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SIMONA®SPC Protective-Jacket Pipes - efas.no r.pdf · PDF filewith DVS guidelines DVS...

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SIMONA®SPC Protective-Jacket Pipes
Transcript

SIMONA®SPC Protective-Jacket Pipes

Quality Reigns Supreme

04/2005 SPC Protective-Jacket Pipes SIMONA 3

Welcome to SIMONA

Company Profile

SIMONA®SPC Protective-Jacket Pipes

Open Cut Pipelaying

Trenchless Pipelaying

Connection Methods

■ Electrofusion Welding

■ Butt Welding

■ Socket Welding

Service and Accessories

Tender Documents

Product Range

PE 100 SPC-Drinking Water Pipes

PE 100 SPC-Waste Water Pressure Pipes

PE 80 SPC-Waste Water Pipes

PE 80 SPC-Burst Lining Pipes

SIMONA Worldwide

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All information provided in this brochure is based on the state of the art and has been compi-led to the best of our knowledge. All dimensions and weights are theoretical figures and are subject to standard production tole-rances. Subject to change without notice, also with regard to dimensions, weights and design.

4 SIMONA SPC Protective-Jacket Pipes 04/2005

SIMONA AG has emerged as one

of the world’s leading manufac-

turers of semi-finished thermo-

plastics. Drawing on more than

40 years of experience in formu-

lation, production and machi-

ning, we have established the

credentials and unique know-

how of high-calibre specialists.

That experience and the close

links we maintain with our

customers are your guarantee

of high-quality products and

superior tailor-made solutions.

SIMONA – Semi-finished plastics from fully-fledged professionals

Fast, flexible and reliable

With our main warehouses in

Kirn and Ringsheim, Germany,

and our worldwide network of

subsidiaries and distribution

partners, we can dispatch the

majority of our products direct

from stock. For fast, flexible

and reliable service. Confirming

our role as a partner that lives

up to your expectations in every

respect.

For every challenge, we have

a solution

Our comprehensive selection of

semi-finished products – ranging

from sheets and rods to pipes

and fittings – makes it possible

to find solutions for practically

any challenge. If your needs are

highly specific, we will work with

you to develop a customised pro-

duct with exactly the properties

required for your project.

04/2005 SPC Protective-Jacket Pipes SIMONA 5

The quality and environmental manage-ment system at SIMONA AG is certifiedto DIN EN ISO 9001 : 2000 and DINEN ISO 14001 : 1996.

The quality management system ofSIMONA AG in compliance with thePressure Equipment Directive is certi-fied to 97/23/EG Annex I, para. 4.3.

A never-ending process:

Our Quality Management

We know that the quality of pro-

ducts and services determines

our business success. That is

why SIMONA has an overriding

commitment to Quality Manage-

ment. This applies not only to

our manufacturing but also to

our service. Because everything

we do revolves around you, the

customer. From the project deve-

lopment stage to the purchase of

raw materials, and throughout

production, dispatch and on-site

project consulting.

Diverse range of applications

One of the classic fields of

application for SIMONA products

is chemical engineering. This is

mainly due to the fact that our

semi-finished plastics are resis-

tant to the majority of aggressive

chemicals. Whether deployed in

civil engineering, building con-

struction, the automotive industry

or mechanical engineering, our

products offer a range of outstan-

ding properties. Complemented

by user-friendly processing

qualities, they are the perfect

solution for applications in this

area.

A diversity of materials

Our diverse portfolio of materials

ranges from PE, PP, rigid PVC and

foamed PVC to PETG, PVDF and

E-CTFE. Including special refine-

ments to particular materials,

such as UV stabilisation and

reinforcing fillers, you can choose

from more than 100 different

materials. Furthermore, our high-

quality product range has a

number of outstanding features:

� Chemical resistance

� Diffusion resistance

� Mechanical capacity

� Stress crack resistance

� Corrosion resistance

6 SIMONA SPC Protective-Jacket Pipes 04/2005

When it comes to installing new

pipes or repairing existing struc-

tures, efficiency both in terms of

cost and time is of paramount

importance. Although the method

of open cut pipelaying on a bed

of sand protects the pipes

against external damage, it also

involves a great deal of time and

effort. SIMONA®SPC-Protective

Jacket Pipes, on the other hand,

are the natural choice for highly

efficient trenchless pipelaying,

even in extreme conditions. Not

only do they ensure rapid and

highly cost-effective installation,

they also provide optimum pro-

tection against external stress.

