RPG120 RAIL PULLER

A Division Of Templeton, Kenly & Co., Inc.

2525 Gardner Road . Broadview, Il. 60155 . (800)323-9114 . www.tksimplex.com

Parts Identification ManualFor RPG120 Rail Puller with Hydraulic Intensifier.Revison B11/2009

RPG120RAIL PULLER

RAIL PULLER ASSEMBLY

RPG120RAIL PULLER

RAIL PULLER ASSEMBLY

RPG120RAIL PULLER

RAIL PULLER ASSEMBLY PART LIST

(RPG120) RAIL PULLER W/ INTENSIFIER

ITEM # DESCRIPTION PART # QTY ITEM # DESCRIPTION PART # QTY1 RAIL PULLER BRACKET MACHINED 44563 2 30 ENERPAC LOGO 9.19"x1.94" 68259E 42 RAIL PULLER SWING ARM 44564 4 31 1/4" BRANCH TEE 42668 13 SWING ARM PLATE 44582 4 32 MODEL&SERIAL # TAG 44799 14 RAIL CYLIND ASM LEFT 45917 1 33 DRIVE SCREW #6X1/4" 44908 65 RAIL CYLIND ASM RIGHT 45918 1 34 SET SCREW 3/8-16 X 1/2 CUP NYLOK 93632 46 RAIL PULL. CLEVIS ROD ASSEMBLY 46089 2 35 SHCS 3/8-16 X 1 93594 27 PISTON ROD COVER - RPG120 45915 2 36 LOCKWASHER 3/8 PLATED 93943 68 LIFT BEAM MOUNTING BRACKET 44579 3 37 MALE CONNECTOR 1/4 89714 19 RAIL PULL PIN SWING 44593 4 38 TUBE EXTEND 46003 1

10 COTTER PIN 1/4 X 2.5 93789 4 39 HOSE 14" RP HIGH PRESSURE 46359 111 BEAM WELDMENT ASM 45888 1 40 DECAL 46108 112 HHCS 1/2-13 X 1.25 PLT 44629 4 41 FEMALE CONNECTOR 1/4 NPT-1/8 TUBE 46106 113 RAIL PULL GRIP-USE #55282 44583 4 42 BHCS 10-24X.25 316SS 43365 314 SHCS 1/4-20 X 1/2 93581 12 43 TUBING 1/8" 10,000 PSI 45995 1115 RAIL PULL WEAR PLATE 44592 2 44 TONNAGE GAUGE RP120 46107 116 SPACER - LATCH BAR 46006 4 45 HOSE HIGH PRESSURE 33 INCH 46141 217 SHCS 3/8-16 X 3/4 LG 97084 4 46 HOSE 24" RP LOW PRESSURE 46136 218 LOCKWASHER 1/2 PLATED 93946 12 47 LATCH BAR 46004 419 HHCS 1/2-13 X 1.75 PLT 44630 12 48 SAFETY SPRING 46005 220 MOUNTING PLATE 46058 1 49 FHCS 1/2-13 X 1.25 LONG 46469 821 BEAM BRACKET ASSEMBLY RPG120 45890 1 50 SHCS 3/8-16 X 1.75 84692 422 BRACKET DETENT ASM 46145 1 51 HEX JAM NUT 3/8-16 PLATED 93874P 423 HHCS 1/2-13 X 2.25 PLT GRD 5 46174 8 53 BRASS TAG UP RAIL PL 45070Z 124 INTENSIFIER ASM RAIL 46070 1 54 ARROW DECAL 68094 225 INTENSIF MTNG BRACKET 46080 1 55 PULLER SAFETY LATCH WARNING DECAL 46316 226 ADAPTER PLATE 46057 1 56 ELBOW 1/4 90DEG STRT 18970 127 SPRING WASHER PLATE 46177 2 57 HEAVY HEX JAM NUT 1/2-13 - GR 8 46465 428 INTENSIFIER COVER 46104 1 58 WASHER, 1/2" - STAR 46466 429 PIPE PLUG 1/4" FLUSH 82552 2

RPG120

RAIL PULLERINTENSIFIER ASSEMBLY

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RPG120

RAIL PULLERINTENSIFIER ASSEMBLY

PART LIST

(46070) INTENSIFIER ASM.

