RAPID
HANDRAIL
Rapid Pacifi c Group off er a strong, safe and economical solution to your handrail requirements through our tubular ball handrail system.
Rapid handrail systems have the ability to be erected in either a workshop or on site without being labour intensive and as a result this solution is used widely throughout the mining, petro-chemical and mineral processing heavy industries.
Manufactured in accordance with AS1657, rapid handrail can also be utilised in commercial, local government and general applications.
Rapid Pacifi c Group off er handrail solutions in both component form e.g. Stanchions, bends, pipe, kick plate and fully fabricated panels.
DESIGN AND INSTALLATION CONSIDERATIONS
Stanchion Centres Steel – 2000mm recommended maximum centres for standard 32mm medium duty stanchions Aluminium – 1800mm recommended maximum centres
Welding Steel – one 20mm tack weld to each side of the underside of ball Aluminium – full circumferential weld to each side of ball
Slip Joints Steel – Supplied galvanised complete with tapered pins, (hole size for taper pins should be 5mm) Aluminium – supplied stainless steel locking screw or pop rivets
General Tips Join rails whenever possible inside balls to hide joints Bolt the fi rst stanchion rigidly in place fi rst Do not bolt the other stanchions rigidly in position and attempt to feed pipe through stanchions Start stair and sloping runs at the bottom and work up Closure bends are designed so that the top rail is to join inside the top ball and the lower leg of the bend stops on the outside of the knee rail ball with the knee rail sliding inside the bend.
CONTENTS
Introduction .................................................. 2
Specifi cations and tolerances ........................ 3
Stanchion details ................................... 4 & 5
Kick Plates ................................................... 6
Base plates and mounting brackets .............. 6
Standard rail bends ....................................... 7
Fabrication and fi nishes ................................ 7
Self closing gates ......................................... 8
Balustrade Handrails .................................... 9
Part code table and weights .......................... 10
HANDRAIL
2
RAPID PACIFIC GROUP
Mild Steel Aluminium Stainless Steel
Standard Stanchion
Nominal Size: 40nb MED ALHC 50 40nb Sched 10 Dimensions: 48.3OD x 3.2WT 50.0OD x 4.0WT 48.3OD x 2.77WTStock Length: 6.5 meters 6.0 meters 6.1 meters Grade: C250LO Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless Steel
Heavy Duty Stanchion
Nominal Size: 40nb HEAVY No Standard type of Heavy Duity aluminium stanchion listed unless specifi ed.
40nb Sched 40 Dimensions: 48.3OD x 4WT 48.3OD x 3.68WTStock Length: 6.5 meters 6.1 metersGrade: C250LO Mild Steel Grade 316 Stainless Steel
Handrail pipe
Nominal Size: 32nb MED ALHC 46 32nb Sched 40Dimensions: 42.4OD x 3.2WT 46OD x 3.5WT 42.2OD x 3.56WTStock Length: 6.5 meters 6.1 meters 6.1 metersGrade: C250LO Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless Steel
Kneerail pipe
Nominal Size: 25nb MED ALHC 38 25nb Sched 40Dimensions: 33.7OD x 3.2WT 38.1OD x 2.0WT 33.4OD x 3.38Stock Length: 6.5 meters 6 meters 6.1 metersGrade: C250 Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless Steel
Kick PlateDimensions: 100x6 Flatbar 100x6 Flatbar 100x6 FlatbarStock Length: 6 meters 6 meters 6 metersGrade: 300 Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless Steel
Stanchions BallBall thickness: 3mm (+/-.5mm) 3mm (+/-.5mm) 3mm (+/-.5mm)Dimensions: 76mm OD 76mm OD 76mm ODGrade: 250 Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless Steel
Standard Base Plate
Plate thickness: 10mm 12mm 10mmDimensions: 147x75 147x80 147x75Grade: 250 Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless SteelHole Centres: 102mm With vent hole 102mm Without vent hole 102mm Without vent hole
Angle Mounted Base Plate
Plate thickness: 10mm 12mm 10mmDimensions: 172x75 170x80 172x75Grade: 250 Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless SteelHole Centres: 126mm With vent hole 126mm Without vent hole 126mm Without vent hole
Corner Base Plate
Plate thickness: 10mm 12mm 10mmDimensions: 150x150 150x150 150x150Grade: 250 Mild Steel 6060/6063 T6 Aluminium Grade 316 Stainless SteelHole Centres: 88mm With vent hole 88mm Without vent hole 88mm Without vent hole
MATERIAL SPECIFICATIONS
Mild Steel Aluminium Stainless Steel
Pipe TolerancesOutside Diameter: +/- .2mm +/- .2mm +/- .4mmWall thickness: +/- 10% +/- 10% +/- 10%
Base Plate Tolerances
Plate Thickness: +/- 1mm +/- 1mm +/- 1mmOutside Dimensions: +/- 2mm +/- 2mm +/- 2mmHole Centers: +/- 2mm +/- 2mm +/- 2mm
Stanchion Ball Tolerances
Drilling Diameter: Rail Diameter + 2-4mm Rail Diameter + 2-4mm Rail Diameter + 2-4mm Drilling Angles: +/- 1° +/- 1° +/- 1°
MATERIAL TOLERANCES
Mild Steel Aluminium Stainless Steel
Stanchion SpacingDistance Between Posts
2400mm MAX Centers As per AS1657-2013
1800mm MAX Centers As per AS1657-2013
2400mm MAX Centers As per AS1657-2013
Stanchion Rail Centers
Handrail Rail to Kneerail: +/- 1mm +/- 1mm +/- 1mmKneerail to Base: +/- 1mm +/- 1mm +/- 1mmOverall Height: +/- 2mm +/- 2mm +/- 2mm
Base Plate Angle Angle of Base plate in reference to the post.