SIMONA® SPC pipes

SPC-Protective-Jacket Pipes are a

multi-layer solution manufactured

by means of co-extrusion. They

consist of a standardised inner

pipe featuring a protective jacket

made of modified polypropylene

(SIMONA PP Protect).

Protective jacket

The jacket is made of a specially

modified polypropylene (SIMONA

PP Protect), which is capable of

protecting the surface of the

inner pipe against potential not-

ches and cracks generally asso-

ciated with demanding installation

methods such as pipe bursting or

wash-boring. Even extremely deep

scores in the protective jacket will

not be transferred to the inner

pipe when it is eventually expo-

sed to service-related stresses.

Inner pipe

The inner pipe can be made of

the PE 100 or PE 80. These two

bimodal materials fulfil all the

requirements with regard to

slow crack growth and crack

resistance, as certified by notch

tests (ISO DIS 13479) and

FNCTs (Full Notch Creep Tests).

The inner pipe is made of

materials that fulfil the quality

standards promulgated by the

German Plastic Pipes Association

(KRV). These materials also

conform to the requirements of

European product standards and

to the relevant codes of DVGW,

WRAS and DIN CERTCO.

SIMONA®SPC Protective-Jacket Pipes –the reliable choice for state-of-the-art pipelaying

PE 80 SPC-Waste Water Pipe: light grey PE inner pipe, brown PP protective jacket; PE 100 SPC-Drinking Water Pipe: black PE inner pipe, blue PP protective jacket

04/2005 SPC Protective-Jacket Pipes SIMONA 7

Fields of application

SIMONA®SPC pipes are deployed

within the area of drinking-water

and gas supply as well as waste-

water disposal. These fields of

application are often associated

with extreme demands on

material.

� Laying in open trenches.

Increased efficiency and

potential savings with the pos-

sible use of excavated materi-

al and not the usual special

bedding and sidefill materials

� SIMONA®SPC pipes can be

used in conjunction with

virtually all trenchless

installation technologies.

� Tailor-made for sewer repairs

based on slip lining and pipe

bursting methods.

� Tapping tees can be welded

onto the inner pipe for service

connections to buildings.

If extreme stresses are expected

during the insertion procedure,

for example on account of indefin-

able, unstable or rocky soils, we

recommend involving our Applica-

tions Technology Department.

Benefits at a glance

� The PP protective jacket

provides the inner pipe with

reliable protection against

external damage

� High resistance to crack

propagation

� High abrasion resistance

� No need for subsequent

sealing of welded seam

� Light grey interior surface of

the waste-water pipe is

particularly conducive to

internal camera inspection

� Permanent protection against

extreme stresses during

installation and in service

� No risk of cracking or

fracturing

� Reliable quality due to

the use of high-grade raw

materials

� Guaranteed processing

capability in accordance

with all relevant pipeline

construction guidelines,

without any additional cost

� State-of-the-art solution for

environment/infrastructure-

friendly and cost-effective

trenchless methods

Standardisation

The inner pipe is manufactured

in accordance with all standards,

approvals and guidelines

currently applicable:

� DIN 8074/8075

� DIN 19537

� DIN 19533

� DVGW GW 335 T A2

� TÜV Süddeutschland certified

� DIN EN 12201

� DIN EN 13244

Processing and laying of the

pipes is conducted in accordance

with DVS guidelines DVS 2207

Part 1, DVS 2208 Part 1, DVS

2212 and the full range of

associated standards such as

DIN EN 1610.

SIMONA®SPC pipes in action: perfect protection in all applications.

SIMONA PP Protect:The PP protective jacket, speciallyadjusted with additives, provides theentire inner pipe with protectionagainst notches, abrasion and wear.

