S T A M P E DS T A M P E D –– W E L D E D W E …˜2 X 400 kVA CNC PROJECTION WELDING MACHINES...

S T A M P E DS T A M P E D –– W E L D E DW E L D E D –– C O A T E D P A R T S & M E C H A N I S M SC O A T E D P A R T S & M E C H A N I S M S

Sheet metal products manufacturing is the initial activity ofSheet metal products manufacturing is the initial activity ofNursanlar Group.Nursanlar Group.

In parallel to growing global Automotive Industry AKA Otomotiv enlargesIn parallel to growing global Automotive Industry AKA Otomotiv enlargeshis man power and production facilities.his man power and production facilities.

Today giving service in 40.000 mToday giving service in 40.000 m22 covered halls on 93.000 mcovered halls on 93.000 m22 land with :land with :

3838 EngineersEngineers1717 TechniciansTechnicians5151 StuffsStuffs

679679 WorkersWorkers

785785 TOTALTOTAL

www.akaoto.com.trwww.akaoto.com.tr

Company ProfileCompany Profile

2008 / 11 11


CompaniesCompanies

2008 / 11

AKA OtomotivAKA OtomotivOrhangazi / BURSAOrhangazi / BURSA

AKA Otomotiv Ekip.AKA Otomotiv Ekip.Gemlik / BURSAGemlik / BURSA

AKA Otomotiv Srl.AKA Otomotiv Srl.Pitesti / ROMANIAPitesti / ROMANIA

AKA KalıpAKA KalıpOrhangazi / BURSAOrhangazi / BURSA

22


AKA SRLAKA SRL –– Romania PlantRomania Plant

2008 / 11

The plant is established in 2003 in Pitesti.The plant is established in 2003 in Pitesti.It has 5.000 m² covered hall in 26.000 m² area.It has 5.000 m² covered hall in 26.000 m² area.Core bussiness is production of mechanisms.Core bussiness is production of mechanisms.PSA and DACIA are the main customers.PSA and DACIA are the main customers.Plant capacityPlant capacity 2.000.000 door latches / year2.000.000 door latches / year 20062006

1.000.000 hood latches / year 20081.000.000 hood latches / year 20081.000.000 hood hinges / year 20081.000.000 hood hinges / year 2008

33


AKA Orhangazi PlantAKA Orhangazi Plant

2008 / 11

l Suspension ArmsSuspension Armsl Engine CrossEngine Crossl Rear AxleRear Axlell Engine Under CoverEngine Under Coverll Bumper RailsBumper Rails

l Cross Car BeamCross Car Beaml Pedal BoxesPedal Boxesl Hand BrakeHand Brake

l Metal Fuel TankFuel Tank

MECHANISMSMECHANISMS CHASSIS SYSTEMSCHASSIS SYSTEMS

FUEL SYSTEMSFUEL SYSTEMSCOCKPIT SYSTEMSCOCKPIT SYSTEMS

lWindow RegulatorsWindow Regulatorsl Door LatchesDoor Latchesl Hood LatchesHood Latchesll HingesHingesll Tyre LifterTyre Lifter

44


Tech. ProfileTech. Profile

2008 / 11

QUALITY ENGINEERING PRODUCTION PAINT

• PPMØ2007 à 30 (Target=35) (completed)Ø 2008 à 17 (Target=25) (as of Oct.08)

• ISO/TS 16949• ISO/TS EN ISO 14001• ISO/TS (OHSAS) 18001• Q1

• BENCHMARK• PRODUCT DESIGNØ10 YEARS IN CATIA V5Ø 3 YEARS IN UGS

• PROCESS DESIGN• PROJECT MANAGEMENTØ 10 YEARS IN SAP

• PRESS SHOPØ250 T – 1200 T X 2 LINESØ(20 PRESSES)

• WELDING SHOPØ27 X ARC WELDING ROBOTS (ABB)Ø3 X SPOT WELDING ROBOTS (ABB)Ø2 X 400 kVA CNC PROJECTIONWELDING MACHINESØ15 X 200 kVA PLC PROJECTIONWELDING MACHINESØ5 X STUD WELDING MACHINES

• ASSEMBLY SHOPØFULLY AUTOMATED LEANMANUFACTURING

• CATHODIC PAINTØ18-22 μm STANDARD COATINGØ30 μm CHASSIS COATING

• ELECTROSTATIC PAINT• PVC COATING

55


Quality Management SystemQuality Management System

2008 / 11

Since,Since, 19961996 ISO 9001ISO 900120012001 ISO/TS 16949 :1999ISO/TS 16949 :199920042004 ISO/TS 16949 :2002ISO/TS 16949 :200220042004 ISO 14001ISO 14001 :2004:200420052005 Q1Q120082008 OHSAS 18001 :2007OHSAS 18001 :2007

