Risk Assessment Calculator

www.machinesafety.co.uk

http://www.machinesafety.co.uk/

[email protected]

mailto:[email protected]

1

2

3

4

5

6

How to use the Procter Risk Assessment Calculator

Procter Machine Guarding - the UK's leading supplier of bespoke and modular machine guardingProcter Machine Guarding, 11 Pantglas Industrial Estate, Bedwas, Caerphilly, CF83 8XD, UK

Tel: +44 (0)29 2085 5758. Fax: +44 (0)29 2088 7005

This Risk Assessment Calculator is designed to assist with carrying out risk assessments. However, it is the user's responsibility to ensure that risk assessments are carried out in accordance with BS EN ISO 12100:2010 (Safety of machinery. General principles for design. Risk assessment and risk reduction). If required, contact Procter Machine Guarding for advice on specialists who can assist with complex risk assessments. The Risk Assessment Calculator is based on Annex B of BS EN ISO 12100, copies of which can be purchased from BSI.

It should be noted that the Machinery Directive 2006/42/EC and the corresponding Supply of Machinery (Safety) Regulations 1992 stipulate that the machine manufacturer or his representative must ensure that a risk assessment is carried out. In addition, the Technical File must contain a copy of the risk assessment. It is therefore essential that the risk assessment process is both carried out and documented adequately. The risk assessment can also assist in preparing the instructions for the machine, as the Machinery Directive requires that information about the residual risks must be included in the instructions.

Seven worksheets are provided in this Risk Assessment Calculator: the Welcome page, Instructions (this page), a Look-Up Table, a Summary page, two Machine pages and an Example Machine page. If more than two machines are being assessed, copy one of the existing Machine worksheets and rename it as appropriate.

To use this Calculator, start by entering the company information on the Summary page. Then decide how many machines are to be assessed and ensure that there are sufficient worksheets (one per machine). For each machine, enter the machine details and other data in the table at the top of the worksheet. Then work down the list of hazards and decide which are applicable to the machine in question. If a hazard is not applicable, mark N/A in the Comments column; the Risk Level column will automatically show 'negligible' for these risks. For each applicable hazard, use the Look-Up Table to choose appropriate values for the Likelihood of Occurrence (LO), Frequency of Exposure (FE), Degree of Possible Harm (DPH) and Number of Persons at risk (NP). In addition to the list of hazards, there is also a list of hazardous situations (tasks) and a list of hazardous events. See BS EN ISO 12100 for more information about these.

The Hazard Rating Number (HRN) is calculated automatically (LO x FE x DPH x NP) and colour-coded (see Look-Up Table). In addition, the Calculator shows the corresponding Risk Level so that the user can decide if action is required. A risk is 'Negligible' if there is very little risk to health and safety; a risk is 'Low, significant' if hazards exist that require control measures; a risk is 'High' if there are potentially dangerous hazards that require control measures to be implemented urgently; and a risk is 'Unacceptable' if continued operation in this state is unacceptable.

If action is required, it should be outlined in the first Action column. A further assessment must then be carried out to see the effect on the HRN and Risk Level of taking the action. If the Risk Level is still too high, additional action can be specified in the second Action column on the far right-hand side, after which a confirmatory assessment should be carried out.

Once the above procedure has been completed for each machine, the user can return to the Summary page and list the actions required.

[email protected]

http://www.machinesafety.co.uk/

mailto:[email protected]

LO (Likelihood of Occurrence) FE (Frequency of Exposure)0.033 Almost impossible Only in extreme circumstances 0.5 Annually1 Highly unlikely Though conceivable 1 Monthly1.5 Unlikely But could occur 1.5 Weekly2 Possible But unusual 2.5 Daily5 Even chance Could happen 4 Hourly8 Probable Not surprising 5 Constantly10 Likely To be expected15 Certain No doubt

DPH (Degree of Possible Harm) NP (Number of Persons at risk)0.1 Scratch or bruise 1 1-2 persons0.5 Laceration or mild ill-effect 2 3-7 persons2 Break of minor bone or minor illness (temporary) 4 8-15 persons4 Break of major bone or major illness (temporary) 8 16-50 persons6 Loss of one limb, eye, hearing (permanent) 12 50+ persons10 Loss of two limbs or eyes (permanent)15 Fatality

Source: Pilz Guide to Machinery Safety, 6th Edition

HRN Risk0-5 Negligible5-50 Low, significant50-500 HighOver 500 Unacceptable

HRN = LO x FE x DPH x NP

Company name:Company address:

Assessment reference:Assessment carried out by:Assessment date:Assessment checked by:Assessment approved by:

Machines requiring action

Worksheet reference: Machine reference:

Machines requiring action

Action required:

Assessment reference:Type of machine:Machine location:Machine description:Machine manufacturer:Machine model:Machine serial number:Modifications from 'as-supplied':Energy sources:Energy source ratings:Safety measures:Assessment carried out by:Assessment date:Assessment checked by:Assessment approved by:

Origin

Mechanical hazards Acceleration/deceleration

Kinetic energy

Angular parts

Type or group of hazard

Cutting parts

Elastic elements

Falling objects

Approach of a moving element to a fixed part

Gravity

Stored energy

Height from the ground

High pressure

Machinery mobility

Moving elements

Rotating elements

Surface finish (rough or slippery)

Sharp edges

Instability

Vacuum

OtherElectrical hazards Arc

Electromagnetic phenomena

Electrostatic phenomena

Live parts

Overload

Short-circuit

Insufficient distance from live parts under high voltage

Parts becoming live under fault conditions

Thermal radiation

OtherThermal hazards Explosion

Flame

Radiation from heat sources

OtherNoise hazards Cavitation phenomena

Exhaust system

Objects or materials with a high or low temperature

High-speed gas leak

Moving parts

Scraping surfaces

Manufacturing process (eg stamping, pressing, grinding)

Unbalanced rotating parts

Whistling pneumatics

Worn parts

OtherVibration hazards Cavitation phenomena

Misalignment of moving parts

Mobile equipment

Scraping surfaces


Vibrating equipment

Worn parts

OtherRadiation hazards Ionising radiation source

Low-frequency electromagnetic radiation

Optical radiation (infrared, visible and ultraviolet), including laser

Radio frequency electromagnetic radiation

OtherMaterial/substance hazards Aerosol

Combustible

Dust

Explosive

Fibre

Biological and microbiological (viral or bacterial) agent

Flammable

Fluid

Fume

Gas

Mist

Oxidiser

OtherErgonomic hazards Access

Effort

Local lighting

Design or location of indicators and visual display units

Design, location or identification of control devices

Flicker, dazzling, shadow, stroboscopic effect

Mental overload or underload

Posture

Repetitive activity

Visibility

OtherDust and fog

Electromagnetic disturbance

Lighting

Moisture

Hazards associated with the environment in which the machine is used

Pollution

Snow

Temperature

Water

Wind

Lack of oxygen

Other

Combined hazards

Hazardous situations (tasks)

Tasks

Transport LiftingLoadingPackingTransportationUnloadingUnpackingOther tasks

Assembly of the machineFixing, anchoring

Fencing

TestingRunning the machine without loadTrials with load or maximum loadDemonstrationOther tasks

Clamping/fastening the workpiece

eg repetitive activity + effort + high environmental temperature

Phase of machine lifecycle

Assembly, installation and commissioning

Preparations for installation (eg foundations, vibration isolators)

Connection to energy supplies (eg electricity, compressed air)

Connecting to disposal system (eg for exhaust gases, waste water)

Adjustment of the machine and its components

Feeding, filling, loading of ancillary fluids (eg lubricants, adhesives)

Setting, teaching, programming and/or process changeover

Mounting or changing tools, tool-setting

Adjustment and setting of protective devices and other components

Adjustment and setting or verification of functional parameters of the machine (eg speed, pressure, force, travel limits)

Feeding, filling, loading of raw material

Program verificationFunctional test, trialsVerification of the final productOther tasks

Operation Clamping/fastening the workpiece

Manual loading/unloadingOperating manual controlsDriving the machine

Control/inspectionSupervisionVerification of the final productOther tasks

Cleaning and maintenance AdjustmentsCleaning, disinfection

HousekeepingIsolation and energy dissipationLubricationReplacement of tools

ResettingRemoval and disposal of spent fluids

Restoring fluid levels

Other tasksFault-finding/trouble-shooting Adjustments

Fault-findingIsolation and energy dissipation

Recovering from jamRepairing


Minor adjustments and setting of functional parameters of the machine (eg speed, pressure, force, travel limits)

Minor interventions during operation (eg removing waste material, eliminating jams, local cleaning)

Restarting the machine after stopping/interruption

Unclamping/unfastening the workpiece

Dismantling/removal of parts, components, devices of the machine

Replacement of worn or damaged parts

Verification of parts, components, devices of the machine


Recovering from control and protective devices failure

Rescue of trapped personsResetting

Other tasksDismantling and disabling

DismantlingRemoval and disposal of spent fluids

LiftingLoadingPackingTransportationUnloadingOther tasks

Hazardous events

Origin related to Hazardous event

Contact with rough surfaces

Moving parts of the machine Contact with moving partsContact with rotating open endsFalling or ejection of objects

