REVOLUTIONISING THERMOPLASTICS - SANGIRsangir.com/images/corporate-brochure.pdf · REVOLUTIONISING...

SANGIR PLASTICS P. LTD. www.sangir.com

REVOLUTIONISINGTHERMOPLASTICSInnovative piping and sheets solutions

for industries constantly evolving for a

better tomorrow.

Product Catalogué

Our Brands

Novathene PE Sheets

NovaLene PP Sheets

NovaLene-H PP-H Sheets

NovaKyn PVDF Sheets

NovaRex PVC Sheets (Rigid)

NovaFoam PVC Foam Sheets

NovaRene HIPS Sheets

NovaTherm ABS Sheets

NovaFab Fabric backed sheets

NovaWeld & NovaStic Rods

Polyethylene (PE) Custom Roto Solutions

Polypropylene (PP)

Polyvinylidene Flouride (PVDF)

NovaStrong UHMW-PE Sheets

index

to sangirwelcome p1-3

solutionsinstallation p63

resistance chartchemical p64

- a world of possibilitiesplastics at sangir p4-17

Plastics - The Edge

Technical Details & Applications

Joining Techiniques

Transportation, Handling & Storage Guide

& specifications product range p18-62

Piping Systems

PE Piping Systems

PP / PPH Piping Systems

PVDF Piping Systems

Sheets & Profile systems

Novathene PE Sheets

NovaLene PP Sheets

NovaLene-H PP-H Sheets

NovaStrong UHMW-PE Sheets

NovaKyn PVDF Sheets

NovaRex PVC Sheets

NovaFoam PVC Foam Sheets

NovaFab Fabric backed Sheets

NovaRene HIPS Sheets

NovaTherm ABS Sheets

NovaWeld & NovaStic Rods

ISO 14001:2004

Sangir Plastics Pvt Ltd, an ISO 9001:2000 & ISO 14001: 2004 Certified Company, prides itself as a quality manufacturer of

thermoplastics piping and sheet solutions. A broad array of products includes quality thermoplastic piping systems including

solution and roto moulded products made from PP, PPH, Nucleated PP, HDPE, PVDF, PPGL, HIPS, PPA, PPFR & PP conductive

grades. The company is also known for having successfully executed turnkey jobs at the largest companies in the country.

The Company is spread over a total area of over 500000 sq feet, conveniently located in the industrial town of Vapi, Gujarat &

Jaipur, Rajasthan in Western India. The company enjoys quick access to the Western Express Highway and is suitably within

close reach of the Mumbai port. We pride ourselves in the loyalty of 150+ talented employees, who move in tandem with the

leadership of an experienced management team, well qualified in their functional fields. To achieve its quality benchmarks, the

company sources its machinery from the best suppliers worldwide, with technological superiority and in-house research teams.

Sangirs’ products are exported to over 35 different countries in 5 continents. Products are widely used in diverse applications 0 0handling a range of fluids, gases and slurries at temperatures between -40 C to 200 C.

Our Commitment to Environment - ICARE

mplement, review & improve critical processes for promoting a safe & healthy workplaceI

environment

omply & exceed local and state environment legislationC

chieve optimal utilization of resources including water, energy & raw materialsA

aise awareness, encourage participation and train employees in environmental matter for R

reducing pollution, emissions & waste

ncourage & promote environmental standards with customers & suppliersE

about sangir

At Sangir, we love to offer best quality

cost effective solutions for our

customers, partnering with them to

provide solutions within their budgets

and time lines, with products made

from advanced raw materials and

machineries that deploy the best of

contemporary technology.

1 welcome to sangir >

2

ISO 9001:2008

standards & quality assurance

Sangir Plastics has built up an outstanding reputation for

quality and is constantly striving to enhance it further.

At Sangir Plastics we set high standards on our own performance, and for all our undertakings,

quality requirements are our guiding principle. Our staff checks every phase of the work against

our quality systems which is certified according to ISO 9001-2008. This internal quality system

and our stringent execution procedures ensure considerable time savings on our projects. From

our people you may always expect know-how, flexibility and imagination. Every project brings

new challenges, but also new opportunities. Nothing is more vulnerable than a leading edge in

know-how and technology. We therefore constantly invest in new techniques and systems, but

above all, in people. Education and training are essential elements of our company policy.

Sangir Plastics agreements will stand and always be honoured. Reliability might sound old-

fashioned, but as far as we are concerned it is certainly not out of date.

Product Inspection & Consultant approvals

Aker Solutions Pvt. Ltd Government bodies

Bureau Veritas Pvt. Ltd National Thermal Power Corporation Ltd.

Toyo Engineering Pvt Ltd Nuclear Power Corporation India Ltd.

SGS India Pvt. Ltd. Certified Engineers India Ltd. (GWSSB))

Lloyds Register Gujarat Water Sewerage & Supply Board

Indian Register of Shipping Municipal Corporation of Greater Mumbai Ltd.

Dalal & Consultants Bureau of Indian Standards

CMPDI Ltd Mahanagar Gas Ltd

Tata Projects Ltd Tata Consulting Engineers Ltd.

Indian Institute of Technology (Powai) CIPET

Dodsal Engineering Maharashtra Jeevan Pradhikaran

SNC Lavalin CIDCO

IBR Chematur Heavy Water Board

Shroff & Associates

M. N. Dastur

IS 14151:1999

CM/L-7312357

IS 14333:1996

CM/L-7754389

IS 4984:1995

CM/L-1285855

ISO 4427

ISO 10931

DIN 16962

DIN 8077

ASNZ 4130

IS 8008

ASTM Sch 40 / 80

System control

Test and acceptance

In-process inspection process

monitoring

Final inspection

dimensional control

surface finish

melt flow index

impact bending test

Heat reversion test

Incoming goodsraw material, vendor parts

In-process stock

StoragePacking

Despatch

ExtrusionPipe & Sheets

InjectionFittings

density

hydraulic pressure

drop impact

hardness

RotationalCustom

welcome to sangir >

3

Sangir manufactures and supplies a wide range of industrial products from advanced engineering plastics. A variety of products

are made in compliance with different industrial standards to serve the needs of customers around the globe. DIN, ASTM, ISO,

EN, IS and ASNZ compliant products are readily available for all your needs.

production & supply programme

Product Line

Pipes & Pipe Fittings

HDPE / MDPE Pipes & Fittings

PP / PPH Pipes and Fittings, PP Liner Pipes

PVDF KYNAR® Pipes & Fittings, Liner Pipes

PVC / CPVC Pipes & Fittings*

HIPS Pipes, Cores, Fire Retardant Piping

PP + FRP Piping, PPH+FRP piping Systems*

Plastic Sheet Solutions

Polypropylene Sheets

PP & PP-Homo & PP copolymer Sheets

PP Fabric Backed - PPGL / PPHGL Sheets

PP Fire Retardant - PPFR Sheets

Polyethylene Sheets

HDPE / MDPE / Pe80 / PE100 Sheets

LDPE Sheets

UHMWPE Sheets

Geomembranes*

PolyVinylChoride Sheets

PVC Rigid Sheets

PVC Foam Sheets

PVC Flexible , Gasket & Transperant Sheets

CPVC Sheets*

High Impact Polystyrene - HIPS Sheets

Acrylonitrile Butadiene Styrene - ABS, FR Sheets*

PVDF Regular and Fabric Backed Sheets*

PP Corrugated Sheets, Flute Boards*

Plastic Solid Rods & Welding Rods

PP / PE / PPH / PVC / CPVC / PVDF weld Rods

PP Solid Rods, PPH Solid Rods

PE Solid Rods, HDPE Solid Rods*

PVC, CPVC PVDF Solid Rods*

Fabrication Services

Piping Installation & Commissioning jobs

Custom Fabrication / Welding Jobs

Plastic Tanks, Hoods, Vessels

Other Products

Profiles & Custom Fabricated Solution

Garbage Chute, Klean Chute for debris, waste disposal.

Custom Roto moulded products

Range

16 - 1200mm OD / max PN20

16 - 630mm OD / max PN20

16 - 200mm OD / max PN20

16 - 400mm OD / max PN20

up to 315mm

up to 500mm

0.5 to 225mm, max 1.5m wide

1 to 10mm, max 1.5m wide





0.5 to 6mm, max 8m wide









1 to 5mm, roll form

16 - 250mm, max 1.0m L

16 - 100mm, max 1.0m L

16 - 250mm, max 1.0m L

Custom

Custom

Custom

-

700mm max OD

Custom

Standards Followed

ISO 10931, DIN 16962, ASTM Sch 40/80

IS 4985, DIN 8062 / 8063

Custom

Custom

ISO 15013

Extruded 1 - 30mm, Cast 40 - 225mm

Custom Extruded

ISO 14632

ISO 14632

Cast

Extruded

ISO 11833

Extruded up to 50mm

Extruded

Extruded

Extruded

Custom Extruded

Custom Extruded

ISO 15014

Custom Extruded

Various Shapes, Spools available

Extruded

Extruded

Extruded

DVS 2207

DVS 2207

DVS 2207

Custom

UL rated options and installations available

ARMO

DIN8077/8078, DIN16962, ASTM Sch 40/80

IS 4984/14333, ISO 4427, DIN 8074, AZ4130

*Supply only

welcome to sangir >

plastics at sangir- a world of possibilities

- Classification of plastics 5

- Comparison of materials 6

Technical Details & Applications

- Polyethylene 7

- Polypropylene 9

- PolyVinylidene Flouride 11

- PolyVinyl Chloride 13

- Ultra High Molecular Weight PE 14

Joining Techniques 15

Storage & Transportation 17

5

classification

Classification of plastics

Available at Sangir

Thermoplastics

Polyolefin Fluoropolymers

PP Polypropylene PB Polybutylene PE Polyethylene

Thermosets

Thermo elasticsResins

Elastomer

Synthetic rubber

Vinyl Chlorides

LDPE

MDPE

HDPE

PVC / C-PVC PVDF

PP-C

PP-H

PP-R

UHMW-PE

plastics at sangir > classification of plastics & feature reference chart

Elastic

Thermal resistant

Smooth inner walls

Weather resistant

Impact resistant

Wear resistant

Chemical resistant

Poor heat conductivity

Highly suitable for welding

Insulating

Non-toxic

Prefabricated

Light weight

Homogenous welded

joints

Features reference chart

6

comparison of materials

Note:1. Above information is from generally available sources and does not include any binding legal guarantee of certain properties. Users should determine their own values and ascertain applications with independent judgement. 2. Pretreatment necessary.3. Physiological indifferences are valid for nature coloured materials.4. Valid for natural coloured materials. An additional UV protection can provided by special pigments e.g. carbon black.

+ Yes; O Limited; - No

Attribute of the raw material used

Physical Properties

1. Specific gravity (ρ)

2. Water absorption

3. Chemical resistance

4. Max. permissible service

temperature

Mechanical Properties

1. Tensile strength at yield (σS)

2. Elongation at yield (εS)

3. Tensile strength at break (σR)

4. Elongation at break (εR)

5. Impact strength (an)

6. Notch impact strength (ak)

7. Ball indentation hardn (Hk)/Rockwell

8. Shore-D

9. Flexural strength (σB 3,5%)

10. Modulus of elasticity (Et)

Thermal Properties

1. Vicat softening temp. VST/B/50

VST/A/50

2. Heat deflection temperature HDT/B

HDT/A

3. Coef. of linear therm. expansion (α)

4. Thermal conductivity at 20 °C (λ)

Electrical Properties

1. Volume resistivity (ρD)

2. Surface resistivity (Ro)

3. Dielectric constant at 1 MHz (εr)

4. Diel. loss factor at 1 MHz (tanδ)

5. Dielectric strength

6. Tracking resistance

Additional Data

1. Bondability

2. Physiological indifference3) according

3. Friction coefficient

4. Flammability4) 5. UV stabilisation

Chemical Properties

1. Acid resistance

2. Hydroxid resistance (dilute)

3. Hydrocarbonat resistance

4. CKW resistance

5. Aromatic resistance

6. Ketone resistance

7. Resistance against hot water

ISO1183

ISO62

Upper

Lower

ISO527

ISO527

ISO527

ISO527

ISO179

ISO179

ISO2039

DIN53505

ISO178

ISO527

ISO306

ISO75

DIN53752

DIN52612

VDE0303

VDE0303

DIN53483

DIN53483

VDE0303

IEC60112

EEC90/128

FDA

DIN53375

UL94

3g/cm

%

-

°C

°C

Mpa

%

Mpa

%2kJ/m2kJ/m

Mpa

-

Mpa

Mpa

°C

°C

°C

°C-1 -4K x 10

W/(mxK)

� x cm

�

kV/mm

V

ABS

1.04

0.4

-

70

-50

45

-

-

-

333

37

R105

70

67

2260

103

-

100

88

-

-

-

-

-

-

-

-

+

-

-

HB

-

+

-

o

-

-

-

o

PE-HD

0.95

0.01

DIN8075

90

-50

27

9

35

> 700

No break

29

-

64

22

1150

80

129

69

-

1.5

0.42

15> 1016> 10

2.35

0.0003

17

-

+

+

+

0.3

HB

o

+

+

+

-

o

+

o

PP

0.91

0.01

-

100

5

30

10

-

> 50

No break

50

67

70

-

1200

91

-

96

-

-

-

16> 10

-

2.3

0.0002

-

-

+

+

+

HB

o

+

+

+

o

-

+

+

PEUHMW

0.93

0.01

DIN8075

90

-150

17

> 20

40

> 50

No break

No break

35

61

27

680

80

-

65

42

2

0.42

14> 1012> 10

3

0.0001

45

KB >600

-

+

+

0.25

HB

-

+

+

+

-

o

+

o

PVDF

1.78

> 04

-

150

-30

50

9

46

> 50

252

22

80

78

80

2000

140

160

145

104

1.2

0.13

13> 1014> 10

7.25

0.18

22

CTI300

2)o

-

+

0.34

V-0

+

+

+

+

+

+

o

+

PVC-U

1.36

0.2

DIN8061

60

-15

55

3

30

> 50

No break

3

120

82

90

3000

75

-

72

-

0.8

0.14

15> 1013> 10

3

0.01

20-40

KB600

+

+

+

0.6

V-0

o

+

+

+

-

o

-

-

PVC-C®(Corzan )

1.55

0.2

DIN8061

85

-15

57

3

80

15

No break

8

150

90

90

2500

105

-

102

-

0.6

0.14

15> 1013> 10

3

0.01

20-40

KB600

+

-

-

0.6

V-0

-

+

+

+

-

o

-

o

plastics at sangir > comparison of materials

7

PolyethylenePolyethylene is a thermoplastic polymer consisting of long chains produced by combining the ingredient

monomer ethylene. The ethylene actually converts to ethane as it takes its place in a polymer and straight sections

of the polymer are the same structure as the simple chain hydrocarbons, e.g., propane, decane and other straight

single-bonded carbon chains. As with any polymer, the structure of the resulting substance defies molecular

description due to cross branching of the chains.

HDPE (High Density polyethylene) is defined by a density of greater or equal to 0.941 g/cm3. HDPE has a low

degree of branching and thus stronger intermolecular forces and tensile strength.

Technical information

Specific advanced high ESCR rated grades also available.

Features & advantages Suitable for underground pipes through adjustment to local ground movement

Impact-resistant and tough.

Thermal resistant Application possible between -40°C & 80°C

Smooth internal wall Low blockage risk due to low deposit / residue effects

Application in open air unrestricted through colouring with carbon black

Lower cost due to relative long life

Non conductive

Suitable for transport of polluted waste water

No condensation possible during short periods of cooling

Easy installation using butt-welding and electro-fusion techniques

Environmental friendly

Homogeneous welded joints - Pull tight and leak proof

Prefabrication = Fast and cost-saving installation

Light in weight = Cost saving in transport and handling

HDPE

Specific gravity (ρ)

Max. permissible service temp

Tensile strength at yield (σS)

Elongation at break (εR)

Impact strength (an)

Flexural strength (σB 3,5%)

Modulus of elasticity (Et)

Coef. of linear therm. expansion (α)

Vicat Softening Temp

ISO 1183

ISO 527

ISO 527

ISO 179

ISO 178

ISO 527

DIN 53752

ISO306

3g/cm

°C

Mpa

%2kJ/m

Mpa

Mpa-1 -4K x 10

0C

0.95

-50 to 90

27

> 700

No Break

22

1150

1.5

80

MDPE

0.938

-50 to 85

20

> 600

No Break

40

760

1.5

80

LDPE

0.925

-50 to 60

11

> 600

No Break

80

260

1.4

94

PEUHMW

0.93

-50 to 90

17

> 50

No Break

27

680

2

80

Ethylene Polyethylene Polymer

n

Chemical composition of PE:

PE products available at Sangir:

Pipes Fittings Sheets Weld & solid rods Profiles

plastics at sangir > technical details & applications > pe

Technical details & applications

8

ApplicationsPE piping systems, sheets and roto moulded products have

versatile usage on several different industries from simple

usage in agricutlture to high end use in Chemical Industries.

Municipal

Industrial

Marine / Dredging

Agriculture

Electrical

Recreation

Infrastructure

Geo Thermal Heating

Aquaculture

Culverts

Ventilation

Float docks

Residential

Sanitation.

