Date post: | 10-Oct-2018 |
Category: |
Documents |
Upload: | truongdieu |
View: | 218 times |
Download: | 0 times |
AUGUST 2008
RUGGED/POWER CAPABILITIES GUIDE
Contents
Service, Support & Testing Cover Power Integrity Certification
Extended Life Product Testing
Online Resources & Support
Cable-to-Board Systems 10-11 Discrete Wire Systems
Rugged Cable Assemblies
Panel & I/O Systems 12-13 High Speed I/O Cable
IP68 Sealed Systems
Board-to-Board Systems 3-5
Extended Life Products
Rugged Tiger Eye Contact Systems
Rugged Edge Rate Contact Systems
Power-to-Board Systems 6-9 PowerStrip Interconnect Systems
High Speed Rugged/Power
Power Mate™ & Mini Mate®
Headers & Sockets
Service, Support & Testing
CERTIFIED
EXTENDED LIFE PRODUCT
Power Integrity Services • Standard power test data, including current
carrying capacity, working voltage, voltage drop and resistance, is available for selected power systems; for testing procedures, visit www.samtec.com/powertesting
• Current Cycling Testing Data, which demonstrates connector performance in realistic and common applications, is available for select series
• Power Integrity guidelines are based on test data and proven design parameters, and are designed to help in connector selection and PCB design maximization; for details, visit www.samtec.com/powerintegrity
• Power Integrity Certified products undergo testing and additional requirements unique to Samtec; to be certified, products must:
- pass Current Cycling Test EIA 365-55
- have current carrying capacity, resistance and amps vs. number of contacts data available
- have Power Integrity Guidelines developed
Visit www.samtec.com/powerintegrity for a current list of Power Certified Products
Extended Life Products• E.L.P. Series products are tested to rigorous
standards to evaluate contact resistance in simulated storage and field conditions
• 10 year Mixed Flowing Gas (MFG) Testing
• High Mating Cycle Tests (250 to 2,500)
Online Resouces & Support• Technical Library with power ratings, test
procedures, simulations and data reports
• Power test reports including Current Cycling Testing, CCC Data and Voltage Drop Data
• Guidelines for power distribution on PCB
• Specification summary charts for each power product
• Power/Signal Integrity Interface Combination Selector
• Power Group offers 24/7 support
UNITED STATES • SILICON VALLEY UNITED KINGDOM • GERMANY • FRANCE
ITALY • SWEDEN • ISRAELINDIA • SINGAPORE • JAPAN • CHINA
TAIWAN • HONG KONG • KOREA AUSTRALIA / NEW ZEALAND
SOUTH AFRICA
SUDDEN SERVICE
CERTIFIED
POWER INTEGRITY CERTIFICATIONProducts must pass current cycling testing, comprehensive power testing and have Power Integrity Guidelines developed
EXTENDED LIFE CERTIFICATIONProducts undergo rigorous 10 year MFG & High Cycle Testing
TECHNICAL LIBRARY & TOOLS
Power Ratings, Testing Procedures, Reports &
Simulations
Extended Life ProductsEXTENDED LIFE PRODUCT
* Tested socket/terminal combination shown. Other mating headers also available. Call Samtec if header design you need is not shown. QXX & BXX require special plating.
Extended Life Products• E.L.P. Products are tested to rigorous
standards which evaluate contact resistance in simulated storage and field conditions
• 10 year Mixed Flowing Gas (MFG)
• High Mating Cycles (250 to 2,500)
• Certain plating and/or contact options will apply; see product series pages at www.samtec.com for E.L.P. Certified options
• For complete details on Samtec’s E.L.P. program and test results for Extended Life Products, please visit www.samtec.com/ELP or e-mail the Customer Engineering Support Group at [email protected]; all testing scheduled for completion by September 2008
Pitch Type Contact Series*
0,5mm Q Series® Strip Blade & Beam QSH/QTH
Basic Strip Blade & Beam BSH/BTH
0,635mm Q Series® Strip Blade & Beam QSS/QTS
Basic Strip Blade & Beam BSS/BTS
0,8mm
Edge Rate Strip Edge Rate ERF8/ERM8 High Speed Strip Edge Rate QEF8/QEM8 Q Series® Strip Blade & Beam QSE/QTE Basic Strip Blade & Beam BSE/BTE Strip Tiger Eye SEM/TEM
1,00mm Strip Tiger Beam MLE/FTMH
Strip Tiger Claw™ CLM/FTMH
1,27mm
SEARAY™ Array Edge Rate SEAF/SEAM Strip Tiger Eye SFM/TFM Strip Tiger Claw™ CLP/FTSH Strip Tiger Beam FLE/FTSH
2mm Strip Tiger Eye SMM/TMM
Strip Tiger Claw™ CLT/TMMH
2,54mm Strip Box SSM/TSM
Strip Box BCS/TSW
EDGE RATE CONTACT SYSTEMERM8/ERF8, SEAM/SEAF & QEF8/QEM8 Series
• Designed for Signal Integrity
• Superior impedance control
• Reduced broadside coupling (crosstalk)
• Rugged contact system
CONTACT
BLADE AND BEAM CONTACT SYSTEMQXX & BXX Series
• Micro Pitch
• Mating/alignment “friendly”
• Cost effective
• Special plating required
M
TIGER BEAM CONTACT SYSTEMFLE/FTSH & MLE/FTMH Series
• Best cost
• Reliable performance
• Post and beam contact
TIGER EYE CONTACT SYSTEMSFM/TFM, SMM/TMM & SEM/TEM Series
• High reliability
• High mating cycles
• Multi-finger contact
TIGER CLAW™CONTACT SYSTEMCLP/FTSH, CLT/TMMH & CLM/FTMH Series
• Dual wipe
• Pass-through applications
• Ultra low profile
TM
BOARD-TO-BOARD
EXTENDED LIFE PRODUCT
* Tested socket/terminal combination shown. Other mating headers also available. Call Samtec if header design you need is not shown. QXX & BXX require special plating.