1 DVGW approval currently relates to theinner pipe. An application has been filedfor system approval.

1

Soil load

8 SIMONA SPC Protective-Jacket Pipes 04/2005

Faster open cut pipelaying

The stability and service life of a

pipeline is dependent to a large

extent on the structural support

created for the actual pipe. When

laying plastic pipes without a pro-

tective jacket, the pipeline zone

has to be filled with stone-free,

compactible material up to a

grain size of 20 mm. This area is

then compacted. Generally spea-

king, this can only be achieved by

replacing the existing soil, i.e. by

embedding the pipes in sand.

On account of the PP protective

jacket of the SIMONA®SPC pipe,

the sand-bedding usually required

for the supporting fill and in the

pipeline zone may – depending

on soil conditions – be replaced

with processed or reused exca-

vation material. The proportion of

sharp-edged stone material can

have a grain size of up to 63

mm. In addition, the protective

jacket distributes the stresses

exerted by the compressive loads

on the pipe.

SIMONA®SPC pipes must be laid

in accordance with DIN 1610.

Appropriate verifiable structural

analyses as per ATV and DWA

can be provided.

The exclusion of sand free bedding material is possible due to the high level ofresistance of the protective jacket. Excavation material up to grain sizes of 63 mmcan be reused. Compressive loads on the pipe, such as live loads and soil loads,are no problem for SIMONA®SPC pipes.

Greater efficiency in open cut pipelaying

Live load

04/2005 SPC Protective-Jacket Pipes SIMONA 9

Superior material properties

for first-class results

The modified PP protective jacket

of the SIMONA®SPC pipe fea-

tures an increased material

hardness. That considerably

improves scratch resistance and

resistance to penetrating objects.

This property is defined by ball

indentation hardness, which is

measured as the resistance of

a material surface to penetration

by a defined body.

SIMONA®

PP ProtectPP Standard PE-HD

80

60

40

20

0

N/mm2

7270

40

Ideal for trenchless

pipelaying

Alongside the deployment of

conventional “open cut pipelay-

ing” methods, there is a growing

trend towards more cost-effective

pipelaying techniques using the

“closed”, trenchless method –

e.g. pipe bursting or directional

drilling.

In this case, the material surfaces

are often subjected to even higher

strains than with the open cut

method.

Owing to its PP protective jacket,

which is extremely resistant to

external damage such as notches

and scratches, SIMONA®SPC

pipes are ideally suited to trench-

less laying.

Full Notch Creep Test (FNCT)

Internal creep tensile test

Test specimen:

110 x 10 x 10 mm

Notch:

1.6 mm, all round

Test conditions:

∆ = 4,0 MPa

T = 80 °C

2 % Arkopal N 100

F

F

This stone poses no risk to aSIMONA®SPC-Protective Jacket Pipe.

The protective jacket made ofSIMONA PP Protect is almost twiceas hard as PE-HD (high-densitypolyethylene).

The inner pipe of the SIMONA®SPC pipe achieved very high ratings(up to 3,000 h) in the FNCT.

Full Notch Creep Test (FNCT)

The FNCT examines creep by

systematically inducing tension

cracks in the test specimen by

means of a wetting agent,

mechanical stress and raised

temperature.

Ball Indentation Hardness

Horizontal directional drilling (above) and pipe bursting. The SIMONA®SPC protective jacket prevents the inner pipe from being damaged by sharp-edged soil fragments.

10 SIMONA SPC Protective-Jacket Pipes 04/2005

Maximum reliability in trenchless pipelaying

Trenchless pipelaying

Trenchless pipelaying encompas-

ses a variety of methods. When it

comes to slip lining, pipe bursting

and directional drilling, the modi-

fied PP protective jacket provides

an extremely high level of protec-

tion against all unforeseeable,

potentially damaging, occurrences.

Benefits of trenchless

pipelaying

■ Minimal adverse effect on

developed and paved surfaces

■ Construction work is per-

formed whilst largely main-

taining the flow of traffic

■ Potential use of existing

pipeline routes

■ Construction time shortened

due to the absence of pro-

tracted excavation and filling

work

■ Reduction in civil engineering

and recultivation costs com-

pared with open cut pipelaying

Horizontal directional drilling (1)

Generally speaking, this repre-

sents a controlled method of wet

boring. Soil is loosened and was-

hed out with a drilling fluid in

various stages.

The first step is to create the pipe

duct with a pilot bore. Then, in

further steps the final pipe duct is

widened and the SPC pipe is intro-

duced by an insertion device.

