RAPID

HANDRAIL

Rapid Pacifi c Group off er a strong, safe and economical solution to your handrail requirements through our tubular ball handrail system.

Rapid handrail systems have the ability to be erected in either a workshop or on site without being labour intensive and as a result this solution is used widely throughout the mining, petro-chemical and mineral processing heavy industries.

Manufactured in accordance with AS1657, rapid handrail can also be utilised in commercial, local government and general applications.

Rapid Pacifi c Group off er handrail solutions in both component form e.g. Stanchions, bends, pipe, kick plate and fully fabricated panels.

DESIGN AND INSTALLATION CONSIDERATIONS

Stanchion Centres Steel – 2000mm recommended maximum centres for standard 32mm medium duty stanchions Aluminium – 1800mm recommended maximum centres

Welding Steel – one 20mm tack weld to each side of the underside of ball Aluminium – full circumferential weld to each side of ball

Slip Joints Steel – Supplied galvanised complete with tapered pins, (hole size for taper pins should be 5mm) Aluminium – supplied stainless steel locking screw or pop rivets

General Tips Join rails whenever possible inside balls to hide joints Bolt the fi rst stanchion rigidly in place fi rst Do not bolt the other stanchions rigidly in position and attempt to feed pipe through stanchions Start stair and sloping runs at the bottom and work up Closure bends are designed so that the top rail is to join inside the top ball and the lower leg of the bend stops on the outside of the knee rail ball with the knee rail sliding inside the bend.

CONTENTS

Introduction .................................................. 2

Specifi cations and tolerances ........................ 3

Stanchion details ................................... 4 & 5

Kick Plates ................................................... 6

Base plates and mounting brackets .............. 6

Standard rail bends ....................................... 7

Fabrication and fi nishes ................................ 7

Self closing gates ......................................... 8

Balustrade Handrails .................................... 9

Part code table and weights .......................... 10

HANDRAIL

2

RAPID PACIFIC GROUP

Mild Steel Aluminium Stainless Steel

Standard Stanchion

Nominal Size: 40nb MED ALHC 50 40nb Sched 10 Dimensions: 48.3OD x 3.2WT 50.0OD x 4.0WT 48.3OD x 2.77WTStock Length: 6.5 meters 6.0 meters 6.1 meters Grade: C250LO Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless Steel

Heavy Duty Stanchion

Nominal Size: 40nb HEAVY No Standard type of Heavy Duity aluminium stanchion listed unless specifi ed.

40nb Sched 40 Dimensions: 48.3OD x 4WT 48.3OD x 3.68WTStock Length: 6.5 meters 6.1 metersGrade: C250LO Mild Steel Grade 316 Stainless Steel

Handrail pipe

Nominal Size: 32nb MED ALHC 46 32nb Sched 40Dimensions: 42.4OD x 3.2WT 46OD x 3.5WT 42.2OD x 3.56WTStock Length: 6.5 meters 6.1 meters 6.1 metersGrade: C250LO Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless Steel

Kneerail pipe

Nominal Size: 25nb MED ALHC 38 25nb Sched 40Dimensions: 33.7OD x 3.2WT 38.1OD x 2.0WT 33.4OD x 3.38Stock Length: 6.5 meters 6 meters 6.1 metersGrade: C250 Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless Steel

Kick PlateDimensions: 100x6 Flatbar 100x6 Flatbar 100x6 FlatbarStock Length: 6 meters 6 meters 6 metersGrade: 300 Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless Steel

Stanchions BallBall thickness: 3mm (+/-.5mm) 3mm (+/-.5mm) 3mm (+/-.5mm)Dimensions: 76mm OD 76mm OD 76mm ODGrade: 250 Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless Steel

Standard Base Plate

Plate thickness: 10mm 12mm 10mmDimensions: 147x75 147x80 147x75Grade: 250 Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless SteelHole Centres: 102mm With vent hole 102mm Without vent hole 102mm Without vent hole

Angle Mounted Base Plate

Plate thickness: 10mm 12mm 10mmDimensions: 172x75 170x80 172x75Grade: 250 Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless SteelHole Centres: 126mm With vent hole 126mm Without vent hole 126mm Without vent hole

Corner Base Plate

Plate thickness: 10mm 12mm 10mmDimensions: 150x150 150x150 150x150Grade: 250 Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless SteelHole Centres: 88mm With vent hole 88mm Without vent hole 88mm Without vent hole

MATERIAL SPECIFICATIONS

Mild Steel Aluminium Stainless Steel

Pipe TolerancesOutside Diameter: +/- .2mm +/- .2mm +/- .4mmWall thickness: +/- 10% +/- 10% +/- 10%