Extended Life Products• E.L.P. Products are tested to rigorous standards which
evaluate contact resistance in simulated storage and field conditions
• 10 year Mixed Flowing Gas (MFG)
• High Mating Cycles (250 to 2,500)
• Certain plating and/or contact options will apply; see product series pages at www.samtec.com for E.L.P. Certified options
• For complete details on Samtec’s E.L.P. program and test results for Extended Life Products, please visit www.samtec.com/ELP or e-mail the Customer Engineering Support Group at [email protected]; all testing scheduled for completion by September 2008
1
BOARD-TO-BOARD
1
Rugged Tiger Eye
Tiger Eye Board-to-Board Connector Systems• 1,27mm (.050") micro pitch system
(SFM/TFM Series)
• 0,8mm (.0315") micro pitch system(SEM/TEM Series)
• 2mm (.0787") pitch system (SMM/TMM Series)
• High reliability Tiger Eye three-finger BeCu contact system
• Standard and cost-saving designs
• Friction latching system for higher withdrawal forces (optional)
• Surface mount orientation
• Through-hole sockets & terminals (SFM/TFM & SMM/TMM Series) and Right Angle terminals (TFM & TMM Series) also available
• Choice of alignment pin, locking clip or weld tab options
• Shrouded, polarized and keyed
• Choice of mated heights
• Extended Life Product Testing Available
• 1,27mm (.050") pitch discrete wire and IP68-sealed cable systems also available
Additional Tiger Eye Contact Products:
Tiger Eye Cable Assemblies1,27mm (.050") pitch Discrete Wire system (SFSD/TFSD Series) mates with Tiger Eye connectors and has optional rugged metal latching for positive retention
Tiger IDC assemblies on .050" and 2mm pitch in rugged and low-cost versions, with optional rugged strain relief
AccliMate™ Sealed Circular SystemSealed Circular cable plug and receptacle (SCP3/SCR3 Series)
IP68-rated for dust and waterproof sealing
Size 10 shell with 14 Tiger Eye contacts on 1,27mm (.050") pitch
Double-ended with choice of Socket (SFSD Series) or Terminal (TFSD Series) end
AccliMate™ Sealed Rectangular SystemSealed Rectangular cable plug and receptacle
IP68-rated for dust and waterproof sealing
10, 15 or 20 Tiger Eye contacts on 1,27mm (.050") pitch
Currently in-design; contact Samtec for more information
ealed
Standard and cost-saving designs on 1,27mm pitch
Mating discrete wire cable and IP68-rated sealed circular systems also available
Locking clip and alignment pin options
Next generation Micro Rugged interconnects on 0,8mm pitch
ro uudu tctctctcts:s:s:s:ee CCCononttata tctct PPProrororoddududue Contact Pree CConontatactct PPrr
AccliMate™ Sealed Circular System
A liM t ™ S l
2mm system available with application specific locking clip
TIGER EYE CONTACT SYSTEMS• High reliability three-finger
BeCu contact system
• High mating cycles
• Multi-finger contact
11
IP68 Sealed Systems
Additional IP68-rated Sealed Systems:
TM
SEALED CIRCULAR & RECTANGULAR SYSTEMSIP68-rated solutions for rugged Tiger Eye Contact Systems
AccliMate™ IP68 Sealed Tiger Eye Systems• Meet IP68 requirements for
dust and waterproof sealing
• Cable plugs and receptacles with high reliability, high cycle Tiger Eye Contact Systems on 1,27mm (.050") pitch
• Sealed Rectangular system with choice of 10, 15 or 20 positions
• Sealed Circular system with 14 positions in size 10 shell
• Termination from panel-to-board via Tiger Eye discrete wire socket or terminal assemblies (SFSD/TFSD Series) or with latching socket assembly (SFSD-XR Series)
• Application Specific friction locking feature available for mating with TFML Series locking terminals
• Dust caps available (DCA Series)
• Additional Sealed Rectangular systems, including RJ45, USB and RF inserts, currently in development
SEALED CIRCULAR & RECTANGULAR SYSTEMSIP68-rated solutions for rugged Tiger Eye Contact Systems
ngng ng ngngnns)s)))))))
Additional insert options include I/O, Power and High Density
Termination from panel-to-board viaTiger Eye discrete wire assemblies
Locking, latching and screw down features available
Sealed Rectangular Tiger Eye, RJ45, USB and RF systems in development
High Speed I/O SystemsEthernet and USB (SCPE/SCRES, SCPU/SCRUS Series) systems in Size 17 Shell
Mini USB systems in Size 10 Shell
Termination from panel-to-board via standard Ethernet, USB and Mini USB cables
Ethernet, USB and RF Sealed Rectangular systems currently in design
Ethernet Field Termination KitsSealed IP68-rated Ethernet Field Termination Kit (SCPFE Series) allows housings to be customer-installed after runs are complete
Ideal for long cable runs and small opening applications
Contact Samtec for more information
Power Mate™ & Mini Mate®
Power Mate™ Sealed Circulars (SCP1/SCR1 Series) in Size 10 Shell with 4 Power Pins or Size 17 Shell with 16 Power Pins