Applications of Polyethylene

plastics at sangir > technical details & applications > pe

9

PolypropylenePolypropylene (PP) is a thermoplastic from the polyolefin group. It is a semi-rigid, translucent polymer with good

toughness and weather resistance properties, low water absorption and is easily moulded to desired shapes. PP is

a largely non-polar, partially crystalline thermoplastic with a crystallinity of 60 to 70% and a density of 0.90 to 30.91 g/cm which is amongst the lowest for all plastics. It is generally available in three advanced forms:

PP-Homopolymer (PP-H): Produced by a continous chain of polypropylene units which results in a high stiffness

material. Advanced homopolymer types like beta nucleated PP, are used to make piping systems and sheets.

PP-Copolymer (PP-C): Produced by adding 4-15% ethylene to the polypropylene gives much improved impact

strength and considerably lowers the brittle point to below normal service temperatures i.e. -15°C to -20°C.

PP Random Copolymer (PP-R): Random copolymer polypropylene is a clear, semi-crystalline polymer which

exhibits high stiffness, better impact strength and good electrical insulation properties.

Other options in PP include fire retardant and electro-conductive grades. PP can also be UV stabilized.


Features & advantages Excellent Chemical Resistance: Increases reliability and scope of use

High Thermal Resistance: Less vulnerable to weathering

High Stress Crack Resistance: Prevents inching growth of cracks

Excellent Fusion Capabilities: Ease of installation

Low density, Low weight: Ease of transportation

Homogenous structure: Aesthetically superior.

Good elasticity: Easy installation

Non Toxic, Food Grade

High Impact Strength: Better durability

Smooth Inner surface: Low frictional loss

Good Thermal insulation

Very good fatigue resistance

Excellent dielectric properties

Technical details and applications

PP-C








Vicat Softening Temp

Shore Hardness

ISO 1183

ISO 527

ISO 527

ISO 179

ISO 527

DIN 53752

ISO306

ISO 868

3g/cm

°C

Mpa

%2kJ/m

Mpa-1 -4K x 10

OC

Shore D

0.91

0 to 75

26

-

No Break

1200

1.5

148

67

PP-H

0.9

5 to 100

31

> 400

No Break

1400

1.5

150

70

PP-R

0.909

5 to 100

26.1

> 400

No Break

1200

1.5

131.3

60

PP2222

0.912

5 to 100

26

> 400

No Break

1200

1.5

148

67

Chemical composition of PE:

Propylene Polypropylene Polymer

n

PP products available at Sangir:


plastics at sangir > technical details & applications > pp

10

Applications Acid Fillings Stations

Laboratories

Automotive Industry

Nuclear Research Centres

Chemical Industry

Paper & Pulp Mills

Construction (Plumbing)

Pharmaceutical Industry

Desalination Plants

Pickling Lines

Effluent Treatment / Disposal

Plants

Refineries

Electroplating Plants

Applications of Polypropylene

Textile Mills; Food & Beverage

Thermal Baths

Galvanizing Plants

Water Purification Plants

Industrial washing /

bleaching lines

Packaging of Electrical

Components

Suction & exhaust pipelines

Lined Pipings (Mild Steel +

PP), (FRP +PP)

Water, effluent transport

Storage tank for chemicals

Hoods, Fume Ducts

plastics at sangir > technical details & applications > pp

11

®KYNAR Polyvinylidene Fluoride (PVDF), the homopolymer of 1,1-difluoroethylene, is a tough engineering

thermoplastic that offers a unique balance of performance properties. The unique structure of alternating units of

methylene and difluoromethylene, create a polymer with high crystallinity combined with a high polarity, resulting

in a sharp melting point. It has the characteristic stability of fluoropolymers while retaining the properties of a

conventional thermoplastic material. ®KYNAR FLEX resins are a series of PVDF based copolymers, similar to

KYNAR® homopolymer resins in purity and chemical resistance, but having additional chemical compatibility in

high pH solutions, increased impact strength at ambient and low temperatures, and increased clarity.

Technical Information

Features & advantages of PVDF Mechanical strength & toughness

High thermal stability

High dielectric strength

Readily melt processable

Exceptional outdoor weather resistance

Low permeability to most gases and liquids

Low flame and smoke characteristics

High abrasion resistance

Very low creep

High purity

Resistance to most chemicals and solvents

Resistance to nuclear radiation

Resistance to fungi

Very smooth surfaces can be obtained

Technical Details and Applications

PolyVinylidene Flouride

PVDF products available at Sangir:


Halogenatedsolvents

Esters,ketones

Aromaticsolvents

Allphatic solvents

Weak basesStrong bases

Strong acids

Halogens

Strong oxidised








Volume resistivity (ρD)

ISO 1183

ISO 527

ISO 527

ISO 178

ISO 527

DIN 53752

VDE 0303

3g/cm

°C

Mpa

%

Mpa

Mpa-1 -4K x 10

� x cm

1.78

-30 to 140

50

> 50

80

2000

1.213> 10

1.78

-30 to 140

35

> 50

80

1000

1.513> 10

1.78

-30 to 140

52

> 50

80

2200

1.213> 10

®Kynar740

®Kynar2850

®Kynar720

KYNAR® PVDF has the charasteristic properties of high resistance to

chemical attack intrinsic to all fluoropolymers based on the very high

strength of the carbon-fluorine atom bond.

Chemical composition of PVDF:

n

PVDF

PVC

HDPE

PP

PES-GF

plastics at sangir > technical details & applications > pvdf

12

KYNAR® PVDF has outstanding barrier properties which allows a better protection of the

environment. The construction of chemical process equipment makes use of a multitude of

materials to cope with specific corrosion problems KYNAR® PVDF has the advantage of

absolute suppression of corrosion, even under varying process conditions, when compared

to stainless steel.

A comparision of various fluoropolymers is detailed below:

Applications Process Industry

Sugar Industry

High purity applications

Paper & pulp Industry

Electronic, electrical & semi-conductors industry

Nuclear power industry

Pharmaceutical Industry

Automotive Industry

Solar power panels

DI water plants

Density

Stress at yield (Mpa)

Flexural Modulus (Mpa)

Dielectric constant

LOI (%)

Decomposition temperature (ºC)

Melting temperature

PVDF

1.78

48

2,000

8

44

340

170

PTFE

2.18

14

800

1.9

90

400

342

PFA

2.15

19

700

1.9

90

400

305-307

FEP

2.14

15

650

1.9

90

300

275-295

ETFE

1.76

28

1,300

2.2

30

360

270

ECTFE

1.68

31

1,700

2.5

60

320

240-247

PCTFE

2.13

40

1,250

2.6

90

320

214

Data from "Modern Fluoropolymers", ed J. Scheirs, Wiley and Sons 1997, New York

Applications of PVDF

plastics at sangir > technical details & applications > pvdf

13

Unplasticised Polyvinyl Chloride (PVC-U) is the most widely used of all plastics used for pipe installations. It is

rigid, versatile, and is suitable for both above or below ground installations. It has excellent chemical resistance

which, combined with smoothness of bore, eliminates build up of scale and gives good flow characteristics. It is

odourless, tasteless and suitable for conveying potable water, food and dairy products. PVC-U is suitable for use at

temperatures from 0ºC to 60ºC at a wide range of operating pressures, depending upon the system chosen.


Features & advantages of PVC Strong and durable


Good Dimensional Strength

Lightweight

Good Electrical insulation

Fire Retardant Properties

Good Chemical Resistance

Low Moisture Absorption

Easy to join using Solvent Cement

FDA compliant

Applications Chemical tanks & vessels Ducts & gutters to carry chemicals Control cabinets, panels Equipment for corrosive environment Paper making chemicals Vessel Lining Chemical Flooring Flexible PVC Strip Curtains Industrial Fabrication activity Valve & Pump Housing Manifolds & Slurry Conveyance Fire retardant applications Fume Scrubbers & FRP

PolyVinyl ChlorideTechnical details and applications

PVC









Volume resistivity (ρD)

ISO 1183

ISO 527

ISO 527

ISO 179

ISO 178

ISO 527

DIN 53752

VDE 0303

3g/cm

°C

Mpa

%2kJ/m

Mpa

Mpa-1 -4K x 10

� x cm

1.36

-15 to 60

55

> 10

No Break

90

3000

0.815

> 10

C PVC

1.55

-15 to 85

57

> 15

No Break

90

2500

0.615

> 10

PVC products available at Sangir:


Chemical composition of PVC:

n

plastics at sangir > technical details & applications > pvc

14

NovaStrong is made from UHMW-PE, a subset of the thermoplastic -polyethylene. It has extremely long chains,

with molecular weight numbering in the millions, usually between 2 and 6 million, strengthening intermolecular

interactions resulting in highest impact strength of any thermoplastic, very low coefficient of friction, self-

lubricating, and is highly resistant to abrasion (15 times more resistant to abrasion than carbon steel). Its

coefficient of friction is significantly lower than that of Polyamide and Acetal, and is comparable to that of PTFE,

but UHMWPE has better abrasion resistance than PTFE.

Features & advantages High Abrasion Resistance

Low Specific Weight

Low water absorption

Odorless

Good Low temp Resistance

Low Coefficient of Friction

High chemical resistance

High Impact Strength

Food Safe

Protection from Stress Cracking

Weathering Resistance

Applications Transporting machinery

Star Wheels, Idler Sprockets

Textile machinery

Bottling Machinery

Food Processing machinery Components

Harbor and shipbuilding machinery

Architecture & agriculture machinery

Conveyor Systems

Paper-making machinery

Dyeing decoration

Abrasion Resistant Lining

Mining Industry

Shipping Industry

Chemical Equipment

Chute liners and Truck /hopper liners

Ultra high molecular weight PETechnical details and applications

n

Structure of UHMWPE, where ‘n’

is greater than 100,000:


UHMWPE products available at Sangir:

Sheets Profiles

Units3g/cm

%

°C

°C

Mpa

kJ/m2

kJ/m2

Mpa

-

Mpa

-

-

Test

ISO 1183

ISO 62

upper limit

lower limit

ISO 527

ISO 179

ISO 179

ISO 2039

DIN 53505

ISO 178

DIN 53375

UL 94

Values

0.93

0.01

90

-150

17

o.B.

o.B.

35

61

27

0.25

HB


Water absorption

Max. permissible service Temp.

(no stress involved)



Notch impact strength (ak)

Ball indent. Hardn. /Rockwell

Shore-D

Flexural strength (σB 3.5%)

Friction coefficient

Flammability

plastics at sangir > technical details & applications > uhmw-pe

15

Joining techniques for pipes Butt Welding: In butt fusion the pipe ends to be

joined are brought together in a dedicated butt

fusion machine. The end faces are squared up by

planing with a mechanical trimmer, then heated

with thermostatically controlled non-stick heater

plate. When molten, the faces are pushed

together and allowed to cool. The butt fusion

process generates weld beads both inside and

outside the pipe. These can be removed easily to

produce a smooth bore or outer surface. Inspection

of beads is also a useful quality check on the weld.

Values of butt fusion jointing process.

Socket Welding: Used mainly to fabricate PP and PVDF piping systems and involves the use of a socket type fitting.

The welding cycle consists of a heating phase

and a cooling phase. A socket mounted on a hot

plate is used to heat the outside surface of the

pipe being welded. On the opposite side of the

hot plate, a spigot is used to heat the inside

surface of the injection moulded fitting. Both

the fitting and pipe are heated for a set 'heating

time'. When the heating time is complete, the

heated pipe and fitting are removed from the

socket and spigot, and the pipe is pushed inside

the fitting, producing the weld. Depending on

the pipe size, this process is carried out by hand

(<50mm OD) or on a mechanical / hydraulic

machine (>63mm OD).

Pipe wallthickness

(mm)

2-3.7

4.3-6.9

7.1-11.4

12.2-18.2

20.1-25.5

Heating element

temp °C

215

210

205

200

195

Equalisation at 2P = 0.1 N/mm

Height of bead (mm)

0.5

0.5

1

1

1.5

Heating time (s) at 2P = 0.01 N/mm for various

materials

PP

-

65 - 115

115 - 180

180 - 290

290 - 330

HDPE

30-40

40-70

70-120

120-170

170-210

PVDF

40-70

70-40

90-120

120-150

-

Change over time

(s)

4

5

6

8

10

Time (s) toreach full jointing pressure

3-6

5-8

8-10

10-15

15-20

Cooling time (s) under jointing

pressure 2P = 0.15 N/mm

4-5

6-10

10-20

20-30

25-38

The welding cycle is divided in 5+1 different phases:Phase 1: Bead formation t1 (bead formation)Phase 2: Heating up t l (Continual heating)Phase 3: Change over t3 (Change over)Phase 4: Bringing up pressure t4Phase 5: Cooling down under pressure t5Phase 6: Cooling down out of the machine t6p2 = Pressure during continual heatingp1 = Pressure during bead formation and cooling down

Pipe OD

16

20

25

32

40

50

63

75

90

110

Pipe insertion depth

(into fitting)

13

13

15

17

19

22

25

29

33

39

Min.Wall(mm)

2

2.5

2.7

3

3.7

4.6

3.6

4.3

5.1

6.3

Heating time (secs)

5

5

7

8

12

18

24

30

40

50

Coolingtime (secs)

2

2

2

4

4

4

6

6

6

8

Min. Wall(mm)

1.5

1.9

1.9

2.4

2.4

3

3

3.6

4.3

5.3

Heating time (secs)

4

6

8

10

12

18

20

22

25

30

Coolingtime (secs)

2

2

2

4

4

4

6

6

6

8

PP PVDF

1 2 3 4 5

cutting marking heating joining holding / cooling

plastics at sangir > jointing techniques

Pressure / Time diagram

Pre

ssu

re

2(N

/mm

) 0

.50

Equalisation pressure

Heatingpressure

0.01

Equalisation pressure period

Heatingperiod

Charge overperiod

Jointing building period

Coolingperiod

Tim

e (

sec)

16

Flange Connections: Stub flanges / Pipe ends / collars as butt welded to each side of a length of

pipe after inserting two slip-on metal flanges (one for each side). A continuous line can then be

made by simply bolting the flanges together which are held securely in place. A leak proof joint is

ensured by inserting an sealing gasket thus providing a demountable joint or to match up with

pumps, valves etc . Primarily used where the pipes need cleaning or relocation.

Electro-Fusion Welding: This process involves an electrically conducting implant being

incorporated into the socket and / or fitting to be jointed to the pipe. A high electric current is

applied via a power source causing resistive heating which melts and fuses materials.

Extrusion Welding: The process involves continuously extruding molten thermoplastic material into a

weld preparation on the plastic component or structure which is being joined. A thermoplastic rod or

granule feedstock is fed into the rear of the barrel of an extrusion gun and the material is heated. The

ejected material is shaped to match the profile being welded. At the leading edge, hot gas is used to

ensure sufficient heat in the substrate material to form the weld. Typical welding speeds are 0.5-1

m/min. Extrusion welding is generally used to weld custom fabrications with sheet, nozzles etc.

Other methods of welding include infrared, bead and crevice free, friction welding depending on the requirements of the

application and ultimate use of the manufactured product.

Machining Guidelines

plastics at sangir > jointing techniques

Due to the danger of stress cracking we do not recommend oil based cooling agents (or to clean the parts well after machining). Amorphous materials should be annealed during machining.

To avoid treatment problems we recommend a heating up of the materials on approx. 120 °C. Use only sharpened tools with small feed.

With these materials we should pay attention to a good exhaust of the machining area.

PVC

PP / PE-HD

ABS

PMMA

PC / PPE

PA

PVDF

α

8 - 10

6 - 10

5 - 15

5 - 10

5 - 12

6 - 10

5 - 12

γ

0 - 5

0 - 5

25 - 30

0 - 4

6 - 8

0 - 5

5 - 15

χ

50 - 60

45 - 60

15

15

45 - 60

45 - 60

10

v

200 - 750

250 - 500

200 - 500

200 - 300

200 - 350

200 - 500

150 - 500

s

0.3 - 0,5

0,1 - 0,5

0.2 - 0,5

0.1 - 0,2

0.1 - 0,5

0.1 - 0,4

0.1 - 0,3

TurningPeak Radius r to be min. 0.5 mm

α

5 - 10

5 - 15

8 - 12

3 - 8

8 - 10

5 - 15

10 - 16

γ

3 - 5

10 - 20

10 - 30

0 - 4

10 - 20

10 - 25

5 - 20

60 - 100

60 - 90

60 - 90

60 - 90

90

90

110 - 130

v

30 - 120

50 - 150

50 - 200

20 - 60

50 - 100

50 - 150

150 - 300

s

0.1 - 0.5

0.1 - 0.3

0.2 - 0.3

0.1 - 0.5

0.1 - 0.3

0.1 - 0.3

0.1 - 0.3

DrillingTwisting Angle β to be ca. 12° bis 16°

PVC

PP / PE-HD

ABS

PMMA

PC / PPE

PA

PVDF

α

5 - 10

10 - 20

5 - 10

2 - 10

5 - 20

10 - 20

5 - 15

γ

0 - 15

5 - 15

0 - 10

2 - 10

5 - 15

5 - 15

5 - 15

χ

300 - 1000

250 - 500

300 - 500

2000

250 - 350

250 - 500

250 - 500

MillingAllow feed up to 0.5 mm/tooth

α

30 - 40

20 - 30

15 - 30

30 - 40

15 - 30

15 - 30

15 - 40

γ

0 - 5

2 - 5

0 - 5

0 - 5

5 - 8

0 - 5

5 - 8

v

1200

500

300

1200

300 - 500

300 - 500

300 - 500

Belt saw

t

3

3 - 8

2 - 8

3

2 - 8

2 - 8

2 - 5

α

5 - 10

20 - 30

5 - 10

5 - 10

15 - 30

15 - 30

5 - 10

γ

0 - 5

6 - 10

0 - 5

0 - 5

5 - 8

0 - 8

0 - 10

v

3000 - 4000

2000

1000

1500 - 2000

1800 - 2500

1800 - 2500

1000 - 2500

Circular saw

t

3 - 5

3 - 8

2 - 5

3 - 5

2 - 8

2 - 8

2 - 5

17

Storage & transportationGeneral Handling: Plastic is a resilient material, lightweight and easy to handle. Still, care should be

taken not to cause scuffing or gouging of the surface of plastic products.

