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Roadmap For The “Industrial Internet Of Things” (IIOT) Neil Desrosiers – Mazak Corporation
Roadmap For The “Industrial Internet Of Things” (IIOT)
Neil Desrosiers – Mazak Corporation
Think about this…
IIOT is not “Thinking Outside the Box”IIOT is getting a NEW Box!
Applying todays technology and getting a today solution.Building solutions to enable future ideas / technology.
Two Constants on the Road to IIOT
Connectivity - >
Protocol Choice - >
(How are you connecting the device)
(How are you transmitting useful information)
Drivers = Scalability, ROI, Future Proof
Finally a Data Model for manufacturing terms!All devices output in the same language
Machine StatusTooling DataFile transfer / managementParts Info / serializationRobot / Bar-feed interfaceSensor / Maintenance Data
With MTConnect – Common Data model. Data “tags” are “Normalized”, UTC Time tamped
• ControllerMode• ExecutionState• RotaryVelocity
Enables Plug and PlaySame dashboard for all devices
MTC
onne
ct
Dictionary of manufacturing terms
• ControllerMode• ExecutionState• RotaryVelocity
How it Works
AdapterAgentHTTP://machinename:5000/current
Stateless (Request / Response)
Web service on port 5000
• Agents are what make a device MTConnect Compliant.• Adapters are OEM code that pump data into the AGENT for consumption by client apps.
Web Response from Google.com Web Response from MTConnect Agent
Adapters can be Hardware or Software
SoftwareAdapter
HardwareAdapter
API/Focus
HardwareAdapterDigital I/O
API
MTConnectAgent
Read Only Protocol (High level of Security)
Each device can read status of other devices and be SMART about surroundings
Read/Read method for interfaces
(Data Dictionary) MTConnect (Implied Semantics / Expressed meanings)
NewMachines
Paint Systems Assembly
MaintenancePre-emptive Diagnostics
Sensors
Utilization
Capacity Planning
MES
Enterprise Resource Planning (ERP)
OEE
Pure
Workplace Safety
Tool Management
Tool Presetters CMMsAnodizing
Lines
iSmartCurrentFocus
LegacyEquipment
Press Brakes Grinders Wire EDM
Quality
Simple Dashboards
Database
ProfibusEthernet I/POPC-UA
Connectivity (Security Concerns at Every Level)
Machine Network
Shop Network
Plant Network
Global Network
Shop Floor Office/Enterprise
ERP
DNC
vlan
OEE
Most IT dept’s do not allow factory communications to Enterprise systems. Today’s solution is to “Sandbox” the factory floor on it’s own network. (Virus, Malware, etc)
• Provide formidable solution to address today’s cyber security concerns• Meet IT requirements for control of security from SHOP to OFFICE• Create a Communications HUB for one or more machines / device• Provide “free flow” OPEN communications via MTConnect to Enterprise or cloud• Expandable platform for future capabilities
Design Goals For Connectivity
Launch Platform for IIOT!
Preemptive DiagnosticsEdge/Fog Computing
Maintenance
Enterprise Integration
Utilization/O.E.E.
Assists with DFARS ComplianceAvoid STUXNET
IIOT / Industry 4.0
Big Data / Analytics
Utilization
OEE
Securitycontrolled by IT dept
Edge Compute
Serialization/Traceability
Secure File Transfer
Scalability
Preventive MaintenanceExpansion / Adaptability
Process Data / DocumentsStreaming AnalyticsHigh Frequency Sampling
Connect for the Future
Analytics
UtilizationOEE
Thinking Small about Connectivity and Protocol
INOT / Industry NowhereIIOT / Industry 4.0
Educated yourself. (Mazak MTConnect Bootcamp )Consider security NOW! (SmartBox)
Use Online AGENTS…
http://mtconnect.mazakcorp.com
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