+/- Hight/100mm = +/- 10mm or +/- .6°
+/- Hight/100mm = +/- 10mm or +/- .6°
+/- Hight/100mm = +/- 10mm or +/- .6°
Fabricated Handrail Panel Tolerance
Stanchion Centers: +/- 2mm +/- 2mm +/- 2mmOverall Stanchion Centers: +/- 2mm +/- 2mm +/- 2mmStraight to Angle: +/- 1° +/- 1° +/- 1°
FABRICATION TOLERANCES
3
4
457
560
1017
152
600
90°
6PL
75Ø
CLR90
100
100
42°
110 OR
130 35
TYP
7556
045
710
9263
5
560
505
457
5596
2
254 17
975
254
457
1160
1617
560
457
712
1169
88 88
3535110
35
35
HPPLATFORM
HWWELDED
HCCORED
HIGINGROUND
HSSIDE
HS90SIDE 90°
HP90PLATFORM 90°
HSCSIDE CONVEYOR
HSOSIDE OFFSET
HPCPLATFORM
CORNER
32NB
25NB
HANDRAIL
KNEERAIL
HORPONE RAIL
PLATFORM
HORSONE RAIL
SIDE MOUNTED
HWMWALL MOUNTED
TOP OF STEEL
32NB
25NB
HANDRAIL
KNEERAIL
TOP OF STEEL
PARELL FLANGE CHANNELS UNIVERSAL BEAMSSection Size Off set Section Size Off set150x75PFC 110 200UB 110180x75PFC 110 250UB 110200x75PFC 110 310UB 130230x75PFC 110 360UB 130250x90PFC 130 410UB 130300x90PFC 130 460UB 130380x100PFC 130 530UB 140
SO TYPE STANCHION OFFSET TABLE
TYPICAL TOP MOUNTED STANCHIONS
TYPICAL SIDE MOUNTED STANCHIONS
TYPICAL ONE RAIL TYPE STANCHIONS
HANDRAIL
5
TYPICAL DOSO DIRECTORS
10251
560
- 0° T
O 14
° RA
MP
457
457
485-
15° T
O 4
5° S
TAIR
12645mm
31° to 45°
60mm
15° to 30°
° ° °
457
560
- 0° T
O 4
5°
°
152
6
75Ø
457
°
457
485-
15° T
O 4
5° S
TAIR
°
560
- 0° T
O 14
° RA
MP
560
- 15°
TO
45°
STA
IR45
7
°
635
- 0° T
O 14
° STA
IR
560
- 15°
TO
45°
STA
IR45
7
°
635
- 0° T
O 14
° STA
IR
560
- 0° T
O 4
5°
457
560
- 0° T
O 4
5°
*
*
*
HPAPLATFORM ANGLE HAM
ANGLE MOUNTED(STAIR 0° TO 45°)
(RAMP 0° TO 14°)HAM
ANGLE MOUNTED(STAIR 15° TO 45°)
HCACORED ANGLE
(0° TO 45°)
HWAWELDED ANGLE
(0° TO 45°)
HAMW ANGLE MOUNT WELDED
(RAMP 0° TO 14°)(STAIR 15° TO 45°)
SIDE ANGLE LEFT OT RIGHT(RAMP 0° TO 14° 1092mm HIGH)(STAIR 15° TO 45° 1017mm HIGH)
HSAL HSAR HSOAL HS0AR
PFC
STR
INGE
R
PLAT
EST
RIN
GER
LH RH
UP
NOSINGS
NOSINGS
LANDING
HSOAL HSAR
SIDE OFFSET ANGLE LEFT OT RIGHT(RAMP 0° TO 14° 1092mm HIGH)(STAIR 15° TO 45° 1017mm HIGH)
BASE PLATE CAN BE ROTATED TO SUITAVAILABE IN 110 TO 140MM OFFSET
DLSODRILL LEFT
DRSODRILL RIGHT MULTI BALL STANCHIONS
PLATFORM
VOID
25NB
32NBHANDRAIL
KNEERAIL
SIDE ONLY SIDE ONLY
DBSODRILL BOTTOM
SIDE ONLY
DTSODRILL TOPSIDE ONLY
TYPICAL TOP MOUNTED ANGLE TYPE STANCHIONS
TYPICAL SIDE ANGLE TYPE STANCHIONS
RAPID PACIFIC GROUP
147102
75
126172
75
