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www. sajetc.com
SAJ Industrial & Inspection Company is sister concern of SAJ Engineering & Trading
Company. It is established in 1998 to provide the Non-Destructive Testing (NDT) and
Condition Monitoring (CM) solution in Bangladesh industrial Market. Since then we are
providing the NDT and CM solution in different types of industries like power generation,
fertilizer, chemical, oil & gas, aviation, shipbuilding, gas production and distribution, cement,
welding, paper, sugar, pharmaceuticals, research and educational institutions.
Non-Destructive Testing and Condition Monitoring technology is the major component of
Predictive Maintenance (PdM). Till now we have completed 70 inspection projects in
Bangladesh.
www. sajetc.com
Industrial Services: We have the full range of Non Destructive Testing (NDT) and Condition Monitoring (CM) services. We are using world latest and renowned manufacturer’s technology for our services. Our Industrial Services are
1. Non-Destructive Testing (NDT) Service 2. Condition Monitoring Service 3. Pre-Engineering Steel Structure Building Inspection. 4. Training and Consultancy Services
Non-Destructive Testing (NDT) Services: 1. Industrial Endoscopic/Video Borescopic Inspection
2. Advanced Ultrasonic Phased Array Flaw Detection
3. Conventional Ultrasonic Flaw Detection
4. Ultrasonic Thickness Gauging
5. Radiography Testing
6. Penetrant Testing
7. Magnetic Particle Testing
8. Hardness Testing
9. Coating Thickness Measurement
10. Eddy Current Testing
Condition Monitoring Services: The object of 'Condition Monitoring (CM)' is to reduce the unplanned shutdown and speed loss, Extend machine life and to find the root cause of failure in your machine, reducing overall bearing and spare parts consumption. The Condition Based Monitoring Cover following areas:
1. Vibration Analysis
2. Dynamic Mass Balancing
3. Oil Analysis
4. Thermography
5. Laser Shaft Alignment (Upcoming)
6. Ultrasound Analysis (Upcoming)
Our Vibration Analysis Services are:
1. Routine Vibration Analysis
2. Vibration Base Line Development
3. Dynamic Mass Balancing
www. sajetc.com
Our Oil Analysis service parameters: 1. Viscosity (cSt) 2. Total Acid Number (TAN) (mg KOH/g) 3. Total Base Number (TBN) (mg KOH/g) 4. Water content (ppm) 5. Oxidation (abs/mm2) 6. Alien fluid (%) 7. Anti-Oxidant Additive (%) 8. Anti-wear Additive (%) 9. Nitration (abs/mm2) 10. Sulfation (abs/mm2) 11. Soot (%) 12. Glycol/Antifreeze (%)
IR Thermography Service A very impressive technology, that is non-destructive, non contact, fast & does not affect the production process. Thermography is a type of infrared imaging science that using to identify variations in temperature and heat sources in day or night. The infrared camera allows us to see what our eyes cannot! We are using this unique technology for, 1. Detecting loose or corroded electrical connections 2. Detecting Electrical unbalance and overloads 3. Inspecting electric motors 4. Inspecting Industrial gearboxes & Coupling 5. Inspecting bearings and moving components 6. Locating Levels In Tanks, Vessels & Silos 7. Monitoring transformers 8. Inspecting process industry to find leakages, blockages 9. Inspecting insulation efficiency, etc.
Steel Structure Building Inspection:
Visual Inspection: Visual Inspection by a AWS (American Welding Society) Certified Welding Inspector after the
welding to ensure the welding quality as per AWS D1.1 (American Welding Society) Standard.
Inspection Zone: 100% of All Weld.
Findings: Surface Crack, Blowhole, Undercut, Welding mismatch, Burn Through, Corner Melt, End Melt, Concave/Convex of Fillet Weld, Incomplete Fusion, Incomplete Penetration, Roughness, Undersize Filler Weld, Proper Welding Method, Under fill, Offset, Arc Strikes, Fabrication Scars, Spatter
Dimension Check: Dimension check by an engineer to ensure the correct measurement of steel member, anchor bolt hole, stiffener, clids etc according to the drawing. Inspection Zone: All Steel Structure Members. Findings:
1. Steel Member Length
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2. Steel Plate Thickness 3. Anchor Bolt Hole Diameter 4. Anchor Bolt Hole to hole centre distance 5. Clid Measurement 6. Stiffener Measurement
Dye Penetrant Test: Dye Penetrant Testing with Magnaflux DPT Chemicals by an ASNT DPT Level-II engineer and Imagery Interpretation Report. Inspection Zone: 15% of All Fillet Weld. Findings: Very small surface Crack, Small Blowhole, Undercut. Ultrasonic Test: Ultrasonic Flaw detection with Advanced Ultrasonic Phased Array Flaw Detector by an ASNT UT Level-II Engineer and S-Scan Imagery Interpretation report. Inspection Zone: 100% of All Butt Weld Findings:
1. Internal Defect of Butt Joint 2. Butt Joint Internal Crack 3. Butt Joint Internal Porosity
Training and Consultancy Services: For our customer we are providing training and consultancy services on Non-Destructive Testing (NDT) and Condition Monitoring Technology. Every year for the industrial engineering manpower development and knowledge sharing we are arranging seminars, exhibition, presentation and demonstration. Day Long Programs:
1. Presentation and Demonstration on Non-Destructive Testing (NDT) Technology. 2. Presentation and Demonstration on Condition Monitoring Technology.
