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www.ropeandsling.co.uk

Tel. 0800 6124 360Email: [email protected]

SALES HIRE TRAINING INSPECTION REPAIRS ON SITE TESTINGL I F T I N G J A C K I N G W I N C H I N G T E S T I N G W E I G H I N GFALL ARREST LIFE LINE SYSTEMS CRANE SERVICES MANUFACTURE LASHING SYSTEMS

WIRE ROPE SLING MANUFACTURERS, SUPPLIERSOF CRANE ROPES AND LIFTING ACCESSORIES

ropeandsling.co.uk

Technical Guide

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WIRE ROPE SLINGMANUFACTURERS

CRANE ROPES SUPPLIERS

SALES

HIRE

INSPECTIONS

ON-SITE & IN-HOUSE TESTING

REPAIRS

TRAINING & CONSULTANCY

FALL ARREST & LIFELINES

COMPANY OVERVIEW

Since the beginning of the industrial revolution, industry inthe UK has been required by law to ensure safety in theworkplace. At present there are over 366 Acts andRegulations that lay down the duties of employers,

employees, manufactures and suppliers in matters of healthand safety.

Equipment used at work for lifting, lowering and suspendingloads requires careful consideration in its selection, use,maintenance and periodic examination. Current UKlegislation in the form of The Provision and use of WorkEquipment Regulations 1998 (PUWER) and The LiftingOperations and Lifting Equipment Regulations 1998(LOLER) place stringent responsibilities on owners andusers of such equipment.

Rope and Sling Specialists Ltd are dedicated to providingindustry with a complete service for:

The manufacture, supply and hire of quality items of liftingequipment.

Servicing and repair of all types of lifting equipment.

Proof load testing and thorough examination to meetstatutory requirements.

Formed in 1983 Rope and Sling Specialists Ltd are one ofthe largest independent companies in the field of liftingequipment engineering in Wales and the South West ofEngland. Amongst its staff it has a collective experience ofover 100 years in providing mechanical handling solutions.

An eclectic customer base ensures that the company arefully conversant with the needs of modern industry not onlyin the domestic market but also overseas thanks to an everincreasing export portfolio.

Rope and Sling Specialists Ltd have a clear missionstatement:

Consistently deliver quality products and services atminimum cost.

Achieve a fair profit and return for all.

Create further opportunity for business growth.

Improve continuously.

Manage the supply chain effectively and efficiently.

Minimise the impact of the business on customers andmembers of the public.

Develop & maintain effective relationships with regulatorybodies.

2

Lifting EquipmentEngineers Association

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THE RSS GROUP (UK) LTD

The RSS Group of companies are a single source supplier ofquality lifting and height safety equipment together withspecialist training and consultancy services.

Rope & Sling Specialists Ltd Sales, Hire, Service, Repair, Test& Thorough Examination of all types of lifting equipment.

QUALITY ACCREDITATION

BS EN ISO 9002: 1994

The company currently operate a quality management systemwhich meets the provisions of BS EN ISO 9001: 2004. The scopeof approval covers:

Manufacture of steel, wire and fibre rope slings

Supply of lifting equipment & accessories

Hire of general Lifting Equipment

Examination & repair of general lifting equipment

Manufacture of webbing cargo restraints

The Lifting Equipment Engineers Association (LEEA)

The LEEA are the trade organisation that covers the liftingequipment industry.

Membership of the Association is strictly regulated and members

are required to achieve and maintain internal quality systems,which exceed those of the ISO family. Regular surveillance auditsare carried out throughout the duration of membership. Rope andSling Specialists Ltd are full members of the Association.

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ROPE AND SLING SPECIALISTS LTD When safety &productivity are on the line, there is no room for compromise, whichis why architects and engineers have put their trust in RSS for overa decade. We are a recognised supplier & installer of permanentheight safety systems & provider of personal fall protectionequipment.

Whether for cleaning or maintenance work, inspection of aninstallation, or simply accessing a worksite safely, A HorizontalLifeline System is the ideal solution for protecting workers duringoperations at height.

Discreet

The state of the art design of Horizontal Lifeline system, with itshigh-grade corrosion resistant stainless steel components,provides a discreet yet highly effective system that blends inwith any structure.

Functional

Developed to allow increased freedom of movement at anyangle, it is adapted to any type of work at height where a fixedhorizontal safety system is required, be it in a straight line oraround corners and bends.

Versatile

- Simultaneous use by up to 7 people.

- Users can work either side of the cable.

- Low Maintenance due to high grade components.

- Range of supports and brackets.

- Calculation Software.

- Reduced installation time.

Dual Protection

The lifeline system has a dual purpose in fall protection.

- It can restrain the workers from reaching the point where apotential fall hazard exists or,

- It can provide fall arrest protection in the event of a fall.

Installation & Certification

RSS can offer full advice on the supply, installation &certification of the device and can arrange for our own team ofexpert engineers to install on-site if required. In order tomaintain safe working system we offer a six-monthly onsiteexamination & inspection service.

4

RSS LIFE LINE SYSTEMSLifting Equipment

Engineers Association

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CRANE SERVICES

Rope & Sling Specialists Ltd offera comprehensive range of

services aimed at the craneindustry. These services includebut are not limited to:

Service

Routine Maintenance

Breakdown Call-Out

Repair Work

Supply & Installation of New Units

Testing & Regulatory Inspections

Our engineers are trained to ahigh level on all types of cranes.

Please call our sales team toorganise any work or to answerany queries you may have.

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Inspection / testing (in house or on site)

Rope and Sling offer an excellent inspection and testingservice, this can be done on site or at our variouslocations around the uk. All service engineers are LEEAtrained and have the necessary qualifications to ensurethat all work carried out is first class.

Also as from January 2010 all our customers will haveaccess to our new safe track inspection programme.This will help our customers have instant access totheir inspection reports on line 24 hours a day 7 days aweek.

Our on site teams can provide years of experience withon site proof testing using calibrated weights, waterbags or jacking equipment. We can also weigh itemswith our calibrated compressive load cells. Ourengineering teams also have a wealth of experienceinstalling permanent life line systems horizontal andvertical. We also install stainless steel rigging products.