Loss of stability

Displacement of moving elementsProjection of high-pressure fluidsUncontrolled movements

Electrical equipment Direct contactDisruptive dischargeElectric arcFireIndirect contactShort-circuit

Control system

Replacement of parts, components, devices of the machine


Disconnection and energy dissipation

Shape and/or superficial finishing of accessible parts of the machine Contact with sharp edges and

corners, protruding parts

Kinetic energy and/or potential energy (gravity) of the machine, parts of the machine, tools and materials used, processed or handled

Stability of the machine and/or parts of the machine

Mechanical stiffness/strength of parts of the machine, tools, etc

Deflection or break-up during operation

Pneumatic and hydraulic equipment

Dropping or ejection of a moving parts of the machine or of a workpiece clamped by the machine

Failure to stop moving parts

Unintended/unexpected start-up

Harsh environmental conditionsExcessive effort

Painful and/or tiring postures

Other Other events

Machine action resulting from inhibition (defeating or failure) of protective devices

Uncontrolled movements (including speed changes)

Other hazardous events due to failure(s) or poor design of the control system

Materials and substances or physical factors (temperature, noise, vibration, radiation and environment)

Contact with objects with high or low temperature

Emission of a substance that can be hazardous

Emission of a level of noise that can be hazardous

Emission of a level of noise that can interfere with a speech communication or with acoustic signals

Emission of a level of vibration that can be hazardous

Emission of radiation fields that can be hazardous

Workstation and/or work process design Human errors/misbehaviour

(unintentional and/or deliberately induced by the design)

Loss of direct visibility of the working area

Repetitive handling at high frequency

Number of operatives:Number of shifts per week:Usage (hours per month):Operating manuals:Standard operating procedures:Operatives' training record:Warning signs:Raw materials:Maintenance manual:Maintenance training record:Access by untrained visitors:

Comments Initial assessment

LO FE DPH NPBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglement

Potential consequences

Friction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglement

Friction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasion

ImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpact

InjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationOtherBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShock

BurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocution

Falling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockOtherBurnDehydrationDiscomfortFrostbiteInjuries from radiated heatScaldBurnDehydrationDiscomfortFrostbiteInjuries from radiated heatScaldBurnDehydrationDiscomfortFrostbiteInjuries from radiated heatScaldBurnDehydrationDiscomfortFrostbiteInjuries from radiated heatScaldOtherDiscomfortLoss of awarenessLoss of balancePermanent hearing lossStressTinnitusTiredness

DiscomfortLoss of awarenessLoss of balance

Other (eg mechanical or electrical) as a consequence of an interference with speech communication or with acoustic signals.

Permanent hearing lossStressTinnitusTiredness

DiscomfortLoss of awarenessLoss of balancePermanent hearing lossStressTinnitusTiredness











OtherDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spine





Vascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderOtherBurnDamage to eyes and skinEffects on reproductive capabilityGenetic mutationHeadache, insomnia, etcBurnDamage to eyes and skinEffects on reproductive capabilityGenetic mutationHeadache, insomnia, etcBurnDamage to eyes and skinEffects on reproductive capabilityGenetic mutationHeadache, insomnia, etcBurnDamage to eyes and skinEffects on reproductive capabilityGenetic mutationHeadache, insomnia, etc

OtherBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancer

CorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosion

FireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationOtherDiscomfortFatigueMusculoskeletal disorderStress

DiscomfortFatigueMusculoskeletal disorderStress





Other (eg mechanical, electrical) as a consequence of human error










OtherBurnSlight diseaseSlipping or fallingSuffocation

BurnSlight diseaseSlipping or fallingSuffocation







Any other as a consequence of the effect caused by the sources of the hazards on the machine or parts of the machine









Other








Consequences CommentsInitial assessment

LO FE DPH NP

eg dehydration, loss of awareness, heat stroke

Consequences Comments Initial assessment

LO FE DPH NP

Initial assessmentAction required

Re-assessment after taking action

HRN Risk level LO FE DPH NP HRN Risk level0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible

0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible

0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible




0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible

0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible

0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible

0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible



0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible

0 Negligible 0 Negligible




0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible




0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible










0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible



0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible













HRN Risk level LO FE DPH NP HRN Risk level





0 Negligible 0 Negligible0 Negligible 0 Negligible


























HRN Risk level LO FE DPH NP HRN Risk level0 Negligible 0 Negligible0 Negligible 0 Negligible




0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible














Action required

Action required

Action required

Assessment reference:Type of machine:Machine location:Machine description:Machine manufacturer:Machine model:Machine serial number:Modifications from 'as-supplied':Energy sources:Energy source ratings:Safety measures:Assessment carried out by:Assessment date:Assessment checked by:Assessment approved by:

Origin


Kinetic energy

Angular parts


Cutting parts

Elastic elements

Falling objects


Gravity

Stored energy


High pressure

Machinery mobility

Moving elements

Rotating elements


Sharp edges

Instability

Vacuum




Live parts

Overload

Short-circuit



Thermal radiation


Flame



Exhaust system


High-speed gas leak

Moving parts

Scraping surfaces




Worn parts



Mobile equipment

Scraping surfaces


Vibrating equipment

Worn parts






Combustible

Dust

Explosive

Fibre


Flammable

Fluid

Fume

Gas

Mist

Oxidiser


Effort

Local lighting





Posture

Repetitive activity

Visibility

OtherDust and fog


Lighting

Moisture


Pollution

Snow

Temperature

Water

Wind

Lack of oxygen

Other

Combined hazards


Tasks

Transport LiftingLoadingPackingTransportationUnloadingUnpackingOther tasks

Assembly of the machineFixing, anchoring

Fencing






















ResettingRemoval and disposal of spent fluids

Restoring fluid levels



Recovering from jamRepairing












Other tasksDismantling and disabling

DismantlingRemoval and disposal of spent fluids


Hazardous events




Loss of stability



Control system
















Other Other events















Number of operatives:Number of shifts per week:Usage (hours per month):Operating manuals:Standard operating procedures:Operatives' training record:Warning signs:Raw materials:Maintenance manual:Maintenance training record:Access by untrained visitors:


LO FE DPH NPBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglement


Friction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglement

Friction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasion

ImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpact

InjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationBeing run overBeing thrownCrushingCutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or fallingStabbing or puncturingSuffocationOtherBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShock

BurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocution

Falling or being thrownFireProjection of molten particlesShockBurnChemical effectsEffects on medical implantsElectrocutionFalling or being thrownFireProjection of molten particlesShockOtherBurnDehydrationDiscomfortFrostbiteInjuries from radiated heatScaldBurnDehydrationDiscomfortFrostbiteInjuries from radiated heatScaldBurnDehydrationDiscomfortFrostbiteInjuries from radiated heatScaldBurnDehydrationDiscomfortFrostbiteInjuries from radiated heatScaldOtherDiscomfortLoss of awarenessLoss of balancePermanent hearing lossStressTinnitusTiredness

DiscomfortLoss of awarenessLoss of balance


Permanent hearing lossStressTinnitusTiredness












OtherDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spine





Vascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderDiscomfortLow-back diseaseNeurological disorderOsteo-articular disorderTrauma of the spineVascular disorderOtherBurnDamage to eyes and skinEffects on reproductive capabilityGenetic mutationHeadache, insomnia, etcBurnDamage to eyes and skinEffects on reproductive capabilityGenetic mutationHeadache, insomnia, etcBurnDamage to eyes and skinEffects on reproductive capabilityGenetic mutationHeadache, insomnia, etcBurnDamage to eyes and skinEffects on reproductive capabilityGenetic mutationHeadache, insomnia, etc

OtherBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancer

CorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosion

FireInfectionMutationPoisoningSensitisationBreathing difficulties, suffocationCancerCorrosionEffects on reproductive capabilityExplosionFireInfectionMutationPoisoningSensitisationOtherDiscomfortFatigueMusculoskeletal disorderStress
















OtherBurnSlight diseaseSlipping or fallingSuffocation

















Other









LO FE DPH NP



LO FE DPH NP



HRN Risk level LO FE DPH NP HRN Risk level0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible






0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible















0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible

























































HRN Risk level LO FE DPH NP HRN Risk level0 Negligible 0 Negligible0 Negligible 0 Negligible


















Action required

Action required

Action required

Assessment reference: 0101Type of machine: Cable re-reelerMachine location: Building 01, cable sectionMachine description:

Machine manufacturer: CableMagicMachine model: CM01Machine serial number: 0000123Modifications from 'as-supplied': NoneEnergy sources: Electricity, compressed air

Energy source ratings: 240V AC; 6bar pressure

Safety measures:

Assessment carried out by: A. PersonAssessment date: 14 December 2011Assessment checked by: A. N. Other PersonAssessment approved by: A. Third Person

Origin


Kinetic energy

Machine re-reels cable following marking or measuring operations on other machines.