88
88150
37
75 75
7575
Ø75
Ø50
Ø18
37 25150
25
10x10 TYP CORNER
D 45
D
35
40 4040
47
22.524
24
Ø18Ø18
22.347
40 40 55
DD
D
35
D 45 45
D
10 M
AX
10 M
AX
10 M
AX
GRAT
ING
GRAT
ING
GRAT
ING
10 M
AX
GRAT
ING
10 M
AX
GRAT
ING
10 M
AX
GRAT
INGD
22.5 17.5
5040
12
Ø14
26
R3
R5
45
80 40
85
26
2045
12
Ø14
20
22.5 17.5
R5
R3
STD BASE PLATE
BASE PLATECORNER BASE PLATE
CORED RING10mm PLATE
10mm PLATE10mm PLATE
6MM PLATEANGLE MOUNTED
5MM LASER CUT1HOLE KPMB
5MM LASER CUT2HOLE KPMB
S TYPEP TYPE SO TYPE
S TYPEP TYPE SO TYPE
6
BASE PLATE DETAILS
1 HOLE KICK PLATE MOUNTING BRACKET DETAILS
2 HOLE KICK PLATE MOUNTING BRACKET DETAILS
SINGLE HOLE KPMB - DIMENSION 'D' FOR VARIOUS STANCHION TYPESGRATING HEIGHT (mm) Nill to 19mm 20 to 32mm 38 to 50mm 65mmPLATFORM. WELDED & CORED D=60 D=85 D=100 D=120SIDE & SIDE OFFSET D=135 D=160 D=180 D=195
2 HOLE KPMB - DIMENSION ‘D’ FOR VARIOUS STANCHION TYPESGRATING HEIGHT (mm) Nill to 19mm 20 to 32mm 38 to 50mm 65mmPLATFORM. WELDED & CORED D=40 D=65 D=80 D=100SIDE & SIDE OFFSET D=115 D=140 D=160 D=175
HANDRAIL
± HEIGHT/100
± 1m
m±
1mm
± 2m
m
FINISHES AVAILABLE Mill fi nish/untreated Fab from gal components Fab mill and gal panels Painted Powder coated
All hot dip galvanised panels are internally vented before fabrication to avoid any/minimal exterior holes and to improve the aesthetics of the handrail panels.
2 and 3 coat painting systems are available to suite any specifi cation your projects require.
All welds are 6mm CFW UNO and all balls are fully seal welded.
Kick plate can be supplied loose or bolted to the handrails as requested.
7
HANDRAIL FABRICATION
STANDARD RAIL BENDSFINISH - MILL, GALVANISED, STAINLESS & ALUMINIUM
STANCHIONTOLERANCES
300 300300 STD
LEG 1
300
STD
LEG
2
300 STDLEG 1
300 STDLEG 2
TYP CLR140 FOR
ALL STANDARD BENDS
°
10 290
457
32 268
1-45
°
(35,37,39,41,43 & 45° KEPT IN STOCK AT 300MM LEG)(35,37,39,41,43 & 45° KEPT IN STOCK)HORIZONTAL
CLOSURE BENDANGLE CLOSURE BEND
32NB32NB
90° RAIL BEND
ANGLE RAIL BEND
RAPID PACIFIC GROUP
INSIDE STILES
SELF CLOSING LADDER GATE
1500MM MAXIMUM WIDTH
STANDARD SELF CLOSING GATE
1500MM MAXIMUM WIDTH
D1D2
GRAT
ING
SELF CLOSING GATE WITH KICK PLATE DROPPER
3000MM MAXIMUM
DOUBLE GATE "NOT SELF CLOSING"
NW SWING
SW SWING SE SWING
NE SWING
8
SELF CLOSING GATES GATE SWING DIRECTION
Rapid Pacifi c Group can manufacture custom gates as per your design.