Rope and Sling Specialists have a wide range ofcustomers from steel plants, petrochemical, ship yards,construction, oil and gas. Rope and Sling are also fullmembers of the lifting equipment engineers association(LEEA) and have tough audits every year to ensure wemaintain our quality systems.

RSS ELECTRONIC TRACKING SYSTEM On Line Certification 24/7

With rss Safetrack electronic tracking system you will have 24/7 acces to key information about your current liftingequipment, along with all certification relating to each asset.

Introducing Safetrack - a unique, revolutionary electronic system that brings equipment statusmanagement to your desktop.

Safetrack ensures up-to-date information and plans on inspections, maintenance and asset locations are shared byall your personnel, both out in the field and back in the office.

How it works

6

ENGINEERING SERVICES/ELECTRONIC TRACKINGLifting Equipment


The RSS Group

The RSS Group ofcompanies are asingle source supplierof quality lifting andheight safetyequipment together

with specialist trainingand consultancyservices.

Quality AccrediationBS EN ISO 9002:1994

The company currentlyoperate a qualitymanagement systemwhich meets theprovisions of BS ENISO 9001:2004

Plan Execute

RecordReportReview

Work is planned forassets on the Safetrack

PC either automatically ormanually.

Work orders are thendownloaded to operators

handheld computers.

Upload records fromhandhelds.

Compile and reviewtimely and accurate

reports from theSafetrack system.

Each asset is uniquely identified with a tag.

Handheld computer guides the operatorthrough the work order, providing the location

of each asset to perform a task on.

Once a specific asset is scanned, the systemdirects the operator through a series of

questions and instructions.

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WORKSHOP FACILITIES

Manufacture & Repair

12,000 sq ft of workshop space.

1000 tonne hydraulic wire rope press for the manufactureof wire rope slings up to 54mm diameter.

150/100 tonne hydraulic wire rope press. 1-24mm/1-20mm diameter.

Portable hand wire rope presses for on-site rigging.

White metal/resin socketting.

Hand splicing of wire & fibre rope.

Manufactures of webbing cargo restraints.

Testing

Grade 1 120 tonne hydraulic tensile test machine.

15 metres long for the proof load testing of slings, looselifting gear etc.

120 tonne compressive test machine for proof loadinghydraulic jacks, rams and cylinders.

Digital load cells 10 150 tonnes.

150 tonne of live weight block, slab and hand weights.

Fabrication of jigs to allow testing of nonstandard items.

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6 x 19 6 x 36 GROUPS STEEL CORE - GRADE 1770 N/mm2

SAFE WORKING LOAD

LEG ANGLE0-90 DEGREES

LEG ANGLE90-120 DEGREES

ROPE

DIASINGLE

LEG2 LEG

3 & 4

LEG2 LEG

3 & 4

LEG

MIN

BREAK

LOAD

PROOFLOAD PER

LEG @ 0

DEGREES

mm tonne tonne tonne tonne tonne tonne tonne

8 0.82 1.10 1.70 0.82 1.20 4.11 1.64

9 1.00 1.40 2.10 1.00 1.50 5.20 2.00

10 1.30 1.80 2.70 1.30 1.90 6.42 2.60

11 1.50 2.20 3.20 1.50 2.30 7.77 3.20

12 1.80 2.60 3.90 1.80 2.80 9.25 3.60

13 2.10 3.00 4.50 2.10 3.20 10.80 4.40

14 2.50 3.50 5.30 2.50 3.80 12.60 5.00

16 3.30 4.60 6.90 3.30 4.90 16.40 6.60

18 4.10 5.80 8.70 4.10 6.20 20.80 8.40

19 4.60 6.40 9.70 4.60 6.90 23.10 9.20

20 5.10 7.20 10.80 5.10 7.70 25.70 10.20

22 6.20 8.70 13.00 6.20 9.30 31.10 12.40

24 7.40 10.30 15.50 7.40 11.10 37.00 14.80

26 8.70 12.10 18.20 8.70 13.00 43.40 17.40

28 10.10 14.10 21.10 10.10 15.10 50.40 20.20

32 13.10 18.40 27.60 13.10 19.70 65.70 26.20

35 15.70 22.00 33.00 15.70 23.60 78.70 31.40

36 16.60 23.30 35.00 16.60 25.00 83.30 33.20

38 18.50 26.00 39.00 18.50 27.80 92.80 37.00

40 20.60 28.80 43.20 20.60 30.90 103.00 41.20

44 24.80 34.70 52.10 24.80 37.20 124.00 49.60

48 29.60 41.40 62.10 29.60 44.40 148.00 59.20

52 34.80 48.70 73.10 34.80 52.20 174.00 69.60

54 37.40 52.30 78.50 37.40 56.10 187.00 74.80

56 40.20 56.30 84.40 40.20 6.03 201.00 80.40

60 46.20 64.70 97.00 46.20 69.30 231.00 92.40

64 54.80 76.70 115.10 54.80 82.20 274.00 109.60

71 66.60 93.20 139.80 66.60 99.90 333.00 133.20

77 77.80 108.90 163.40 77.80 116.70 389.00 155.60

%;

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10

CABLE LAID ENDLESS GROMMETSLifting Equipment


Grommets

EN 134 14-3 Constr,7x6x36+7 IWRCgalvanized. Using wirerope conforming to EN12385-4Tensile strength: 1960MPa