Emergency stop button connected to safety relay - isolates power and operates dump valve.


Angular parts

Cutting parts

Elastic elements


Falling objects

Gravity

Stored energy


High pressure

Machinery mobility

Moving elements

Rotating elements


Sharp edges

Instability

Vacuum




Live parts

Overload

Short-circuit



Thermal radiation


Flame




Exhaust system

High-speed gas leak

Moving parts


Scraping surfaces



Worn parts



Mobile equipment

Scraping surfaces


Vibrating equipment

Worn parts



Combustible

Dust





Explosive

Fibre

Flammable

Fluid

Fume

Gas

Mist

Oxidiser




Effort

Local lighting


Posture

Repetitive activity

Visibility

OtherDust and fog





Lighting

Moisture

Pollution

Snow

Temperature

Water

Wind

Lack of oxygen

OtherCombined hazards


Tasks

Transport Lifting

LoadingPackingTransportationUnloadingUnpackingOther tasks

Assembly of the machine





Fixing, anchoring

Fencing























Resetting

Removal and disposal of spent fluidsRestoring fluid levels



Recovering from jam

Repairing


Other tasks

Dismantling and disabling

Dismantling

Removal and disposal of spent fluids










Hazardous events




Loss of stability



Control system















Other Other events













Number of operatives: 1Number of shifts per week: 5Usage (hours per month): 35Operating manuals: Yes, as supplied

Standard operating procedures: Yes, adjacent to machine.Operatives' training record: Yes, held in HR file.Warning signs: One, relating to pinch hazard.Raw materials: Electrical cable up to 3mm diameter.Maintenance manual:

Maintenance training record:

Access by untrained visitors: None


LO FE DPH NP

Being run over N/A

Being thrown N/A

Crushing N/A

Cutting or severing N/A

Drawing-in or trapping N/A

Entanglement N/A

Friction or abrasion N/A

Impact N/A

Injection N/A

Shearing N/A

Slipping, tripping or falling N/A

Stabbing or puncturing N/A

Suffocation N/A

Being run overBeing thrownCrushing 1 5 0.5 1

Cutting or severingDrawing-in or trappingEntanglementFriction or abrasionImpactInjectionShearingSlipping, tripping or falling

Yes, held in maintenance dept (last serviced 3 months ago).

Maintenance manager trained during installation of machine.


Rotating cable reel (approx 5kg, card or plastic flanges, no sharp edges) could become detached.

Stabbing or puncturingSuffocationBeing run over N/A

Being thrown N/A

Crushing N/A



Entanglement N/A


Impact N/A

Injection N/A

Shearing N/A



Suffocation N/A

Being run over N/A

Being thrown N/A

Crushing N/A



Entanglement N/A


Impact N/A

Injection N/A

Shearing N/A



Suffocation N/A

Being run over N/A

Being thrown N/A

Crushing N/A



Entanglement N/A


Impact N/A

Injection N/A

Shearing N/A



Suffocation N/A

Being run over N/A

Being thrown N/A

Crushing N/A


Drawing-in or trapping 8 5 2 1

Entanglement N/A


Pneumatic-actuated (10mm cylinder) 'dancing arm' could trap hand or finger

Impact 8 5 2 1

Injection N/A

Shearing N/A



Suffocation N/A

Being run over N/A

Being thrown N/A

Crushing N/A



Entanglement N/A


Impact N/A

Injection N/A

Shearing N/A



Suffocation N/A

Being run over N/A

Being thrown N/A

Crushing N/A



Entanglement N/A


Impact N/A

Injection N/A

Shearing N/A



Suffocation N/A

Being run over N/A

Being thrown N/A

Crushing N/A



Entanglement N/A


Impact N/A

Injection N/A

Shearing N/A



Suffocation N/A

Being run over N/A

Being thrown N/A

Crushing N/A



Entanglement N/A

Pneumatic-actuated (10mm cylinder) 'dancing arm' could strike hand or finger


Impact N/A

Injection N/A

Shearing N/A



Suffocation N/A

Being run over N/A

Being thrown N/A

Crushing N/A



Entanglement N/A


Impact N/A

Injection N/A

Shearing N/A


Stabbing or puncturing 0.033 5 15 1

Suffocation N/A

Being run over N/A

Being thrown N/A

Crushing N/A



Entanglement N/A


Impact N/A

Injection N/A

Shearing N/A



Suffocation N/A

Being run over N/A

Being thrown N/A

Crushing N/A



Entanglement N/A


Impact N/A

Injection N/A

Shearing N/A



Suffocation N/A

Being run over N/A

Being thrown N/A

Crushing 1 5 0.5 1

Escaping compressed air could enter the blood stream

Rotating cable reel (approx 5kg, card or plastic flanges, no sharp edges) could become detached.

