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Ruhrpumpen PVT/TRT/LKT/STT Submersible Vertical ... · Selection Chart TRT Various Poles 3. 5...

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PVT/TRT/LKT/STT Submersible Pumps Vertical Installation N N O V A T I O N E F F I C I E N C Y Q U A L I T Y
Transcript
Page 1: Ruhrpumpen PVT/TRT/LKT/STT Submersible Vertical ... · Selection Chart TRT Various Poles 3. 5 Submersible Pumps Vertical Installation PVT/TRT/LKT/STT Submersible Three-channeI Pump

PVT/TRT/LKT/STTSubmersible Pumps Vertical Installation

N N O V A T I O N

E F F I C I E N C Y

Q U A L I T Y

Page 2: Ruhrpumpen PVT/TRT/LKT/STT Submersible Vertical ... · Selection Chart TRT Various Poles 3. 5 Submersible Pumps Vertical Installation PVT/TRT/LKT/STT Submersible Three-channeI Pump

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PVT/TRT/LKT/STTSubmersible Pumps Vertical Installation

Submersible Pump

The Ruhrpumpen Types PVT, TRT, and LKT are vertical submersible pumps for installation in a steel tube or a concrete well.

PUMP TYPES

A standardized submersible motor is combined with different pump casings and impellers to build the different pump types.

LKT with three-channel impeller for small flow and low heads, e.g. activated sludge, mixed water.

TRT with semi-axial impeller for medium flow and high heads, e.g. clean and pre-cleaned fluids.

PVT with axial propeller for high flow and low heads, e.g. activated sludge, mixed water, river water.

The pump is placed via an O-Ring and without any fixing devices on a machined, conical supporting and centring ring. By its own weight the pump is emplaced self-centring and resistant against tilting and distortion.

The installation has to be performed in a way, that the intake of the pump is submerged to a certain depth. The necessary minimum submergence is shown in the pump curve as Hü.

InSTALLATIOn

•    PES-lifting rope for pump and cable with rubber elements to bind together cable and lifting rope.

•    Monitoring system Thycon VR-T for evaluation of all sensors.

AccESSORY

1

10

2

3

4

5

6

7

8

9

11

1213

14

1213

14

12 13

14

Stable lifting handle where the lifting device is fixed on. A lifting rope consisting of PES-Slings, SS-Schackles and a SS-Screw Schackle is available as option. Special rubber parts are used as joints between cable and lifting slings and enable the slings to take the weight of the cable.

1

The cable type used for power and control cable is nSSHÖU-J, a heavy rubber-sheathed cable suitable for high mechanical stresses and thus a guarantee for long life.

2

Strain relief for the cable inlet.3

Water tight, replaceable cable inlet. Optional available in a special design with soldered cable cores and additionally sealed lenghtwise by casting resin.

4

Water tight encapsulated terminal housing with humidity probe.

5

In case of water ingress the aggregate is stopped.

Temperature probes in the windings (3 x PTc).

6

Dry running three-phase induction motor with squirrel cage rotor acc. to DIn VDE 0530, DIn En 60034-1 and IEc 34-11, enclosure IP 68, insulation class F (155˚C  max.  stator  temperature). Optional explosion proof (ATEX II 2 G EEx de II, BT4).

7

Temperature monitoring of the lower bearings via PT100. From motor size 420 lower and upper bearings are equipped with a PT100.

8

Humidity probe in the oil chamber for early indication of inspection based on the water to oil ratio.

9

collection chamber with a float switch located underneath the lower bearings.

10

Disregard of the oil chamber inspection signal and further leakage will result in a shutdown of the machine before water can ingress into motor through the bearings.

Shaft sealing by two mechanical seals in tandem arrangement. Pump side Sic/ Sic, motor side Sic/Sic or Sic/carbon graphite.

11

The large oil reservior for lubrication of the mechanical seals and a large air cushion above it ensure intensive cooling of mechanical seals and bearings.

12

Axial casing with double curvature guide vanes transforms kinetic energy into pressure.

13

Impeller designed for the respective application case.

14

characteristics

Page 3: Ruhrpumpen PVT/TRT/LKT/STT Submersible Vertical ... · Selection Chart TRT Various Poles 3. 5 Submersible Pumps Vertical Installation PVT/TRT/LKT/STT Submersible Three-channeI Pump

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Submersible Pumps Vertical Installation

PVT/TRT/LKT/STT

capacity 400 to 15,000 m³/h 1,761 to 66,043 gpm

Head 1.5 to 13 m 5 to 43 ft

Speed up to 1,480 min ¹ up to 1,750 rpm

Tube diameter 600 to 1,600 mm 24 to 63 in

Motor power up to 355 kW up to 476 hp

Submersible Propeller Pump PVT

The Ruhrpumpen Type PVT is a vertical submersible pump with propeller for installation in a steel tube or concrete well suitable to pump clean, raw, river and rain water as well as pre-cleaned waste water and activated sludge.