MinimumCircumference

FOS WLL Kg MBL KNdia

24,0 0,84 5,0 9.800 482,76

27,0 0,95 5,0 12.400 610,20

30,0 1,05 5,0 15.300 753,84

33,0 1,16 5,0 18.500 11,52

36,0 1,26 5,0 22.000 1080,00

39,0 1,37 5,0 26.000 1274,40

42,0 1,47 5,0 30.000 1479,60

48,0 1,68 5,0 39.400 933,20

54,0 1,89 5,0 49.700 2440,80

60,0 2,11 5,0 61.000 313,20

66,0 2,31 4,88 76.000 3650,40

72,0 2,52 4,75 93.000 434,60

78,0 2,73 4,61 112.600 5.097,60

84,0 2,94 4,48 134.400 5.907,60

90,0 3,15 4,35 159.800 6.814,80

96,0 3,36 4,22 186.700 7.722,00

102,0 3,57 4,09 218.000 8.742,60

108,0 3,78 3,95 251.800 9.763,20

114,0 3,90 3,82 291.00 10.929,60

120,0 4,10 3,69 334.000 12.096,000

126,0 4,30 3,56 380.000 13.338,00

132,0 4,50 3,43 433.00 14.580,00

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GENERAL INFORMATION ONWIRE ROPES

Steel Wire Ropes are one of the mostimportant and most heavily strainedelements in the range of haulingtechnology. The diffenet operatingconditions require a careful selection fromthe numerous makes of rope.The steel wire ropes specified in our catalogue areemployed for general purposes, especially for

- lifting and conveying equipment

- navigation

- the mining industry (with the exeption of winding ropes)

From our wide range of products we selected the ones most widelyused. We can manufacture all types of constructions with roundwires and round strands.

In general practice, there is widespread ignorance of thecharacteristic properties of wire ropes and the most importantdemands made of them.Safety in operation and smooth working process can only beguaranteed if the operating and monitoring personnel of anenterprise are familiar with all important problems of use,maintenance and inspection of wire ropes. It is advantageous forboth the design engineer and the user to familiarize themselveswith the basic principles of wire ropes.

Wire ropes and a strong carrying power. Apart from symptomsof use, such as wear, fatigue and corrosion, the loss of strength ofwire ropes caused by ageing and humidity is insignificant.As the load is divided onto numerous single wires, the wire rope isextremely safe.

Wire ropes can be used at high working speeds; they run quietlyand they have a very good ratio of lifting power to unloaden weight.During operation they can be easily maintained and checked.In respect to the durability of the core, a wire rope with afibre core should not be used at temperatures of more than100oC.Ropes with a steel core can work at temperatures up to

250oC. At high and low temperatures it is important tocheck that the end fitting is suitable for suchtemperatures.

CLASSIFICATION OF ROPES ACCORDING TO USE

Running Ropes

These are ropes which run over rollers,pulleys and drums, thus adaptingthemselves to the curvatures. e.g. liftropes, hoisting ropes, crane ropes,scraper ropes and haulage ropes forcableways.

Stationary Ropes

Stationary ropes are ropes which arefor the most part firmly clamped andnot moved over rollers. e.g. anchoringropes for masts and booms, guide

cables for lifts.

Carrying Ropes

Carrying ropes are ropes on which rolls of conveying devices run.Their function is similar to that of running rails. e.g. carrying ropesfor cableways, cable cranes, gravity return scrapers.

Lifting Slings

Lifting slings are used for suspending loads.

Wire Rope Constructions

Rope Wire

We use rope wire as round steel wire in accordance with EN10264-3 with nominal tensile strengths of 1570 N/mm (160kp/mm), 1770 N/mm (180kp/mm), 1960 N/mm (200 kp/mm) and2160 N/mm (220 kp/mm).The surface of these wires is bright (U), drawn galvanized(B), orheavily galvanized (A).

Strands

Construction of StrandsA strand consists of one or several layers of rope wires,spirally wound round a core. This core consists of one orseveral rounds of profiled wires or of a fibre core.

Direction of Lay

The direction of lay of a strand is the direction of thehelical line of the rope wire. There are strands withright-hand lay (z) and left-hand lay (s).

left-handlay

Types of Lay ofWires in Strands

right-handlay

WIRE ROPES

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Construction of Ropes

Ropes can be in single (spiral wire ropes) and in multiplestranding (stranded ropes).

A spiral wire rope consists of one or several layers of wires partlywith right-hand lay, partly with left-hand lay, which are woundhelically round a core wire. Their structure therefore resembles inprinciple that of a round strand.

In general, the stranded rope consists of one or several layers ofstrands. The strands are helically wound round a core. This corecan either be a fibre core or a core of stranded wires (steelcore).

In particular cases, the steel core is braided or jacketed.Cores are available in the following versions:

Fibre cores (symbol FC):

- natural fibre core (NFC) or- synthetic fibre core (SFC)

Steel cores (symbol WC):- steel strand core (WSC) or- steel rope core (IWRC).

The outer strands of a wire rope are usually stranded round thecore in a separate operation, whereby crossings are informed in asteel core between the steel core and the outer strands.

Wire Rope with a Fibre Core (FC)

Wire Rope with a Wire Strand Core (WSC)

Wire Rope with an IndependentWire Rope Core (WRC)

Measuring wireropes correctly:

d = diameter Wrongmeasurement

Correctmeasurement

Direction of LayThe direction of lay (direction of turn) of a

rope is the direction of the helical line of theouter strands. One distinguishes between ropes

with right-hand lay (symbol Z) and ropeswith left-hand lay (symbol S).

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CONSTRUCTION OF ROPESLifting Equipment


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Types of Lay

Long Lay

The wires in the strands have the same direction of lay as the

strands in the rope,Thus zZ or sS.Ordinary Lay

The wires in the strands are laid in the opposite direction of lay as thestrands in the rope, thus sZ or zS.If there are no special requirements, the wire ropes are delivered with;

Ordinary lay, right sZ.

Should a different direction of lay be required, please use thefollowing specifications:

Important:For the use of right-hand lay ropes, the following rules apply for theposition of the rope on the drum:

Standard type of lay

Possible types of lay on request

Ordinary lay, rightEN-symbol sZ

from left to right - put onright-hand lay rope Z

from right to left - put onleft-hand lay rope S

Ordinarylay, left

EN-symbolzS

Long lay,right

EN-symbolzZ

Long lay,left

EN-symbolsS

Length of Lay

The length of lay of a certain strand layer in a wire rope is thepitch of the helically laid strands of this layer.