ITEM # DESCRIPTION PART # QTY.NS HOSE 60" RP W/SLEEVE 44879 2.00NS HOSE 48" RP W/SLEEVE 44880 2.0001 RAIL INTENSIFIER MAN 44586 1.0002 PIPE PLUG 1/8" FLUSH 81093 7.0003 BALL STOP INTENSIFIER 46124 1.0004 GASKET 25/64X19/32 85726 1.0005 DOWEL PIN 1/8 DIAX1" 69424 1.0006 SPRING 68225 1.0007 BALL 5/16" 91701 1.0008 PIPE PLUG 3/8" FLUSH 84084 1.0009 ADJUSTING SCREW 43274 1.0010 O-RING 3/8X1/2 5602012 1.0011 SPRING - RELIEF VALVE 66085 1.0012 CONE - EXT RELIEF 68003 1.0013 SEAT - EXT RELIEF 68004 1.0014 1/16 PIPE PLUG-FLUSH 40049 3.0015 CONTROL VALVE RPG120 46311 1.0016 SHCS 3/8-16 X 3 1/4 83341 4.0017 SAE PLUG #8 69639 1.0018 LP COUP MALE 3/8 43959 1.0019 LP COUP FEMALE 3/8 43960 1.0020 HEX NIPPLE 3/8 NPTF 18101 2.0021 HYDRAULIC BOOSTER 43912 1.0022 STRAIGHT THD ELBOW 43955 1.0023 TUBE ASSEMBLY 43956 1.0024 MALE ELBOW 43957 1.0025 SHCS 1/4-20 X 1.50 40843 4.0026 O-RING 5/16X7/16 URE 56020112 1.0027 O-RING 1/2X5/8 5602014 1.0028 LOCK PIN W/ LANYARD 88530 1.0031 MALE CONNECTOR 46105 1.0032 SCREW 1/4-20X3/4 S.T 69249 1.0034 SPRING CAP 88497 1.0036 DUST CAP FF HOSE C515 1.0037 DUST CAP FF RAM C516 1.0038 LOCK WASHER 3/8 93943 4.0039 RELEASE SCREW ASM 44842 1.0040 MALE ELBOW 3FERULOK 40085 1.0041 MALE CONNECTOR 3/8 89699 1.00

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RPG120

RAIL PULLERINTENSIFIER

SUB-ASSEMBLY

(46311) Control Valve

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RPG120

RAIL PULLERINTENSIFIER

SUB-ASSEMBLY

PART LIST

(46311) Control Valve

ITEM # DESCRIPTION PART # QTY.01 VALVE ROTOR 43762 1.0002 THRUST WASHER 68026 2.0003 THRUST BEARING 68155 1.0004 O-RING 3/8X1/2 5602012 1.0005 UPPER VALVE BLOCK 43962 1.0007 DETENT SPRING 68025 1.0008 BALL 1/4" 92549 1.0009 VALVE HANDLE RAIL PULLER 45040 1.0010 HHCS 10-24X1/2 WITH LOCK WASH 45172 1.0011 SUB PLT 4W VALVE INT 44602 1.0012 SHCS #6-32 X 5/8 LG 85317 2.0013 O-RING 1 7/8 X 2 1/8 5602225 1.0014 SHEAR SEAL 68029 3.0015 SPRING WASHER 68028 3.0016 O-RING 5/16X7/16 5602011 3.0017 WASHER-BU 65882 3.0018 O-RING 5/16X7/16 URE 56020112 3.0019 90 MALE ELBOW 3/8-3/8 80626 1.0020 PIPE PLUG 3/8" FLUSH 84084 1.0021 V10E ASM W/ BRACKET 44614 1.0022 SERVICE TEE 18114 2.0023 RELIEF VALVE 10,500 PSI 84027 1.0024 DUST PLUG 88822 1.0025 SLEEVE 88823 1.0026 WASHER 88824 1.00

