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Radial inserter process

Date post: 08-Aug-2015
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www.smthelp.com Components Radial Axial
Transcript

www.smthelp.com

ComponentsRadialAxial

www.smthelp.com

Inline Sequencer Configuration

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28

Direction of chain travel

29 30 31

Inserter

Sequencer

Sequencer Chain

Dispensingheads

Top View

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Direction of chain travel

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• Component is indexed by dispensing head from ammo box or reel• Component is cut from its ammo box or reel tape• Component is snapped into the carrier clip clamps

Ammo box/reels

Dispensing heads

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Direction of chain travel

29 30 31

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29 30 31

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29 30 31

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827

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Direction of chain travel

29 30 31

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Direction of chain travel

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Direction of chain travel

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Direction of chain travel

29 30 31

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29 30 31

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Direction of chain travel

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Direction of chain travel

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Direction of chain travel

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• The Cutter Station cuts the paper tape from the component leads

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Cutter Station

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Direction of chain travel

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• The optional Component Verification (ERV) verifies component is correct: - Correct component - Correct polarity - Correct dispensing head location

+ -

Optional ERV(Expanded Range Verifier)

+ -

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Direction of chain travel

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Direction of chain travel

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Direction of chain travel

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29 30 31• The component sensor examines the chain clip for a component and notifies the operator if a component is missing

Component Sensor

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Direction of chain travel

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Direction of chain travel

29 30 31•The Component Transfer Assembly (CTA) transfers the component from the chain clip to the insertion head

Component Transfer Assy

Insertion headCTA Upper Guide

CTA Lower Guide

Insertion head guide jaw

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Direction of chain travel

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• The Clinch raises to the bottom of the PCB• The Insertion head guides the leads into the holes in the PCB

Insertion head

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Direction of chain travel

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• The Insertion Head retracts at a 45 0 angle• The Pusher Tip pushes the component to the PCB and inserts the leads through the PCB and into the opening of the Clinch

Insertion head

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Direction of chain travel

29 30 31• The Clinch cuts the component leads and clinches them before returning to its lower position

Insertion head

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Insertion head

• The Clinch cuts the component leads and clinches them before returning to its lower position

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End of Process


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