Length of Lay

Upward rotation

right-hand lay ropeon left-hand drum

from right to left - put onright-hand lay rope Z from left to right - put onleft-hand lay rope S

Downward rotation

left-hand lay rope onright-hand drum

TYPES OF LAY

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Maintenance and Inspection

The cable drive should be serviced and checked regularly.In many cases, the type of inspection is fixed by regulations,

standards, and guidelines (e.g. DIN 15020, BO seil etc.). The typeof inspection and the observations should be recorded in aninspection book (crane book, lift book).Maintenance and inspection include: lubrication as well as checkingthe ropes, end connections, pulleys, rollers and drums.

Lubrication

Lubricated ropes should be relubricated in order to reduce theinner and outer friction. Relubrication can either be made manuallyor by automatic lubrication equipment from time to time. Ropesrunning over rollers are best lubricated with oil. The oil should beapplied to the bend of the rope over the rollers, because the greasepenetrates best to the rope interior at these points. Ropes notrunning over rollers can also be relubricated with rope grease.

Running ropes should be cleaned occasionally because residualgrease hardened by dust prevents the penetration of the newgrease into the inside of the rope. Fixed ropes can be protectedagainst corrosion by grease or anticorrosive agents.

With rubber-lined rollers, please make sure that the rubber isnot destroyed by the grease.

Checking the Rope for Wire Breakage, Wear and Tear andCorrosion

The entire length of the rope should be checked periodically for

wire breakage, wear and tear, corrosion, and deformation,especially the parts running over rollers and the end connections.The rope should be exchanged as soon as the prescribed numberof admissible wire breakages, the admissible wear and tear,corrosion, working period, hauling output, etc. is reached.

Checking the End Connections

Spliced end connections should be checked DIAGRAM for wirebreakage and possible slipping of the insert strands. Castedrope ends should be checked from time to time for wirebreakages and corrosion close to their exit from cast metal. Assoon as wire breakages or corrosion appear, the end must be cut

off and the casting renewed. For certain operations, the operatingspecifications (e.g. BO Seil at cableways) determine that the castheads must be periodically cut off and renewed by new casting.

Detachable end connections (thimbles, rope clip etc.) must bechecked for wire breakages and possible slipping. Operatingspecifications may also specify here that the clip connections are tobe renewed at certain intervals. Pressed connections must be

checked for wire breakages, cracks in the pressed sleeves andpossible rope slipping.

Checking the Drums and Rollers, as well as Checking thePosition of the Rope on Drums and RollersThe rollers must turn easily in their bearings.Stiff or sluggish rollers lead to uncontrollable tensile powerswhich can reach the ropes breaking force. Moreover theyincrease the wear and tear of the rollers and the rope.

The operational reliability of the ropes can be judged accordingto the following criteria:

- type and number of wire breakages- position of wire breakages

- time sequence of the occurrence of wire breakages

- reduction of the wire rope diameter during the service life

- corrosion

- abrasion

- rope deformation

- influence of heat

- service life

The point of replacement of the wire rope is described in greater

detail in DIN 15020 leaf 2.

Maintenance, inspection and point of replacement are described inDIN 15020 leaf 2 and VDI 2358. Please also observe theregulations of local authorities or trade associations.

They will also comment on rope damage and its possible cause.

15

MAINTENANCE AND INSPECTIONLifting Equipment


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DUPLEX WEB SLING & GRADE 8 CHAIN SLING CHART

Roundsling made with Dyneema

LESS DAMAGING TO THE LOAD

EASY HANDLING

LESS INJURIES

LOWER UTILISATION COSTS

WEAR POINTS CAN BE SHIFTED TOEXTEND LIFE OF SLING

DYNEEMA ROUNDSLINGS ARE 2.5 TIMES LIGHTER COMPARED TO POLYESTER

DYNEEMA HAS A HIGH RESISTANCE AGAINST CHEMICALS COMBINED WITH AVERY HIGH ABRASION AND CUT RESISTANCE, THIS LEADS TO A HIGHPERFORMANCE PRODUCT.

ROUND SLINGS

Uniform Load Rating: All general purpose slings should be rated by the uniform load method as shown in the table below.

WORKING LOAD LIMITS ON G8 CHAIN SLINGS BS EN 818-4 : 1997

Single/Double part Wear Sleeves Special Markings (If any)

NEVER EXCEED THE WORKING LOAD LIMIT MARKED ON THE SLING

Single leg Endless Two leg45 600 45

Three and Four leg45 600 45

Chainsizemm

7

8

10

13

16

20

22

26

32

1.5

2.0

3.15

5.3

8.0

12.5

15.0

21.2

31.5

2.5

3.1

5.0

8.5

12.5

20.0

23.6

33.5

50.0

2.1

2.8

4.25

7.5

11.2

17.0

21.2

30.0

45.0

1.5

2.0

3.15

5.3

8.0

12.5

15.0

21.2

31.5

3.1

4.2

6.7

11.2

17.0

26.5

31.5

45.0

67.0

2.2

3.0

4.75

8.0

11.8

19.0

22.4

31.5

47.5metric tonnes

State: Safe Working Load in tonnes Effective working length or circumference (if endless) HOW TO ORDER

ColourCap

Verticalx 1

Chokex 0.8 0 x 2

Basket0 90 x 1.4

Basket120 x 1Basket

WEBBING SLING CAPACITIES

1.5t

2t

3t

4t

5t

6t

8t

10t

12t

GREEN

YELLOW

GREY

RED

BROWN

BLUE

ORANGE

ORANGE

1500

2000

3000

4000

5000

6000

8000

10000

12000

1200

1600

2400

3200

4000

4800

6400

8000

9600

3000

4000

6000

8000

10000

12000

16000

20000

24000

2100

2800

4200

5600

7000

8400

11200

14000

16800

1500

2000

3000

4000

5000

6000

8000

10000

12000

1t VIOLET 1000 800 2000 1400 1000

WHITE

Webbing Slings available in widths up to 1200mm

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R=larger than 2 x chains1

R=larger than chain 0,7

sharp. hard edges0,5

GRADE 10 CHAIN SLING CHART

The load capacities listed are maximum values of the varioussling types, stated according to the standard (Uniform Load)method of rating.