Mini Mate® Sealed Circulars (SCP2/SCR2 Series) in Size 10 Shell with 10 High Density Pins or Size 17 Shell with 32 High Density Pins
lllededed SS SSysysysyy tetetemsmsms:::
Eth t Fi ld T i ti Kit P
Rugged Tiger Eye Contacts for high cycles and reliability
TIGER EYE CONTACT SYSTEMS• High reliability three-finger
BeCu contact system
• High mating cycles
• Multi-finger contact
Pitch Type Contact Series*
0,5mm Q Series® Strip Blade & Beam QSH/QTH
Basic Strip Blade & Beam BSH/BTH
0,635mm Q Series® Strip Blade & Beam QSS/QTS
Basic Strip Blade & Beam BSS/BTS
0,8mm
Edge Rate Strip Edge Rate ERF8/ERM8 High Speed Strip Edge Rate QEF8/QEM8 Q Series® Strip Blade & Beam QSE/QTE Basic Strip Blade & Beam BSE/BTE Strip Tiger Eye SEM/TEM
1,00mm Strip Tiger Beam MLE/FTMH
Strip Tiger Claw™ CLM/FTMH
1,27mm
SEARAY™ Array Edge Rate SEAF/SEAM Strip Tiger Eye SFM/TFM Strip Tiger Claw™ CLP/FTSH Strip Tiger Beam FLE/FTSH
2mm Strip Tiger Eye SMM/TMM
Strip Tiger Claw™ CLT/TMMH
2,54mm Strip Box SSM/TSM
Strip Box BCS/TSW
E.L.P.
PANEL & I/O
5555
Edge Rate Contact System
SEARAY™ Open Pin Field Array (1,27mm x 1,27mm) grid array (SEAM/SEAF Series)
Maximum grounding and routing flexibility
Choice of stack heightsfrom 7mm to 16mm
Up to 500 Single-ended I/Os or 125 Differential Pairs
Right angle version in design
Edge Rate Contact Design
Smooth broad milled surface for mating
Thin cut edge decreases crosstalk
StampedContact Design
Wide structural surface increases broadside coupling
Rough thin cut edge mating surface
High Speed Interface System 0,8mm pitch (QEF8/QEM8 Series) High Speed Interconnect System
Footprint compatible with QTE/QSE Series
Increased insertion depth and contact wipe
Integral metal plane for power or ground rated up to 8.9A
7mm and 10mm stacking height
Edge Rate Micro Card Socket 0,8mm pitch (HSEC8 Series)
Surface mount and edge mount designs for parallel, perpendicular and planar board mating
Mates with standard .062" (1,60mm) PCB cards
Optional rugged board locking and cable latching features
SiliconBlade Socket0,8mm pitch socket (SBS Series) for user-friendly SiliconBlade insertion and extraction
Pin count allows for compliance with numerous protocols (USB, SATA, SD, etc.)
Deep polarizing guide rails
Robust retention latches
Additional Board Level Edge Rate Contact Systems:
Optional rugged metal latching systems
EDGE RATE CONTACT SYSTEMS• Designed for Signal Integrity
• Superior impedance control
• Reduced broadside coupling
• Rugged contact systems
Smooth broad milled R h thi
Direct-to-Lead coax cable optimizes Signal Integrity
Ed R t
EC•
•
•
•
Edge Rate Board Level Interface Systems• Lower-cost alternative to high
speed Q Strip® connectors
• Robust when zippered during mating and unmating
• Increased cycle life over one piece system
• 0,8mm pitch
• Surface Mount (ERF8/ERM8 Series), Right Angle (ERF8-RA/ERM8-RA Series) and Edge Mount (ERM8-EM Series) available
• 7, 10, 12, 14 and 16mm stack heights
• Estimated performance to 7 GHz (both DP and SE configurations)
• "Direct-to-Lead" coax cable assembly (ERCDA Series) mates with Edge Rate connectors; cable terminated directly to lead for optimized Signal Integrity
BOARD-TO-BOARD
6
POWER-TO-BOARD
6
Additional PowerStrip High Power Products:
PowerStrip Interconnects
STRIP
PowerStrip/25 High Power Interconnects• Ultra small high power system with up
to 25A per contact (MPT/MPS Series)
• Up to 8 power pins on 5,08mm (.200") pitch
• Vertical Headers & Sockets and Right Angle Headers
• Right Angle versions with screw downs also available
• Power/Signal combination (MPTC/MPSC Series) with up to 80 signal contacts on 2mm x 2mm (.0787" x .0787") pitch
• Optional locking clips
• Application specific asymmetrical power pin placement available
• PowerStrip/25 Discrete Wire Cable assemblies (MPSS Series) with choice of 14 AWG or 16 AWG coax cable and rugged latching system
wwwwerererere PPPP Prorororooddududududu tctctctctc s:s:s:s:s
POWERSTRIP/25High Power board level and discrete wire cable systems & board level Signal/Power Combo systems with up to 25A on .200" pitch
SerSerSerSeSereSe iesiesieseesses) w) w) w) w) w) w) withithithiththithit upupupupupuppup 2mm2mm2mm2mm2mm2mm2mm2mm x xx xxx 2mm2mm2mm2mm2mmmmmm ( (.(.((.((( 000000
• O• O• O• O• O• OOOptiptiptiptiptiptp onaonaonaonaonaonaonaonal ll ll ll l l ll llockockockockockc ininininginin
• A• A• A• A• A• AAApppppppplppllp icaicaicacacacacatiotiotioiootioiotion sn sn sn ssspepepepepepepepinpinpinpinpinpinpinpin p plplplplpp aceaceaceaceaceaceacemenmenmenmenmenmenmenment at at at t