Pipe bursting (2)

Pipe bursting procedures are

generally deployed wherever the

repair of damaged pipelines has

to be performed on the basis of

a trenchless method and the

hydraulic cross-section has to

be retained or enlarged.

As part of the bursting process,

broken pieces and fragments of

used pipe are displaced into the

surrounding soil. Together with the

in-situ soil, the broken material

compacted into the ground forms

an annular space, into which the

new pipeline attached to the

bursting unit is introduced.

Altrohr

1

2

04/2005 SPC Protective-Jacket Pipes SIMONA 11

Tensile force

Shear plane

PP protective jacket

PE inner pipe

The innovative co-extrusionmanufacturing process ensuresmaximum adhesion between theprotective pipe and the inner pipe.As a result, the protective jacketcannot “slide off”.

Shear strength of

SIMONA® SPC pipes

In trenchless pipelaying, the pipe

is subjected to extremely high

shear forces. As part of the

technical production process,

it is possible to achieve adhesion

between the two layers of material

without actually creating a chemi-

cal bond between the polyethylene

and polypropylene materials.

Bond and shear strength tests

conducted in accordance with DIN

53769 Part 1 revealed a high level

of axial strength (3.0 N/mm2 to

5.0 N/mm2) between the inner

pipe and the protective jacket.

Thus, the protective jacket cannot

“slide off” the inner pipe. The SIMONA®SPC protective jacketprotects the inner pipe againstpotential damage from sharp-edgedstones and burst fragments. Crackpropagation from the protectivejacket to the inner pipe can be ruledout entirely

Microtome section in the transitionalzone between the protective jacketand the inner pipe

Trenchless pipelaying has

many advantages, one of the

foremost being the minimal

impact this method has on

developed and paved super-

structures.

Pipe wall-integrated

electrofusion welding

In pipe wall-integrated electro-

fusion welding, the tapered end of

the pipe and the pipe socket are

joined to one another conically.

The connecting surfaces are

heated electrically to welding

temperature by means of a spiral

embedded in the tapered end.

Thus, an integral, tightly welded

connection is made.

After welding, the entire pipeline

remains protected by the jacket

without the need for any elaborate

rework or sealing in the peeling

area.

12 SIMONA SPC Protective-Jacket Pipes 04/2005

Best connections

Butt welding

To weld the SPC pipes, the PP

protective jacket has to be

removed from the PE inner pipe

in the welding area using SIMONA

peeling devices.

Removal of the protective jacket

is only performed up to approx.

1.0 cm to 1.5 cm from the end of

the pipe. Consequently, there is

no need to seal the welded seam

afterwards because it is in full

contact with the protective jacket,

i.e. there is no unprotected gap.

Thus, it is not possible for the

protective jacket to “slide off”

from the inner pipe.

For immediate welding, we can

supply SIMONA®SPC pipes that

have been machined down at the

end of the pipe, i.e. the protective

jacket has already been peeled

off in the requisite manner.

Connection of the pipe ends is

performed in compliance with DVS

guidelines DVS-2207 Part 1, DVS-

2208 Part 1 and DVS-2212 Part 1.

Diagram of Butt welding

Diagram of pipe wall-integratedelectrofusion weld

04/2005 SPC Protective-Jacket Pipes SIMONA 13

Socket welding

The protective jacket is peeled

off at both ends of the pipe

according to the socket insertion

depth. The connecting surfaces

are heated electrically to welding

temperature with the aid of

resistance wires (heating spiral)

embedded in the socket and are

then welded. If tapping tees are

being attached, the protective

jacket must be removed depen-

ding on the shape of the valve.

Diagram of socket welding

An added bonus of all

SIMONA®SPC pipes: no

need for rework or sealing

at the seam after welding.

14 SIMONA SPC Protective-Jacket Pipes 04/2005

In addition to pipes, SIMONA

offers a comprehensive range

of fittings, flanges and valves.

In fact, we are able to deliver

cutting-edge solutions for

practically any pipelaying project

– an all-embracing product range

tailored to your requirements.

User-friendly solutions

Our SPC pipes can be supplied

with processed ends – ready for

heated tool butt welding.