If the chain slings are used in more demanding conditions(e.g. high temperature, asymmetric load distribution, edgeload, impact/shock loads) the maximum load capacity valuesin the table must be reduced by the load factors below.

Please also note the user information on this topic.

Safety Factor 1-leg chains 1-leg chains 2-leg chains 2-leg chains 3- and 4-leg chains Endless chain sling Loop chains

4Angle of indication

Load factor

Code d

-

1

Load capacity (kg)

- up to 45 45-60 up to 45 45-60 up tp 45 45-60 - up to 45 45-60

0,8 1,4 1 1,12 0,8 2,1 1,5 1,6 1,4 2,1

Winner 400 0,9 0,75

Angle of spread

Load factor

up to 45

0,7

45-60 up to 45 45-60 up to 45 45-60

1 0,7 1 0,7 0,7

2

Load factor Winner 200 not permissible not permissible1

Temperature above 200 to 300C above 300 to 380C-40 to 200C

Asymmetric loaddistribution

Shock

Load factor

slight shocks

1

medium shocks

0,7

strong shocks

not permissible

Edge loadLoad factor

TEMPERATURE

LOAD CAPACITIES FOR GRADE 10 CHAIN SYSTEMS

WIN 5

WIN 6

WIN 7

WIN 8

WIN 10

WIN 13

WIN 16

WIN 19

WIN 22

5

6

7

8

10

13

16

19

22

1.000

1.400

1.900

2.500

4.000

6.700

10.000

14.000

19.000

800

1.120

1.500

2.000

3.150

5.300

8.000

11.200

15.000

1.400

2.000

2.650

3.550

5.600

9.500

14.000

20.000

26.500

1.000

1.400

1.900

2.500

4.000

6.700

10.000

14.000

19.000

1.120

1.600

2.120

2.800

4.250

7.500

11.200

16.000

21.200

800

1.120

1.500

2.000

3.150

5.300

8.000

11.200

15.000

2.000

3.000

4.000

5.300

8.000

14.000

21.200

30.000

40.000

1.500

2.120

2.800

3.750

6.000

10.000

15.000

21.200

28.000

1.400

2.000

2.650

3.550

5.600

9.500

14.000

20.000

26.500

2.000

3.000

4.000

5.300

8.000

14.000

21.200

30.000

40.000

1.600

2.240

3.000

4.000

6.300

10.600

16.000

22.400

30.000

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Rope and Sling Specialists Ltd Tel: 01656 740074

18

Grade T (8) Chain BS EN 818-2

Hackett Grade T(8) Alloy Steel Chain is manufactured specifically for use in chain slings for lifting purposes. The chain is heat

treated for tensile strength and resistance to wear whilst also allowing for shock absorption. The chain is easily identifiable with

MA8 embossed at metre intervals.

Properties:

Working Load Limited (W.L.L.) is the maximum load which chain or components are designed to sustain in lifting use. The mean

stress at this load is 200n/mm2 (MPA) and is based on a factor of safety of 4:1.

Manufacturing Proof Force (M.P.F.) is the force to which during manufacture chain or components are subjected. The mean stress

at this load is 500n/mm2 (MPA) which is 2.5 times the working load limit.

Minimum Breaking Load (M.B.L.) is the minimum force which chain or components must withstand before failure. The mean stress

at this load is 800n/mm2 (MPA). The minimum elongation before failure is 20%.

Part code A mm B mm C mm WLL Kgs perTonnes metre

AS1.070.5 7 21 25.9 1.5 1.1

AS1.080.5 8 24 29.6 2.0 1.5

AS1.100.5 10 30 37.0 3.15 2.2

AS1.130.5 13 39 48.1 5.3 3.8

AS1.160.5 16 48 59.2 8.0 5.8

AS1.200.5 20 60 74.0 12.5 9.1

AS1.220.5 22 66 81.4 15.0 11.0

AS1.260.5 26 78 96.2 21.2 15.3

AS1.320.5 32 96 118.0 31.5 23.2


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Part Chain Diameter mm Dimensions mm Mass