• P• P• P• P• Poweoweoweoweoweowew rStrStrStrStSttStripripripriprippp/25/25/25/2/2/25/2 assassassassassssssssembembembembembembeemblielielielieieiees (s (s (s (sss (MPMPMPMMMMofofofofof ofofo 14 14 141414141414 AWGAWGAWGAWGAWGAWGAWGW ororoorororrr 1 111111rugrugruguguguguguggedgedgedgededgedgege la la lalalalalal tchtchtchtchtchhct ingingingingingngnng
STRIP 25
PowerStrip/35 InterconnectsUp to 8 power contacts on 6,35mm (.250") pitch (PET/PES Series)
Up to 35A per contact
Right Angle and Vertical Headers & Sockets
Power/Signal combo (PETC/PESC Series) with up to 40 signal contacts on .100" (2,54mm) pitch
Hinged PowerStrip/25 SystemsHinged Socket (FMPS Series) allows mating with Terminal (FMPT Series) on different angles
Up to 6 Power Pins on 3,81mm (.150") pitch
Up to 25A per contact
Currently in design; contact Samtec for more information
PowerStrip/10 Modular PowerModular system (UPS/UPT Series) for customized power combinations
1 or 2 Power Pins per module on 3,81mm (.150" pitch)
Up to 10A per contact
Snap modules together for all-power system or into choice of select high speed connector systems
STRIP 25
Rugged blade-style contacts save PCB real estate
Vertical and Right Angle Systems
Rugged metal latching system for positive retention
STRIP 35 STRIP 10
Power/Signal combos with up to 80 signal contacts on 2mm x 2mm pitch
77
Increased insertion depth and contact wipe
Integral power plane rated up to 8.9A
Optional power pins rate up to 4.1A at 80°C
High Speed Rugged/Power
RUGGED Q FOR POWERRugged Edge Rate contact system improves "zippered" unmating and reduces broadside coupling
High Speed Rugged/PowerInterconnect Systems• Q2 (OMS/QFS Series) with
rugged contact system on 0,635mm (.025") pitch
• Q2 also has optional power pins rated up to 4.1A at 80°C
• High Speed Strip (QEM8/QEF8 Series) with Edge Rate contacts on 0,8mm (.0315") pitch
• Increased insertion depth and contact wipe
• Integral power/ground planes rated for up to 8.9A at 80°C
• Wide variety of standard high speed mating cable assemblies
• Right angle and edge mount designs available
• Polarization and alignment pins available
• Optional shielding
• Guide posts and friction locks available
• Quiet Power™ combinationsignal/power cable assemblies
Q Series® High Speed Interconnects 0,5mm, 0,635mm and 0,8mm micro pitch (QSH/QTH, QSS/QTS, QSE/QTE Series)
5mm and 8mm stack heights
Integral power/ground plane
Single-ended Q Strip® and Differential Pair Q Pairs® designs
Elevated Q Series®
Standard and Application Specific stack heights from 5mm to 30mm
0,50mm, 0,635mm and 0,80mm pitch
Single-ended and Differential Pair
Basic Blade & Beam Contact Systems 0,5mm, 0,635mm and 0,8mm micro pitch (BSH/BTH, BSS/BTS, BSE/BTE Series)
Cost effective, mating and alignment "friendly" Blade & Beam contact system
20 to 300 I/Os
Rugged Features & OptionsPrecision machined standoffs for 5mm to 30mm board spacing
Alignment pins, guide posts and polarization options
Friction locks for increased retention/withdrawal force
Retention pins increase unmating force by up to 50%
Additional Board-to-Board High Speed Rugged/Power Systems:
Rugged Features & Options
SERIESSESSSSESSSSSSSSSESSSSESESSSSERESERESERRIERRIERRRIRIERRRIRIERRRRIERIRIERIRIRIRIERIRIERIRIIESIESESIESEIESESSSESSES
Integral metal plane for power or ground rated up to 8.9A
Performance to 8 GHz (SE) at -3dB
Basic Blade & Beam
CONTACT
POWER-TO-BOARD
88
POWER-TO-BOARD
Power Mate™ & Mini Mate®
Additional Power Mate™ & Mini Mate® products: AdAddiditititionononalalal P P Powowoo erer M Matat
Power Mate™ & Mini Mate® Interconnect Systems• 10A Power Mate™ Board-to-Board
system on .165" (4,19mm) pitch (IPBT/IPBS Series)
• 3A Mini Mate® Board-to-Board system on .100" (2,54mm) pitch (IPT1/IPS1 Series)
• Optional polarization and guide posts
• Through-hole, surface mount and right angle orientations
• Single or double row
• Latching mechanism for mating with IPBD Series
• Optional locking clips, alignment pins and polarization
• Rugged metal latching system available for IPT1/IPS1 Series
• Individually shrouded contacts
• Stack heights match a variety of Signal Integrity Board-to-Board systems including high density arrays, high speed connectors and elevated riser card systems
• Power Mate™ and Mini Mate® discrete wire and AccliMate™ IP68-rated sealed circular cable-to-board systems
Discrete Wire Cable AssembliesPower Mate™ discrete wire system with power contacts on .165" (4,19mm) pitch; 5.5A per contact (PMSD, PMSS, IPBD Series)
Mini Mate® discrete wire system on .100" (2,54mm) pitch; 3.6A per contact (MMSD, MMSS, IPD1 Series)
Polarized, with guide pins and latching system
AccliMate™ Sealed Circular Power Mate™IP68-rated cable plugs and receptacles (SCP1/SCR1 Series)
Size 10 Shell with 4 Power Pins or Size 17 Shell with 16 Power Pins