Loading, off-loading lengths and bundles: A flat-bed vehicle, free from sharp objects, projections

should be used for transportation of pipe systems. Wideband slings should be used to lift pipe

bundles by crane; do not use chains, hooks or hawsers. For lengths greater than six metres, load-spreading beams should

be inserted at equal distances apart.

Storage: Badly stacked pallets, coils or bundles may slip or collapse, causing injury to personnel or

damage to the pipe. Pipe-end caps, intended to prevent ingress of contamination, should be kept in

place during storage.

- Pipes can be stored telescopically by storing lower dimension pipes inside pipes

- Storage heights should not exceed 1m where pipes are being piled together. Pipes may be stored in wooden / metal rakes

with proper insulation to avoid damage to pipe surface

- Unless the pipes have been stabilized for UV - pipes should not be stored under the sun to avoid damage due to radiation.

UV- non-stabilized Sangir PP Homo and PP-FR in natural and grey colour should therefore be stored inside covered

warehouses

- Fittings may be stored in separate pigeon hole drums to avoid mixing and exposure to dust / sunlight

- Impact and Bending stresses should be avoided for extremely low temperature situations

Lengths

Pipe lengths stored individually should be stacked in a pyramid not more than one metre high, with

the bottom layer fully restrained by wedges. Where possible, the bottom layer of pipes should be

laid on timber battens at one-metre centres. On site, pipes may be laid out individually in strings.

(Where appropriate, protective barriers should be placed with adequate warning.)

Sheets: Plastics sheets are best stored on edge in "A" frame storage racks. These racks give full support to the sheets yet permit

easy removal of individual sheets from any rack. If sheets must be stored flat, care should be taken to avoid trapping chips and

dirt between the sheets which may scratch or press into the surface of the material. Piles of plastics sheet should ideally not be

over 18" high.

Rigid sheets should be laid flat on pallets. Sheets in roll form should be stacked on one end. Never use hooks to lift sheets. Use

of fork lifts with wide fork attachments is recommended.

Fittings: Never use hooks to lift fittings. Ensure the tines on forklift trucks are adequately covered (eg. by scrap PE pipe offcuts).

Transportation

- Pipes may travel telescopically however they should be properly aligned parallel to each other

- Care should be taken in extremely cold temperatures to avoid unnecessary bends or stresses during loading

- Material may be loaded into vehicles that have proper covering from sunlight and can hold the pipes compactly to avoid

unnecessary friction and damage during transport

12m pipe bundle

Slings Support timbers

Handling of long lengths

Storage of loose pipes

plastics at sangir > storage & transportation

product range & specifications

Pipes and fittings

PE 19-30

PP 31-42

PVDF 43-49

Sheets & profile systems

Novathene PE Sheets 52

NovaLene PP Sheets 53

NovaLene-H PP-H Sheets 54

NovaStrong UHMW-PE Sheets 55

NovaKyn PVDF Sheets 56

NovaRex PVC Rigid Sheets 57

NovaFoam PVC Foam Sheets 58

NovaFab Fabric backed Sheets 59

NovaRene HIPS Sheets 60

NovaTherm ABS Sheets 61

NovaWeld & NovaStic Rods 62

PEPipingsystems

Sangir manufactures polyethylene pipes of following standards per national and international norms: ISO 4427; DIN 8074; EN

1220; IS 4984; IS 14151; IS 14333. Sangir manufacturers its pipes from different grades based on customer requirements

however, specializes in PE100 pipes from pre-compounded black raw material. PE100 is considered as the strongest of all PE

grades for piping and have maximum nominal bore for the same pressure ratings for PE 80 / 63. According to international

standard ISO 4427, an HDPE material can be certified as PE100, only if it passes 10,000 hours Long Term Hydrostatic Strength

(LTHS) test extrapolated to 50 years to show that it has a MRS of over 10 MPa for a lifetime of minimum 50 years.

Permissible Operating Temperature: The values in the tables apply to water, determined from the creep curve taking into

account a safety coefficient of C=1.25.


TemperatureOC

Operation

period

(years)

Standard Diameter-wall thickness relation

(SDR)

41 33 26 17 11 7.4 6

4 5 6.3 10 16 25 32

20 16 12.5 8 5 3.2 2.5

5 6.3 7.9 12.6 20.2 31.5 40.4

4.9 6.2 7.8 12.4 19.8 31 39.7

4.8 6 7.6 12.1 19.3 30.2 38.7

4.7 5.9 7.5 11.9 19 29.7 38

4.6 5.8 7.3 11.6 18.7 29.2 37.4

Pipe series (S)

PN

1, 2Permissible component operating pressure (bar)

4.2 5.3 6.6 10.6 16.9 26.9 26.5

4.1 5.2 6.5 10.4 16.6 16.6 26

4 5 6.4 10.1 16.2 16.2 25.4

4 5 6.3 10 16 16 25

3.9 4.9 6.1 9.8 15.7 15.7 14.5

3.6 4.5 5.6 9 14.4 22.5 28.8

3.5 4.4 5.5 8.8 14 22.1 28.3

3.4 4.3 5.4 8.6 13.8 21.6 27.6

3.3 4.2 5.3 8.4 13.5 21.2 27.1

3 3.8 4.8 7.7 12.3 19.3 24.7

3 3.8 4.7 7.6 12.1 19 24.3

2.9 3.7 4.6 7.4 11.8 18.5 23.7

2.9 3.6 4.5 7.2 11.6 18.2 23.3

2.6 3.3 4.2 6.7 10.7 16.7 21.4

2.6 3.2 4 6.5 10.4 16.2 20.3

2.3 2.9 3.7 5.9 9.5 14.8 19

1.9 2.4 3 4.8 7.7 12.1 15.5

10

20

30

40

50

60

5

10

25

50

100

100

5

10

25

50

5

10

25

50

5

10

25

50

5

10

15

5

70 2 1.5 1.9 2.4 3.9 6.2 9.8 12.5

1 We recommend the calculation of the operating pressure in

piping systems to multiply the value in the table contained

operating pressure with a system reduction coefficient fs=0.8

(this value contains installation technical influences such as

welding joint, flange or also bending loads).

2 These operating pressure have to be reduced by the reducing

coefficients for every application.

PE material for pipe extrusion is now

available in three grades, PE63, PE80

and PE100. These are classified based

on the MRS Strength of each grade.

Specific properties can be improved by

using modified piping grade materials.

Eg.: ESCR etc.

D

(mpa)

6.3 - 7.99

8 - 9.99

10 - 11.19

5

6.3

8

Long term

strength

MRS

6.3

8

10

Pe63

PE80

PE100

Designation

σ: MRS / CMRS - Minimum required strength.C - 1.25 for water

20product range & specifications > pe piping systems > technical information

21

710

800

900

1000

75

90

110

125

140

160

180

200

225

250

280

315

355

400

450

500

560

630

3.5 4.1 4.5 5.2

4.1 4.8 5.4 6.2

5 5.7 6.6 7.5

5.7 6.5 7.5 8.5

6.4 7.3 8.4 9.5

7.3 8.3 9.6 10.8

8.2 9.3 10.8 12.1

9.1 10.3 12 13.4

10.3 11.6 13.5 15.1

11.4 12.8 15 16.7

12.8 14.3 16.8 18.7

14.4 16.1 18.9 21

16.2 18.1 21.2 23.6

18.2 21.2 23.9 27.7

20.5 23.8 26.9 31.2

22.8 26.5 29.9 34.6

25.5 29.6 33.5 38.8

28.7 33.3

32.3 37.4

36.4 42.1

41 47.4

45.5 52.6

37.7 46.4

42.4 49

47.8 55.2

53.8 62.1

- -

5.6 6.4 6.8 7.7 8.5 9.6

6.7 7.6 8.2 9.3 10.2 11.5

8.1 9.2 10 11.2 12.4 13.9

9.2 10.4 11.3 12.7 14.1 15.8

10.3 11.6 12.7 14.2 15.8 17.6

11.8 13.2 14.5 16.2 18.1 20.2

13.3 14.9 16.3 18.2 20.3 22.6

14.8 16.5 18.1 20.2 22.6 25.1

16.6 18.5 20.4 22.7 25.4 28.2

18.4 20.5 22.6 25.1 28.2 31.3

20.6 22.9 25.3 28.1 31.6 35

23.2 25.8 28.5 31.6 35.5 39.3

26.2 29.1 32.1 35.6 40 44.2

29.5 34.2 36.2 41.9 45.1 52.1

33.1 38.3 40.7 47.1 50.8 58.7

36.8 42.6 45.2 52.2 56.4 65.1

41.2 47.6 50.6 58.4 - -

46.4 53.6

52.3 60.4

58.9 68

- -

- -

56.9 65.7

- -

- -

- -

- -

- -

- -

- -

- -

- -

SDR SDR21 SDR17.6

Size

PN6 PN8

20

25

32

40

50

63

e emin max e emin max

- - - -

- - - -

- - - -

- - 2.4 2.9

2.3 2.8 3 3.5

2.9 3.4 3.8 4.4

SDR13.6 SDR11 SDR9

PN10 PN12.5 PN16

e emin max e emin max e emin max

- - - - 2.3 2.8

- - 2.3 2.8 2.9 3.4

2.4 2.9 2.9 3.4 3.7 4.3

3 3.5 3.7 4.3 4.6 5.3

3.7 4.3 4.6 5.3 5.7 6.5

4.7 5.4 5.7 6.5 7.1 8.1

PE Pipes

HDPE Pipes as per IS 4984:1995 PE100 Grade

Please note:

All dimensions in mm

Pipes also available in DIN8074,

EN12201 and ASNZ 4130 standards.

Wall thickness Chart

SDR: Standard Dimension Ratio Pipe OD to wall thickness.

product range & specifications > pe piping systems > pipes

22

SDR SDR41 SDR26

Size

PN2.5 PN4

16

20

25

32

40

50

63

75

90

110

125

140

160

180

200

225

250

280

315

355

400

450

500

560

630


SDR17.6 SDR13.6 SDR11

PN6 PN8 PN10

e emin max e emin max e emin max e emin max

SDR9 SDR7.4

PN12.5 PN16

e emin max

- - - - - - - - - - - - - -

- - - - - - - - - - 2.3 2.8 2.8 3.3

- - - - - - - - 2.3 2.8 2.8 3.3 3.5 4.1

- - - - - - 2.4 2.9 3 3.5 3.6 4.2 4.5 5.2

- - - - 2.3 2.8 3 3.5 3.7 4.3 4.5 5.2 5.6 6.4

- - 2.3 2.8 2.9 3.4 3.8 4.4 4.6 5.3 5.6 6.4 6.9 7.8

- - 2.5 3 3.6 4.2 4.7 5.4 5.8 6.6 7 7.9 8.7 9.8

- - 2.9 3.4 4.3 5 5.6 6.4 6.9 7.8 8.4 9.5 10.4 11.7

2.3 2.8 3.5 4.1 5.1 5.9 6.7 7.6 8.2 9.3 10 11.2 12.5 14

2.7 3.2 4.3 5 6.3 7.2 8.2 9.3 10 11.2 12.3 13.8 15.2 17

3.1 3.7 4.9 5.6 7.1 8.1 9.3 10.5 11.4 12.8 13.9 15.5 17.3 19.3

3.5 4.1 5.4 6.2 8 9 10.4 11.7 12.8 14.3 15.6 17.4 19.4 21.6

4 4.6 6.2 7.1 9.1 10.3 11.9 13.3 14.6 16.3 17.8 19.8 22.1 24.6

4.4 5.1 7 7.9 10.2 11.5 13.4 15 16.4 18.3 20 22.2 24.9 27.6

4.9 5.6 7.7 8.7 11.4 12.8 14.9 16.6 18.2 20.3 22.3 24.8 27.6 30.6

5.5 6.3 8.7 9.8 12.8 14.3 16.7 18.6 20.5 22.8 25 27.7 31.1 34.5

6.1 7 9.7 10.9 14.2 15.9 18.6 20.7 22.8 25.3 27.8 30.8 34.5 38.2

6.9 7.8 10.8 12.1 15.9 17.7 20.8 23.1 25.5 28.3 31.2 34.6 38.7 42.8

7.7 8.7 12.2 13.7 17.9 19.9 23.4 26 28.7 31.8 35 38.7 43.5 48.1

8.7 9.8 13.7 15.3 20.1 22.4 26.3 29.2 32.3 35.8 39.5 43.7 49 54.1

9.8 11.5 15.4 18.0 22.7 26.4 29.7 34.4 36.4 42.1 44.5 51.4 55.2 63.7

11 12.9 17.4 20.3 25.5 29.6 33.4 38.7 41 47.4 50 57.7 - -

12.2 14.3 19.3 22.4 28.4 32.9 37.1 42.9 45.5 52.6 55.6 64.1 - -

13.7 16 21.6 25.1 31.7 36.7 41.5 48 51 58.9 - - - -

15.4 18 24.3 28.2 35.7 41.3 46.7 54 57.3 66.1 - - - -

17.4 20.3 27.4 31.8 40.2 46.5 52.6 60.7 - - - - - -

19.6 22.8 30.8 35.7 45.3 52.3 - - - - - - - -

22 25.5 32.7 40.2 51 58.9 - - - - - - - -

24.4 28.3 38.5 44.5 56.7 65.5 - - - - - - - -

HDPE Pipes as per IS4984 PE80 and IS14333 PE100 Grade

710

800

900

1000



23Please note:


SDR Rating / Pipe Specs Standard to be specified

Dimensions may change without prior notice

Please refer pipe wall thickness chart for thickness

SDRseries

SDR41 SDR7.4

S 20 S 3.2

PE 63 PN2.5 PN16

PE 80 PN3.2 PN20

PE100

Size

PN4 PN25

20

25

32

40

50

63

75

90

110

125

140

160

180

200

225

250

280

315

355

400

450

500

560

630


- -

- -

3 3.4

- -

2.5 4

- -

4.4 5

- -

5.5 6.2

- -

6.9 7.7

- -

8.6 9.6

- -

10.3 11.5

- -

12.3 13.7

- -

15.1 16.8

- -

17.1 19

- -

19.2 21.3

- -

21.9 24.2

- -

24.6 27.2

- -

27.4 30.3

- -

30.8 34

- -

34.2 37.8

7.7 8.6

38.3 42.3

8.7 9.7

43.1 47.6

9.8 10.9

48.5 53.5

11 12.2

54.7 60.3

12.3 13.7

61.5 67.8

13.7 15.2

- -

15.4 17.1

17.4 19.3

19.6 21.7

22 24.3

24.5 27.1

29.4 35.5

- -

SDR26 SDR21

S 12.5 S 10

PN4 PN5

PN5 PN6

PN6 PN8


- - - -

- - - -

- - - -

- - 2 2.3

2 2.3 2.4 2.8

2.5 2.9 3 3.4

2.9 3.3 3.6 4.1

- - 3.5 4

4.2 4.8 5.3 6

4.8 5.4 6 6.7

5.4 6.1 6.7 7.5

6.2 7 7.7 8.6

6.9 7.2 8.6 9.6

7.7 8.6 9.6 10.7

8.6 9.6 10.8 12

9.6 10.7 11.9 13.2

10.7 11.9 13.4 14.9

12.1 13.5 15 16.6

13.6 15.1 16.9 18.7

15.3 17 19.1 21.2

17.2 19.1 21.5 23.8

19.1 21.2 23.9 26.4

21.4 23.7 26.7 29.5

24.1 26.7

27.2 30.1

30.6 33.8

34.4 38.3

38.2 42.2

45.9 50.6

30 33.1

33.9 37.4

38.1 42.1

42.9 47.3

47.7 52.6

57.2 63.1

SDR17

S 8

PN8

PN10

PN6

e emin max

- -

- -

2 2.3

2.4 2.8

3 3.4

3.8 4.3

4.5 5.1

5.4 6.1

6.6 7.4

7.4 8.3

8.3 9.3

9.5 10.6

10.7 11.9

11.9 13.2

13.4 14.9

14.8 16.4

16.6 18.4

18.7 20.7

21.1 23.4

23.7 26.2

26.7 29.5

29.7 32.8

33.2 36.7

37.4 41.3

42.1 46.5

47.4 52.3

53.3 58.8

59.3 65.4

- -

SDR13.6 SDR11 SDR9

S 6.3 S 5 S 4

PN8 PN10 PN12.5

PN10 PN12.5 PN16

PN12.5 PN16 PN20


- -

e emin max

2 2.3 2.3 2.7

2 2.3 2.3 2.7 3 3.4

2.4 2.8 3 3.4 3.6 4.1

3 3.5 3.7 4.2 4.5 5.1

3.7 4.2 4.6 5.2 5.6 6.3

4.7 5.3 5.8 6.5 7.1 8

5.6 6.3 6.8 7.6 8.4 9.4

6.7 7.5 8.2 9.2 10.1 11.3

8.1 9.1 10 11.1 12.3 13.7

9.2 10.3 11.4 12.7 14 15.6

10.3 11.5 12.7 14.1 15.7 17.4

11.8 13.1 14.6 16.2 17.9 19.8

13.3 14.8 16.4 18.2 20.1 22.3

14.7 16.3 18.2 20.2 22.4 24.8

16.6 18.4 20.5 22.7 25.2 27.9

18.4 20.4 22.7 25.1 27.9 30.8

20.6 22.8 25.4 28.1 31.3 34.6

23.2 25.7 28.6 31.6 35.2 38.9

26.1 28.9 32.2 35.6 39.7 43.8

29.4 32.5 36.3 40.1 44.7 49.3

33.1 36.6 40.9 45.1 50.3 55.5

36.8 40.6 45.4 50.1 55.8 61.5

41.2 45.5 50.8 56 - -

46.3 51.1

52.2 57.6

58.8 64.8

- -

- -

- -

57.2 63.1 - -

- - - -

- - - -

- - - -

- - - -

- - - -

HDPE & MDPE Pipes as per ISO4427, PE63, PE80 and PE100


710

800

900

1000

1200

- -

- -

- -

- -

- -

- -


24

Code d1 A

PEBE020 20 22

PEBE025 25 27

PEBE032 32 35

PEBE040 40 44

PEBE050 50 53

PEBE063 63 66

PEBE075 75 80

PEBE090 90 95

PEBE110 110 115

PEBE125 125 130

PEBE140 140 145

PEBE160 160 167

PEBE180 180 186

PEBE200 200 205

Moulded bend 90⁰Type : Butt Weld

Moulded Tee 90⁰Type: Butt Weld

Code d1 A

PETE020 20 78 38

PETE025 25 83 40

PETE032 32 87 42

PETE040 40 92 45

PETE050 50 100 50

PETE063 63 128 67

PETE075 75 150 77

PETE090 90 200 102

PETE110 110 255 128

PETE125 125 250 128

PETE140 140 293 145

PETE160 160 318 161

PETE180 180 353 177

PETE200 200 385 190

B

PETE225 225 440 206

PEBE225 225 225

product range & specifications > pe piping systems > pe fittings

PE fittings

d1

A

d1

A

B

25Please note:





Moulded stubend, adaptor- short neckType: Butt Weld PESE020 20 27 45 52 7 7 7 7

PESE025 25 33 58 53 9 9 9 9

PESE032 32 40 68 52 10 10 10 10

PESE040 40 50 78 51 11 11 11 11

PESE050 50 61 88 53 12 12 12 12

PESE063 63 75 95 50 14 15 17 19

PESE075 75 88 108 50 16 17 18 21

PESE090 90 103 129 80 17 18 20 22

PESE110 110 124 158 80 18 19 22 23

PESE125 125 128 158 80 18 25 28 31

PESE140 140 151 187 80 18 25 29 31

PESE160 160 168 213 80 18 26 29 32

PESE180 180 190 213 80 20 30 34 36

PESE200 200 225 270 95 24 32 36 39

Code d B D2 L SDR17 SDR11 SDR9 SDR7.41

(A) (A) (A) (A)

PESE225 225 230 270 95 24 32 36 39

PESE250 250 284 322 100 25 35 38 42

PESE280 280 294 334 100 25 35 38 42

PESE315 315 335 380 100 25 35 38 42

PESE355 355 366 442 110 30 40 45 50

PESE400 400 420 495 110 33 45 50 55

PESE450 450 470 545 110 46 45 50 55

PESE500 500 520 596 125 46 60 65 72

PESE560 560 580 657 125 50 60 65 72

PESE630 630 650 710 130 50 60 65 72

PESE710 710 735 800 130 50 60 65 72

PESE800 800 825 940 130 50 60 65 72

PESE900 900 940 1050 130 50 60 65 72

PESE1000 1000 1025 1125 130 60 60 65 72

PESE1200 1200 1230 1330 170 70 80 90 100

SDR 26 / 33 / 41 also availableThickness as per SDR chart on page 22


d1

B

d2

L

A

26

Long neck stubendWeld Type: Socket

Code d1 L

PEEC020 20 15

PEEC025 25 16

PEEC032 32 18

PEEC040 40 21

PEEC050 50 24

PEEC063 63 28

PEEC075 75 30

PEEC090 90 33

PEEC110 110 37

PEEC125 125 40

PEEC140 140 43

PEEC160 160 45

PEEC180 180 50

PEEC200 200 50

PEEC225 225 50

Code d1 L

PEEC250 250 50

PEEC280 280 55

PEEC315 315 60

PEEC355 355 65

PEEC400 400 70

PEEC450 450 80

PEEC500 500 85

PEEC560 560 95

PEEC630 630 105

PEEC710 710 115

PEEC800

PEEC900

PEEC1000

PEEC1100

PEEC1200

Moulded end capType: Butt Weld

Larger sizes available on request.SDR 26 / 33 / 41 also availableThickness as per SDR chart on page 22


d1

B

A

d2

L

A

d2

PESE050

PESE063

PESE075

PESE090

PESE110

PESE125

PESE140

PESE160

PESE180

PESE200

PESE225

PESE250

PESE280

PESE315

PESE355

PESE400

Code

50

63

75

90

110

125

140

160

180

200

225

250

280

315

355

400

d1

61

75

89

105

125

132

155

175

180

232

235

285

291

335

373

427

b

88

102

122

138

158

158

188

212

212

268

268

320

320

370

430

482

D2

13

16

18

19

19

26

26

26

31

33

33

35

36

36

40

45

h1

85

99

111

121

135

147

156

160

169

192

183

205

206

226

245

270

L

SDR 26 / 33 / 41 also availableThickness as per SDR chart on page 22

12

14

16

17

18

18

18

18

20

24

24

25

25

25

30

33

SDR17(A)

12

15

17

18

19

25

25

26

30

32

32

35

35

35

40

45

SDR11(A)

12

17

18

20

22

28

29

29

34

36

36

38

38

38

45

50

SDR9(A)

12

19

21

22

23

31

31

32

36

39

39

42

42

42

50

55

SDR7.4(A)

27

Moulded concentric reducerType: Butt Weld

Code d1 d2 L

PECR032020 32 20 50

PECR032025 32 25 50

PECR040025 40 25 40

PECR040032 40 32 40

PECR050025 50 25 50

PECR050032 50 32 50

PECR050040 50 40 50

PECR063032 63 32 60

PECR063040 63 40 60

PECR063050 63 50 60

PECR075040 75 40 70

PECR075050 75 50 70

PECR075063 75 63 85

PECR090040 90 40 100

PECR090050 90 50 75

PECR090063 90 63 75

PECR090075 90 75 75

PECR110040 110 40 105

PECR110050 110 50 90

PECR110063 110 63 105

PECR110075 110 75 95

PECR110090 110 90 100

PECR125040 125 40 110

PECR125050 125 50 110

PECR125063 125 63 120

PECR125075 125 75 100

PECR125090 125 90 110

PECR125110 125 110 102

PECR140040 140 40 110

PECR140050 140 50 110

PECR140063 140 63 110

PECR140075 140 75 110

PECR140090 140 90 110

PECR140110 140 110 110

PECR140125 140 125 110

PECR160040 160 40 120

PECR160050 160 50 120

PECR160063 160 63 120

PECR160075 160 75 120

PECR160090 160 90 120

PECR160110 160 110 120

PECR160125 160 125 120

PECR160140 160 140 120

PECR180050 180 50 120

PECR180063 180 63 120

PECR180075 180 75 120

PECR180090 180 90 120

PECR180110 180 110 120

Code d1 d2 L

PECR180125 180 125 120

PECR180140 180 140 120

PECR180160 180 160 120

PECR200050 200 50 120

PECR200063 200 63 120

PECR200075 200 75 120

PECR200090 200 90 120

PECR200110 200 110 120

PECR200125 200 125 120

PECR200140 200 140 120

PECR200160 200 160 120

PECR200180 200 180 120

PECR225090 225 90 120

PECR225110 225 110 120

PECR225125 225 125 120

PECR225140 225 140 115

PECR225160 225 160 115

PECR225180 225 180 115

PECR225200 225 200 115

PECR250090 250 90 120

PECR250110 250 110 120

PECR250125 250 125 120

PECR250140 250 140 115

PECR250160 250 160 115

PECR250180 250 180 115

PECR250200 250 200 115

PECR250225 250 225 115

PECR280090 280 90 120

PECR280110 280 110 120

PECR280125 280 125 120

PECR280140 280 140 115

PECR280160 280 160 115

PECR280180 280 180 115

PECR280200 280 200 115

PECR280225 280 225 115

PECR280250 280 250 115

PECR315090 315 90 120

PECR315110 315 110 120

PECR315125 315 125 120

PECR315140 315 140 120

PECR315160 315 160 120

PECR315180 315 180 120

PECR315200 315 200 120

PECR315225 315 225 120

PECR315250 315 250 120

PECR315280 315 280 120

PECR355090 355 90 120

PECR355110 355 110 120

Code d1 d2 L

PECR355160 355 160 120

PECR355180 355 180 120

PECR355200 355 200 120

PECR355225 355 225 120

PECR355250 355 250 120

PECR355280 355 280 120

PECR355315 355 315 120

PECR400160 400 160 125

PECR400180 400 180 125

PECR400200 400 200 125

PECR400225 400 225 125

PECR400250 400 250 125

PECR400280 400 280 125

PECR400315 400 315 125

PECR400355 400 355 125

PECR450160 450 160 125

PECR450180 450 180 125

PECR450200 450 200 125

PECR450225 450 225 125

PECR450250 450 250 125

PECR450280 450 280 125

PECR450315 450 315 125

PECR450355 450 355 125

PECR500200 500 200 125

PECR500225 500 225 125

PECR500250 500 250 125

PECR500280 500 280 125

PECR500315 500 315 125

PECR500355 500 355 125

PECR500400 500 400 125

PECR500450 500 450 125

PECR560450 560 450 125

PECR560500 560 500 125

PECR630400 630 400 125

PECR630450 630 450 125

PECR630500 630 500 125

PECR630560 630 560 125

Eccentric Reducers also available

Shortneck long spigot also available.

Larger sizes available on request up to 1200mm.Thickness as per SDR chart on page 22

product range & specifications > pe piping systems > pe fittingsd2

d1

L

28

Code OD A B

PEBEF 110 110 265 100 165

PEBEF 125 125 338 150 188

PEBEF 140 140 360 150 210

PEBEF 160 160 390 150 240

PEBEF 180 180 425 150 270

PEBEF 200 200 450 150 300

PEBEF 225 225 488 150 338

PEBEF 250 250 625 250 375

PEBEF 280 280 670 250 420

PEBEF 315 315 777 300 477

PEBEF 355 355 833 300 533

PEBEF 400 400 900 300 600

PEBEF 450 450 975 300 675

PEBEF 500 500 1100 350 750

PEBEF 560 560 1190 350 840

PEBEF 630 630 1295 350 945

PEBEF 710 710 1415 350 1065

PEBEF 800 800 1550 350 1200

R

Long Radius, R = 2, 3 etc. also available.

Thickness as per SDR chart on page 22

Size

110

125

140

160

200

225

250

280

315

355

400

450

500

630

Code

PEBV110

PEBV125

PEBV140

PEBV160

PEBV200

PEBV225

PEBV250

PEBV280

PEBV315

PEBV355

PEBV400

PEBV450

PEBV500

PEBV630

A

SDR 11

89

102

114

130

163

183

203

228

256

289

325

366

407

513

B

160

192

192

213

270

270

334

334

380

444

495

545

602

708

C

14

25

25

25

40

25

60

30

60

60

100

100

100

55

d°

20

25

20

25

30

25

25

30

30

30

25

25

25

20

A

96

110

125

141

176

197

220

246

277

312

352

396

440

-

B

160

192

192

213

270

270

334

334

380

444

495

545

602

-

C

25

25

25

25

25

30

30

30

30

40

40

60

50

-

d°

25

20

25

20

30

30

30

20

30

30

30

30

25

-

SDR 17

SDR 7.4 / 9 / 13.6 / 21 / 26 / 33 also available

Please note:





Fabricated segment bend 90⁰Type: Butt Weld

Butterfly valve spacer


c

BA

d

d1

B

A R

29

Fabricated segment tee equalType: Butt Weld

Code OD A B

PETEF 110 110 500 250

PETEF 125 125 500 250

PETEF 140 140 500 500

PETEF 160 160 600 500

PETEF 180 180 620 500

PETEF 200 200 650 500

PETEF 225 225 650 550

PETEF 250 250 700 650

PETEF 280 280 700 650

PETEF 315 315 800 700

PETEF 355 355 800 700

PETEF 400 400 1000 1100

PETEF 450 450 1100 1100

PETEF 500 500 1200 1200

PETEF 560 560 1200 1200

PETEF 630 630 1200 1200

PETEF 710 710 1500 1700

PETEF 800 800 1600 1700

Short Segment sizes per IS 8360 available.

SDR 26 / 33 / 41 also available

Thickness as per SDR chart on page 22

Fabricated segment bend45⁰, 60⁰, 30⁰. Type: Butt Weld

Code OD A B

PEBEF 110 110 168 100 165

PEBEF 125 125 227 150 188

PEBEF 140 140 237 150 210

PEBEF 160 160 249 150 240

PEBEF 180 180 261 150 270

PEBEF 200 200 274 150 300

PEBEF 225 225 290 150 338

PEBEF 250 250 412 250 375

PEBEF 280 280 474 250 420

PEBEF 315 315 498 300 477

PEBEF 355 355 520 300 533

PEBEF 400 400 548 300 600

PEBEF 450 450 580 300 675

PEBEF 500 500 665 350 750

PEBEF 560 560 698 350 840

PEBEF 630 630 741 350 945

PEBEF 710 710 965 350 1065

PEBEF 800 800 1043 350 1200

R

5º to 90º, 120º,150º & 180º deg bends available.

Long Radius, R = 2, 3 etc. also available.

Please note:





Fabricated ‘Y’s also available

Reducing tee


d1

B

AR

d1

A

B

Moulded backing flanges a) With steel insertsb) Without steel inserts

30

Galvanized Steel, Stainless Steel Flanges available Table E & Table F also.

as per ASA 150 and DIN 2501 available.HDPE Flanges with Steel Inserts

Flange thickness provided as per pressure ratings requirement.


ASA 150lbs, ANSI 16.5 BS 10 Table D DIN 2501

d

Size

20

25

32

40

50

63

75

90

110

125

140

160

180

200

225

250

280

315

355

400

450

500

560

630

A K C F Bolt

710

800

32

37

44

52

62

78

92

108

128

140

158

178

195

235

240

290

300

345

376

430

480

533

590

660

745

835

60.5

70

79.5

89

98.5

120.5

139.5

152

190.5

216

216

241

241

298.5

298.5

362

362

432

476

540

578

635

692

749

864

978

90 4 X 16 M12

98 4 X 16 M12

108 4 X 16 M12

117 4 X 16 M12

127 4 X 16 M12

152 4 X 20 M16

178 4 X 20 M16

191 4 X 20 M16

229 8 X 20 M16

254 8 X 23 M16

254 8 X 23 M16

279 8 X 23 M20

279 8 X 23 M20

343 8 X 23 M20

343 8 X 23 M20

406 12 X 26 M24

406 12X 26 M24

483 12 X 26 M24

535 12 X 29 M24

600 16 X 29 M24

635 16 X 32 M30

700 20 X 32 M30

760 20 X 32 M30

813 20 X 35 M30

927 28 X 35 M33

1060 28 X 41 M33

A K C F Bolt A K C F Bolt

32

37

44

52

62

78

92

67

73

83

87

98

114

127

95

100

115

120

135

150

165

4 X 14

4 X 14

4 X 14

4 X 14

4 X 14

4 X 18

4 X 18

M12

M12

M12

M12

M12

M16

M16

108

128

140

158

178

195

235

240

290

300

345

376

430

480

533

590

660

745

835

146

178

210

210

235

235

292

292

356

356

406

470

521

584

641

699

756

845

984

185

215

255

255

280

280

335

335

405

405

455

525

580

640

705

760

825

910

1060

4 X 18

4 X 18

8 X 18

8 X 18

8 X 18

8 X 18

8 X 18

8 X 18

8 X 22

8 X 22

12 X 22

12 X 26

12 X 26

12 X 26

16 X 26

16 X 30

16 X 30

20 X 30

20 X 36

M16

M16

M16

M16

M16

M16

M16

M16

M20

M20

M20

M24

M24

M24

M24

M27

M27

M27

M33

178

188

235

238

288

294

338

376

430

517

533

618

645

240

240

295

295

350

350

400

460

515

565

620

725

725

285

285

340

340

395

395

445

505

565

615

670

780

780

8 X 23

8 X 23

8 X 23

8 X 23

12 X 23

12 X 23

12 X 23

16 X 23

16 X 27

20 X 27

20 X 27

20 X 30

20 X 30

M20

M20

M20

M20

M20

M20

M20

M20

M24

M24

M24

M27

M27

28

34

42

51

62

78

92

108

128

135

158

65

75

85

100

110

125

145

160

180

180

210

95

105

115

140

150

165

185

200

220

220

250

4 x 14

4 x 14

4 x 14

4 X 18

4 X 18

4 X 18

4 X 18

8 X 18

8 X 18

8 X 18

8 X 18

M12

M12

M12

M16

M16

M16

M16

M16

M16

M16

M16

Slip-on

KC

AF

Blind

KC

F

PPPipingsystems

32

Technical data sheet

Support Distances L for PPH pipes of PN10 rating

For other pressure ratings support distances may

be changed as follows:

PN2.5 -25%

PN6 / 6.3 -9%

PN16 +7%

3 For Gases with density <0.01 g/cm support distances will

be increased by:

PN 6 47%

PN10 30%

PN16 21%

3Fluids of higher density, between 1 g/cm to31.25 g/cm , reduced by 4%.