Code Single Double A B C Kg

HA0806ML 6.7&8 6 14 130 65 0.5

HA1008ML 10 7&8 16 150 75 0.7HA1310ML 13 10 20 160 90 1.2

HA1613ML 16 13 26 195 110 2.4HA2016ML 20 16 32 240 140 4.7

HA2220ML 22 20 40 280 155 8.5

HA2622ML 26 22 45 320 175 11.9

HA3226ML 32 26 50 360 190 16.6HA3632ML 36 32 60 410 220 28.0

OVERSIZE MASTER LINKS

HA22ML 10 22 270 140 2.3

HA25ML 16 13 25 270 140 3.13

ssaMmmsnoisnemiDniahCtraPCode Size mm A B C D E F Kg

HA08SA 7&8 20 160 90 13 60 35 1.6

HA10SA 10 26 195 110 16 80 40 3.2HA13SA 13 32 240 140 22 90 50 6.5

HA16SA 16 40 280 155 28 100 60 12.4

HA20SA 20 45 320 175 32 125 75 18.5

HA22SA 22 50 350 190 40 140 80 26.4HA26SA 26 60 410 220 45 165 90 42.3

HA32SA 32 70 450 250 50 195 100 65

OVERSIZE QUAD ASSEMBLIES

HA23QA 7&8 22 270 140 16 120 60 3.7

HA25QA 10 25 270 140 20 140 70 5.3

Master Linksfor single & double leg

chain slings

Sub Assembliesfor 3 & 4 leg chain slings

ssaMmmsnoisnemiDniahCtraP

Code Size mm A B C D Kg

8-015-07 7,8 59 18 9 22 0.2

8-015-10 10 68 25 13 26 0.3

8-015-13 13 91 30 16 35 0.7

8-015-16 16 100 36 19 38 1.1

8-015-20 20 122 42 22 46 1.7

8-015-22 22 152 49 24 60 3.0

8-015-26 26 162 55 31 62 4.6

8-015-32 32 202 69 38 79 8.6

ComponentConnector


Code Size mm A B C D E Kg

8-059-07 7,8 99 80 65 15 15 0.4

8-059-10 10 125 100 80 19 18 0.7

8-059-13 13 168 136 108 25 22 1.5

8-059-16 16 198 158 124 27 26 2.7

Reevable Egg Link



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Shortening Clutch

Clevis Grab Hook


Code Size mm A B C Kg

8-078-07 7,8 132 44 16 0.75

8-078-10 10 166 56 22 1.4

8-078-13 13 214 72 29 2.8

8-078-16 16 265 90 36 5.6

Clevis Clutch ssaMmmsnoisnemiDniahCtraPCode Size mm A,B C D E F Kg

8-060-07 7,8 8 10 9 16 62 0.48-060-10 10 12 14 12 25 87 0.9

8-060-13 13 16 17 15 32 115 2.1

8-060-16 16 20 19 19 39 143 3.2

8-060-20 20 21 23 22 46 152 5.0


Code Size mm A B C D E F Kg

8-042-07 7,8 9 10 30 55 25 93 0.3

8-042-10 10 12 13 41 77 35 128 0.8

8-042-13 13 15 16 53 97 42 152 1.5

8-042-16 16 17 20 58 102 45 180 2.9

8-042-20 20 23 23 98 124 54 217 5.0

Clevis C Hook ssaMmmsnoisnemiDniahCtraPCode Size mm A B C D Kg

8-097-07 7,8 80 20 16 31 0.5

8-097-10 10 105 27 22 26 0.9

8-097-13 13 138 35 32 34 1.9

8-097-16 16 170 43 40 42 3.6


Code Size mm A B C D E Kg

8-041-07 7,8 10 15 9 60 30 0.38-041-10 10 13 20 13 84 41 0.6

8-041-13 13 16 25 15 102 52 1.2

8-041-16 16 20 30 20 114 57 2.3

8-041-20 20 23 36 23 132 98 3.7

8-041-22 22 27 38 26 157 70 4.6

8-041-26 26 29 41 32 187 100 9.8

8-041-32 32 37 57 40 230 90 19.4

Eye Grab Hook



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Clevis Sling Hook ssaMmmsnoisnemiDniahCtraPCode Size mm A B C D Kg

8-043/S-07 7,8 98 27 18 22 0.5

8-043/S-10 10 121 34 23 29 1.2

8-043/S-13 13 147 44 30 37 2.3

8-043/S-16 16 166 48 38 42 3.7

8-043/S-20 20 200 56 47 50 6.7

Eye Foundry Hook ssaMmmsnoisnemiDniahCtraPCode Size mm A B C D E F Kg

8-047-07 7,8 122 61 24 12 20 30 0.7

8-047-10 10 150 74 31 15 24 34 1.2

8-047-13 13 180 88 40 20 34 42 2.3

8-047-16 16 215 98 49 24 43 50 4.0

8-047-20 20 248 112 60 28 46 57 6.0



8-044/S-07 7,8 98 28 25 11 20 23 0.4

8-044/S-10 10 121 36 32 14 23 31 0.9

8-044/S-13 13 152 40 40 18 28 38 1.8

8-044/S-16 16 184 44 50 22 32 47 3.2

8-044/S-20 20 218 45 60 26 43 48 5.3

8-044/S-22 22 244 73 50 31 50 62 9.2

8-044/S-26 26 279 77 64 35 60 80 13.5

Eye Sling Hook



8-066-07 7,8 59 35 33 34 16 79 0.4

8-066-10 10 78 48 37 40 20 93 0.8

8-066-13 13 98 64 49 44 22 118 1.4

8-066-16 16 112 69 60 54 28 141 2.5

Clevis Shackle


Code Size mm A B C Kg

8-071-07 7,8 38 133 50 0.9

Barrel Hook



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Code Size mm A B C D Kg

8-026-07 7,8 119 34 20 24 0.8

8-026-10 10 143 44 26 30 1.5

8-026-13 13 179 52 30 39 2.8

8-026-16 16 212 60 36 49 5.6

8-026-20 20 319 90 48 62 7.5

Clevis Self Locking

Hook



8-025-07 7,8 136 34 25 11 20 24 0.88-025-10 10 167 44 32 13 26 30 1.4

8-025-13 13 207 52 40 16 30 39 2.7

8-025-16 16 252 60 52 21 36 49 5.6

8-025-20 20 282 90 64 23 48 62 8.5

8-025-22 22 319 80 70 24 49 63 11.2

8-025-26 26 343 99 80 25 56 69 14.5

Eye Self LockingHook


Code Size mm A B C D E F G Kg

8-027-06 6 149 29 22 31 12 15 19 0.6

8-027-07 7,8 186 34 29 36 14 20 24 1.1

8-027-10 10 220 44 34 40 16 26 30 2.0

8-027-13 13 267 52 43 46 22 30 39 4.0

8-027-16 16 328 60 52 60 24 36 49 6.8

8-027-20 20 388 90 82 75 26 48 62 11.6

8-027-22 22 457 80 95 97 33 49 63 17.9

Swivel Self LockingHook with brass bushing


Code Size mm A B C D E F G Kg

8-027N-07 7,8 186 34 29 36 14 20 24 1.18-027N-10 10 220 44 34 40 16 26 30 2.0

8-027N-13 13 267 52 43 46 22 30 39 4.0

8-027N-16 16 328 60 52 60 24 36 49 6.8

8-027N-20 20 388 90 82 75 26 48 62 11.6

Swivel Self LockingHook with ball bearing

This hook is designed to fully swivel while in use lifting a load

This hook is designed not to swivel while in use lifting a load

ssaMmmsnoisnemiDL.L.WtraP

Code tonnes A B C D E F G Kg

8-057-1T 1.0 50 14 27 38 55 24 105 0.5

8-057-3T 3.0 58 17 34 48 50 29 112 0.9

8-057-5T 5.0 64 22 43 61 74 33 154 1.7

Weld-on Lifting Point



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SHORT LINK CHAIN ELECTRICALLY WELDED MILD STEEL

LONG LINK CHAIN ELECTRICALLY WELDED MILD STEEL

ALLOY STEEL CLEVIS GRAB HOOKS ZINC PLATED

Chain B E P R Breaking Weight Product

mm inches mm mm mm Load kgs kgs/each Code

6 9 10 10 50 6000 0.18 CGZP06

8 10 11 11 57 9000 0.36 CGZP08

10 12 13 12 67 13000 0.45 CGZP10

13 19 17 16 81 22000 0.95 CGZP13

ALLOY STEEL CLEVIS SLIP HOOKS ZINC PLATED



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RECTANGULAR ADMIRALTY DECKPLATES