Tailor-made accessories

SIMONA offers a range of

accessories for professional

processing of SPC pipes –

either for hire or for purchase.

Our product portfolio includes

peeling devices, routing machi-

nes, clamping collars, silicone

heating mats and parting-off

tools.

SIMONA – one-stop solutions

Peeling devices

SIMONA peeling devices have

been specially developed for

construction site use. They

remove the protective jacket in

the welding area with minimum

effort, thus preparing the

SIMONA®SPC for subsequent

welding in compliance with the

relevant guidelines. SIMONA

peeling devices can be deployed

for pipe diameters from 110 mm

to 630 mm.

Tapping tee

Routing machines

The routing machine has been

designed specially for on-site

welding of tapping tees to

SIMONA®SPC pipes. It is

suitable for machining SPC pipes

with outside diameters ranging

from 110 mm to 630 mm.

After routing, the protective jacket

can be completely detached from

the inner pipe with a chisel or

any other suitable tool.

From left to right: clamping collars, routing machine, silicone heating mat, peelingdevice, chisel

For enquiries about hiring or

purchasing accessories,

please contact us:

Ph. +49 (0) 67 52/14-484 or

[email protected]

For enquiries regarding appli-

cations technology and pro-

cessing, please contact us:

Ph. +49 (0) 67 52/14-393 or

[email protected]

04/2005 SPC Protective-Jacket Pipes SIMONA 15

Silicone heating mats

To facilitate detachment of the

protective jacket from the inner

tube, we recommend using sili-

cone heating mats at low pro-

cessing temperatures (< 15 °C).

The protective jacket is preheated

with the aid of silicone heating

mats during processing in the low

temperature range. The protective

jacket can then be easily removed

from the inner tube with a chisel,

without leaving any remnants.

Clamping collars

For WIDOS welding machines,

we can supply you with clamping

collars specially adapted to the

outside diameter of our SPC

Protective-Jacket Pipes for

diameters from 110 mm to

630 mm.

SIMONA also supplies a special

manual with details of how to

operate the equipment.

16 SIMONA SPC Protective-Jacket Pipes 04/2005

Tender documents

PE 100 SPC-Waste Water

Pressure Pipes

PE 80 SPC-Waste Water Pipes

PE 100 SPC-Drinking Water

Pressure Pipes

Supply PE 80/PE 100 SPC-waste

water pipes and PE 100 SPC-

drinking water pressure pipes

consisting of an inner pipe as

per DIN 8074/8075, including an

additional continuous protective

jacket made of modified PP

(SIMONA PP Protect), and per-

form laying of pipe as per DIN

EN 1610 and in accordance with

the supplier’s specifications.

Pipe manufacture with proof of

quality assurance in accordance

with DIN EN ISO 9001 and

external certification by TÜV

Süddeutschland.

The protective jacket shall be

removed from the joint area on-

site, if necessary, before the

pipe ends are welded.

There is no need to seal

SIMONA®SPC pipes after

removal of the protective jacket

in the welding area using

SIMONA peeling devices. Please

refer to the separate handling

instructions for accessories.

Product:

SIMONA®PE 80 SPC

Waste Water Pipe

Product code: PE ARST-SPC RO

SIMONA®PE 100 SPC

Waste Water Pipe

Product code:

PE 100 ARST-SPC RO

SIMONA®PE 100 SPC

Drinking Water Pipe

Product code:

PE 100 TRST-SPC RO

Supplier:

SIMONA AG

Teichweg 16

55606 Kirn

Telefon +49 (0 ) 67 52 14 -0

Fax +49 (0 ) 67 52 14 -211

E-Mail [email protected]

www.simona.de

Supply specification:

� Inner pipe dimension

� Wall thickness of the jacket

pipe

� SDR, PN

� Colour of inner pipe

� Colour of jacket pipe

� Total quantity

� Pipe length

Example of a tender document for SIMONA®PE 100 SPC-Drinking Water Pressure Pipes

Item No. 01 100m ……… €/quantity ……… Total price in €

Product code: PE 100 TRST-SPC RO

PE 100 SPC-Drinking Water Pressure Pipe

Supply PE 100 SPC-drinking water pressure pipe consisting of a black drinking water inner pipe based on TÜV Süd-

deutschland MUC-KSP-AO2, DVGW GW 335 AZ and DIN 8074/8075, including an additional continuous protective

jacket made of blue modified PP (PP Protect), and perform laying of pipe as per DIN EN 1610 and in accordance with

the supplier’s specifications. Pipe manufacture with proof of quality assurance in accordance with DIN EN ISO 9001

and external certification by TÜV Süddeutschland. The protective jacket shall be removed from the joint area on-site,

if necessary, before the pipe ends are welded. There is no need to seal SIMONA®SPC pipes after removal of the

protective jacket in the welding area using SIMONA peeling devices. Please refer to the handling instructions regar-

ding SIMONA peeling devices.

Product Range

18 SIMONA SPC Protective-Jacket Pipes 04/2005

PE 100 SPC-Drinking Water Pressure Pipes

Material

Inner pipe PE 100 withdrinking water approvaland protective jacketmade of modified PP Protect

Inner pipe SDR 11 Inner pipe Jacket thickness Inner pipe + protective jacket SPC pipe

d e weight approx. dimensions d2 e2 weightmm kg/m mm mm ≈ kg/m

90 x 8.2 2.14 1.5 93.0 x 9.7 2.56110 x 10.0 3.17 1.5 113.0 x 11.5 3.70125 x 11.4 4.11 1.5 128.0 x 12.9 4.70140 x 12.7 5.12 1.5 143.0 x 14.2 5.80160 x 14.6 6.72 2.0 164.0 x 16.6 7.74180 x 16.4 8.49 2.0 184.0 x 18.4 9.63200 x 18.2 10.50 2.0 204.0 x 20.2 11.70225 x 20.5 13.30 2.3 229.6 x 22.8 14.90250 x 22.7 16.30 2.3 254.6 x 25.0 18.10280 x 25.4 20.40 2.3 284.6 x 27.7 22.50315 x 28.6 25.90 2.7 320.4 x 31.3 28.60355 x 32.2 32.80 2.7 360.4 x 34.9 35.90400 x 36.3 41.60 2.7 405.4 x 39.0 45.10450 x 40.9 52.70 3.0 456.0 x 43.9 57.00500 x 45.4 65.10 3.0 506.0 x 48.4 69.80560 x 50.8 81.50 3.0 566.0 x 53.8 86.80630 x 57.2 103.20 3.0 636.0 x 60.2 109.20

Inner pipe SDR 17 Inner pipe Jacket thickness Inner pipe + protective jacket SPC pipe

d e weight approx. dimensions d2 e2 weightmm kg/m mm mm ≈ kg/m

90 x 5.4 1.47 1.5 93.0 x 6.9 1.90110 x 6.6 2.18 1.5 113.0 x 8.1 2.72125 x 7.4 2.78 1.5 128.0 x 8.9 3.37140 x 8.3 3.49 1.5 143.0 x 9.8 4.15160 x 9.5 4.56 2.0 164.0 x 11.5 5.57180 x 10.7 5.76 2.0 184.0 x 12.7 6.90200 x 11.9 7.11 2.0 204.0 x 13.9 8.38225 x 13.4 9.01 2.3 229.6 x 15.7 10.70250 x 14.8 11.00 2.3 254.6 x 17.1 12.90280 x 16.6 13.90 2.3 284.6 x 18.9 15.90315 x 18.7 17.60 2.7 320.4 x 21.4 20.30355 x 21.1 22.30 2.7 360.4 x 23.8 25.40400 x 23.7 28.20 2.7 405.4 x 26.4 31.70450 x 26.7 34.70 3.0 456.0 x 29.7 40.00500 x 29.7 44.20 3.0 506.0 x 32.7 48.90560 x 33.2 55.30 3.0 566.0 x 36.2 60.60630 x 37.4 70.00 3.0 636.0 x 40.4 76.00

