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Revolution Recovery

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Construction Waste Recycling Facility Research
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Revolution Recovery
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Page 1: Revolution Recovery

RevolutionRecovery

Page 2: Revolution Recovery

Revolution RecoveryPeople

The individuals driving Revolution Recovery.

Avi GolenCo-founder of Revolution RecoveryTechnical Advisor for US Green Building

Fern GookinCo-founder of RAIRMasters in Sustainable Design

Billy DufalaCo-founder of RAIRArtist / Professor at PAFA

Page 3: Revolution Recovery

Revolution RecoveryMotivation

The business of being Revolution Recovery.

-Goal is to recycle construction waste; keeping it from landfills and delivering it to end markets.

-Save builders money through recycling.

-Provide premium customer service while being at the forefront of finding new markets for materials.

-Raise awareness about recycling and waste streams through education, local community support, RAIR.

Page 4: Revolution Recovery

Revolution RecoveryIdeology

The ideals that shape Revolution Recovery.

-Take advantage of the Embodied Energy in materials.

-Following the 3 P’s: People, Profit, Planet.

-Allowing ethics and revenue to overlap in all of what Revolution Recovery does.

-Seperating and recycling all materials because it is the right thing to do.

Page 5: Revolution Recovery

Location

Page 6: Revolution Recovery

LocationBig problem, small solution.

Page 7: Revolution Recovery

LocationLots of building in Philadelphia means lots of materials for Revolution Recovery.

- Located within a major city.

- A dense city means lots of construction projects.

- Being close to sources allows materials to be moved faster and cheaper.

Population density map for Philadelphia area.

Local Sources

Page 8: Revolution Recovery

Location

Local CommoditiesRecovered materials become commodities

for local end markets.

- Being close to end markets helps preserve embodied energy.

- Commodities from sorted materials keeps Revolution Recovery competitive.

Page 9: Revolution Recovery

LocationA 3.5 acre site promotes fast and minimal material processing.

- A manageable size for a young business that is still evolving.

- Smaller site supports downcycling of most materials.

- Does not support the handling of composite materials.

Revolution Recovery Taylor Recycling

LimitedSpace

Page 10: Revolution Recovery

LocationUnpredictable delivery of materials plus a small site makes flexibility a must!

- Revolution Recovery receives little notice about arriving materials.

- A flexible site allows Revolution Recovery to quickly refine their processing and business.

- Movable “bunkers” are constantly reconfigured to stage separated materials.

- Workers are not given specific job titles because most do a variety of tasks.

Flexibility

Page 11: Revolution Recovery

Services

Page 12: Revolution Recovery

ServicesA construction waste management, that

provides premium customer service.

Page 13: Revolution Recovery

ServicesFull dumpsters arrive and empty dumpsters leave.

-Dumpsters owned by Revolution Recovery and other companies drop off their contents.

Pickup &Drop off

Page 14: Revolution Recovery

Services

ContaminatedRevolution Recovery does not handle hazardous materials.

-Revolution Recovery does not deal with substances such as asbestos, lead paint, or sewage.

-Special equipment and licenses are needed to process hazardous materials.

Materials

Page 15: Revolution Recovery

ServicesSeperated and co-mingled materials get sorted.

-Cardboard boxes hold seperate materials before sorting.

-Dumpsters are used for co-mingled construction waste.

-Dropping off materials is less expensive if they are pre-sorted.

Sorting(on site)

Page 16: Revolution Recovery

Clients

Page 17: Revolution Recovery

ClientsRevolution Recovery welcomes your construction waste.

Direct Clients and Indirect Clients.

Clientele

Page 18: Revolution Recovery

ClientsClients whose waste is collected and processed by Revolution Recovery.

- Typically receive advanced notice about dumpster delivery.

- Work with contractors to integrate recycling into the construction process.

- At times will know what materials are being worked on at the project site.

- Offer project management.

Direct Clients

Page 19: Revolution Recovery

ClientsClients whose waste is only processed by Revolution Recovery.

- Provide little or no information on when materials will be delivered.

- Revolution Recovery can assume they will be receiving the standard construction materials.

IndirectClients

JOE’s

Page 20: Revolution Recovery

ClientsThe clients Revolution Recovery generally works with.

Looking for Services

ContractorsTrucking CompaniesCorporations ArchitectsUniversity of the Arts

Who

Looking for Materials

- Artists/Craftsmen purchase materials on a limited basis.

- There is a vast network of buyers, varying by material type.

Page 21: Revolution Recovery

ClientsHow Revolution Recovery built their business.

- Gain clients through word of mouth.

- Participate in bidding for large contracts.

- Make sales calls to large contractors and hauling companies.

Attracting Customers

Page 22: Revolution Recovery

ClientsRevolution Recovery can save you money!