Unsealed receptacle end mates with Power Mate™ IPBT Series Terminal Strip
AccliMate™ Sealed Circular Mini Mate®
IP68-rated cable plugs and receptacles (SCP2/SCR2 Series)
Size 10 Shell with 10 High Density Pins or Size 17 Shell with 32 High Density Pins
Unsealed receptacle end mates with Mini Mate® IPL1 Series Terminal Strip
Rugged Metal Latching
MMaMattete®®® pproroddudu tctcts:s:
• • • • ••
• • ••
• • SERIES
Power Mate™ & Mini Mate® stack heights match a variety of high speed interconnect systems
POWER MATE™ & MINI MATE®
10A on .165" (4,19mm) pitch and 3A on .100" (2,54mm) pitch Board Level systems, Discrete Wire and IP68-rated Sealed Circular cable systems
Discrete Wire Systems: Power Mate™ with 5.5A per contact, and Mini Mate® with 3.6A per contact
99
Headers & Sockets
Right Angle
Pass-through
Flexible Stacking Systems• .156" (3,96mm) pitch, 8.2A systems
(FWJ, HFWJ, JW, FHP Series)
• .200" (5,08mm) pitch, 7.9A & 6.8A systems (HPM, HPW, HPF Series)
• Headers, stackers and sockets
• Standard and high power
• Through-hole, right angle and surface mount
• Pass-through sockets
• Combination Power/Signal systems
• Rugged one piece interfaces
• Optional locking clips
Combination Power/Signal7A (at 75°C) system (HPMC/HPFC Series)
Up to 4 power terminals/sockets
Up to 24 signal leads/sockets on .100" (2,54mm) pitch
Surface mount or through-hole orientations
Power Eye contact system designed for high power applications
One Piece Interfaces 5A and 2.6A systems (OPP & PEC Series)
High shock/vibration applications
Reduced component andprocessing cost
Rugged threaded inserts
Optional alignment pins and locking clips for increased stability
Tiger Claw™ Contact System Dual wipe Tiger Claw™ contact system on 0,8mm and 0,635mm pitch (CLP, FTSH & CLT/TMMH Series)
Ultra low profile
Guide post and rugged board mating options
Pass-through applications
Extended Life Product Testing
Tiger Beam Contact SystemsReliable Tiger Beam post and beam contact systems on .050", 2mm and .100" pitch (FLE/FTSH & MLE/FTMH Series)
Surface Mount and through-hole
Shrouded options
Extended Life Product Testing
Additional Rugged/Power Header & Socket Systems:
Tiger Claw™Tiger Claw™
TM
Power Eye Contacts designed for power applications with up to 15A carrying capacity
7.9A & 6.8A systems on .200" (5,08mm) pitch
8.2A systems on .156" (3,96mm) pitch
HEADER, SOCKET & STACKER FLEXIBILITYThrough-hole, surface mount, right angle, pass-through, one-piece and Power/Signal combo options
POWER-TO-BOARD
1010
CABLE-TO-BOARD
Discrete Wire Systems
Additional Discrete Wire Cable Assemblies:
TIGER EYE DISCRETE WIREHigh reliability three-finger BeCu contact system on .050" pitch
POWER MATE™ & MINI MATE®
5.5A per contact on .165" pitch, or 3.6A per contact on .100" pitch
iisisisiscrcrcrcr teteteteteeee WiWiWiWiWirererere CCCCC bababababllelelele AAssemblbliie
P&5.or
Rugged Discrete Wire Cable Assemblies• Tiger Eye Discrete Wire system on
.050" (1,27mm) pitch (SFSD/TFSD Series) mates with SFM/TFM Series connectors
• Power Mate™ discrete wire system with power contacts on .165" (4,19mm) pitch; 5.5A per contact (PMSD, PMSS, IPBD Series)
• Mini Mate® discrete wire system on .100" (2,54mm) pitch; 3.6A per contact (MMSD, MMSS, IPD1 Series)
• Single or double-ended
• Socket and terminal terminations
• Polarized, with optional rugged latching systems for increased withdrawal forces
• Power Mate™ and Mini Mate® available as through-hole, surface mount or right angle, with optional alignment pins and locking clips
• Tiger Eye is shrouded and keyed for rugged applications
• Available as components or complete assemblies
Rugged Metal Latching
TM
IP68-rated Sealed Circular System
Optional latching system for positive retention
Polarization and guide pins available
Socket or Terminal termination
PowerStrip/25 Discrete WireUltra small high power discrete wire socket assemblies (MPSS Series) mate with PowerStrip/25 terminals (MPT Series)
25A per contact and up to 8 power pins on 5,00mm (.197") pitch
Choice of 14 AWG or 16 AWG coax cable
Rugged latching system
IsoRate Discrete Wire RF SystemIsolated Transmission Line Ganged RF Discrete Wire Cable (GITJ-C Series) mates with IsoRate Ganged RF Plug (GITP Series)
Rugged Edge Rate contact system on 4,00mm (.1575") pitch
High performance 50Ω 26 AWG, RG 316 coax cable
Positive latching system
AccliMate™ Sealed Circular SystemsIP68-rated sealed circular cable plugs and receptacles
Tiger Eye High Reliability Contact System (SCP3/SCR3 Series)
Power Mate™ High Power System (SCP1/SCR1 Series)
Mini Mate® High Density System (SCP2/SCR2 Series)
TM
Assembl eeeies:s:s:s: AAAAssssssssememememblblblblieieieie
STRIP 25
1111
Rugged Cable
Additional Rugged Cable Products:
RUGGED EDGE RATE CABLES 0,8mm (.0315") pitch system on 34 AWG EyeSpeed™ micro coax cableRugged EyeSpeed™
Direct Cable Systems• Patent-pending "Direct-to-Lead" cable
termination optimizes Signal Integrity with elimination of transition board, reducing overall system cost
• Rugged Edge Rate Cable Assembly on 0,8mm (.0315") pitch, with high performance 34 AWG EyeSpeed™ micro coax cable (ERCDA Series), mates with rugged Edge Rate board level sockets (ERF8 Series)
• Rugged Q2 Cable Assembly on 0,635mm (.025") pitch, with high performance 36 AWG EyeSpeed™ micro coax cable (Q2DA) mates with rugged Q2 Series terminal strips
• 50Ω single-ended signal routing
• Hot swappable
• Edge Rate assembly with standard rugged friction locks
• Q2 assembly with standard guide post holes
Standard rugged friction locks
Signal lead
Dielectric
InsulatorGround
Conductor
Shield
HIGH SPEED CABLEA S S E M B L I E S
ddducucttsts::
rdrdrddrdd
ee
su atoGround
Standard guide post holes
RUGGED Q2 CABLES 0,635mm (.025") pitch system on 36 AWG EyeSpeed™ micro coax cable
Power/Signal Combo Cable52 signal lines on 38 AWG 50Ω EyeSpeed™ coax cable
26 power lines on 26 AWG 13Ω Quiet Power™ coax cable (6QP Series)
Quiet Power™ cable minimizes EMI aggression and coupling of high speed signals
Mates with Rugged Q2 High Speed Socket (QFS Series) on 0,635mm pitch
Rugged Flat Cable IDC SystemsRugged Tiger Eye 2mm IDC Cable (TCSD)
Low Cost socket system with Tiger Beam contacts on 2mm pitch (TLSD Series)
Low Profile, Flexible Standard Pitch systems with pin counts from 2 to 36 per row, choice of dual beam sockets or plug terminations
Optional Strain Relief for rugged applications
Ejector Headers
Ruggedized Cable AssembliesRetention pins increase unmating force by up to 50%
Metal or plastic friction locks and positive latching systems increase retention/withdrawal force
Captive panel screws
Screw downs and mounting brackets
Ejector headers with locking caps
AccliMate™ Sealed Circular Systems
Ruggedized Cable AssembliesR g
AdAdAdAdAddididididitititititionononon lalalalal RRRR Rugugugugggegegegeg ddddd CCaCaCaCablblblblbleeee PrPrProdododee PPrPr dodod
Edge Rate Contact system designed for Signal Integrity
™
"Direct-to-Lead" cable termination optimizes
Signal Integrity
CABLE-TO-BOARD
1212
PANEL & I/O
Additional High Speed Panel & I/O Products: gggh Spppeed Panel & I///O P
HDMI™ is a trademark of HDMI Licensing LLC.
DATA RATE I/O CABLEA S S E M B L I E S
Rugged High Speed I/O Cables• Edge Rate I/O Cable with rugged contact
system on 26 AWG MiniSkew Low Skew Pair (LSP) cable (EPLSP Series)
• HDMI™ & Mini HDMI™ I/O Cables with choice of 26 AWG MiniSkew LSP or 28 AWG Shielded Twisted Pair cable (HPLSP, HPSTP Series)
• Edge Rate connector design minimizes PCB real estate, while contacts reduce broadside coupling and optimize signal integrity and cycles
• 100Ω differential pair signaling
• Hot pluggable
• Edge Rate System has rugged die cast housing, positive latching and shielding for EMI protection
• HDMI Systems are tested to HDMI™ Category 2 higher performance and mate with industry standard HDMI receptacles
• 30 AWG EyeSpeed™ MS twinax cable for inside-the-box HDMI™ cable applications also available (HPDPI Series)
RUGGED HIGH SPEEDI/O CABLESLow Skew Pair cable with Edge Rate Contacts and EMI Shielding, and HDMI systems with choice of LSP or STP cable
26 AWG MiniSkew Low Skew Pair (LSP) Cable
Connector design saves PCB real estate
V-Port™ I/O Cable Systems100Ω differential pair signaling
Choice of 26 AWG MiniSkew LSP or 30 AWG Shielded Twisted Pair cable
Standard Thumbscrews, optional Reverse Polarization
Mates with VRDPC Series – keyed to prevent accidental mating with common VHDCI cable plugs
Rugged Panel & I/O InterfacesLifeJack® CAT3 Mod Jacks with replaceable contact arrays also meet CAT5 & CAT5e when used with proper compensation scheme
High retention and standard retention USB interfaces
High-Definition Multimedia Interfaces (HDMI)
Very High Density Interconnects (VHDCI)
Broad custom capabilities
Sealed Circular I/O SystemsMeet IP68 requirements for dust and waterproof sealing
Ethernet, USB and Mini USB systems
Termination from panel to board via standard Ethernet, USB and Mini USB Cable
Sealed Circular Ethernet Field Termination Kits for long haul applications
rrrodododucucuctststs::: :
ged Panel & I/O Interfaces Sealed Circular I/O SystemsMeet IP68 requirements for dust and
TM
Choice of MiniSkew Low Skew Pair or Shielded Twisted Pair Cable
High Speed Systems
EXTENDED LIFE PRODUCT
* Tested socket/terminal combination shown. Other mating headers also available. Call Samtec if header design you need is not shown. QXX & BXX require special plating.