Note: Fabrication of all self-closing gates available from galvanised components when lead time is critical.
SELF CLOSING GATE WITH KICK PLATE DROPPER GRATING HEIGHT (mm) Nill FLOOR PLATE 20mm 25mm 32mm 40mmD1 - TOS TO KICK PLATE D1=10 D1=20 D1=30 D1=35 D1=42 D1=50D2 - KICK PLATE TO KNEERAIL D2=550 D2=540 D2=530 D2=525 D2=518 D2=510
HANDRAIL
90°
88 88
900
120
1020
120
900
1020
120
900
1020
°
HPC-BALPLATFORM CORNER
BALUSTRADE
HP-BALPLATFORM BALUSTRADE
HAM-BALANGLE MOUNTED BALUSTRADE
(RAMP 1° TO 14°- STD BASE PLATE)(STAIR 15° TO 45°- AM BASE PLATE)
32NBHANDRAIL
32NBFOOTRAIL
900
120
1020
Ø12
MM
RO
UN
D BA
R
32NBHANDRAIL
32NBFOOTRAIL
9
BALUSTRADE HANDRAILS
BALUSTRADE PANELS Rapid Pacifi c Group can off er complete panels fabricated to your project specifi cations. These panels are provided with 12mm vertical bars at 100mm centres. These panels are compliant with the building codes of Australia (BCA2010) and New Zealand.
BALUSTRADE COMPONENTS Rapid Pacifi c Group can provide you with handrail components specially made for balustrade panels. These stanchions are custom made for your order and can be provided in both mill fi nish or galvanised.
RAPID PACIFIC GROUP
10
PART CODE TABLE
HANDRAIL
Product Weight UnitType Product Code Product Name Galvanised
- Medium Duty (kg)
Galvanised - Heavy Duty (kg)
Aluminium - Medium Duty
Stanchions HP Platform 4.80 5.25 2.05 ea
HPC Platform Corner 5.00 5.55 2.15 ea
HPA01-45 Platform Angle 0-45° 4.80 5.25 2.05 ea
HS Side Mounted 5.05 5.65 2.20 ea
HSA01-14 Side Angle Mounted 0-14° 4.55 5.15 1.75 ea
HSA15-45 Side Angle Mounted 15-45°
4.90 5.45 2.10 ea
HSC Side Conveyor 4.90 5.45 2.10 ea
HSO Side Off set 5.40 5.90 2.50 ea
HSOA01-14 Side Off set Angle 0-14° 5.00 4.75 2.15 ea
HSOA15-45 Side Off set Angle 15-45° 5.35 5.65 2.30 ea
HW Welded 3.90 4.45 1.67 ea
HC Cored 4.90 5.35 2.08 ea
HIG In-Ground 6.90 7.75 2.95 ea
HAM01-14 Angle Mounted 0-14° 4.80 5.25 2.05 ea
HAM15-45 Angle Mounted 15-45° 4.50 5.05 1.68 ea
HORP One Rail Platform 1.70 1.95 0.70 ea
HORS One-Rail Side Mounted 2.00 2.35 0.88 ea
Bends HB32 32nb 90° Bend 1.74 2.30 ea
HB25 25nb 90° Bend 1.35 1.77 ea
HB46-AL 46mm OD 90° Bend 0.80 ea
HB38-AL 38mm OD 90° Bend 0.60 ea
HHCB Horizontal Closure Bend 2.82 3.76 1.20 ea
HACB Angle Closure Bend 2.79 3.42 1.15 ea
Pipe PGAL32NB 32nb Pipe 3.10 3.80 m
PGAL25NB 25nb Pipe 2.41 2.94 m
PALU46OD 46mm OD Pipe 1.30 m
PALU38OD 38mm OD Pipe 0.97 m
Kickplate 100x6mm-FLATBAR
100x6mm Flatbar 5.32 1.60 m
11
RAPID PACIFIC GROUP
TOWNSVILLEP. (07) 4766 87 40F. (07) 4789 4851
54-62 Enterprise Street, Bohle QLD 4818
MELBOURNEP. (03) 8405 3609F. (03) 9401 [email protected]
71 Yale Drive, Epping VIC 3076
PROUDLY AUSTRALIAN OWNED
sales@rapidpacifi c.com.au
estimating@rapidpacifi c.com.au
www.rapidpacifi c.com.au
SYDNEYP. (02) 8292 1104F. (02) 9829 [email protected]
Unit 4, 17 Moorlands Road, Ingleburn NSW 2565