Cutting or severing 0.033 5 0.5 1

Drawing-in or trapping 8 5 2 1

Entanglement 1.5 5 0.5 1

Friction or abrasion 8 5 0.5 1

Impact N/A

Injection N/A

Shearing N/A



Suffocation N/A

Being run over N/A

Being thrown N/A

Crushing N/A



Entanglement N/A

Friction or abrasion 0.033 5 0.1 1

Impact N/A

Injection N/A

Shearing N/A



Suffocation N/A

Being run over N/A

Being thrown N/A

Crushing N/A

Cutting or severing 0.5 5 0.1 1


Entanglement N/A


Impact N/A

Injection N/A

Shearing N/A



Suffocation N/A

Being run over N/A

Being thrown N/A

Crushing N/A



Entanglement N/A


Rotating cable reel (card or plastic flanges, no sharp edges, up to 100 rpm, max 250mm dia).

Nip point where cable is wound onto reel

Exposed end of shaft on which cable reel is mounted

Rotating cable reel (card or plastic flanges, no sharp edges, up to 100 rpm, max 250mm dia).

Potential for inadequately finished cast, machined and other surfaces

Potential for inadequately finished cast, machined and other edges

Impact 0.033 5 0.5 1

Injection N/A

Shearing N/A



Suffocation N/A

Being run over N/A

Being thrown N/A

Crushing N/A



Entanglement N/A


Impact N/A

Injection N/A

Shearing N/A



Suffocation N/A

Other N/A

Burn N/A

Chemical effects N/A

Effects on medical implants N/A

Electrocution N/A

Falling or being thrown N/A

Fire N/A

Projection of molten particles N/A

Shock N/A

Burn N/A


Effects on medical implants Potential for stray EMI 0.033 5 15 2

Electrocution N/A


Fire N/A


Shock N/A

Burn N/A



Electrocution N/A


Fire N/A


Shock 2 5 0.1 1

Snagged cable could cause re-reeler to tip over

Static charge could build up where cable passes over pulleys

Burn 0.033 5 0.5 1



Electrocution 0.033 5 15 1


Fire N/A


Shock 0.033 5 0.5 1

Burn N/A



Electrocution N/A


Fire N/A


Shock N/A

Burn 0.033 5 0.5 1



Electrocution N/A


Fire N/A


Shock N/A

Burn 0.033 5 0.5 1





Fire N/A


Shock 0.033 5 0.5 1

Burn 0.033 5 0.5 1



All electrical components contained within earthed metal machine casing



Motor control incorporates overload protection







Fire N/A


Shock 0.033 5 0.5 1

Burn N/A



Electrocution N/A


Fire N/A


Shock N/A

Other N/A

Burn N/A

Dehydration N/A

Discomfort N/A

Frostbite N/A

Injuries from radiated heat N/A

Scald N/A

Burn N/A

Dehydration N/A

Discomfort N/A

Frostbite N/A


Scald N/A

Burn N/A

Dehydration N/A

Discomfort N/A

Frostbite N/A


Scald N/A

Burn N/A

Dehydration N/A

Discomfort N/A

Frostbite N/A


Scald N/A

Other N/A

Discomfort N/A

Loss of awareness N/ALoss of balance N/APermanent hearing loss N/AStress N/ATinnitus N/ATiredness N/A



N/A

Discomfort N/ALoss of awareness N/ALoss of balance N/APermanent hearing loss N/AStress N/ATinnitus N/ATiredness N/A