O20 C

70

80

95

110

125

165

155

145

185

200

210

225

250

265

280

295

315

355

355

OD

20

25

32

40

50

63

75

90

110

125

140

160

200

225

250

280

315

355

400

O30 C

67

77

92

107

122

160

150

142

180

195

205

220

240

255

270

285

305

325

345

O40 C

65

75

90

105

120

155

145

140

175

190

200

210

230

245

260

275

295

315

335

O50 C

62

72

87

100

115

150

140

135

170

180

190

200

220

235

250

265

285

300

320

O60 C

60

70

85

95

110

145

135

130

160

170

180

190

210

225

240

255

270

285

305

O70 C

57

67

80

92

105

140

130

125

150

160

170

180

200

215

230

245

260

275

290

O80 C

55

65

75

87

100

135

125

120

140

150

160

170

190

200

215

230

245

260

275


The above are typical values taken from raw material manufacturers of existing grades. These may be subject to change depending

on availability of these grades and newer updated technology. Actual values may therefore differ.

Physical

Density

Melt flow rate (MFR) (230°C/2.16 kg)

(230°C/5 kg)

Mechanical

Tensile Modulus (23°C, v = 1 mm/min, Secant)

Tensile Stress at Yield (23°C, v = 50 mm/min)

Tensile Strain at Yield (23°C, v = 50 mm/min)

Tensile Creep Modulus 1h

Impact

Charpy unnotched impact strength (0°C)

(23°C)

Charpy notched impact strength (0°C)

(23°C)

Shore hardness (Shore D (3 sec))

Ball indentation hardness (H 132/30, 358/30)

Thermal

Heat deflection temperature B (0.45 MPa)

Unannealed A (1.80 MPa)

Vicat softening (VST/A/50 K/h (10N)

temperature (VST/B/50 K/h (50 N))

Melting Temperature

ISO 1183

ISO 1133

ISO 527-1, 2

ISO 527-1, 2

ISO 527-1, 2

ISO 179

ISO 179

ISO 868

ISO 2039-1

ISO 75B-1, 2

ISO 75A-1, 2

ISO 306

ISO3146

g/cm³

g/10m

g/10in

MPa

MPa

%

MPa

kJ/m²

kJ/m²

kJ/m²

kJ/m²

MPa

MPa

°C

°C

°C

°C

°C

0.912

0.3

1.3

1150

26

11

1050

8.0

40

NoBreak

NoBreak

67

54

73

50

72

165

48

0.9

0.3

1.3

1300

30

9

1250

200

26

2.8

2.2

70

67

90

54

150

90

165

0.905

0.3

-

1300

30

10

-

-

-

-

50

-

-

83

Specialty Advanced PP

Typical Properties Method Value Unit

BlockCo-Poly

Homo BetaNucleated

product range & specifications > pp piping systems > technical information

33

1 The above values are adapted from DIN 8077. They have to be adjusted by a reducing co-efficient for every application depending on media temperature, concentration and composition. Also, UV radiation is not assumed in these values. Values are determined using a creep curve with safety coefficient of 1.6 to 1.252 Values stated are for standard PP-Homopolymer. However specialty grades of PP may have better features3 Values in brackets are valid at proof of longer testing periods >1 year for 110°C tests

Pipe Series - S

Pressure Rating - PN

Std. Dimension Ratio:

SDR

20 16 12.5 8.3 8 5 4 3.2 2.5 2

41 33 26 17.6 17 11 9 7.4 6 5

1,2Permissible component operating pressure (bar)Temp. (ºC) Operationperiod (yrs)

10

20

30

40

50

60

70

80

95

1

5

10

25

50

100

1

5

10

25

50

100

1

5

10

25

50

100

1

5

10

25

50

100

1

5

10

25

50

100

1

5

10

25

50

1

5

10

25

50

1

5

10

25

1

53(10)

4.5

4.1

4

3.8

3.6

3.5

3.9

3.5

3.4

3.2

3.1

3

3.3

3

2.9

2.7

2.6

2.5

3.2

2.9

2.8

2.6

2.5

2.4

2.7

2.4

2.3

2.1

2

1.9

2.5

2.2

2.1

1.9

1.8

2

1.8

1.7

1.4

1.2

1.6

1.3

1.1

0.9

1.1

0.7

(0.6)

5.7

5.2

5

4.8

4.6

4.4

4.9

4.5

4.3

4.1

3.9

3.7

4.2

3.8

3.6

3.4

3.3

3.1

4

3.6

3.5

3.3

3.1

3

3.4

3

2.9

2.7

2.6

2.4

3.1

2.8

2.6

2.5

2.3

2.6

2.2

2.1

1.7

1.5

2.1

1.7

1.4

1.1

1.4

0.9

(0.8)

7.1

6.5

6.3

6

5.8

5.6

6.2

5.6

5.4

5.1

4.9

4.7

5.3

4.8

4.6

4.3

4.1

4

5.1

4.6

4.4

4.1

4

3.8

4.3

3.8

3.6

3.4

3.3

3.1

4

3.5

3.3

3.1

2.9

3.2

2.8

2.7

2.2

1.9

2.6

2.2

1.8

1.4

1.8

1.2

(1)

10.8

9.9

9.6

9.1

8.8

8.4

9.3

8.5

8.2

7.8

7.5

7.2

8

7.2

6.9

6.6

6.3

6

7.7

7

6.7

6.3

6

5.7

6.5

5.8

5.5

5.2

4.9

4.7

6

5.3

5.1

4.7

4.4

4.9

4.3

4.1

3.4

2.8

4

3.3

2.8

2.2

2.7

1.8

(1.5)

11.4

10.4

10

9.5

9.2

8.9

9.8

8.9

8.6

8.1

7.8

7.5

8.4

7.6

7.3

6.9

6.6

6.3

8.1

7.3

7

6.6

6.3

6

6.8

6.1

5.8

5.4

5.2

4.9

6.3

5.6

5.3

5

4.6

5.2

4.5

4.3

3.5

3

4.1

3.5

2.9

2.3

2.9

1.9

(1.6)

18

16.5

15.9

15.2

14.6

14.1

15.6

14.2

13.6

12.9

12.4

12

13.3

12.1

11.6

10.9

10.5

10

12.9

11.6

11.1

10.5

10

9.6

10.8

9.7

9.2

8.6

8.2

7.9

10

8.9

8.5

7.9

7.4

8.2

7.2

6.8

5.6

4.8

6.6

5.5

4.7

3.7

4.6

3.1

(2.6)

22.7

20.8

20.1

19.1

18.4

17.7

19.6

17.9

17.2

16.3

16.7

16.1

16.8

15.2

14.6

13.8

13.2

12.7

16.3

14.6

14

13.2

12.6

12

13.6

12.2

11.6

10.9

10.4

9.9

12.6

11.2

10.7

10

9.3

10.3

9.1

8.6

7.1

6

8.3

7

5.9

4.7

5.8

3.9

(3.3)

28.6

26.2

25.3

24.1

23.2

22.3

24.7

22.5

21.6

20.5

19.7

19

21.1

19.2

18.4

17.4

16.6

16.0

20.5

18.4

17.6

16.6

15.9

15.2

17.2

15.4

14.6

13.7

13.1

12.5

15.9

14.1

13.4

12.6

11.7

13

11.5

10.9

9

7.6

10.5

8.8

7.4

5.9

7.3

4.9

(4.1)

36

33

31.8

30.3

29.2

28.1

31.1

28.4

27.3

25.9

24.9

23.9

26.6

24.1

23.1

21.9

21

20.1

25.8

23.2

22.2

20.9

20

19.1

21.6

19.3

18.4

17.3

16.5

15.7

20.1

17.8

16.9

15.8

14.8

16.4

14.5

13.7

11.3

9.5

13.2

11.1

9.3

7.5

9.2

6.2

(5.2)

45.3

41.6

40.1

38.1

36.8

35.4

39.2

35.7

34.3

32.6

31.3

30.1

33.5

30.4

29.1

27.5

26.4

25.3

32.5

29.3

28

26.4

25.2

24.1

27.2

24.4

23.2

21.8

20.8

19.8

25.3

22.5

21.3

19.9

18.6

20.7

18.2

17.2

14.2

12

16.7

13.9

11.8

9.4

11.6

7.8

(6.6)

3 3.2 4 6 6.3 10 12.5 16 20 25

Permissible Operating Temperatures

product range & specifications > pe piping systems > technical information

34

PP / PPH pipes as per DIN 8077 / 78

mm inches

16

20

25

32

40

50

63

75

90

110

125

140

160

180

200

225

250

280

315

355

400

450

500

560

630

--1/2

3/4

1

1.25

1.5

2

2.5

3

4

5

5

6

7

8

8

10

10

12

14

16

18

20

22

24

Outer

Diameter

-

-

-

-

1.8

1.9

2.2

2.7

3.1

3.5

4

4.4

4.9

5.5

6.2

6.9

7.7

8.7

9.8

11

12.3

13.7

15.4

1.8

-

-

2

2.5

2.9

3.5

4.2

4.8

5.4

6.2

6.9

7.7

8.6

9.6

10.7

12.1

13.6

15.3

17.2

19.1

21.4

24.1

e e

- -

- -

PN 2.5 PN 4

SDR 41 SDR 26

-

1.8

2.3

2.9

3.6

4.3

5.1

6.3

7.1

8

9.1

10.2

11.4

12.8

14.2

15.9

17.9

20.1

22.7

25.5

28.4

31.7

35.7

e

-

-

PN 6

SDR 17.6

e

3.4

2.7

4.2

5.4

6.7

8.3

10.5

12.5

15

20.8

23.3

26.6

29

33.2

37.4

-

-

-

-

-

-

-

-

-

18.3

PN 20

SDR 6

Pressure Rating

Liner PipesFor use with MS / SS lined Piping

mm inches

Outer Diameter

e

4 29.2 1”

4.1

4.5

4.5

5.3

44.7

56

81.9

107.1

164.2

1.5”

2”

3”

4”

6” 5.7

Other non-standard sizes

available on request.

Wall thickness Chart

Regular Pipes (Plain End)

Please note:


SDR Rating / Pipe Specs Standard to

be specified

Please refer pipe wall thickness chart

for thickness

Standard Length: 6 mtrs

Also available: Pipes in special

lengths, Ventilation pipes; SDR 33 / 17

/ 9 / 5 thickness; Pipes per ASTM Sch

40 / 80; Flanged Pipes

206

e

1.9

-

2.3

2.9

3.7

4.6

5.8

6.8

8.2

11.4

12.7

14.6

16.4

18.2

20.5

22.7

25.4

28.6

32.2

36.3

40.9

-

-

-

10

SDR 11

PN 10

e

2.8

2.2

3.5

4.4

5.5

6.9

8.6

10.3

12.3

17.1

19.2

21.9

24.6

27.4

30.8

34.2

38.3

-

-

-

-

-

-

-

15.1

PN 16

SDR 7.4

8”

PP Pipes

6.2

product range & specifications > pp piping systems > pp pipes

35

Moulded Elbows 90°Weld Type: Socket

Moulded Elbows 45ºWeld Type: Socketz

Moulded Tees EqualWeld Type: Socket

20

25

32

40

50

63

75

90

110

27.5

33.5

41.3

50.6

63.7

79

91.5

111.5

134.5

Size d2

19.5

24.5

31.5

39.45

49.45

62.5

74.9

89.9

110

d1

25.5

29.5

35

41.5

49.5

60

69.5

79

97.5

d3

14.5

16

18

20.5

23.5

27.5

31

33

37

t1

4

4.5

4.9

5.6

7.1

8.3

8.3

10.8

12.3

eCode

PPEL90020S

PPEL90025S

PPEL90032S

PPEL90040S

PPEL90050S

PPEL90063S

PPEL90075S

PPEL90090S

PPEL90110S

20

25

32

40

50

63

75

90

27.5

32.5

40.7

50.5

63.5

76

91.3

111.5

Size d2

19.5

24.5

31.5

39.45

49.5

62.5

74.9

89.9

d1

19.5

22

25.5

30

35

41.5

46.5

52.5

d3

14.5

16

18

20.5

23.5

27.5

31

33

t1

4

4

4.6

5.5

7.0

6.8

8.2

10.8

eCode

PPEL45020S

PPEL45025S

PPEL45032S

PPEL45040S

PPEL45050S

PPEL45063S

PPEL45075S

PPEL45090S

20

25

32

40

50

63

75

90

110

27.5

33.5

41.3

50.6

63.7

79

91.5

111.5

134.5

Size d2

19.5

24.5

31.5

39.5

49.5

62.5

74.9

89.9

110

d1

25.5

29.5

35

41.5

49.5

60

69.5

79

97.5

d3

14.5

16

18

20.5

23.5

27.5

31

33

37

t1

4

4.5

4.9

5.6

7.1

8.3

8.3

10.8

12.3

eCode

PPTEEQ020S

PPTEEQ025S

PPTEEQ032S

PPTEEQ040S

PPTEEQ050S

PPTEEQ063S

PPTEEQ075S

PPTEEQ090S

PPTEEQ110S

Please note:





Fittings as per DIN 16962

product range & specifications > pp piping systems > fittings

PP fittings

d1 d2

t1

d3

e

d 1

d 2

t1

d3e

t1

d1 d2

e

d3

36

20

25

32

40

50

63

75

90

110

27

33

41

50

61

76

90

108

131

Size d2

19.5

24.5

31.5

39.4

49.4

62.5

74.9

89.9

110

d1

14.5

16

18

20.5

23.5

27.5

31

33

37

t1

7

9

10

11

12

14

16

17

18

b

3.8

4.3

4.8

5.3

5.8

6.8

7.6

10.1

10.6

eCode

PPSE020S

PPSE025S

PPSE032S

PPSE040S

PPSE050S

PPSE063S

PPSE075S

PPSE090S

PPSE110S

45

58

68

78

88

102

122

138

158

d6

20

25

32

40

50

63

75

90

110

25

32

40

50

63

75

90

110

131

19.5

24.5

31.5

39.5

49.5

62.5

74.9

89.9

110

d1d2

14.5

16

18

20.5

23.5

27.5

31

33

37

t1

3

3

3

3

3

3

4

5

5

k1

2.8

3.8

4.3

5.3

6.8

6.3

7.6

10.1

10.5

eCode Size

PPSO020S

PPSO025S

PPSO032S

PPSO040S

PPSO050S

PPSO063S

PPSO075S

PPSO090S

PPSO110S

25

32

32

40

50

50

50

63

63

63

75

90

90

110

19.5

19.5

24.5

31.5

24.5

31.5

39.5

24.5

31.5

49.5

62.5

62.5

74.9

89.9

d2 d1

14.5

14.5

16

14.5

16

18.1

20.5

16

18.1

23.5

27.4

27.4

30

33

t1

12.5

14.6

14.6

17

20

20

20

24

24

24

25

28

28

32

t2

18.5

22.5

22.5

27

32.5

32.5

32.5

39.5

39.5

39.5

43.5

50.5

50.5

59.5

zk1Code

PPRE25X20S

PPRE32X20S

PPRE32X25S

PPRE40X32S

PPRE50X25S

PPRE50X32S

PPRE50X40S

PPRE63X25S

PPRE63X32S

PPRE63X50S

PPRE75X63S

PPRE90X63S

PPRE90X75S

PPRE110X90S

Stubend Flange AdaptorWeld Type: Socket

SocketWeld Type: Socket

ReducersWeld Type: Socket


e

k1

t1

d1 d2

d1

d2

t1

t2

zk1

d1

d2

b

d6

t1

e

37

Code d 1 A

20

25

32

40

50

63

75

90

110

125

140

160

180

200

225

19

23

30

38

48

61

72

87

107

122

137

157

176

196

220

PPBE020

PPBE025

PPBE032

PPBE040

PPBE050

PPBE063

PPBE075

PPBE090

PPBE110

PPBE125

PPBE140

PPBE160

PPBE180

PPBE200

PPBE225

20

25

32

40

50

63

75

90

110

Size

19.5

24.5

31.5

39.5

49.5

62.5

74.9

89.9

110

d

14.5

16

18

20.5

23.5

27.5

31

33

37

t1

3.8

4.3

4.8

5.3

5.8

6.8

7.6

10.1

10.6

eCode

PPEC020S

PPEC025S

PPEC032S

PPEC040S

PPEC050S

PPEC063S

PPEC075S

PPEC090S

PPEC110S

Moulded End Caps Weld Type: Socket

Moulded Bends 90º Weld Type: Butt

d1 lA

20

25

32

40

125

50

140

63

160

75

180

90

110

75

144

85

154

95

191

110

127

45

52

58

67

138

50

102

55

106

62

109

63

141

79

88

35

40

44

Moulded End Caps Weld Type: Butt

Code

PPEC020

PPEC025

PPEC032

PPEC040

PPEC050

PPEC063

PPEC075

PPEC090

PPEC110

PPEC125

PPEC140

PPEC160

PPEC180

Please note:







d

e

t1

d1

A

Al

d2

38

d le1B

20

25

32

40

50

63

75

90

110

145

155

170

220

5

6

8

10

12

16

19

22

28

40

45

50

55

20

25

32

40

50

63

75

90

110

160

180

200

225

Moulded Tees EqualWeld Type: Butt

Unequal tees also available

Stub Flange / AdaptorWeld Type: Butt

Code

PPTE020

PPTE025

PPTE032

PPTE040

PPTE050

PPTE063

PPTE075

PPTE090

PPTE110

PPTE160

PPTE180

PPTE200

PPTE225


d1

B

A

d2

Z

d1

B

le1

d2 Zd1 B

20

25

32

40

50

63

75

90

110

125

140

160

180

220

225

250

280

450

315

500

355

560

400

630

26

30

38

44

54

68

78

96

116

132

155

165

180

232

235

285

291

514

335

530

373

615

427

642

51

58

64

70

81

95

107

126

158

158

188

212

212

268

268

320

320

585

370

585

430

685

482

685

50

50

50

50

50

50

50

80

80

80

80

80

80

100

100

100

100

120

100

120

120

120

120

120

Code

PPSE020

PPSE025

PPSE032

PPSE040

PPSE050

PPSE063

PPSE075

PPSE090

PPSE110

PPSE125

PPSE140

PPSE160

PPSE180

PPSE220

PPSE225

PPSE250

PPSE280

PPSE315

PPSE355

PPSE400

PPSE450

PPSE500

PPSE560

PPSE630

-

-

-

-

-

-

-

-

18

18

18

18

20

24

24

25

25

46

25

46

30

50

33

50

SDR17

7

9

10

11

12

14

16

17

18

25

25

25

30

32

32

35

35

60

35

60

40

60

46

60

SDR11

A

39Please note:






SDR 7.4 / 9 / 13.6 / 17.6 also available

Eccentric Reducers also available

Concentric ReducersWeld Type: Butt

d1

140

140

160

160

160

160

160

160

180

180

180

180

180

180

180

180

200

200

200

200

200

200

200

200

230

230

230

230

225

225

225

225

225

250

250

250

250

200

225

225

225

225

250

250

250

250

280

280

280

280

280

280

280

315

315

355

355

355

355

400

400

400

400

450

450

450

400

315

315

315

315

140

d2

160

150

l1

70

70

70

70

70

75

75

75

75

85

85

85

85

85

88

95

95

95

40

40

40

40

40

40

40

95

95

90

107

120

130

110

l2

60

63

66

72

72

83

60

80

60

60

50

51

65

55

57

64

61

54

53

53

57

Z

58

58

58

450

500

60

280

355

315

110

140

160

160

120

110

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

560

560

560

560

500

500

500

500

500

560

630

630

630

630

450

450

450

355

355

355

400

400

400

400

315

140

140

140

170

170

190

180

150

150

130

130

130

120

120

62

62

65

67

67

64

68

60

71

72

78

75

110

125

140

140 140

140

160

160

180

180

180

180

180

200

200

90 130

130

130

130

130

60

60

60

60

60

60

60

44

45

47

50

58

48

54

d1

25

32

32

40

50

50

50

63

63

63

75

75

75

75

90

90

90

110

110

110

110

125

125

125

125

160

160

160

160

140

140

140

140

d2

20

20

25

20

25

32

40

32

40

50

32

40

50

63

50

63

75

50

63

75

75

90

90

90

90

63

110

110

110

125

140

125

75

l1 l2

50

50

50

50

50

50

50

60

60

60

70

70

70

70

80

80

80

90

90

90

90

100

100

100

100

120

120

120

120

110

110

110

110

23

22

21

21

20

20

20

25

25

25

30

30

30

30

35

35

35

35

35 35

38

43

43

40

44

48

45

51

53

51

37

39

39

35

35

40

40

40

40

55

55

55

55

50

50

50

50

Z

25

22

21

21

20

21

24

22

24

27

25

25

28

33

28

32

36

34

38

40 25 50 21 22

40 32 50 21 24

Code

PPCR025020

PPCR032020

PPCR032025

PPCR040020

PPCR040025

PPCR040032

PPCR050025

PPCR050032

PPCR050040

PPCR063032

PPCR063040

PPCR063050

PPCR075032

PPCR075040

PPCR075050

PPCR075063

PPCR090050

PPCR090063

PPCR090075

PPCR110050

PPCR110063

PPCR110075

PPCR110090

PPCR125063

PPCR125075

PPCR125090

PPCR125110

PPCR140075

PPCR140090

PPCR140110

PPCR140125

PPCR160090

PPCR160110

PPCR160125

PPCR160140

PPCR180090

PPCR180110

PPCR180125

PPCR180140

PPCR180160

PPCR200140

PPCR200160

Code

PPCR200180

PPCR225140

PPCR225160

PPCR225180

PPCR225200

PPCR250160

PPCR250180

PPCR250200

PPCR250225

PPCR280180

PPCR280200

PPCR280225

PPCR280250

PPCR315200

PPCR315225

PPCR315250

PPCR315280

PPCR355225

PPCR355250

PPCR355280

PPCR355315

PPCR400225

PPCR400250

PPCR400280

PPCR400315

PPCR400355

PPCR450280

PPCR450315

PPCR450355

PPCR450400

PPCR500315

PPCR500355

PPCR500400

PPCR500450

PPCR560355

PPCR560400

PPCR560450

PPCR560500

PPCR630400

PPCR630450

PPCR630500

PPCR630560


d2

d1

L

l2

l1

40

Fabricated bends - segment O

welded 90 . Weld Type: Butt

Reduction Tee also available as per standards.

d rB

110

125

140

160

180

200

225

250

280

315

355

400

450

500

560

630

150

250

300

350

165

188

210

240

270

300

338

375

420

473

533

600

675

750

840

945

O90

315

338

360

390

420

450

488

625

670

773

833

900

975

1100

1190

1295

A min

d rB

110

125

140

160

180

200

225

250

280

315

355

400

450

500

560

630

150

250

300

350

165

188

210

240

270

300

338

375

420

473

533

600

675

750

840

945

O60

245

258

271

288

305

323

345

466

492

576

606

646

689

783

835

896

O45

216

228

237

249

262

274

290

412

424

498

520

548

580

665

698

741

O30

194

200

206

214

222

230

241

350

362

428

443

461

481

551

575

603

A min

Fabricated bends - segment O O Owelded 60 ,45 , 30

Code

PPBEF110

PPBEF125

PPBEF140

PPBEF160

PPBEF180

PPBEF200

PPBEF225

PPBEF250

PPBEF280

PPBEF315

PPBEF355

PPBEF400

PPBEF450

PPBEF500

PPBEF560

PPBEF630

Code

PPBEF110

PPBEF125

PPBEF140

PPBEF160

PPBEF180

PPBEF200

PPBEF225

PPBEF250

PPBEF280

PPBEF315

PPBEF355

PPBEF400

PPBEF450

PPBEF500

PPBEF560

PPBEF630


d1

B

A R

d1

B

AR

Reduction tee also available

41

Reduction Tee also available as per standards.

Fabricated tees equal / branch 60º. Weld Type: Butt

Please note:






d

110

125

140

160

180

200

225

250

280

315

355

400

450

500

560

630

le

150

150

150

150

150

150

150

250

250

300

300

300

300

350

350

350

Zk1

205

215

220

230

240

250

265

375

390

460

480

500

525

600

630

665

l1

410

430

440

460

480

500

530

750

780

920

960

1000

1050

1200

1260

1330

Equal tee

Zk1

325

355

375

412

450

487

530

580

630

690

730

800

850

900

950

1000

Zk2

175

190

205

230

250

272

300

325

365

400

425

450

475

500

530

545

O 60 Branch

l1

500

545

581

642

700

759

830

905

995

1090

1155

1250

1325

1400

1480

1545

Code

PPTEF110

PPTEF125

PPTEF140

PPTEF160

PPTEF180

PPTEF200

PPTEF225

PPTEF250

PPTEF280

PPTEF315

PPTEF355

PPTEF400

PPTEF450

PPTEF500

PPTEF560

PPTEF630


O90

Zk1

Zk1

l1

B

d

le

Zk2

42

BlindSlip on

Slip On Backing Ring& Blind Flange


as per ASA 150 and DIN 2501 available.PP-GF

Flange thickness provided as per pressure ratings requirement.

Flanges also available for socket fusion adaptors. Note: “A” is smaller.

ASA 150lbs, ANSI 16.5 BS 10 Table D DIN 2501

d

Size

20

25

32

40

50

63

75

90

110

125

140

160

180

200

225

250

280

315

355

400

450

500

560

630

A K C F Bolt

32

37

44

52

62

78

92

108

128

140

158

178

195

235

240

290

300

345

376

430

480

533

590

660

60.5

70

79.5

89

98.5

120.5

139.5

152

190.5

216

216

241

241

298.5

298.5

362

362

432

476

540

578

635

692

749

90 4 X 16 M12

98 4 X 16 M12

108 4 X 16 M12

117 4 X 16 M12

127 4 X 16 M12

152 4 X 20 M16

178 4 X 20 M16

191 4 X 20 M16

229 8 X 20 M16

254 8 X 23 M16

254 8 X 23 M16

279 8 X 23 M20

279 8 X 23 M20

343 8 X 23 M20

343 8 X 23 M20

406 12 X 26 M24

406 12X 26 M24

483 12 X 26 M24

535 12 X 29 M24

600 16 X 29 M24

635 16 X 32 M30

700 20 X 32 M30

749 20 X 32 M30

813 20 X 35 M30

A K C F Bolt A K C F Bolt

32

37

44

52

62

78

92

67

73

83

87

98

114

127

95

100

115

120

135

150

165

4 X 14

4 X 14

4 X 14

4 X 14

4 X 14

4 X 18

4 X 18

M12

M12

M12

M12

M12

M16

M16

108

128

140

158

178

195

235

240

290

300

345

376

430

480

533

590

660

146

178

210

210

235

235

292

292

356

356

406

470

521

584

641

699

756

185

215

255

255

280

280

335

335

405

405

455

525

580

640

705

760

825

4 X 18

4 X 18

8 X 18

8 X 18

8 X 18

8 X 18

8 X 18

8 X 18

8 X 22

8 X 22

12 X 22

12 X 26

12 X 26

12 X 26

16 X 26

16 X 30

16 X 30

M16

M16

M16

M16

M16

M16

M16

M16

M20

M20

M20

M24

M24

M24

M24

M27

M27

178

188

235

238

288

294

338

376

430

517

533

618

645

240

240

295

295

350

350

400

460

515

565

620

725

725

285

285

340

340

395

395

445

505

565

615

670

780

780

8 X 23

8 X 23

8 X 23

8 X 23

12 X 23

12 X 23

12 X 23

16 X 23

16 X 27

20 X 27

20 X 27

20 X 30

20 X 30

M20

M20

M20

M20

M20

M20

M20

M20

M24

M24

M24

M27

M27

28

34

42

51

62

78

92

108

128

135

158

65

75

85

100

110

125

145

160

180

180

210

95

105

115

140

150

165

185

200

220

220

250

4 x 14

4 x 14

4 x 14

4 X 18

4 X 18

4 X 18

4 X 18

8 X 18

8 X 18

8 X 18

8 X 18

M12

M12

M12

M16

M16

M16

M16

M16

M16

M16

M16


KC

AF

KC

F

PVDFPipingsystems

44

Kynar® PVDF has outstanding barrier properties which allows a better protection of the environment. The construction of

chemical process equipment makes use of a multitude of materials t ocope with specific corrosion problems. Kynar® PVDF has

the advantage of absolute suppression of corrosion, even under varying process condtitions, when compared to other

materials.


®When compared with non-fluorinated thermoplastics, KYNAR PVDF gives maximum reliance in chemical resistance, such as

resistance to strong oxydising agents and concentrated mineral acids.

Evolution of the flexural module as a function of temperature in a dynamic 3 point bending test:

Support Distances for PVDF pipes

3Above table is valid for Density of fluid at 1000 kg.m . It will increase based on correction factor below for higher density:

Temperature (ºC)

Mo

du

lus

E’ (

Mp

a)

-40 -20 0 20 40 60 80 100 120 140 160 180

0

10

100

1000

10000KYNAR® 740

PP homo

PEHO

PVC


product range & specifications > pvdf piping systems > technical information

150

150

117

96

75

58

42

27

10

10

8.1

6.6

5.2

4

2.9

1.9

232

232

190

152

117

90

67

13

16

16

13.1

10.5

8.1

6.2

4.6

3

Operatingtemperature

-40

68

104

140

176

212

248

284

-40

20

40

60

80

100

120

140

Operating pressure for the following pressure ratings

°F °C

150 psi / 10 bar 232 psi / 16 bar

psi bar psi bar

OC

Spacing (m)

20 40 60 80 100 120 140

1.524 1.524 1.27 1.016 1.016 1.016 1.016

3Density of fluid kg/m

Correction Factor

1250 1500 2000 2500 2750

0.94 0.83 0.77 0.7 0.57

PN 10 / SDR 33

d1

16

20

25

32

40

50

63

75

90

110

125

140

160

180

200

Se

-

-

-

-

-

-

2

2.3

2.8

3.4

3.9

4.3

4.9

5.5

6.2

PN 16 / SDR 21

d1

16

20

25

32

40

50

63

75

90

110

125

140

160

Se

1.9

1.9

1.9

2.4

2.4

3

3

3.6

4.3

5.3

6

6.7

7.7

Size

(inches)

1

1.5

2

3

4

6

8

d1

27.94

44.7

56.26

82.17

107.3

160

213.36

Wall

thickness

3.17

3.17

3.17

3.17

3.68

4.06

4.7

® ® FlexSangir KYNAR & Sangir KYNAR

Size(inches)

0.5

0.75

1

1.25

1.5

2

2.5

3

d1

(inches)

0.84

1.05

1.315

1.66

1.9

2.375

2.875

3.5

d1

(mm)

21.34

26.67

33.4

42.16

48.26

60.33

73.03

88.9

e(inches)

0.109

0.113

0.133

0.14

0.145

0.154

0.203

0.216

mm

2.77

2.87

3.38

3.56

3.68

3.91

5.16

5.49

Sch 40

e(inches)

0.147

0.154

0.179

0.191

0.2

0.218

0.276

0.300

mm

3.73

3.91

4.55

4.85

5.08

5.54

7

7.62

Sch 80

45Please note:






PVDF PipesISO 10931

PVDF Liner Pipes

PVDF ASTM

product range & specifications > pvdf piping systems > pipes

46

®KYNAR

PVDF Elbow 90°

PVDF Elbow 45°

PVDF Tees Equal

product range & specifications > pvdf piping systems > fittings

PVDF Fittings

d1 d2

t1

d3

e

d 1

d 2

t1

d3e

t1

d1 d2

e

d3

20

25

32

40

50

63

75

90

110

27.5

33.5

41.3

50.6

63.7

79

91.5

111.5

134.5

Size d2

19.5

24.5

31.5

39.45

49.45

62.5

74.9

89.9

110

d1

25.5

29.5

35

41.5

49.5

60

69.5

79

97.5

d3

14.5

16

18

20.5

23.5

27.5

31

33

37

t1

4

4.5

4.9

5.6

7.1

8.3

8.3

10.8

12.3

eCode

PPEL90020S

PPEL90025S

PPEL90032S

PPEL90040S

PPEL90050S

PPEL90063S

PPEL90075S

PPEL90090S

PPEL90110S

20

25

32

40

50

63

75

90

27.5

32.5

40.7

50.5

63.5

76

91.3

111.5

Size d2

19.5

24.5

31.5

39.45

49.5

62.5

74.9

89.9

d1

19.5

22

25.5

30

35

41.5

46.5

52.5

d3

14.5

16

18

20.5

23.5

27.5

31

33

t1

4

4

4.6

5.5

7.0

6.8

8.2

10.8

eCode

PPEL45020S

PPEL45025S

PPEL45032S

PPEL45040S

PPEL45050S

PPEL45063S

PPEL45075S

PPEL45090S

20

25

32

40

50

63

75

90

110

27.5

33.5

41.3

50.6

63.7

79

91.5

111.5

134.5

Size d2

19.5

24.5

31.5

39.5

49.5

62.5

74.9

89.9

110

d1

25.5

29.5

35

41.5

49.5

60

69.5

79

97.5

d3

14.5

16

18

20.5

23.5

27.5

31

33

37

t1

4

4.5

4.9

5.6

7.1

8.3

8.3

10.8

12.3

eCode

PPTEEQ020S

PPTEEQ025S

PPTEEQ032S

PPTEEQ040S

PPTEEQ050S

PPTEEQ063S

PPTEEQ075S

PPTEEQ090S

PPTEEQ110S

47Please note:





Fittings as per DIN 16962®

KYNAR

20

25

32

40

50

63

75

90

110

25

32

40

50

63

75

90

110

131

19.5

24.5

31.5

39.5

49.5

62.5

74.9

89.9

110

d1d2

14.5

16

18

20.5

23.5

27.5

31

33

37

t1

3

3

3

3

3

3

4

5

5

k1

2.8

3.8

4.3

5.3

6.8

6.3

7.6

10.1

10.5

eCode Size

PVSO020S

PVSO025S

PVSO032S

PVSO040S

PVSO050S

PVSO063S

PVSO075S

PVSO090S

PVSO110S

Stubend Flange AdaptorWeld Type: Socket

SocketWeld Type: Socket

ReducersWeld Type: Socket


e

k1

t1

d1 d2

d2

d1

t1

t2

zk1

L

d1

d4

b

d6

t1

20

25

32

40

50

63

75

90

110

27

33

41

50

61

76

90

108

131

Size d2

19.5

24.5

31.5

39.4

49.4

62.5

74.9

89.9

110

d1

14.5

16

18

20.5

23.5

27.5

31

33

37

t1

7

9

10

11

12

14

16

17

18

b

3.8

4.3

4.8

5.3

5.8

6.8

7.6

10.1

10.6

eCode

PPSE020S

PPSE025S

PPSE032S

PPSE040S

PPSE050S

PPSE063S

PPSE075S

PPSE090S

PPSE110S

45

58

68

78

88

102

122

138

158

d6

25

32

32

40

50

50

50

63

63

63

75

90

90

110

19.5

19.5

24.5

31.5

24.5

31.5

39.5

24.5

31.5

49.5

62.5

62.5

74.9

89.9

d2 d1

14.5

14.5

16

14.5

16

18.1

20.5

16

18.1

23.5

27.4

27.4

30

33

t1

12.5

14.6

14.6

17

20

20

20

24

24

24

25

28

28

32

t2

18.5

22.5

22.5

27

32.5

32.5

32.5

39.5

39.5

39.5

43.5

50.5

50.5

59.5

zk1Code

PPRE25X20S

PPRE32X20S

PPRE32X25S

PPRE40X32S

PPRE50X25S

PPRE50X32S

PPRE50X40S

PPRE63X25S

PPRE63X32S

PPRE63X50S

PPRE75X63S

PPRE90X63S

PPRE90X75S

PPRE110X90S

48

Moulded End Caps Weld Type: Socket

PVDF adaptor / stub endWeld Type: Butt

D

20

25

32

40

50

63

75

90

110

140

160

SH

35

35

50

50

50

50

50

72

72

78

78

e

3

3

4

4

5

5

6

6

6

8

10

Sd2

45

60

65

72

81

95

104

126

158

195

216

Z

6

6

6

6

8

8

10

10

10

12

12

®KYNAR


d1

t1

d1

B

Z

d2

H

e

20

25

32

40

50

63

75

90

110

Size

19.5

24.5

31.5

39.5

49.5

62.5

74.9

89.9

110

d

14.5

16

18

20.5

23.5

27.5

31

33

37

t1

3.8

4.3

4.8

5.3

5.8

6.8

7.6

10.1

10.6

eCode

PPEC020S

PPEC025S

PPEC032S

PPEC040S

PPEC050S

PPEC063S

PPEC075S

PPEC090S

PPEC110S

49

®KYNAR

Please note:






PVDF Flanges ASA 150lbs, ANSI 16.5

BoltsK

DIN 2501

d

Size

20

25

32

40

50

63

75

90

110

125

140

160

180

200

225

d6

25

30

40

50

60

73

85

100

120

135

150

170

190

210

235

K

60

70

80

89

99

121

140

152

191

216

216

241

241

299

299

D

90

100

108

118

127

153

178

191

229

254

254

310

310

343

343

b

20

20

20

20

20

20

20

20

22

22

22

24

24

26

26

d2

16

16

16

16

16

19

19

19

23

23

23

23

23

23

23

Bolts

4xM14

4xM14

4xM14

4xM14

4xM14

4xM16

4xM16

4xM16

8xM21

8xM21

8xM21

8xM21

8xM21

8xM21

8xM21

65

75

85

100

110

125

145

160

180

180

210

240

240

295

295

D

95

108

115

140

150

165

185

200

220

220

250

285

285

340

340

b

12

14

14

16

16

19

19

21

22

22

26

27

27

28

28

d2

14

14

14

18

18

18

18

18

18

18

18

22

22

22

22

4xM12

4xM12

4xM12

4xM16

4xM16

4xM16

4xM16

8xM16

8xM16

8xM16

8xM16

8xM20

8xM20

8xM20

8xM20

d6

28

34

42

51

62

78

92

108

128

135

158

178

188

235

238


as per ASA 150 and DIN 2501 available.PP-GF


KC

A

b

F

sheets & profile systems

Novathene PE Sheets 52

NovaLene PP Sheets 53

NovaLene-H PP-H Sheets 54

NovaStrong UHMW-PE Sheets 55

NovaKyn PVDF Sheets 56

NovaRex PVC Rigid Sheets 57

NovaFoam PVC Foam Sheets 58

NovaRene HIPS Sheets 59

NovaTherm ABS Sheets 60

NovaFab Fabric backed Sheets 61

NovaWeld & NovaStic Rods 62

52

Novathene Polyethylene Sheets are made from Polyethylene, the best known

volume plastic. It has a relatively high molecular form with medium to high

density. Novathene PE sheets are stabilized against UV radiation effects to

counteract heat fatigue and increase life. They exhibit good toughness, high

resistance to stress cracking & good chemical resistance against many organic &

inorganic media. PE is non-toxic and non-staining & is often chosen because of

its FDA approval and food contact suitability & its excellent machine-ability. The 0 ooperating temperature ranges from -30 C to 70 C.

Standard Sizing Novathene PE sheets are available in the following and variations:

Grades

HPDE:P E100+, PE 300, PE80 Standard

HDPE + LDPE: Flex Grade

LDPE: S tandard

NovaOrtho MDPE

Colours

Black

White

Custom

Embossing made to order.

Features

High Strength & Stiffness

Low Specific Weight

UV stabilized

Outstanding Flexibility


Good Abrasion resistance


High Chemical Resistance

Low Thermal Conductivity


Non Toxic & low water absorption

Long Life and Durability

Excellent Weldability

Easy Installation / Skill Availability

Machined parts

Geomembrane sheets

Storage tanks and vessels

Thickness(mm)

0.2 - 1

2

3

4

5

6

8

10

12

15

20

25

30 - 200

Width x Length(m)

1.5 x 20

1.22 x 2.44

1.25 x 2

1.5 x 3

1.22 x 2.44

1.25 x 2

1.25 x 3

1.5 x 3

1.00 x 2

Packing

10 to 25 pcs

or

Roll form for

up to 6mm

4/5/6/8 pc

4/5/6 pc

3/4/5 pc

2/3/4/5 pc

2/3/4 pc

2/3 pc

1 pc

1 pc

1 pc

Typical applications

Transport Containers

Cover Strips, Baffles, Stack Seperators

Electrical Engineering

Corrosion Protection Seals;

Gearwheels

Textile cans

Housing

Grips

Liner for Gas Lines, other Lining jobs

Manholes

Orthotics and Prostheses

Chemical Flooring

Geo Thermal Applications; Insulation

Novathene


PE Sheets

product range & specifications > sheets & profile systems > pe sheets

53

Polypropylene is a semi-rigid, translucent polymer with good toughness and

weather resistance properties. It is a largely non-polar, partially crystalline

thermoplastic with a crystallinity of 60 to 70%. PP has a density of 0.90 to 0.91 ® g/cm3 which is amongst the lowest densities for all plastics. NovaLene sheets

are made in 3 basic grades for application based usage - in PP-Homopolymer (PP-

H), PP-copolymer (PP-C) & PP Random Copolymer (PP-R). PP has replaced a lot of

traditional materials of construction including metals, wood and concrete in a

variety of applications.

Standard SizingNovaLene PP sheets are available in the following and variations:

Grades

PPH, PPH 2150, PP-CO,

PP-RC, PP-FR, PP-Std,

PP-EL, PP-UV, PP-SK,

PP-GL, PP2222-36

Colours

Dark grey

Natural

Black

Custom

Embossing / designs also available.

Refer page no <fabric backed>

Features

Excellent Chemical Resistance

High Thermal Resistance

Excellent Fusion Capabilities

Homogenous structure

Excellent Fatigue Resistance


High Stress Crack Resistance

Low density, Low weight

Excellent Dielectric properties

Good Elasticity



Thickness(mm)

0.2 - 1

2

3

4

5

6

8

10

12

15

20

25

30 - 200

Width x Length(m)

-

1.5 x 20

1.22 x 2.44

1.25 x 2

1.5 x 3

1.22 x 2.44

1.25 x 2

1.25 x 3

1.5 x 3

1.25 x 2

Packing

10 Rolls

10 Rolls

10 Rolls

10 Rolls

4/5/6/8 nos

4/5/6 nos

3/4/5 nos

2/3/4/5 nos

2/3/4 nos

2/3 nos

1 nos

1 nos

1 nos


Chemical Storage

Filtration Systems, pickling tanks

Etching Tanks, Fabrication Works

Fume Extractors / FRP Lining

Office Stationery

Thermoforming plastic parts

Industrial Flooring

Orthotics and prosthetics

Shipbuilding machinery

Corrosive fume exhaust systems

Engineering Components

Point of Display

Semiconductor equipment

FRP Lining Fabrication

Chemical industry.

Electroplating plants

NovaLene


PP Sheets

product range & specifications > pe piping systems > pp sheets

54


PP-H SheetsNovaLene-H Sheets are made from Advanced Grades of PP primarily to suit

applications of high temperature or high chemical corrosive conditions. PP-H is

exceptionally resistant to strong acids – even at high temperatures – and also

highly resistant to alkalis & oxidizers. It can be welded & thermoformed, has a

high strength-to-weight ratio, easy to fabricate, economical, & a long track record

of success for the manufacture of tanks, tank hoods, ducts, scrubbers ,

accessories etc. It is a preferred materials of choice for quality engineering

plastic component fabrication. We offer a full range of piping systems from the

same raw material.


Grades

PPH-Std, PPH-UV, PPH-PC, PPH-FR,

PPH 2150

Colours

RAL 7032

Natural

Black

Dark Grey

Custom



Features

Excellent Chemical Resistance

High Thermal Resistance

Excellent Fusion Capabilities.

Homogenous structure

Excellent Fatigue Resistance


High Stress Crack Resistance

Low density, Low weight

Excellent Dielectric properties

Good Elasticity



Thickness(mm)

0.2 - 1

2

3

4

5

6

8

10

12

15

20

25

30 - 200

Width x Length(m)

1.5 x 20

1.22 x 2.44

1.25 x 2

1.5 x 3

1.22 x 2.44

1.25 x 2

1.25 x 3

1.5 x 3

1.25 x 2

Packing

10 , Rolls

10 , Rolls

10 , Rolls

10 , Rolls

4/5/6/8 nos

4/5/6 nos

3/4/5 nos

2/3/4/5 nos

2/3/4 nos

2/3 nos

1 nos

1 nos

1 nos


Engineering Parts

Clean Room Applications

Chemical Storage

Caustic Cleaning & Pickling

Galvanizing Tanks, Etching

Pharmaceutical Lines

Dairy Processing

Water Management

Metallurgy

Fume Cupboards

Anodizing

Organic Chemicals

FDA Applications

Wire & Strip Processing

Oil Distribution

Phosphating, Electroplating barrels

NovaLeneH

product range & specifications > sheets & profile systems > pp-h sheets

55

NovaStrong is made from UHMW-PE, a subset of the thermoplastic -polyethylene.

It has extremely long chains, with molecular weight numbering in the millions,

usually between 2 and 6 million, strengthening intermolecular interactions

resulting in highest impact strength of any thermoplastic, very low coefficient of

friction, self-lubricating, and is highly resistant to abrasion (15 times more

resistant to abrasion than carbon steel). Its coefficient of friction is significantly

lower than that of Polyamide and Acetal, and is comparable to that of PTFE, but

UHMWPE has better abrasion resistance than PTFE.


Grades

PE 300

PE 500

PE 1000

Colours

White

Black

Custom

Features

High Abrasion Resistance

Low Specific Weight

Low water absorption

Odorless


Low Coefficient of Friction

High chemical resistance


Food Safe



Thickness(mm)

20-75

8 - 175

6- 50

20-100

Width x Length(m)

1.23 x 2.15

1.23 x 1.99

1.00 x 2.00

0.66 x 2.52

Packing

1 nos


Transporting machinery

Star Wheels, Idler Sprockets

Textile machinery

Bottling Machinery

Food processing machinery

components

Harbor and shipbuilding machinery

Architecture & agriculture machinery

Conveyor Systems

Paper-making machinery

Dyeing decoration

Abrasion Resistant Lining

Mining Industry

Shipping Industry

Chemical Equipment

Chute liners and Truck /hopper liners

NovaStrong


UHMW-PE Sheets

product range & specifications > pe piping systems > uhmw-pe sheets

56

NovaKyn PVDF Sheets made from a pure thermoplastic fluoropolymer. PVDF

maintains its useful mechanical and chemical resistance properties at

temperatures up to 150°C (300°F). An additional advantage is that PVDF can be

welded into tanks for acid and corrosive chemical processing in elevated

temperature environments. PVDF is rigid and resistant to creep under mechanical

stress and load. PVDF is stable to sunlight, and other sources of ultraviolet

radiation. It is generally used in applications requiring the highest purity,

strength, and resistance to solvents, acids, bases and heat and low smoke

generation during a fire event.

Standard SizingNovaKyn PVDF sheets are available in the following and variations:

Colours

Natural



Features

Mechanical strength & toughness

High thermal stability

High dielectric strength

Exceptional outdoor weather resistance

Total inertness to UV radiation

Low permeability to most gases & liquids

Low flame & smoke characteristics

High abrasion resistance

Very low creep; High purity

Resistance to most chemicals & solvents (PH1 to PH14)

Resistance to nuclear radiation

Fungi resistant


Chemical tanks and vessels

Glove Box for use in Nuclear Industry

Control cabinets and panels

Equipment for corrosive

environments

Fume Scrubbers & FRP Applications

Vessel Lining

Valve and Pump Housing

Fire retardant applications

Paper industry

Bleach Washer Lines

Deionized Water Handling

Bromine Handling

Specialty Chemicals

Insecticides Plants

Chloro Alkali Plant

Thickness(mm)

2

3

4

5

6

10

12

Width x Length(m)

1.5 x 2.5

1.5 x 3

1 x 2

Packing

1 no / roll

NovaKyn


PVDF Sheets

product range & specifications > sheets & profile systems > pvdf sheets

57

NovaRex PVC C-PVC Sheets are made from PVC, the most widely used member of

the vinyl family. They can resist mineral acids, alkalis, plating solutions, paper

making chemicals and other inorganic solutions and fumes. They also resist

alcohols, glycols, aliphatic hydrocarbons, amines and phenols offering excellent

corrosion and weather resistance. It has a high strength-to-weight ratio and is a

good electrical and thermal insulator. PVC is also self-extinguishing per UL

flammability tests. PVC may be used to temperatures of 140°F (60°C). They are

available in Flexible Transperant type also.

Standard SizingNovaRex PVC sheets are available in the following and variations:

Colours

Grey

Dark grey

Features

Strong and durable


Good Dimensional Strength


Fire Retardant Properties

Good Chemical Resistance

Low Moisture Absorption

Easy to join using Solvent Cement

Easy to weld like other thermoplastics

Wide skill / experience availaibility for fabrication acitivties

FDA compliant


Chemical tanks and vessels

Ducts and gutters to carry chemicals

Control cabinets and panels

Equipment for corrosive

environments

Paper making chemicals

Vessel Lining

Chemical Flooring

Flexible PVC Strip Curtains

Industrial Fabrication activity

Valve and Pump Housing

Manifolds & Slurry Conveyance


Fume Scrubbers & FRP Applications

Thickness(mm)

0.2 - 1

2

3

4

5

6

8

10

12

15

20

25

30

40 - 50

Width x Length(m)

-

1.22 x 2.44

1.25 x 2

1 x 2

1 x 2

Packing

10 pcs

1 pc

1 pc

1 pc

NovaRex


PVC Sheets

product range & specifications > pe piping systems > pvc sheets

58

NovaFoam PVC Foam Sheets are made from high quality PVC compounds from

the best sources in the world. It has high strength-to-weight ratio and is a good

electrical and thermal insulator. PVC is also self-extinguishing per UL

flammability tests. Foamed Sheets are developed primarily for the printing and

packaging industry for superior light weight solutions to carry and display in the

outdoors. The sheets can be extruded in custom sizes also and a variety of colors

are possible. our sheets are also ROHS complaint for use in Europe and North

America. We use no lead in our products.