Base Plate Tolerances

Plate Thickness: +/- 1mm +/- 1mm +/- 1mmOutside Dimensions: +/- 2mm +/- 2mm +/- 2mmHole Centers: +/- 2mm +/- 2mm +/- 2mm

Stanchion Ball Tolerances

Drilling Diameter: Rail Diameter + 2-4mm Rail Diameter + 2-4mm Rail Diameter + 2-4mm Drilling Angles: +/- 1° +/- 1° +/- 1°

MATERIAL TOLERANCES

Mild Steel Aluminium Stainless Steel

Stanchion SpacingDistance Between Posts

2400mm MAX Centers As per AS1657-2013

1800mm MAX Centers As per AS1657-2013

2400mm MAX Centers As per AS1657-2013

Stanchion Rail Centers

Handrail Rail to Kneerail: +/- 1mm +/- 1mm +/- 1mmKneerail to Base: +/- 1mm +/- 1mm +/- 1mmOverall Height: +/- 2mm +/- 2mm +/- 2mm

Base Plate Angle Angle of Base plate in reference to the post.

+/- Hight/100mm = +/- 10mm or +/- .6°

+/- Hight/100mm = +/- 10mm or +/- .6°

+/- Hight/100mm = +/- 10mm or +/- .6°

Fabricated Handrail Panel Tolerance

Stanchion Centers: +/- 2mm +/- 2mm +/- 2mmOverall Stanchion Centers: +/- 2mm +/- 2mm +/- 2mmStraight to Angle: +/- 1° +/- 1° +/- 1°

FABRICATION TOLERANCES

3

4

457

560

1017

152

600

90°

6PL

75Ø

CLR90

100

100

42°

110 OR

130 35

TYP

7556

045

710

9263

5

560

505

457

5596

2

254 17

975

254

457

1160

1617

560

457

712

1169

88 88

3535110

35

35

HPPLATFORM

HWWELDED

HCCORED

HIGINGROUND

HSSIDE

HS90SIDE 90°

HP90PLATFORM 90°

HSCSIDE CONVEYOR

HSOSIDE OFFSET

HPCPLATFORM

CORNER

32NB

25NB

HANDRAIL

KNEERAIL

HORPONE RAIL

PLATFORM

HORSONE RAIL

SIDE MOUNTED

HWMWALL MOUNTED

TOP OF STEEL

32NB

25NB

HANDRAIL

KNEERAIL

TOP OF STEEL

PARELL FLANGE CHANNELS UNIVERSAL BEAMSSection Size Off set Section Size Off set150x75PFC 110 200UB 110180x75PFC 110 250UB 110200x75PFC 110 310UB 130230x75PFC 110 360UB 130250x90PFC 130 410UB 130300x90PFC 130 460UB 130380x100PFC 130 530UB 140

SO TYPE STANCHION OFFSET TABLE

TYPICAL TOP MOUNTED STANCHIONS

TYPICAL SIDE MOUNTED STANCHIONS

TYPICAL ONE RAIL TYPE STANCHIONS

HANDRAIL

5

TYPICAL DOSO DIRECTORS

10251

560

- 0° T

O 14

° RA

MP

457

457

485-

15° T

O 4

5° S

TAIR

12645mm

31° to 45°

60mm

15° to 30°

° ° °

457

560

- 0° T

O 4

5°

°

152

6

75Ø

457

°

457

485-

15° T

O 4

5° S

TAIR

°

560

- 0° T

O 14

° RA

MP

560

- 15°

TO

45°

STA

IR45

7

°

635

- 0° T

O 14

° STA

IR

560

- 15°

TO

45°

STA

IR45

7

°

635

- 0° T

O 14

° STA

IR

560

- 0° T

O 4

5°

457

560

- 0° T

O 4

5°

*

*

*

HPAPLATFORM ANGLE HAM

ANGLE MOUNTED(STAIR 0° TO 45°)

(RAMP 0° TO 14°)HAM

ANGLE MOUNTED(STAIR 15° TO 45°)

HCACORED ANGLE

(0° TO 45°)

HWAWELDED ANGLE

(0° TO 45°)

HAMW ANGLE MOUNT WELDED

(RAMP 0° TO 14°)(STAIR 15° TO 45°)

SIDE ANGLE LEFT OT RIGHT(RAMP 0° TO 14° 1092mm HIGH)(STAIR 15° TO 45° 1017mm HIGH)