N/A


N/A


N/A

Discomfort 1 5 0.5 4

Loss of awareness N/A

Loss of balance N/A

Permanent hearing loss N/A

Stress N/A

Tinnitus N/A

Tiredness N/A





Only source of significant noise is gearmotor

N/A

Discomfort N/A


Loss of balance N/A


Stress N/A

Tinnitus N/A

Tiredness N/A

N/A

Discomfort 0.033 5 0.5 4


Loss of balance N/A


Stress N/A

Tinnitus N/A

Tiredness N/A

N/A



Loss of balance N/A


Stress N/A

Tinnitus N/A

Tiredness N/A

N/A



Loss of balance N/A


Stress N/A

Tinnitus N/A

Tiredness N/A



Only low noise from out-of-balance cable drum


Potential for leaks from pneumatic components


Gearmotor and bearings are lightly stressed, so unlikely to wear

N/A

Other N/A

Discomfort N/A

Low-back disease N/A

Neurological disorder N/A

Osteo-articular disorder N/A

Trauma of the spine N/A

Vascular disorder N/A

Discomfort N/A






Discomfort N/A






Discomfort N/A
























Other N/A

Burn N/A


No human contact with machine while it is running

No human contact with machine while it is running

Gearmotor and bearings are lightly stressed, so unlikely to wear

Damage to eyes and skin N/A

Effects on reproductive capability N/A

Genetic mutation N/A

Headache, insomnia, etc N/A

Burn N/A





Burn N/A





Burn N/A





Other N/A

Breathing difficulties, suffocation N/A

Cancer N/A

Corrosion N/A


Explosion N/A

Fire N/A

Infection N/A

Mutation N/A

Poisoning N/A

Sensitisation N/A


Cancer N/A

Corrosion N/A


Explosion N/A

Fire N/A

Infection N/A

Mutation N/A

Poisoning N/A

Sensitisation N/A


Cancer N/A

Corrosion N/A


Explosion N/A

Fire N/A

Infection N/A

Mutation N/A

Poisoning N/A

Sensitisation N/A


Cancer N/A

Corrosion N/A


Explosion N/A

Fire N/A

Infection N/A

Mutation N/A

Poisoning N/A

Sensitisation N/A


Cancer N/A

Corrosion N/A


Explosion N/A

Fire N/A

Infection N/A

Mutation N/A

Poisoning N/A

Sensitisation N/A


Cancer N/A

Corrosion N/A


Explosion N/A

Fire N/A

Infection N/A

Mutation N/A

Poisoning N/A

Sensitisation N/A


Cancer N/A

Corrosion N/A


Explosion N/A

Fire N/A

Infection N/A

Mutation N/A

Poisoning N/A

Sensitisation N/A


Cancer N/A

Corrosion N/A


Explosion N/A

Fire N/A

Infection N/A

Mutation N/A

Poisoning N/A

Sensitisation N/A


Cancer N/A

Corrosion N/A


Explosion N/A

Fire N/A

Infection N/A

Mutation N/A

Poisoning N/A

Sensitisation N/A


Cancer N/A

Corrosion N/A


Explosion N/A

Fire N/A

Infection N/A

Mutation N/A

Poisoning N/A

Sensitisation N/A


Cancer N/A

Corrosion N/A


Explosion N/A

Fire N/A

Infection N/A

Mutation N/A

Poisoning N/A

Sensitisation N/A


Cancer N/A

Corrosion N/A


Explosion N/A

Fire N/A

Infection N/A

Mutation N/A

Poisoning N/A

Sensitisation N/A

Other N/A

Discomfort N/A

Fatigue N/A

Musculoskeletal disorder N/A

Stress N/A

N/A


Fatigue N/A


Stress N/A

N/A



Illuminated on/off switch and pneumatic pressure gauge well placed for easy visibility


Illuminated on/off switch and pneumatic regulator well placed for easy accessibility