Extended Life Products• E.L.P. Products are tested to rigorous standards which
evaluate contact resistance in simulated storage and field conditions
• 10 year Mixed Flowing Gas (MFG)
• High Mating Cycles (250 to 2,500)
• Certain plating and/or contact options will apply; see product series pages at www.samtec.com for E.L.P. Certified options
• For complete details on Samtec’s E.L.P. program and test results for Extended Life Products, please visit www.samtec.com/ELP or e-mail the Customer Engineering Support Group at [email protected]; all testing scheduled for completion by September 2008
1
BOARD-TO-BOARD
1
Rugged Tiger Eye
Tiger Eye Board-to-Board Connector Systems• 1,27mm (.050") micro pitch system
(SFM/TFM Series)
• 0,8mm (.0315") micro pitch system(SEM/TEM Series)
• 2mm (.0787") pitch system (SMM/TMM Series)
• High reliability Tiger Eye three-finger BeCu contact system
• Standard and cost-saving designs
• Friction latching system for higher withdrawal forces (optional)
• Surface mount orientation
• Through-hole sockets & terminals (SFM/TFM & SMM/TMM Series) and Right Angle terminals (TFM & TMM Series) also available
• Choice of alignment pin, locking clip or weld tab options
• Shrouded, polarized and keyed
• Choice of mated heights
• Extended Life Product Testing Available
• 1,27mm (.050") pitch discrete wire and IP68-sealed cable systems also available
Additional Tiger Eye Contact Products:
Tiger Eye Cable Assemblies1,27mm (.050") pitch Discrete Wire system (SFSD/TFSD Series) mates with Tiger Eye connectors and has optional rugged metal latching for positive retention
Tiger IDC assemblies on .050" and 2mm pitch in rugged and low-cost versions, with optional rugged strain relief
AccliMate™ Sealed Circular SystemSealed Circular cable plug and receptacle (SCP3/SCR3 Series)
IP68-rated for dust and waterproof sealing
Size 10 shell with 14 Tiger Eye contacts on 1,27mm (.050") pitch
Double-ended with choice of Socket (SFSD Series) or Terminal (TFSD Series) end
AccliMate™ Sealed Rectangular SystemSealed Rectangular cable plug and receptacle
IP68-rated for dust and waterproof sealing
10, 15 or 20 Tiger Eye contacts on 1,27mm (.050") pitch
Currently in-design; contact Samtec for more information
ealed
Standard and cost-saving designs on 1,27mm pitch
Mating discrete wire cable and IP68-rated sealed circular systems also available
Locking clip and alignment pin options
Next generation Micro Rugged interconnects on 0,8mm pitch
ro uudu tctctctcts:s:s:s:ee CCCononttata tctct PPProrororoddududue Contact Pree CConontatactct PPrr
AccliMate™ Sealed Circular System
A liM t ™ S l
2mm system available with application specific locking clip
TIGER EYE CONTACT SYSTEMS• High reliability three-finger
BeCu contact system
• High mating cycles
• Multi-finger contact
11
IP68 Sealed Systems
Additional IP68-rated Sealed Systems:
TM
SEALED CIRCULAR & RECTANGULAR SYSTEMSIP68-rated solutions for rugged Tiger Eye Contact Systems
AccliMate™ IP68 Sealed Tiger Eye Systems• Meet IP68 requirements for
dust and waterproof sealing
• Cable plugs and receptacles with high reliability, high cycle Tiger Eye Contact Systems on 1,27mm (.050") pitch
• Sealed Rectangular system with choice of 10, 15 or 20 positions
• Sealed Circular system with 14 positions in size 10 shell
• Termination from panel-to-board via Tiger Eye discrete wire socket or terminal assemblies (SFSD/TFSD Series) or with latching socket assembly (SFSD-XR Series)
• Application Specific friction locking feature available for mating with TFML Series locking terminals
• Dust caps available (DCA Series)
• Additional Sealed Rectangular systems, including RJ45, USB and RF inserts, currently in development
SEALED CIRCULAR & RECTANGULAR SYSTEMSIP68-rated solutions for rugged Tiger Eye Contact Systems
ngng ng ngngnns)s)))))))
Additional insert options include I/O, Power and High Density
Termination from panel-to-board viaTiger Eye discrete wire assemblies
Locking, latching and screw down features available
Sealed Rectangular Tiger Eye, RJ45, USB and RF systems in development
High Speed I/O SystemsEthernet and USB (SCPE/SCRES, SCPU/SCRUS Series) systems in Size 17 Shell
Mini USB systems in Size 10 Shell
Termination from panel-to-board via standard Ethernet, USB and Mini USB cables