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ITEM # DESCRIPTION PART # QTY.01 NEEDLE VALVE ASSY 41183 1.0002 V10E MANIFOLD W/ BRK 44613 1.0003 POPPET ASSY 41186 1.0004 SPRING GUIDE 41187 1.0005 SPRING 41188 1.0006 RETAINING RING-INTRN 41189 1.00

(44614) V10E ASM

(41183) NEEDLE VALVE ASM.

ITEM # DESCRIPTION PART # QTY.01 CAP NEEDLE VALVE BRONZE 44973 1.0002 NEEDLE NICKEL PLATED 44689 1.0003 KNOB-NEEDLE VALVE 42568 1.0004 O-RING SAE PORT #8 5603908 1.0005 WASHER-BU 65882 1.0006 O-RING 5/16X7/16 URE 56020112 1.0007 RETAINER-NEEDLE VALV 42565 1.0008 O'RING TRAP 42567 1.00

RPG120

RAIL PULLER CONTROL VALVE

SUB-ASSEMBLY

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RPG120

RAIL PULLER CYLINDER ASSEMBLY

(45917) (45918) CYLINDER ASM.

LEFT RIGHT

ITEM # DESCRIPTION PART # QTY.01 60 TON CYLINDER FOR 120 TON RAIL 45912 1.0002 RAIL PULLER PISTON ROD 45916 1.0003 RAIL PULLER RETAINING NUT 44577 1.0004 T-SEAL PISTON 4 1/2" 85566 1.0005 O-RING 4 1/4 X 4 1/2 5602244 1.0006 BACK-UP RING 5608244 1.0007 T-SEAL ROD -USE 97295 44588 1.0008 WIPER 2" ROD 85557 1.0009 ELBOW 3/8 NPT-O-RING 44865 1.0011 PIPE PLUG 3/8" FLUSH 84084 2.0012 FEMALE PIPE UNION TO MALE PIPE 46091 1.0013 RAIL PISTON GLAND 44855 1.0015 O-RING 2 5/8 X 3" 5602334 1.0014 BACK-UP RING 5608334 2.00

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RPG120

RAIL PULLER BEAM BRACKET

ASSEMBLY

ITEM # DESCRIPTION PART # QTY.01 BRACKET FORM 45978 1.0002 BRACKET WEAR PLATE 45898 1.0003 LOCK PIN WITH LANYARD 46119 1.0004 5/16"-18 1" LG FHSCS 46170 2.0005 HEX NUT 5/16-18 Y0001045 2.0006 1/8" BLIND RIVET 46153 2.00

(45890) BEAM BRACKET ASM.

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(46145) BRACKTER DETENT ASM.

RPG120

RAIL PULLER BRACKET DETENT

ASSEMBLY

ITEM # DESCRIIPTION PART # QTY.01 BRKT WELDMT ASM 46147 1.0002 BRACKET WEAR PLATE 45898 1.0003 LOCK PIN W/ LANYARD 46119 1.0004 FHCS LG 46170 2.0005 HEX NUT ZINC PLTD Y0001045 2.0006 1/8" BLIND RIVET 46153 2.0007 SPRING CAP 46144 1.0008 COMRESSION SPRING 46110 1.0009 KNOB 46140 1.0010 LOCK NUT 46152 1.0011 BALL BEARING 91135 1.0012 SPRING GUIDE 46142 1.0013 BALL 3/16" 90548 1.0014 THRUST WASHER 66474 2.0015 WEAR PAD 46312 1.00

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