One-piece casing connected directly to the submersible motor with integrated inlet bell-mouth for evenly accelerated feed of the medium towards the impeller.

1 Optional the pump can be equipped with a wear ring made of chromium steel or bronze, which is inserted into the inlet bellmouth in the area of the impeller and protects it against wear.

3 The fibre repellent design comes with diagonal cleaning grooves in the impeller area of the inlet bellmouth which enable cutting and removal of fibrous matters and therefore provide them from building up in the gap between impeller and casing.

5

•    Water Lifting Stations

•    Water Works

•    Irrigation

•    Sewage Engineering

•    Power Stations

•    Sugar Industry

•    Dock Equipment (Ship building)

BROAD APPLIcATIOn RAnGE

characteristics

note: For pump operations outside this range, please contact a Ruhrpumpen Representative.

-

PERFORMAncE DATA

Propeller head with inserted, adjustableblades made of chromium steel. The blade angle suitable for the respective duty point is firmly adjusted in the shop.Subsequent alteration of the blade angle for a different duty point is possible at standstill and after dismantling.

2 For pressure stage 1 (up to - 6 m head)back-bent blades with fibre repellent design are deployed.

4

1

2

34

5

PUMP SIzE IDEnTIFIER

Type

Hydrodynamic Parameter

nominal Impeller Diameter

PVT 1 / 645

ftft

97

6

4

3

14

12

0.7

22

29

1.4

mm

58

43

29

22

14

12

7

6

4

3

7286

9

8

5

4

3

2

10

6

0.5

15

20

1

30

20

15

10

8

65

4

5060

3

2

40

m³/h

3000 4000 5000 6000 10000 15000 20000 30000 50000 800008000 40000

m³/h

3600 4800 6000 7200 12000 18000 24000 36000 60000 960009600 48000

FLOWgpm

720 960 1200 2400 3600 4800 6000 7200 9600 12000 18000

gpm

600 800 1000 2000 3000 4000 5000 8000 10000 150006000

TO

TAL

HEA

D

60 Hz50 HzVarious PolesSelection Chart PVT

Page 4: Ruhrpumpen PVT/TRT/LKT/STT Submersible Vertical ... · Selection Chart TRT Various Poles 3. 5 Submersible Pumps Vertical Installation PVT/TRT/LKT/STT Submersible Three-channeI Pump

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PVT/TRT/LKT/STTSubmersible Pumps Vertical Installation

capacity 800 to 5,500 m³/h 3,522 to 24,216 gpm

Head 8 to 50 m 26 to 164 ft

Speed up to 1,480 min ¹ up to 1,750 rpm

Tube diameter 700 to 1,000 mm 27 to 39 in

Motor power up to 410 kW up to 550 hp

Submersible Semi-axial Pump TRT

The Ruhrpumpen Type TRT is a vertical submersible pump with semi-axial impeller lor installation in a steel tube or concrete well suitable to pump clean and pre-cleaned fIuids.

Pump part directly connected to the submersible motor consisting of casing with guide vanes, impeller and inlet bellmouth.

1

The single entry, closed, semi-axial impeller with 4 up to 6 blades is equipped with back shroud blades for axial thrust compensation and protection against intrusion of particles into the area of the shaft seal.

Flanged inlet bellmouth for evenly accelerated feed of the medium towards the impeller.

5

•    Water Works

•    Irrigation and Drainage

•    Power Stations

•    cooling Water circuits

BROAD APPLIcATIOn RAnGE

characteristics

note: For pump operations outside this range, please contact a Ruhrpumpen Representative.

-

PERFORMAncE DATA

Inserted wear plate in the area of back shroud blades of the impeller.

2

Effective protection against erosion by replaceable casing wear ring at the suction side and anti-rotation ribs in the gap in front of the impeller.

4

1

2

3

4

5

PUMP SIzE IDEnTIFIER

Type

Hydrodynamic Parameter

nominal Impeller Diameter

TRT 8 / 530

30

20

15

12

10

6

25

40

8

5

50

FLOWgpm

500 600 800 1200 1500 2000 3000 40001000 2500 5000

gpm

600 720 960 1440 1800 2400 3000 3600 48001200 6000 m³/h

48003600 7200 9600 12000 18000 240006000

m³/h

3000 4000 5000 6000 8000 10000 15000 20000

86

72

58

43

144

115

216

29

m m

100

60

50

40

30

20

80

150

ft

43

36

29

22

17

14

12

9

7

58

72ft

TO

TAL

HEA

D

60 Hz50 HzVarious PolesSelection Chart TRT

3

Page 5: Ruhrpumpen PVT/TRT/LKT/STT Submersible Vertical ... · Selection Chart TRT Various Poles 3. 5 Submersible Pumps Vertical Installation PVT/TRT/LKT/STT Submersible Three-channeI Pump

5

Submersible Pumps Vertical Installation

PVT/TRT/LKT/STT

Submersible Three-channeI Pump LKT

The Ruhrpumpen Type LKT is a vertical submersible pump with three-channel impeller for installation in a steel tube or concrete well suitable to pump activated sludge as well as mixed, rain and raw water with upstream screen.