LOADBINDERS DROP FORGED

CHAIN BLOCKS 3 METRE HEIGHT OF LIFT

=: ; ;

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PUSH TROLLEY

GEAR TROLLEY

LEVER HOISTS 1.5 METRE

A 1.5

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WIRE ROPE HOIST WITH 20 METRES ROPE

A 20

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ALLOY BOW SHACKLE US FEDERAL SPECIFICATION RR-C-271D 1V

ALLOY DEE SHACKLE US FEDERAL SPECIFICATION RR-C-271D 1V

HTS LARGE BOW SHACKLE TO BS 3032 1958 WITH TYPE A PIN



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HTS LARGE DEE SHACKLE TO BS 3032 1958 WITH TYPE A PIN

HTS SMALL BOW SHACKLE TO BS 3032 1958 WITH TYPE A PIN

HTS SMALL DEE SHACKLE TO BS 3032 1958 WITH TYPE A PIN



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PILING SHACKLES SELF COLOUR TESTED AND CERTIFIED

COMMERCIAL DEE SHACKLE GALVANISED WITH SCREWED COLLAR PIN

COMMERCIAL BOW SHACKLE GALVANISED WITH SCREWED COLLAR PIN



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COLLARED EYBOLTS BSW TO BS 4278 TABLE 4 1984 - TESTED AND CERTIFIED

LONG SHANK COLLARED EYEBOLTS TO BS 529 PART 1 1944 - TESTED AND CERTIFIED

EBCM COLLARED EYEBOLTS - METRIC TO BS 4278 PART 1 1984 - TESTED AND CERTIFIED

EYBOLT WITH LINK TO BS 4278 PART 2 1984 - TESTED AND CERTIFIED

DYNAMO EYEBOLT TO BS 4278 PART 3 1984 - TESTED AND CERTIFIED

AL$! A'AILABLE I C %H#EADAD B$529 %ABLE 1 1944



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WORKING LOAD LIMITS OF PAIRS OF EYE BOLTS

Maximum load W to be lifted by a pair of eye bolts when the angle between the sling legs is

Single Vertical Pair Vertical 0

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BOWNUTS TO BS 3974 PART 1

LIFTING EYENUTS DIN582

RIGGING SCREWS GALVANISED

FORGED STRAINING SCREWS GALVANISED



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GALVANISED TURNBUCKLES US FEDERAL SPECIFICATION FF-T-791 B

LARGE EYE HOOKS ALLOY STEEL WITH SAFETY CATCH

SWIVEL HOOKS ALLOY STEEL WITH SAFETY CATCH

COMMERCIAL WIRE ROPE GRIPS DIN741



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WIRE ROPE GRIPS DIN1142

GALVANISED OPEN SPELTER SOCKETS TO US FEDERAL SPECIFIATION

GALVANISED CLOSED SPELTER SOCKETS

SELF COLOUR OPEN SOCKETS TO BS463



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BOW SHACKLE (AISI 316) STAINLESS STEEL WITH SCREWED COLLAR PIN

LONG DEE SHACKLE (AISI 316) STAINLESS STEEL WITH SCREWED COLLAR PIN

EYEBOLTS (DIN 580) STAINLESS STEEL

LONG SHANK EYEBOLTS STAINLESS STEEL WITH NUT AND WASHER - UNTESTED

LIFTING EYENUTS (DIN 582) - STAINLESS STEEL



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LONG SHANK EYEBOLTS FULLY THREADED - STAINLESS STEEL

RIGGING SCREWS STAINLESS STEEL - CLOSED BODY AND JAW

RIGGING SCREWS WITH EYE EACH END - STAINLESS STEEL

RIGGING SCREWS WITH TOGGLE EACH END - STAINLESS STEEL



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UNIVERSAL ACCESSPLATFORM

For a maximum of 2 persons andtheir tools. Net load 250kg, width1140mm, length 1200mm, suitable for usewith forklift truck or crane. Equipped as standard, with

practical tool tray, four crane lugs (no chain) and entrancedoor on side. Built in conformance with the official laboursafety regulations.

CIRCULAR MUCK SKIP

The traditional skip used for muck and wasteremoval. Fitted with two safety catches. Whenthe safety catches are disengaged by handthe skip will empty automatically in responseto the centre of gravity of the bale arm.

SKIP LIFTING CRADLE

Designed as a safe method of lifting 6and 8 yard builders skips, on site. The

skip is lifted at the base rather than usingthe lifting lugs which may not be tested.Complete cradle tested to SWL 12tonnes.

FORKLIFTABLE ACCESS PLATFORM

Fork mounted access platforms are a proven and safemethod for which to carry out routine maintenance,inspection and stock-taking.

CRANE AND FORK ATTACHMENTS

Rope & Sling Specialists can offera wider range of attachments to

suit cranes, forklift trucks &telehandlers. The range includesbut is not limited to the productsshown below:

38


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LIFTING & SPREADER BEAM

MODULAR SPREADER BEAMS

Rope & Sling Specialists Ltd can offer an extensive range ofbeams for both hire & sale. These include:

Fixed Lifting Beams (1-10 tonne)

Modular Spreader Beams (1-250 tonne)

The modular beam favoured by Rope & Sling Specialists isthe Modulift System. It is a range of material handlingspreader beams that are made up of bolt-togethercomponents to form modular spreader beams. Sizescurrently range from 2 tonnes up to 2000 tonnes capacity,and spans of 200mm(8") up to 45 metres (150ft).