“Landfill fees are the most expensive way to dispose of almost any material. By avoiding these costs and collecting credits for selected materials, builders are able to realize a savings through implementing a recycling program.” - Avi Golen

AttractingCustomers

Page 23: Revolution Recovery

ClientsHow Revolution Recovery built their business.

- Gain clients through word of mouth.

- Participate in bidding for large contracts.

- Make sales calls to large contractors and hauling companies.

Attracting Customers

Page 24: Revolution Recovery

Materials

Page 25: Revolution Recovery

MaterialsTrucks are weighed in when arriving at Revolution Recovery.

Offices/free space

Storage for processed materials

Mec

hani

c’s

shop

Arti

st’s

wor

kspa

ce Mulcher

Wood

Cardboard

Carpet/padding

Steal

Steal

Sorting

Boxes of excess materials/gadgets

Sorti

ng C

onve

yor B

elt

Weighing

Page 26: Revolution Recovery

MaterialsCommingled materials are placed in a pile at the back of the site. Presorted materials are placed in their respective piles.

Offices/free space

Storage for processed materials

Mec

hani

c’s

shop

Arti

st’s

wor

kspa

ce Mulcher

Wood

Cardboard

Carpet/padding

Steal

Steal

Sorting

Boxes of excess materials/gadgets

Sorti

ng C

onve

yor B

elt

Dumping

Page 27: Revolution Recovery

MaterialsMaterials are organized using movable bunkers.

Offices/free space

Storage for processed materials

Mec

hani

c’s

shop

Arti

st’s

wor

kspa

ce Mulcher

Wood

Cardboard

Carpet/padding

Steal

Steal

Sorting

Boxes of excess materials/gadgets

Sorti

ng C

onve

yor B

elt

Organizing

Page 28: Revolution Recovery

MaterialsCommingled materials are placed on a conveyer belt and sorted by hand.

Offices/free space

Storage for processed materials

Mec

hani

c’s

shop

Arti

st’s

wor

kspa

ce Mulcher

Wood

Cardboard

Carpet/padding

Steal

Steal

Sorting

Boxes of excess materials/gadgets

Sorti

ng C

onve

yor B

elt

Sorting

Page 29: Revolution Recovery

MaterialsSorted materials are bailed and stored in the warehouse before being loaded and shipped out in trailers.

Offices/free space

Storage for processed materials

Mec

hani

c’s

shop

Arti

st’s

wor

kspa

ce Mulcher

Wood

Cardboard

Carpet/padding

Steal

Steal

Sorting

Boxes of excess materials/gadgets

Sorti

ng C

onve

yor B

elt

Bailing

Page 30: Revolution Recovery

MaterialsWood is fed through a chipper and loaded into dumpsters.

Offices/free space

Storage for processed materials

Mec

hani

c’s

shop

Arti

st’s

wor

kspa

ce Mulcher

Wood

Cardboard

Carpet/padding

Steal

Steal

Sorting

Boxes of excess materials/gadgets

Sorti

ng C

onve

yor B

elt

Chipping

Page 31: Revolution Recovery

MaterialsDepending on its condition, drywall is either collected for reuse or ground down to be recycled.

Offices/free space

Storage for processed materials

Mec

hani

c’s

shop

Arti

st’s

wor

kspa

ce Mulcher

Wood

Cardboard

Carpet/padding

Steal

Steal

Sorting

Boxes of excess materials/gadgets

Sorti

ng C

onve

yor B

elt

Drywall

Page 32: Revolution Recovery

MaterialsCarpet tile is cleaned for resale or processed for recycling. Carpeting is the only material sold online by Revolution Recovery.

Offices/free space

Storage for processed materials

Mec

hani

c’s

shop

Arti

st’s

wor

kspa

ce Mulcher

Wood

Cardboard

Carpet/padding

Steal

Steal

Sorting

Boxes of excess materials/gadgets

Sorti

ng C

onve

yor B

elt

Carpeting

Page 33: Revolution Recovery

MaterialsTrucks are weighed in once more before departing.

Offices/free space

Storage for processed materials

Mec

hani

c’s

shop

Arti

st’s

wor

kspa

ce Mulcher

Wood

Cardboard

Carpet/padding

Steal

Steal

Sorting

Boxes of excess materials/gadgets

Sorti

ng C

onve

yor B

elt

Departing

Page 34: Revolution Recovery

Benefits

Page 35: Revolution Recovery

Benefits

Environmental

Energy and resource conservation is important.

Safe and effective waste disposal is found through redusing, reusing, and recycling our waste. With industry waste growing 9% a year, a safe method of disposal is a necessity.

Impact

Page 36: Revolution Recovery

Benefits

Environmental

Energy and resource conservation is important.