Pump part directly connected to the submersible motor consisting of casing with guide vanes, impeller and inlet bellmouth.

1

The single entry, closed impeller is a three-channel type with large passage areas and specially designed to enable careful treatment of the pumped medium. It is equipped with back shroud blades for axial thrust compensation and protection against intrusion of particles into the area of the shaft seal.

3

Flanged inlet bellmouth for evenly accelerated feed of the medium towards the impeller.

6

•    Disposal of Waste Water

•    Raw Water with Upstream Screen

•    Activated Sludge

•    Mixed Water

BROAD APPLIcATIOn RAnGE

characteristics

capacity 200 to 2,800 m³/h 800 to 12,328 gpm

Head 2 to 14 m 7 to 46 ft

Speed up to 990 min ¹ up to 1,180 rpm

Tube diameter 500 to 800 mm 20 to 32 in

Motor power up to 145 kW up to 194 hp

note: For pump operations outside this range, please contact a Ruhrpumpen Representative.

-

PERFORMAncE DATA

The pump casing is utilised as wear plate in the area of back shroud blades of the impeller.

2

Front shroud blades reduce the backflow of medium to the suction side, where impeller and wear ring form the radial sealing clearance.

4

1

2

3

4

5

PUMP SIzE IDEnTIFIER

Type

Hydrodynamic Parameter

nominal Impeller Diameter

LKT 4 / 325

6

Replaceable wear ring.5

Selection Chart LKT

TO

TA

L H

EAD

FLOW

240 360 420 480 600 720 840 960 1200 1800 2400 36001080300

141312

29

58

3643

22

109

7

6

ft

1098

20

40

2530

15

76

5

4

ft

4200 12000 1800096004800 6000 7200 84003000 36001200 1800 2400 gpm

3500 10000 1500080004000 5000 6000 70002500 30001000 1500 2000 gpm

200 300 350 400 500 600 700 800 1000 1500 2000 3000900250

13

29

22

14

12

910

7

3

4.3

3.6

2

6

1

9

20

15

10

8

67

5

2

3

2.5

1.5

4

1

Various Poles60 Hz50 Hz

mmm³/h

m³/h

Page 6: Ruhrpumpen PVT/TRT/LKT/STT Submersible Vertical ... · Selection Chart TRT Various Poles 3. 5 Submersible Pumps Vertical Installation PVT/TRT/LKT/STT Submersible Three-channeI Pump

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Submersible Sewage Pump STT

The Ruhrpumpen Type STT is a vertical submersible pump with non-clogging and non-stringing two-channel impeller in pot design for stationary dry or wet well installation suitable for pumping sewage with coarse solid matter and fibrous content without upstream screen.

The radial split volute casing directly flanged to the submersible motor is specially designed for pumping sewage and equipped with large flow areas and large clearances between impeller and the rounded volute cutwater.

The suction side is equipped with a replaceable wear ring and anti-rotation ribs in the gap in front of the impeller, wich ensures effective prevention of erosion.

PUMP cASInG

The shaft is sealed up by two maintenance free mechanical seals in tandem arrangement. On the pump side both faces are made of wear resistant silicon carbide, on the motor side either silicon carbide or carbon graphite against silicon carbide is used. The mechanical seals are running in an oil reservoir, wich provides lubrication and cooling for the faces. The water to oil ratio is monitored by a probe to be able to generate an early maintenance indication.

SHAFT SEALInG

The single entry, closed impeller is a two-channel type in pot design with large passage areas, impeller vanes without distinct entrance edges and an impeller hub which is arranged outside the flow path. Together, with the special shape of the impeller channels this ensures non-clogging and non-stringing operation.

The impeller is equipped with back shroud blades for axial thrust compensation and protection against intrusion of particles into the area of the shaft seal.

IMPELLER

On the suction side impeller and wear ring form the radial sealing clearance.

Standard installation is in a wet well with autocoupling system. The pump is lowered via a stable double tube guide into the sump and automatically couples to a pedestal fixed on the sump bottom regardless whether the sump is flooded or not. Sealing of the connection is ensured via an O-Ring affixed and locked to the discharge flange. The minimum water level in the pump sump is determined by the necessary submergence Hü of the pump wich can be seen from the pump curve.