Our technical department is able to assist you on manythings including:

Design & Manufacture of custom made beams

Guidance on Planning & Execution of the Lift

Advise on Health & Safety surrounding the useof lifting beams

Beam Accessories

A typical lifting rig utilising Modulifts.

40


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LIFTING & SPREADER BEAM

SPREADER BEAM SELECTION CHART

41


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RSS MODULAR BEAM

42


CROSBY ALLOY STEEL

WIDE BODY SHACKLES

SWL 75 TONNES(OR INTERNATIONAL BOW SHACKLE

SWL 75 TONNE)

DROPLINK200 OR 400mm

CAPACITY IN

TONNES

SPREADER LENGTH IN METRES

INTERNATIONAL BOW SHACKLE

SWL 50/55 TONNE

SPREADER BEAM LENGTH VARIABLE IN 0.5M

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RSS MODULAR BEAM

43


MODULAR INSERTREQUIRES 6 No M20X80 BOLTS GRADE 8.8

SLING ANGLE

FOR APPLICATIONS NOT COVERED BY CHART APPLY TO ENGINEERING DEPARTMENT

APPROXIMATE TOTAL SELF WEIGHT FOR 5M LONG BEAM = 560Kg + SLINGS FOR EACH 0.5METRE INCREMENT ADD OR DEDUCT APPROX 35Kg

CREMENTS (SEE CHART)

END SECTION0.5M

75mmHOLE

50mmTHICK

100 TONNE MODULAR SPREADER

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FALL ARREST & CONFINED SPACE

DuraFlex Harness Hi-Vis Vest Harness

Shock Absorbing Lanyard

Forked Webbing Lanyard

Miller Kit Bag

Restraint Lanyard

Personal Fall Limiter

Manyard

ROPE AND SLING SPECIALISTS LTD offer a wide range ofpersonal protective equipment including harnesses, lanyards,inertia reels, tripods and rescue winches. The products shownbelow are just a small portion of the range we have available. We

can provide the information and equipment to ensure that the riskof working at height or in confined spaces is kept to a minimum.

SAFETY HARNESSES

Wide range available to suit all requirements

Various securing point arrangements

Full-Bodied & Belt Type

Sizes up to XXL

LANYARDS

Shock-Absorbing Lanyards

Tie-Back Lanyards

Fall Limiters & Self-Retracting Lifelines

Rope Grabs

Positioning & Restraint Lanyards

Positioning Assemblies

Temporary HorizontalLifeline

44


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Mightylite FallArrest Block

Fall Arrest Block

Tripod

Potex Potence Pivot

Mightevac

Manhandler

Quad Pod Rescue.

FALL ARREST BLOCKS

Range of blocks to suit varying applications

Various end fittings

Lengths from 6 - 33 metres

Peace of Mind

TRIPODS & WINCHES

Tripods & Quad Pods supplied

Range of accessories available

Safe & Easy Access to work areas

FALL ARREST & CONFINED SPACE

45


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46

MODEL P-01 SAFETY HARNESS

Full safety harness

Comfortable to wear

Rear D attachment

Single adjustment (leg)

Easy to fit

Extremely light / comfortable

Available in sizes M / XL / XXL

Complies to BS EN 361:2002


Full safety harness

Comfortable to wear

Rear D attachment

Double adjustment (leg & chest)

Easy to fit





Full safety harness

Comfortable to wear

Front and Rear D attachment


Easy to fit





Full safety harness

Comfortable to wear

Front & Rear attachment

Front attachments for rescue


Easy to fit

Available in sizes M / XL / XXL Complies to BS EN 361:2002


Full safety harness

Comfortable to wear

Rear D attachment Work positioning


Easy to fit




Full safety harness

Comfortable to wear

Rear D adjustment

Front attachments for rescue


Easy to fit

Extremely light / comfortable Available in sizes M / XL / XXL


SAFETY HARNESSESLifting Equipment


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47

Shock Absorbing

Lanyardwith Karabiners

(2mtrs)

Shock Absorbing

Lanyardwith Karabiners

(2mtrs)

Elasticated Shock

AbsorbingLanyardwith scaffold hook(2mtrs) Karabiner

Option

Vertical Line Grab with ShockAbsorber

(10mtr, 20mtr, 30mtr and50mtr rope)

Steel Karabiner Steel KarabinerTwist Lock

Light Alloy Swivel

Steel ScaffoldHook

Steel PipeAnchor

Y Shock Absorbing

Lanyardwith Scaffold hooks

(2mtrs)

AdjustableRestraint Lanyard

(2mtrs) Temporary GirderAnchor

To fit 19-28mmhole

Restraint Rope Lanyards

(0.5mtr, 1mtr, 1.5mtr and 2mtr)

SAFETY EQUIPMENTLifting Equipment


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48

2.25 mtr Retractablemini fall arrest block

6mtr / 12mtr / 15mtr

Tool Wrist Lanyards

Velcro wrist band withelastic

Tool Belt LanyardsElasticated tool lanyardattaches to waist belt.

Brand new modern lightweight design

Made in Europe Come complete with top Karabiner

Lower hook has a Fall Indicator device

Heavy duty ABS casing on a steel chassis

Galvanised wire rope

Fully Serviceable

Complies to EN 360 : 2002

Rated at 150kg

Available in 6, 10, 12 & 15 metre

5 metre webbing fall arrest block

Aluminium casings (powder coated)

Complete with fall indicator

Weight: 2.14 kilograms

5 Metre

15 metre fall arrest block with

integral emergency winch Aluminium casings (powder coated)

Complete with fall indicator

Safe working load: 300 kilograms

Conforms to BS EN360

15 Metre

NEW RANGE OF FALL ARREST & RETRIEVAL BLOCKSLifting Equipment


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VERTICAL PLATE CLAMPS 500KG TO 3 TONNE

HARDENED STEEL JAWS

LOCKING MECHANISM

HINGED ATTACHMENT

FULLY SERVICEABLE

LARGER AVAILABLE UP TO 12T

CapacityA

B

C

D

E

F

G

H

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