HSAL HSAR HSOAL HS0AR

PFC

STR

INGE

R

PLAT

EST

RIN

GER

LH RH

UP

NOSINGS

NOSINGS

LANDING

HSOAL HSAR

SIDE OFFSET ANGLE LEFT OT RIGHT(RAMP 0° TO 14° 1092mm HIGH)(STAIR 15° TO 45° 1017mm HIGH)

BASE PLATE CAN BE ROTATED TO SUITAVAILABE IN 110 TO 140MM OFFSET

DLSODRILL LEFT

DRSODRILL RIGHT MULTI BALL STANCHIONS

PLATFORM

VOID

25NB

32NBHANDRAIL

KNEERAIL

SIDE ONLY SIDE ONLY

DBSODRILL BOTTOM

SIDE ONLY

DTSODRILL TOPSIDE ONLY

TYPICAL TOP MOUNTED ANGLE TYPE STANCHIONS

TYPICAL SIDE ANGLE TYPE STANCHIONS

RAPID PACIFIC GROUP

147102

75

126172

75

88

88150

37

75 75

7575

Ø75

Ø50

Ø18

37 25150

25

10x10 TYP CORNER

D 45

D

35

40 4040

47

22.524

24

Ø18Ø18

22.347

40 40 55

DD

D

35

D 45 45

D

10 M

AX

10 M

AX

10 M

AX

GRAT

ING

GRAT

ING

GRAT

ING

10 M

AX

GRAT

ING

10 M

AX

GRAT

ING

10 M

AX

GRAT

INGD

22.5 17.5

5040

12

Ø14

26

R3

R5

45

80 40

85

26

2045

12

Ø14

20

22.5 17.5

R5

R3

STD BASE PLATE

BASE PLATECORNER BASE PLATE

CORED RING10mm PLATE

10mm PLATE10mm PLATE

6MM PLATEANGLE MOUNTED

5MM LASER CUT1HOLE KPMB

5MM LASER CUT2HOLE KPMB

S TYPEP TYPE SO TYPE

S TYPEP TYPE SO TYPE

6

BASE PLATE DETAILS

1 HOLE KICK PLATE MOUNTING BRACKET DETAILS

2 HOLE KICK PLATE MOUNTING BRACKET DETAILS

SINGLE HOLE KPMB - DIMENSION 'D' FOR VARIOUS STANCHION TYPESGRATING HEIGHT (mm) Nill to 19mm 20 to 32mm 38 to 50mm 65mmPLATFORM. WELDED & CORED D=60 D=85 D=100 D=120SIDE & SIDE OFFSET D=135 D=160 D=180 D=195

2 HOLE KPMB - DIMENSION ‘D’ FOR VARIOUS STANCHION TYPESGRATING HEIGHT (mm) Nill to 19mm 20 to 32mm 38 to 50mm 65mmPLATFORM. WELDED & CORED D=40 D=65 D=80 D=100SIDE & SIDE OFFSET D=115 D=140 D=160 D=175

HANDRAIL

± HEIGHT/100

± 1m

m±

1mm

± 2m

m

FINISHES AVAILABLE Mill fi nish/untreated Fab from gal components Fab mill and gal panels Painted Powder coated

All hot dip galvanised panels are internally vented before fabrication to avoid any/minimal exterior holes and to improve the aesthetics of the handrail panels.

2 and 3 coat painting systems are available to suite any specifi cation your projects require.

All welds are 6mm CFW UNO and all balls are fully seal welded.

Kick plate can be supplied loose or bolted to the handrails as requested.

7

HANDRAIL FABRICATION

STANDARD RAIL BENDSFINISH - MILL, GALVANISED, STAINLESS & ALUMINIUM

STANCHIONTOLERANCES

300 300300 STD

LEG 1

300

STD

LEG

2

300 STDLEG 1

300 STDLEG 2

TYP CLR140 FOR

ALL STANDARD BENDS

°

10 290

457

32 268

1-45

°

(35,37,39,41,43 & 45° KEPT IN STOCK AT 300MM LEG)(35,37,39,41,43 & 45° KEPT IN STOCK)HORIZONTAL

CLOSURE BENDANGLE CLOSURE BEND

32NB32NB

90° RAIL BEND

ANGLE RAIL BEND

RAPID PACIFIC GROUP

INSIDE STILES

SELF CLOSING LADDER GATE

1500MM MAXIMUM WIDTH

STANDARD SELF CLOSING GATE

1500MM MAXIMUM WIDTH

D1D2

GRAT

ING

SELF CLOSING GATE WITH KICK PLATE DROPPER

3000MM MAXIMUM

DOUBLE GATE "NOT SELF CLOSING"

NW SWING

SW SWING SE SWING

NE SWING

8

SELF CLOSING GATES GATE SWING DIRECTION

Rapid Pacifi c Group can manufacture custom gates as per your design.