Standard SizingNovaFoam PVC Foam sheets are available in the following and variations:

Grades

PVC - Tin based

Colours

White

Custom

Density 0.50 - 0.7 as per customers

requirement

Features

Strong and durable

Outstanding printability


Light weight

Easily cleaned

Easily fabricated

Uniform fine closed cell structure

Good resistance to light and weathering

Low flammability


Non Corrosive


Advertising signs, Outdoor Signage

Exhibition stands

Interior design

Point of purchase / sale displays

Walls and partitions


Shopfitting

Screen printing

Fabrication

Photo mounting

Marine outfitting

Chemical apparatus

Thermoformed parts

Wall cladding

Door panels

Thickness

(mm)

1

2

3

4

5

6

8

10

Width x Length

(ft)

4 x 8

3 x 6

Packing

5 pcs

1 pc

1 pc

1 pc

NovaFoam


PVC Foam

product range & specifications > sheets & profile systems > pvc foam sheets

59

NovaRene PS Sheets are made from polystrene which is an aromatic polymer

made from aromatic monomer styrene, a liquid hydrocarbon that is commercially

manufactured from petroleum by the chemical industry. Polystyrene is one of

the most widely used kinds of plastic. Solid polystyrene in forms of sheets etc is

used, for e.g, in disposable cutlery, plastic models, CD and DVD cases, and smoke

detector housings. The two different grades of PS , GPPS and HIPS offer a variety

of solutions and are chosen depending on impact resistance required in the

sheets. High impact polystyrene can be assembled with mechanical fasteners,

solvents, or adhesives. HIPS is FDA compliant for use in food processing.

Standard Sizing NovaRenePolystyrene sheets are available in the following and variations:

Grades

HIPS

GPPS

Co Extrusion of HIPS/GPPS

Colours

White

Custom / transparent

Custom sizes available

Embossing

Egg Crate; Cracked Ice; Decorative; Flower; WaterCrush

Features

Low cost

Easily Printable

Easy to assemble with adhesives or solvents

Outstanding thermoforming characteristics

Good machinability

High impact strength with HIPS

Non Corrosive

Textures available

Semi Transculent with good lumniscence values available

Thickness(mm)

0.1 - 1

1.1 - 2

2.1 - 3

4

5

6

Width x Length(sq. m)

1.1m Wide X Roll

-do-

Roll & 1.0X 2.5M

1 X 2.5

1.22 X 2.44

Packing


Disposables cutlery

Refrigeration Enclosures

ThermoFormed Articles

Automobile Body parts

Suitcase Inners Seperators

Replace Designer Glass Sheets

Lighting Fixtures

P rinting Industry

Printed Advertising Dislays, Kiosks

POP displays

Models & Prototypes

Shelves

Picture frames

NovaRene


HIPS

Roll form

10nos

product range & specifications > pe piping systems > hips

60

NovaTherm ABS sheets are made from Acrylonitrile Butadiene Styrene (ABS)

which is the polymerization of Acrylonitrile, Butadiene, and Styrene monomers.

Chemically, this thermoplastic family of plastics is called "terpolymers", in that

they involve the combination of three different monomers to form a single

material that draws from the properties of all three. ABS possesses outstanding

impact strength and high mechanical strength, which makes it so suitable for

tough consumer products. Additionally, ABS has good dimensional stability and

electrical insulating properties.

Standard Sizing NovaTherm ABS sheets are available in the following and variations:

Grades

ABS

ABS Modified

ABS -FR

ABS -UV

Colours

Black

CustomCustom sizes available

Embossing: Egg Crate; Cracked Ice;

Decorative; Flower; WaterCrush

Features

Can be easily thermo or pressure formed, sheared, sawed, drilled,

cold stamped

Weldability ultrasonic / thermo / chemically

Excellent impact resistant

High strength & durability

Good machinability

Good electrical properties

High mechanical Strength


Suitcase Body

Bus Body Building

Storage cases

Sanitary Ware

Product holders & Containers

Point-of-purchase displays

Display components

Models and prototypes

Machine housings, guards, and covers

Instrument panels

Thermoformed trays and bins

NovaTherm


ABS

Thickness(mm)

0.1 - 1

1.1 - 2

2.1 - 3

4

5

6

Width x Length(sq. m)

1.1m Wide X Roll

-do-

Roll & 1.0X 2.5M

1 X 2.5

1.22 X 2.44

Packing

Roll form

10nos

product range & specifications > sheets & profile systems > abs sheets

61

NovaFab Sheets are Engineering Plastics sheets which are backed with a

polyester or glass fabric layer on one side during the production process. The

bondng of the fabric to the sheet is of excellent quality as the fabric

incorporates itself into the sheet while it is still hot. The peel strength thus

provided is very strong. The dual layer construction sheets are used in a variety

of applications primarily where Fibre Reinforcement is required, the sheet acts as

a liner. Decorative cloths are also available for fancy thermoformed items or

orthopaedic articles for children.

Standard Sizing NovaFabmasking sheets are available in the following and variations:

Grades

PP, PPH, HDPE, PVDF

Glass Backed & Polyester

Backed options available

Colours

Black

RAL 7032

Dark Grey

Grey

Custom

Features

Good peel strength due to heat bonding

Ease for direct Fibre Reinforcement

Original properties of base plastic available for chemical resistance

Decorative options available

Final FRP reinforcement gives component good mechanical strength

Glass & polyester backed options available


Chemical storage tanks

Cover Strips, Baffles, Stack Seperators

Liner for Gas Lines, other Lining jobs

Chemical Flooring

Insulation

Scrubbing systems

Fume hood ducts

Lining of tanks and vessels

Stackers

Chemical process equipments

Doors and body panels

NovaFab


Fabric backed sheets

product range & specifications > pe piping systems > fabric backed

Thickness(mm)

1

1.5

2

2.75

3

4

5

6

Width x Length(m)

1.5 x 10 / 20

1.5 x 10

Packing

1 roll

NovaWeld and NovaStic Rods are made from the highest quality engineering

plastics for use with sheets for fabrication work, and are made from the same raw

materials used as the sheet, assuring best and easy weldability, and allowing best

quality jointing and bonding. Sizes are controlled for compatible usage with the

best welding equipment from around the world.

Standard SizingNovaWeld and NovaStic are available in the following variations:

Grades

PP, PPH, HDPE, PE100, PE80, LDPE, PVDF, PVC, CPVC

Colours

Black

RAL 7032

Dark Grey

Grey

Custom

Shapes

Features

Standard Sizing for compatibility with all welding equipment

Best weldability

Variety of shapes and colours to suit the job

Light weight material and convenient packing options

Good Machineability

No porosity issues


Fabrication of Plastic Components

Chemical Storage Vessel Construction

Repair Work on Leaks or broken parts

Joining Piping Systems

Extrusion Welding

Hot Air Gun Welding

Machined parts

Round Semi Round Dual Round Triangle Oval

NovaWeld & NovaStic

62


Welding & solid rods

Thickness(mm)

1

2

3

4

5

6

Length(m)

1m or continuous

lengths

Packing

3 kg

5 kg

7. 5 kg

13.5 kg

Custom

NovaWeld® NovaStic®

Solid bars

PVC / PP / HDPE: 6mm to

250mm, 1m length

PVDF: 6mm to 110mm, 600mm

length

product range & specifications > sheets & profile systems > welding & solid rods

installationservices

Sangir Plastics has a complete independent team handling on-site installation and

commissioning and off-site pre-fabrication work. A dedicated workshop equipped with

advanced welding equipment from European companies like Wegner and Technodue,

provides high quality fabricated fittings and custom fabrication jobs in-house. Sangir is able

to take up turnkey jobs which would consists of designing, supplying, installation, erection

and commissioning of complete piping systems with guaranteed performance for decades.

A total combined experience of the services management team exceeds 50 years in the

field and the supervisors include among the best available in the country.

Installations completed in following industries:

Metallurgy plants

Chemical industry

Fluorochemical industry

Phosphoric acid plants

Chemical waste treatment plants

Steel Plants

Oil manufacturing plants

Nuclear Power Plants

Pickling Lines

Textile Industry

Effluent Treatment

Marine Outfall

Custome Fabriation jobs

undertaken inclue:

Tanks

Vessels

Hoods

Ducts

Lined pipes etc.

64

chemical resistance chart

AcetoneFormic acidAmmoniaAmmonium chlorideAmyl alcoholApple juiceBenzeneBleaching solutionBoric acidBrake fluidButyl acetateCalcium chlorideChlorine, gasChlorobenzeneChloroformCyclohexeneCyclohexanoneDiethylene oxide, THF1.4 DioxaneDiesel fuelAcetic acidVinegar, standardEthyl acetateEthyl alcoholEthylene chlorideHydrofluoric acidFormaldehyde, aquFrost protection agentGlycerinGlycolHeating oilHeptaneIsopropyl alcoholMercurochromePotassium hydroxide liquorCresolLinseed oilMethyl alcoholMethylene chlorideMethyl ethyl ketoneMilk2-Hydroxypropionic acidMineral oils (aromatic free)Sodium hyrogen sulphiteSodium carbonate, aquSodium chloride, aquSodium nitrate, aquSodium thiosulfateSodium hydroxide liquorSodium hydroxide liquorNitrobenzeneOxalic acidOzone, gasParaffine oilPerchloroethylenePetroleum etherPetroleumPhenol, aquPhosphoric acidPropyl alcoholPyridineNitric acidNitric acidHydrochloric acidHydrochloric acidCarbon disulphideSulphuric acidHydrogen sulphideSilicone oilFood oilCarbon tetrachlorideTetrahydrofuraneTolueneTransformer oilFuel, aromatic freePremium FuelTrichloroethyleneWaterHydrogen peroxideXyleneCitric acid

conc. (%)10010

conc.

12.5 CI100

100100

100100

100

1005-1010096

1004040

100100

100100

50

100100100

90

1560

< 0.5 ppm100

100100ca. 950

105010

conc.10096

100100

100

10

10

20⁰C 20⁰C–+++++–+++–+o––+–––+++–+–++++++++o+–++––++++++++++–+++–++o++–++++–++++–––++––++–+

60⁰C 60⁰C–oo+o+––o+–+–––o–––

–+–o–o++++++

–+–+

+/o––++++++++++–++o–++–+o–++++–

+/o+++–––

+––++–+

+++++

oo++o+–+o++o

o/–+++++

+/o++++++o++++++

o/–+++++++++++++–+o+

+++++–++o

o/–+++–

o/–++++o++–+

+/o+

++

–o++–+–

o/–––

o/–

+o+

+/o+

+++++

+/oo+o++++–o++

+/o+++++++

+/o+–+–o

+++++–+/o––+++–

–+/++–++–+

PVC -U PP ABS PC PPE PA6 PA6.6 POM PET PVDF ECTFE PSU PPSU PEI PPS PEEK PE-UHMWPE HD PMMA20⁰C 20⁰C

+++++

+/oo++++oo

o/–+++++++++

+/o+++++++++++++

o/–+++++++++++++

+/o+o+

+++++o++oo+++

o/–o/–o/–+++

+/o++–+

60⁰C 60⁰C+/o++++

o/––++o+–––+

+/oo

+o+

+/o+

o+++++

+/o+

+/o++++––++

+/o+++++++

+/o+–+–o

+++

+/o+

o/–++––

+/o++–––

+/o++–++–+

+++++

+

++++

++

++++++

+++++++++++++

o/–+++++++++++++

+/o+o+

+++++o++

o+++

+++

++–+

+/o++++

+/o

++

+

+

+

+

+

+++++

+/o+

++++–

++++++++++

+++–o

+++

+o/–++

–

++

+++

++–+

20⁰C 20⁰C––+

–+–

–+o

––––

+–+–

+/o––+

++++

+/o–+–+–––+

++++

++––+++o+o––

+–++––++

–––++––++–+

60⁰C 60⁰C––

–

–

––+

––––

–+––––

–

–

–––

+

––

––

+–

––

–––

––+

–+

–+++++–

–

–

–––+–

–+–+–––o++++++oo+–+–––+

+/o

+++++++–+++––oo++–+

+/o+

+/o––+++–––+

+/o––++–+

–++

–

–

–

–

–––

–

–

–+–––

o

+

+

–

+/o–+–––+

+++++

–+++––

o/–

+––

–o/––––

–––

o/–

––++–+

20⁰C 20⁰C–+–+

o––+

–+o–––––

+/oo–+–o––++

+/o+o+oo––+–––++

++++

–––+o+–oo–++–o–+

o/–––+++–––

o––++–+

60⁰C 60⁰C–

–+

o––

–+

––––––

–+–+––

o

––+–––+

+++

–––

–

––

–

–

o––

+

–––

––

+/o

–+

–++

+–

–++

o++++

++++++++++

++

–+–

+++

++

+

+

+

++

––++

–+++–

–––++–+

–+

+–

–

+

+

–+–

++

––

–

+

–

–––+

–

20⁰C 20⁰Co–

+/o++

+–

+/o

++–+–+++++–++++–+++++++–o–++o++–+++++

+ooo–+o+

––

+––––+–+++++++++++

+/o++

60⁰C 60⁰Co––

+–o

+

–

++–

+

–

++o+

+–

–+

o

+–+

++

–+–

––

o––––––

+

++++–+–+

o–

+/o++

+–

+/o

++–+o+++++–++++–+++++++–o–++o++–+++++

+ooo–+o+

––

+––––+–+++++++++++

+/o++

o––

+–o

+

o/–

++–

+

–

++o+

+–

–+

+–+

++

–+–

––

o––––––

+

++++–+–+

20⁰C 20⁰C+++

+/o++o–

o/–

++

o–+++o+o+o+

–+++++++–o

++–o+++–+++

+oo––++++––

––––+–++++o++++o+++o

60⁰C 60⁰Co–+o

o––

o+

o–

+o+–+oo

+

o++++

++–o+–+–+++

o

–+o

+––

––––+–

++oo++++

o/–+–+–

o+o

+o

++

––

+o+–+

+/o+

o/––

++++++

–

++–++

++++++––

++/o++–+

+–+–+–

+++–

+/o+++o++o+

+/oo–

–

++

––

+–o–+––

o+o+++

–

+o–

o/–+

++++

––

+–+

o

o/––

o/––o–

++o––++o––o–o

20⁰C 20⁰C+/o++++++o+

++++++++o+++++++++++++o+++++o–+

+/o+++++++++++++

+++++++++++++++o+++++++++

60⁰C 60⁰C+/o++++++

+

–+++++o+–+o+o+++++++++++++++––+o+++++++ooo+++

++++–++++

+++++–

+/o++++++

+/o+

++++

+++

++++

++

++++

+++++++

++

+

+

+

++++++

+++

++

–++++

++++

–+++++

+++

++++

+++

++++

+o

++++

+++++++

+

+

o

+

++++++

+++

++

++++

+++

–+++++

+++

20⁰C 20⁰C–

o

–

++

––+

+

+++–+

o

+++++

+/o

+––+

+

++

++

+

–

+

+

+o/–

–

++o

–++

–++–+

60⁰C 60⁰C–

–

++

––

+++–+

o/–

––

+

+

–

+

+

–

+

–

–

+

–oo–

–

o

+

+

+

+

+

+

+

o–o+

+

+

+

+

o++

+

++

–

o

+/o

+

+

o–o

+

+

o/–

+

o

20⁰C 20⁰C––++

+

+

++

++

++++

++++++

+–o+

++++

+

+

–––++

o/–

++

++/o+++++

+

60⁰C 60⁰C––++

+

+

+

–

+

+

++

+

–––

–

++

+++

+/o

+

+

++

+

++

+/o+/o

+++

++

++

+

+o/–+

+

+

+o/–

+

++

+–+–

+/o

++

+/o+++++

+

+

o

++

oo

+

+

+

++

+

+

+

+

+

o

o+

o/–

o/–

+/o

ooo++

+/o–

+/o

+/o

20⁰C+o+++++

+

+++++++++++++++–+++++++o+

+++++++++++++++++++++++++++++

–++++++++++++++

60⁰C

++

+

+

+

o/–

+++

+

–++

+

+

+

o++

+++++++

+o

+++

++++o+

+/o

–

++

+

++

+

*Figures indicated are

approximate values

and may be affected by

t h e t e m p e r a t u r e ,

o p e r a t i n g t i m e ,

concentrat ion and

stress level of the

component involved,

by mechanical loads,

etc., and the user must

perform checks and

trials before use.

The values indicated

here are compiled on

the basis of current

e x p e r i e n c e s a n d

findings and are not

subject to a lega l

binding guarantee of

certain properties.

Also, suitability for a

specific application

cannot be inferred

from the present data.

+ resistento partly resistent– non-restistent

Serving customers across the globe:

Corporate Office

Sangir House, 366 / 2933, Motilal Nagar II,

Mumbai, Maharashtra, India. Postal Code: 400062.

22 28717800 (30 lines)

22 28724023

[email protected]

Manufacturing Sites:

Unit 1: Survey 146, 147, 148, Behind Raymond Ltd.,

NH8 Western Express Highway, Motiwada, Taluka Pardi,

Vapi, Gujarat, India.

Postal Code: 396185.

Unit 2: A 1, 2212 & 2213, Phase III, GIDC,

Vapi, Gujarat, India.

Postal Code: 396195

Disclaimer / TM information: SANGIR is a registered trademark of Sangir Plastics Pvt. Ltd. Information contained in this document is the property of Sangir Plastics Pvt. Ltd. Any

unauthorised use of this information is prohibited. Customers and other users should make their own independent determination that the product is suitable for the intended use. They

should also ensure that they can use the Sangir products safely and legally. This document does not constitute a warranty, express or implied, including a warranty of merchantability or

fitness for a particular purpose. No one is authorised to make such warranties or assume any liabilities on behalf of Sangir except in a writing signed by an authorized Sangir employee.

Unless otherwise agreed in writing, the exclusive remedy for all claims is replacement of the product or refund of the purchase price at Sangir's option, and in no event shall Sangir be

liable for special, consequential, incidental, punitive or exemplary charges.

Concept & design: [email protected]

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