With,With, AKIAPAKIAP SinceSince 20002000EFQMEFQM 20002000ASIPASIP 20022002Lean ProductionLean Production 200220026 Sigma6 Sigma 20042004

66


Data ManagementData Management

2008 / 11

NX5NX5

AutoCADAutoCAD CommunicationCommunicationIISDNSDNTransfer protoTransfer protoccolol

V5

77


ProductsProducts

2008 / 11

Tyre LifterTyre LifterDoorDoor LockLock

Trailing ArmTrailing Arm

FuelFuel TankTank

Bumper Crush BoxBumper Crush Box

Suspension ArmSuspension Arm

Hand BrakeHand Brake

Cross Car BeamCross Car Beam

PedalboxPedalbox

Body partsBody parts

WindowWindow lifterlifter

HingesHinges

Chassis PartChassis Part

88


Main CustomersMain Customers -- LocalLocal

2008 / 11

Ø Pedal BoxesØ Cross Car BeamsØ HingesØ Door LatchesØ Windows RegulatorsØ Cataphoresis

Ø Cross Car BeamsØ Suspension ArmsØ Trailing ArmsØ Fuel TanksØ Pedal Box

Ø Suspension ArmsØ Fuel TanksØ Stamped PartsØ Windows RegulatorsØ Hand Brakes

Ø Rear Axles NDØ Pedal BoxesØ Suspension ArmsØ Stamped PartsØ Hand Brakes

99


Commercial VehicleCommercial Vehicle CustomersCustomers

2008 / 03

Ø PedalsTrucks

Ø Windows RegulatorsØ Door Latches

A

Ø Windows Regulators

A

Ø Pedals

Ø PedalsØ Hand Brakes

Ø PedalsØ Rear Axle (Dead Beam)

Transit

1010


CustomersCustomers -- ExportExport

2008 / 11

THYSSENTHYSSEN--SOFEDITSOFEDIT France & SpainFrance & Spain

Ø Pedal BoxesT.P.V.T.P.V. SloveniaSlovenia

A.C.I.A.C.I. FranceFranceØ Brake & Clutch Pedals

WABCOWABCO FranceFrance

Ø Brake & Clutch Pedals

PSAPSA FranceFranceØ Hood LatchesØ Hinges

DACIADACIA RomaniaRomaniaØ CCB Stamped Parts

FIATFIAT BrasilBrasilØ Tyre Lifter

RENAULTRENAULT ArgentineArgentineØ Pedal BoxesRENAULTRENAULT--SAMSUNGSAMSUNG S.KoreaS.KoreaØ Clutch Pedal BoxØ Engine Cross

FORDFORD GermanyGermanyØ Chassis Extensions

Ø Pedal Boxes

1111


Cockpit SystemsCockpit Systems

2008 / 11

Clio II Clio III Megane

Megane RHD

1212



2008 / 11

Transit Connect Transit Matrix

1313



2008 / 11

TransitPalio Sport

ClaasMini Cargo

1414



2008 / 11

Logan

Clio II

1515



2008 / 11

Megane

Clio III

1616



2008 / 11

Accent

Matrix1717


MechanismsMechanisms

2008 / 11

Megane

Clio II

1818



2008 / 11

AccentAlbea

Clio III

1919



2008 / 11

Doblo Linea Mini Cargo

2020



2008 / 11

Clio II

Megane

Clio III2121



2008 / 11

MCV

2222



2008 / 03

207 206 II

2072323


Chassis SystemsChassis Systems

2008 / 11

Doblo

Transit

2424



2008 / 11

AccentMatrix

Matrix

2525



2008 / 11

Transit

Megane

2626



2008 / 11

Megane MeganeClio III

MeganeClio III

2727



2008 / 11

Megane

Clio III

Smart

Clio II2828


Body in White PartsBody in White Parts

2008 / 11

MeganeClio III

Megane2929


Fuel SystemsFuel Systems

2008 / 11

Albea

Doblo

3030


Fuel SystemsFuel Systems

2008 / 11

MatrixAccent

3131


AddressAddress

2008 / 11

WEB : www.akaoto.com.trE-mail : [email protected] : +(90) 224 270 33 00 ( Pbx )Fax : +(90) 224 270 33 01Address :AKA Otomotiv Sanayi ve Ticaret A.Ş.Örnekköy Yolu 16800 Orhangazi / Bursa / TÜRKİYE

takosanRO

BG

TR3232

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S T A M P E DS T A M P E D –– W E L D E D W E …˜2 X 400 kVA CNC PROJECTION WELDING MACHINES...

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