpointsas possible.
4 Adjustthegearleverpositionasnecessarybythreadingtheshiftrodinandout.
5 Tightenlocknutsafterleveradjustmentismade.
6 Route the pressure switch cable to the Power Commander and insert the wires into the holes of the PCV. It does not matter whichcolorwiregoesintowhichhole.Whenroutingthecable ensurethatitiskeptawayfrommovingpartslikethechainor swingarmandavoidhotareassuchastheexhaustetc.
LINEARSTYLE
1 Attachtherodendofthesensortothegearlevermechanismasshownintheexample.Thisrequiresdrillingandtappingofthe leveritselfinmostcases.Usethesupplieduniversalfittingkittoaidwithinstallation.Ensurethattherodendisattachedtothe gearleveratapointwhichtravelsthroughadistanceofbetween7.0mm-11.0mmfromresttofullyengaging1stgear.Incor rectplacementofthesensorwillresultinitbecomingmechanicallybound.Ensurethat1stgearactuallyengagesbyrotating therearwheelwhencheckingfortotalgearlevertravel.
2 Attachtheoppositeendofthesensortothechassis/frameasshownintheexample.Useeitherthesensorplateand matchingovaladhesivegasketorthealuminumbracketforattachingthesensor platetothechassis/frame.Whenusingtheadhesivemountingplatemakesureto cleantheattachmentareawithalcoholpriortoinstallation.Withahairdryer(or similardevice),warmtheareawherethemountingplateistobeinstalledtohelpin achievingaproperbondingoftheplate.Usethespacerfittingkitasrequired.Ifitis notpracticaltousetheadhesivemountingplateyoucandrillandtaptheavailable mountingarea.
Theremustbeapproximately15.0mmfromthebodyofthesen sortothegrooveontheshaftshowingpriortoattachingthebody endofthesensorwhichcanbeadjustedbyturningthesensor shaft in or out of the sensor rod end. Thetriggerpointofthesensorwillbewhenthereis10mmbe tweenthebodyofthesensorandthegrooveintheshaft.While stationaryselect2ndgear,thenbyhandmovethegearlever towards3rdgear.Whenyoufeelthelevermeettherotating druminreadinessfor3rdgearselection,approximately1-2mmof travelholdthegearleverstillinthisposition.Nowrotatethe shaftofthesensorinoroutoftherodendaccordinglysothat thereis10mmbetweenthegrooveandbodyofthesensor. Tightentherodendlocknutsandre-checkyoursettings.
QUICKSHIFTERINSTALLATIONGUIDE
7-11mmoftravelfromresttofullyengaging
firstgear
10m
m
Groove