Note: Fabrication of all self-closing gates available from galvanised components when lead time is critical.

SELF CLOSING GATE WITH KICK PLATE DROPPER GRATING HEIGHT (mm) Nill FLOOR PLATE 20mm 25mm 32mm 40mmD1 - TOS TO KICK PLATE D1=10 D1=20 D1=30 D1=35 D1=42 D1=50D2 - KICK PLATE TO KNEERAIL D2=550 D2=540 D2=530 D2=525 D2=518 D2=510

HANDRAIL

90°

88 88

900

120

1020

120

900

1020

120

900

1020

°

HPC-BALPLATFORM CORNER

BALUSTRADE

HP-BALPLATFORM BALUSTRADE

HAM-BALANGLE MOUNTED BALUSTRADE

(RAMP 1° TO 14°- STD BASE PLATE)(STAIR 15° TO 45°- AM BASE PLATE)

32NBHANDRAIL

32NBFOOTRAIL

900

120

1020

Ø12

MM

RO

UN

D BA

R

32NBHANDRAIL

32NBFOOTRAIL

9

BALUSTRADE HANDRAILS

BALUSTRADE PANELS Rapid Pacifi c Group can off er complete panels fabricated to your project specifi cations. These panels are provided with 12mm vertical bars at 100mm centres. These panels are compliant with the building codes of Australia (BCA2010) and New Zealand.

BALUSTRADE COMPONENTS Rapid Pacifi c Group can provide you with handrail components specially made for balustrade panels. These stanchions are custom made for your order and can be provided in both mill fi nish or galvanised.

RAPID PACIFIC GROUP

10

PART CODE TABLE

HANDRAIL

Product Weight UnitType Product Code Product Name Galvanised

- Medium Duty (kg)

Galvanised - Heavy Duty (kg)

Aluminium - Medium Duty

Stanchions HP Platform 4.80 5.25 2.05 ea

HPC Platform Corner 5.00 5.55 2.15 ea

HPA01-45 Platform Angle 0-45° 4.80 5.25 2.05 ea

HS Side Mounted 5.05 5.65 2.20 ea

HSA01-14 Side Angle Mounted 0-14° 4.55 5.15 1.75 ea

HSA15-45 Side Angle Mounted 15-45°

4.90 5.45 2.10 ea

HSC Side Conveyor 4.90 5.45 2.10 ea

HSO Side Off set 5.40 5.90 2.50 ea

HSOA01-14 Side Off set Angle 0-14° 5.00 4.75 2.15 ea

HSOA15-45 Side Off set Angle 15-45° 5.35 5.65 2.30 ea

HW Welded 3.90 4.45 1.67 ea

HC Cored 4.90 5.35 2.08 ea

HIG In-Ground 6.90 7.75 2.95 ea

HAM01-14 Angle Mounted 0-14° 4.80 5.25 2.05 ea

HAM15-45 Angle Mounted 15-45° 4.50 5.05 1.68 ea

HORP One Rail Platform 1.70 1.95 0.70 ea

HORS One-Rail Side Mounted 2.00 2.35 0.88 ea

Bends HB32 32nb 90° Bend 1.74 2.30 ea

HB25 25nb 90° Bend 1.35 1.77 ea

HB46-AL 46mm OD 90° Bend 0.80 ea

HB38-AL 38mm OD 90° Bend 0.60 ea

HHCB Horizontal Closure Bend 2.82 3.76 1.20 ea

HACB Angle Closure Bend 2.79 3.42 1.15 ea

Pipe PGAL32NB 32nb Pipe 3.10 3.80 m

PGAL25NB 25nb Pipe 2.41 2.94 m

PALU46OD 46mm OD Pipe 1.30 m

PALU38OD 38mm OD Pipe 0.97 m

Kickplate 100x6mm-FLATBAR

100x6mm Flatbar 5.32 1.60 m

11

RAPID PACIFIC GROUP

TOWNSVILLEP. (07) 4766 87 40F. (07) 4789 4851

54-62 Enterprise Street, Bohle QLD 4818

MELBOURNEP. (03) 8405 3609F. (03) 9401 5440sales@rapidperf.com.au

71 Yale Drive, Epping VIC 3076

PROUDLY AUSTRALIAN OWNED

sales@rapidpacifi c.com.au

estimating@rapidpacifi c.com.au

www.rapidpacifi c.com.au

SYDNEYP. (02) 8292 1104F. (02) 9829 2542sales.nsw@rapidperf.com.au

Unit 4, 17 Moorlands Road, Ingleburn NSW 2565