DimensionsDIN 8074, DIN 19533Standard length 12 m;other lengths onrequest

ColourInner pipe: blackJacket pipe: blue

Product codePE 100 TRST-SPC RO

04/2005 SPC Protective-Jacket Pipes SIMONA 19

Inner pipe SDR 11 Inner pipe Jacket thickness Inner pipe + protective jacket SPC pipe

d e weight approx. dimensions d2 e2 weightmm kg/m mm mm ≈ kg/m

90 x 8.2 2.14 1.5 93.0 x 9.7 2.56110 x 10.0 3.17 1.5 113.0 x 11.5 3.70125 x 11.4 4.11 1.5 128.0 x 12.9 4.70140 x 12.7 5.12 1.5 143.0 x 14.2 5.80160 x 14.6 6.72 2.0 164.0 x 16.6 7.74180 x 16.4 8.49 2.0 184.0 x 18.4 9.63200 x 18.2 10.50 2.0 204.0 x 20.2 11.70225 x 20.5 13.30 2.3 229.6 x 22.8 14.90250 x 22.7 16.30 2.3 254.6 x 25.0 18.10280 x 25.4 20.40 2.3 284.6 x 27.7 22.50315 x 28.6 25.90 2.7 320.4 x 31.3 28.60355 x 32.2 32.80 2.7 360.4 x 34.9 35.90400 x 36.3 41.60 2.7 405.4 x 39.0 45.10450 x 40.9 52.70 3.0 456.0 x 43.9 57.00500 x 45.4 65.10 3.0 506.0 x 48.4 69.80560 x 50.8 81.50 3.0 566.0 x 53.8 86.80630 x 57.2 103.20 3.0 636.0 x 60.2 109.20

PE 100 SPC-Waste Water Pressure Pipes

MaterialInner pipe PE 100and protective jacketmade of modified PPProtect

Inner pipe SDR 17 Inner pipe Jacket thickness Inner pipe + protective jacket SPC pipe

d e weight approx. dimensions d2 e2 weightmm kg/m mm mm ≈ kg/m

90 x 5.4 1.47 1.5 93.0 x 6.9 1.90110 x 6.6 2.18 1.5 113.0 x 8.1 2.72125 x 7.4 2.78 1.5 128.0 x 8.9 3.37140 x 8.3 3.49 1.5 143.0 x 9.8 4.15160 x 9.5 4.56 2.0 164.0 x 11.5 5.57180 x 10.7 5.76 2.0 184.0 x 12.7 6.90200 x 11.9 7.11 2.0 204.0 x 13.9 8.38225 x 13.4 9.01 2.3 229.6 x 15.7 10.70250 x 14.8 11.00 2.3 254.6 x 17.1 12.90280 x 16.6 13.90 2.3 284.6 x 18.9 15.90315 x 18.7 17.60 2.7 320.4 x 21.4 20.30355 x 21.1 22.30 2.7 360.4 x 23.8 25.40400 x 23.7 28.20 2.7 405.4 x 26.4 31.70450 x 26.7 34.70 3.0 456.0 x 29.7 40.00500 x 29.7 44.20 3.0 506.0 x 32.7 46.90560 x 33.2 55.30 3.0 566.0 x 36.2 60.60630 x 37.4 70.00 3.0 636.0 x 40.4 76.00

DimensionsDIN 8074, DIN 19537Standard length 12 m;other lengths onrequest

ColourInner pipe: blackJacket pipe: brown

Product codePE 100 ARST-SPC RO

20 SIMONA SPC Protective-Jacket Pipes 04/2005

PE 80 SPC-Waste Water Pipes

MaterialInner pipe PE 80and protective jacketmade of modified PPProtect

Inner pipe SDR 26 Inner pipe Jacket thickness Inner pipe + protective jacket SPC pipe

d e weight approx. dimensions d2 e2 weightmm kg/m mm mm ≈ kg/m

160 x 6.2 3.04 2.0 164.0 x 8.2 4.06180 x 6.9 3.79 2.0 184.0 x 8.9 4.92200 x 7.7 4.69 2.0 204.0 x 9.7 5.96225 x 8.6 5.89 2.3 229.6 x 10.9 7.53250 x 9.6 7.30 2.3 254.6 x 11.9 9.12280 x 10.7 9.10 2.3 284.6 x 13.0 11.10315 x 12.1 11.60 2.7 320.4 x 14.8 14.30355 x 13.6 14.60 2.7 360.4 x 16.3 17.70400 x 15.3 18.60 2.7 405.4 x 18.0 21.90450 x 17.2 23.50 3.0 456.0 x 20.2 27.70500 x 19.1 28.90 3.0 506.0 x 22.1 33.60560 x 21.4 36.20 3.0 566.0 x 24.4 41.50630 x 24.1 45.90 3.0 636.0 x 27.1 51.80