Landfill - compacted waste

-land shortage-ground water pollutant-NIMBY syndrome (not in my backyard)-monitored frequently for leakage and Methane (70x more UV blocking than CO2)

Impact

Page 37: Revolution Recovery

Benefits

Environmental

Energy and resource conservation is important.

Incineration-causes air pollution-ash residue can be toxic-NIMBY syndrome (not in my backyard)-saves space and land-can be modified to Waste to Energy facility

Impact

Page 38: Revolution Recovery

Benefits

Environmental

Energy and resource conservation is important.

Recycling-citizen compliance is a problem-saves space and land-reduces strain on national landfills-promotes energy conservation-promotes resource conservation

Impact

Page 39: Revolution Recovery

Benefits

Environmental

Energy and resource conservation is important.

I=PAT -Revolution Recovery impacts our environment.

-They are helping to control the rate we consume resources.

-Giving processed materials more use is lowering the amount of affluence.

Impact

I (environmental impact) = P (population) x A (affluence) x T (technology)

Page 40: Revolution Recovery

Benefits“...preserving embodied energy is key to what we do.” -Avi Golen

Revolution Recovery sorts 200 tons of industry waste a day and recovers 75% to 80% of it.

EnergyConservation

Page 41: Revolution Recovery

Benefits“...preserving embodied energy is key to what we do.” -Avi Golen

Revolution Recovery sorts 200 tons of industry waste a day and recovers 75% to 80% of it.

This turns 200 tons of waste into 40 tons of waste

EnergyConservation

Page 42: Revolution Recovery

Benefits“...preserving embodied energy is key to what we do.” -Avi Golen

Revolution Recovery sorts 200 tons of industry waste a day and recovers 75% to 80% of it.

This turns 200 tons of waste into 40 tons of waste and saves 160 tons of resources from being mined and processed everyday.

Starting Amountof Industry Waste

Ending Amount

EnergyConservation

Page 43: Revolution Recovery

Benefits

Embodied

Saving energy and reducing pollution.

Rigid Plastic-cut into small pellets-saves 70% of energy

Energy

Page 44: Revolution Recovery

Benefits

Embodied

Saving energy and reducing pollution.

Paper-sold to be processed and reused as paper-saves 40% of energy-saves 73% air pollution

Energy

Page 45: Revolution Recovery

Benefits

Embodied

Saving energy and reducing pollution.

Cardboard-sold to specialty fiber recyclers-saves 24% of energy

Energy

Page 46: Revolution Recovery

Benefits

Embodied

Saving energy and reducing pollution.

Nonferrous metal-sold to scrap yard-(i.e. aluminum) saves 24% of energy-saves 95% air pollution

Energy

Page 47: Revolution Recovery

Benefits

Environmental

Saving energy and reducing pollution.

Majority of clients do not care about environmental effects of the waste they dispose of.

Impact

Page 48: Revolution Recovery

Benefits

CostRevolution Recovery is out-pricing and providing good service.

-Because there are no landfills in the city, waste removal prices are high in urban areas.

-”Landfill fees are the most expensive way to dispose of almost any material. By avoiding these costs and collecting credits for selected materials, builders are able to realize a savings through implementing a recycling program.” -Avi Golen

Efficiency

50,000.00

40,000.00

30,000.00

20,000.00

10,000.00

0.00

-10,000.00

-20,000.00Trash Drywall Cardboard Drywall Metal

Cost Revenue Analysis - Recycling Vs. Landfill disposal - New Construction

LandfillRecycling

Page 49: Revolution Recovery

BenefitsRevolution Recovery is getting the word out.

-People are spreading the word about Revolution Recovery.

-Clients are so impressed, by the cost of all the services provided, that there has been no need for marketing.

Awareness

Page 50: Revolution Recovery

BenefitsRevolution Recovery is getting the word out.

-Team members Fern Gookin & Billy Dufala have co-founded Recycled Artist-in Residency.

-Allowing artists the use of passing through materials, is spreading Revolution Recovery’s ideology to new places.

Awareness

Page 51: Revolution Recovery

BenefitsRevolution Recovery is getting the word out.

-RAIR has created a holiday card, that are distributed to Revolution Recovery’s clients.

-This provides a visual stimulant at what ever home or office it lands at.

Awareness

Page 52: Revolution Recovery

Revolution RecoveryWhat Revolution Recovery has accomplished.

-Establishing a profitable and ethical business. -Being forward thinking and community oriented.

-Leading by example and educating others.

Accomplishments

Page 53: Revolution Recovery

Researching Revolution Recovery has changed how we see waste!

Page 54: Revolution Recovery

Resources

rairphilly.orgurbanstudiophl.comwasteage.comnationalgeographic.comelaw.orgcwmanagement.nettaylorrecycling.com

Principles of Environmental Science 5th edition William P. Cunningham and Mary Ann Cunningham


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