Fatigue N/A


Stress N/A

N/A


Fatigue 0.033 5 0.5 1


Stress N/A

N/A

Discomfort N/A

Fatigue N/A


Stress N/A

N/A

Discomfort N/A

Fatigue N/A


Stress N/A

N/A

Discomfort N/A

Fatigue N/A


Stress N/A

N/A

Discomfort N/A

Fatigue N/A


Stress N/A

N/A

Discomfort N/A

Fatigue N/A


Stress N/A

N/A

Discomfort N/A

Fatigue N/A


Stress N/A

N/A

Other N/A

Burn N/A

Slight disease N/A

Slipping or falling N/A


Full cable reel max 5kg so minimal effort required

Full cable reel max 5kg so minimal effort required








Suffocation N/A

N/A

Burn N/A

Slight disease N/A


Suffocation N/A

N/A

Burn N/A

Slight disease N/A


Suffocation N/A

N/A

Burn N/A

Slight disease N/A


Suffocation N/A

N/A

Burn N/A

Slight disease N/A


Suffocation N/A

N/A

Burn N/A

Slight disease N/A


Suffocation N/A

N/A

Burn N/A

Slight disease N/A


Suffocation N/A

N/A








Burn N/A

Slight disease N/A


Suffocation N/A

N/A

Burn N/A

Slight disease N/A


Suffocation N/A

N/A

Burn N/A

Slight disease N/A


Suffocation N/A

N/A

Other N/A

N/AN/AN/AN/AN/AN/AN/A


LO FE DPH NP

Discomfort, musculoskeletal disorder0.033 0.5 2 1

N/AN/AN/AN/AN/AN/A

N/AN/A Supplied fully assembled





Check if safe for one person to lift machine unassisted

Use good working practices 0.033 0.5 6 1

0.033 0.5 15 1

N/A

Impact from dancing arm 0.033 0.5 2 1

N/A

N/AN/AN/AN/AN/AN/A

N/A

N/A

N/AN/A

N/AN/AN/AN/AN/ACable reel could work loose Ensure clamp nut is tight 1 5 0.5 1

N/AN/A Max cable drum weight is 5kgN/AN/A

N/A

N/A

N/A

2 5 2 1

Potential injury during drilling of holes

Potential for electric shock and injury from compressed air

Standard mains lead supplied with machine; use good working practices when connecting to air supply

Supply machine with regulator turned down to minimum; include warning in instructions

Machine could restart unexpectedly if dancing arm moved from bottom position

Ensure machine is switched off before removing cable drum

N/AN/AN/AN/AN/AN/A

N/AN/AN/AN/AN/A

N/AN/A

N/AN/A

N/AN/AN/A

2 0.5 15 1

N/AN/A

N/A

Machine could restart unexpectedly 2 1 2 1

2 0.5 15 1

2 0.5 15 1

N/AN/AN/A

N/A2 0.5 15 1

N/A

N/A

All components specified to last the lifetime of the machine

Hazards from electrical and pneumatic energy

Ensure machine is isolated from energy supplies before dismantling

Ensure machine is isolated from energy supplies before attempting to clear jam







Discomfort, musculoskeletal disorder0.033 0.5 2 1

N/AN/AN/AN/AN/A


LO FE DPH NPSee above

See aboveSee above

N/A

See above

See above

N/ASee aboveSee aboveSee aboveSee aboveSee above

N/AN/AN/A

See above

See above

0.033 5 2 1

N/A

N/A

Check if safe for one person to lift machine unassisted

Crushing or impact from cable drum if it works loose

Crushing or impact from cable drum if it works loose

Machine could fail to stop if control circuit is faulty

Machine could start unexpectedly if control circuit is faulty

N/A

N/A

N/A

See above

See above

See above

N/AN/AN/A

N/A

N/AN/A

N/AN/A




0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible

2.5 Negligible None 0 Negligible


0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible

80 High 0.033 5 2 1 0.33 Negligible


Fit interlocked guarding


0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible


0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible

2.475 Negligible 0.033 5 15 1 2.475 Negligible

0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible


Include warning in instructions




20 Low, significant 0.033 5 2 1 0.33 Negligible



0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible


0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible



0.0825 Negligible 0 Negligible

0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible


0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible1 Negligible 0 Negligible

Ensure instructions refer to secure anchoring

Use proven components and best-practice design

Use best-practice design (material choice for pulleys); include warning in instructions
















Use best-practice design











0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible







10 Low, significant 0.033 5 0.5 4 0.33 Negligible


Use sound meter to check noise levels. If excessive, enclosure gearmotor










0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible None 0 Negligible

0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible None 0 Negligible






0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible
































0 Negligible None 0 Negligible

Ergonomic assessment












0 Negligible 0 Negligible2.5 Negligible None 0 Negligible


0 Negligible None 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible



20 Low, significant 0.033 5 2 1 0.33 Negligible

Use good working practices

Use good working practices

Supply machine with regulator turned down to minimum; include warning in instructions

Install interlocked guarding


0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible 0 Negligible0 Negligible None 0 Negligible




15 Low, significant 0.033 0.5 15 1 0.2475 Negligible






0 Negligible 0 Negligible15 Low, significant 0.033 0.5 15 1 0.2475 Negligible


Warnings on machine and in instructions; competence of technician

Warnings on machine and in instructions


















Ergonomic assessment

Design control circuits to appropriate standards












Action required

None

None

None

None

None

None

Action required

None

None

None

None

None

Action required

Date post:	11-Dec-2015
Category:	Documents
Upload:	joseantoniobarbosa
View:	10 times
Download:	0 times

Risk Assessment Calculator

Documents