InSTALLATIOn

•    Vertical dry installation, on pedestal flanged to the suction nozzle with a transition bend for evenly accelerated feed to the impeller.

•    Vertical dry installation via pump feet on stripe bedrock, discharge nozzle tangential.

•    Horizontal dry installation via pump feet on baseplate, discharge nozzle tangential.

•    Motor with cooling jacket for dry or partly immersed installation.

VARIAnTS

•    PES - lifting rope for pump and cable with rubber elements to bind together cable and lifting rope.

•    Monitoring system Thycon VR-T for evaluation of all sensors.

AccESSORY

characteristics

1 Stable lifting handle where the lifting device is fixed on.

2 nSSHÖU-J power and control cable with strain relief device.

3 Water tight, replaceable cable inlet. Optional available in a special design with soldered cable cores and additionally sealed lenghtwise by casting resin.

4 Water tight encapsulated terminal housing with humidity probe. In case of water ingress the aggregate is stopped.

5 Temperature probes in the windings (3 x PTc).

Various PolesSelection Chart STT

TO

TA

L H

EAD

FLOW

240 360 480 600 720 840 960 1200 1800 2400 3000 3600 4800300

22

14

43

115

58

86

29

12

9

6

ft

15

10

30

80

40

60

20

8

6

4

ft

12000 180004800 7200 840036001200 1800 2400 gpm

10000 150004000 6000 700030001000 1500 2000 gpm

m3/h

200 300 400 500 600 700 800 1000 1500 2000 2500 3000 4000250 m3/h

22

58

29

14

12

3

7

6

4

2

9

1

m

15

40

20

10

8

2

5

4

3

1.5

6

1

m

60 Hz50 Hz

Page 7: Ruhrpumpen PVT/TRT/LKT/STT Submersible Vertical ... · Selection Chart TRT Various Poles 3. 5 Submersible Pumps Vertical Installation PVT/TRT/LKT/STT Submersible Three-channeI Pump

PVT/TRT/LKT/STTSubmersible Pumps Vertical Installation

7

capacity 400 to 4,000 m³/h 1,761 to 17,611 gpm

Head 3.5 to 35 m 11 to 115 ft

Speed up to 990 min ¹ up to 1,180 rpm

Tube diameter 300 to 500 mm 11 to 20 in

Motor power up to 315 kW up to 422 hp

1

10

2

3

4

5

6

7

8

911

12 13

1415

characteristics

•    Disposal of Waste Water

•    Municipal Raw Water

•    Activated Sludge

•    Mixed Water

BROAD APPLIcATIOn RAnGE

note: For pump operations outside this range, please contact a Ruhrpumpen Representative.

-

PERFORMAncE DATA

PUMP SIzE IDEnTIFIER

Type

Hydrodynamic Parameter

nominal Impeller Diameter

STT 400 / 6 / 480

ø Discharge

Description

10 collection chamber with a float switch located underneath the lower bearings. Disregard of the oil chamber inspection signal and further leakage will result in a shutdown of the machine before water can ingress into the motor through the bearings.

11 The pump is lowered via a stable double tube guide into the sump and automatically couples to a pedestal fixed on the sump bottom. Sealing of the connection is ensured via an O-Ring affixed and locked to the discharge flange.

12 Shaft sealing by two mechanical seals in tandem arrangement. Pump side Sic/Sic, motor side Sic/Sic or Sic/carbon graphite.

13 The large oil reservoir for lubrication of the mechanical seals and a large air cushion above it ensure intensive cooling of mechanical seals and bearings.

14 Two-channel impeller with large free passages.

15 Volute casing designed for pumping of sewage with radial discharge nozzle.

6 Dry running three-phase induction motor with squirrel cage rotor acc. to DIn VDE 0530, DIn En 60034-1 and IEc 34-11, enclosure IP 68, insulation class F (155˚C max. stator temperature). Optional explosion proof (ATEX II 2 G EEx de II, BT4).

7 For dry installation or operation at low water level available with optional cooling jacket.

8 Temperature monitoring of the lower bearings via PT100. From motor size 420 lower and upper bearings are equipped with a PT100.

9 Humidity probe in the oil chamber for early indication of inspection based on the water to oil ratio.

Page 8: Ruhrpumpen PVT/TRT/LKT/STT Submersible Vertical ... · Selection Chart TRT Various Poles 3. 5 Submersible Pumps Vertical Installation PVT/TRT/LKT/STT Submersible Three-channeI Pump

July.11 copyright © 2011 Ruhrpumpen All Rights Reserved.


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