Inner pipe SDR 17.6 Inner pipe Jacket thickness Inner pipe + protective jacket SPC pipe

d e weight approx. dimensions d2 e2 weightmm kg/m mm mm ≈ kg/m

160 x 9.1 4.35 2.0 164.0 x 11.1 5.36180 x 10.2 5.48 2.0 184.0 x 12.2 6.61200 x 11.4 6.79 2.0 204.0 x 13.4 8.04225 x 12.8 8.55 2.3 229.6 x 15.1 10.20250 x 14.2 10.60 2.3 254.6 x 16.5 12.40280 x 15.9 13.20 2.3 284.6 x 18.2 15.30315 x 17.9 16.70 2.7 320.4 x 20.6 19.40355 x 20.1 21.20 2.7 360.4 x 22.8 24.20400 x 22.7 26.90 2.7 405.4 x 25.4 30.30450 x 25.5 34.00 3.0 456.0 x 28.5 38.20500 x 28.4 42.00 3.0 506.0 x 31.4 46.70560 x 31.7 52.50 3.0 566.0 x 34.7 57.80630 x 35.7 66.50 3.0 636.0 x 38.7 72.40

DimensionsDIN 8074, DIN 19537Standard length 12 m;other lengths onrequest

ColourInner pipe: light grey Jacket pipe: brown

Product codePE ARST-SPC RO

04/2005 SPC Protective-Jacket Pipes SIMONA 21

PE 80 SPC-Burst Lining Pipes forUnpressurised Waste-Water Applications

MaterialInner pipe made of PE 80and protective jacketmade of modified PPProtect

Available in 6 or 12 m sections Short lengths on requestAll pipes can be supplied for the following methods of connection:- flush ends for butt welding- electrofusion welding module with heating spiral system integrated into the pipe wall

Old pipe Inner pipe 17.6 Inner pipe Jacket thickness Inner pipe + protective jacket SPC pipe

DN d e weight approx. dimensions d2 e2 weightmm kg/m mm mm ≈ kg/m

DN 150 160 x 9.1 4.35 2.0 164.0 x 11.1 5.36180 x 10.2 5.48 2.0 184.0 x 12.2 6.61

DN 200 225 x 12.8 8.55 2.3 229.6 x 15.1 10.20DN 250 280 x 15.9 13.20 2.3 284.6 x 18.2 15.30DN 300 315 x 17.9 16.70 2.7 320.4 x 20.6 19.40

355 x 20.1 21.20 2.7 360.4 x 22.8 24.20DN 350 375 x 21.4 23.80 2.7 380.4 x 24.1 27.00

400 x 22.7 26.90 2.7 405.4 x 25.4 30.30DN 400 425 x 24.0 30.20 3.0 431.0 x 27.0 34.20

450 x 25.5 34.00 3.0 456.0 x 28.5 38.20DN 500 560 x 31.7 52.50 3.0 566.0 x 34.7 57.80DN 600 630 x 35.7 66.50 3.0 636.0 x 38.7 72.40

ColourInner pipe: light grey Jacket pipe: brown

Explanation

d = diameter of inner pipe

d2 = total diameter

e = wall thickness of inner

pipe

e2 = total wall thickness

SDR = Standard Dimension Ratio

(equivalent to pipe outside

diameter divided by wall

thickness)

22 SIMONA SPC Protective-Jacket Pipes 04/2005

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SIMONA AGTeichweg 16D -55606 KirnPhone +49 (0) 67 52 14-0Fax +49 (0) 67 52 [email protected]

Plant I/IITeichweg 16D -55606 KirnPhone +49 (0) 67 52 14-0Fax +49 (0) 67 52 14-211

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SIMONA AG · Teichweg 16 · D-55606 Kirn · Telefon (0 67 52) 14 -0 · Telefax (0 67 52) 14 -211

[email protected] · www.simona.de K+

D 0

4/0

5 -

2000 -

PD


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