Ethernet, USB and RF Sealed Rectangular systems currently in design
Ethernet Field Termination KitsSealed IP68-rated Ethernet Field Termination Kit (SCPFE Series) allows housings to be customer-installed after runs are complete
Ideal for long cable runs and small opening applications
Contact Samtec for more information
Power Mate™ & Mini Mate®
Power Mate™ Sealed Circulars (SCP1/SCR1 Series) in Size 10 Shell with 4 Power Pins or Size 17 Shell with 16 Power Pins
Mini Mate® Sealed Circulars (SCP2/SCR2 Series) in Size 10 Shell with 10 High Density Pins or Size 17 Shell with 32 High Density Pins
lllededed SS SSysysysyy tetetemsmsms:::
Eth t Fi ld T i ti Kit P
Rugged Tiger Eye Contacts for high cycles and reliability
TIGER EYE CONTACT SYSTEMS• High reliability three-finger
BeCu contact system
• High mating cycles
• Multi-finger contact
Pitch Type Contact Series*
0,5mm Q Series® Strip Blade & Beam QSH/QTH
Basic Strip Blade & Beam BSH/BTH
0,635mm Q Series® Strip Blade & Beam QSS/QTS
Basic Strip Blade & Beam BSS/BTS
0,8mm
Edge Rate Strip Edge Rate ERF8/ERM8 High Speed Strip Edge Rate QEF8/QEM8 Q Series® Strip Blade & Beam QSE/QTE Basic Strip Blade & Beam BSE/BTE Strip Tiger Eye SEM/TEM
1,00mm Strip Tiger Beam MLE/FTMH
Strip Tiger Claw™ CLM/FTMH
1,27mm
SEARAY™ Array Edge Rate SEAF/SEAM Strip Tiger Eye SFM/TFM Strip Tiger Claw™ CLP/FTSH Strip Tiger Beam FLE/FTSH
2mm Strip Tiger Eye SMM/TMM
Strip Tiger Claw™ CLT/TMMH
2,54mm Strip Box SSM/TSM
Strip Box BCS/TSW
E.L.P.
PANEL & I/O
AUGUST 2008
RUGGED/POWER CAPABILITIES GUIDE
Contents
Service, Support & Testing Cover Power Integrity Certification
Extended Life Product Testing
Online Resources & Support
Cable-to-Board Systems 10-11 Discrete Wire Systems
Rugged Cable Assemblies
Panel & I/O Systems 12-13 High Speed I/O Cable
IP68 Sealed Systems
Board-to-Board Systems 3-5
Extended Life Products
Rugged Tiger Eye Contact Systems
Rugged Edge Rate Contact Systems
Power-to-Board Systems 6-9 PowerStrip Interconnect Systems
High Speed Rugged/Power
Power Mate™ & Mini Mate®
Headers & Sockets
Service, Support & Testing
CERTIFIED
EXTENDED LIFE PRODUCT
Power Integrity Services • Standard power test data, including current
carrying capacity, working voltage, voltage drop and resistance, is available for selected power systems; for testing procedures, visit www.samtec.com/powertesting
• Current Cycling Testing Data, which demonstrates connector performance in realistic and common applications, is available for select series
• Power Integrity guidelines are based on test data and proven design parameters, and are designed to help in connector selection and PCB design maximization; for details, visit www.samtec.com/powerintegrity
• Power Integrity Certified products undergo testing and additional requirements unique to Samtec; to be certified, products must:
- pass Current Cycling Test EIA 365-55
- have current carrying capacity, resistance and amps vs. number of contacts data available
- have Power Integrity Guidelines developed
Visit www.samtec.com/powerintegrity for a current list of Power Certified Products
Extended Life Products• E.L.P. Series products are tested to rigorous
standards to evaluate contact resistance in simulated storage and field conditions
• 10 year Mixed Flowing Gas (MFG) Testing
• High Mating Cycle Tests (250 to 2,500)
Online Resouces & Support• Technical Library with power ratings, test
procedures, simulations and data reports
• Power test reports including Current Cycling Testing, CCC Data and Voltage Drop Data
• Guidelines for power distribution on PCB
• Specification summary charts for each power product
• Power/Signal Integrity Interface Combination Selector
• Power Group offers 24/7 support
UNITED STATES • SILICON VALLEY UNITED KINGDOM • GERMANY • FRANCE
ITALY • SWEDEN • ISRAELINDIA • SINGAPORE • JAPAN • CHINA
TAIWAN • HONG KONG • KOREA AUSTRALIA / NEW ZEALAND
SOUTH AFRICA
SUDDEN SERVICE
CERTIFIED
POWER INTEGRITY CERTIFICATIONProducts must pass current cycling testing, comprehensive power testing and have Power Integrity Guidelines developed
EXTENDED LIFE CERTIFICATIONProducts undergo rigorous 10 year MFG & High Cycle Testing
TECHNICAL LIBRARY & TOOLS
Power Ratings, Testing Procedures, Reports &
Simulations