Training Programs on Non-Destructive Testing (NDT):
1. Fundamentals of NDT 2. Training on Video-Borescope 3. Training on Ultrasonic Thickness Gages 4. Training on Ultrasonic Flaw Detector 5. Training on Magnetic Particle Testing Equipment
Training Programs on Condition Monitoring (CM):
1. Basics of Vibration Analysis 2. Vibration Analysis ISO Category Level I 3. Training on Vibration Analysis Equipments 4. Basics of Oil Analysis 5. Training on Oil Analysis Equipment 6. Basics of Thermal Analysis 7. Training of Infra-Red Thermal Camera
www. sajetc.com
Our Using Equipment List:
SL. No.
Name of the Product Equipment Description Quantity
1. Advanced Phased Array Ultrasonic Flaw Detector (S-Scan and C-Scan) with TOFD
Scanner
Model: OmniScan SX (PA) Brand: Olympus
Origin: USA
1 Unit
2. Phased Array Ultrasonic Flaw Detector with S-Scan and Encoded C-Scan
Model: EPOCH 1000i Brand: Olympus, Origin: USA
2 Units
3. Conventional Ultrasonic Flaw Detector Model: EPOCH LTC & EPOCH 600
Brand: Olympus, Origin: USA
2 Units
4. Advanced Ultrasonic Thickness Gage Model: 38DL PLUS Brand: Olympus, Origin: USA
1 Unit
5. Ultrasonic Thickness gage Model: 45 MG
Brand: Olympus, Origin: USA
1 Unit
6. Magnetic Yoke Model: Y-7 Brand: MagnaFlux
Origin: India
2 Units
7. UV Light Model: ZB 100F
Brand: MagnaFlux Origin: India
2 Units
8. Advanced Industrial Video-Borescope Model: IPLEX SA II
Brand: Olympus, Origin: Japan
1 Unit
9. Industrial Endoscope Model: IPLEX UL Brand: Olympus, Origin: Japan
1 Unit
10. Portable X-Ray Generator with Control Unit Panoramic SITE X Brand: IcM, Origin: Belgium
2 Units
11. Gamma Projector GammaMat TSI/1 1 Unit
12. Source Ir-132 1 Unit
13. Vibration Analyzer and Balancing Unit Model: CSI 2140 Brand: Emerson Process Management
Origin: USA
1 Unit
14. Thermal Imaging Camera Model: Fluke Ti 32
Brand: Fluke, Origin: USA
1 Unit
15. Portable Hardness Tester Model: IPX 330
Brand: Bowers Metrology Origin: China
1 Unit
16. Coating Measurement Gage Model: IPX 302
Brand: Bowers Metrology Origin: China
1 Unit
17. FT-IR Oil Analyzer Model: FluidScan Q1000 Brand: Spectro Scientific
Origin: USA
1 Unit
18. Portable Viscosity Meter Model: Spectro ViscQ3000 Brand: Spectro Scientific
Origin: USA
1 Unit
19. Field Communicator Model: 475 HART and Foundation
FieldBus Brand: Emerson, USA
1 Unit
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Our Completed Project:
1. Ghorashal Power Plant (Unit-2)
Inspected Object: Boiler
Using method: Phased Array UT, Magnetic
Particle Test, DPT, Hardness Test.
Contractor: Technoprome Export (Russia)
In this inspection we used Advanced Phased Array
Ultrasonic Testing (PAUT) for boiler tube and other
components welding inspection in lieu of
Radiography Test
2. Khulna Power Plant (PDB)
Inspected Object: Boiler Inspection Method: Phased Array UT & MPI
3. Meghnaghat Power Plant (Pendeker Energy) Project Name: Restortion of 190MW Power Plant Inspected Object: Welding Joint of Process Piping Method: Phased Array UT and Dye Penetrant Test
In this inspection we used Advanced Phased Array
Ultrasonic Testing (PAUT) for boiler tube and other
components welding inspection in lieu of
Radiography Test
4. Radiography Test in Meghnaghat Power Plant
Project Name: Restortion of 190MW Power Plant Inspected Object: Welding Joint of Process Piping Method: Radiography Test
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5. Summit Meghnaghat Power Plant Under GE
Inspected Object: Turbine Combustion Chamber, Filter System, Aotomizing Air Syem Inspection Method: Video-borescopic Inspection & Phased Array UT Contractor: GE
6. Shiddirganj EGCB Power Project Under GE
Inspected Object: Turbine Combustion Can Inspection Method: Video-borescopic Inspection Contractor: GE
7. Sirajganj Power Plant
Inspected Object: Turbine Combustion Chamber Inspection method: Video-borescopic Inspection
8. Linde Bangladesh
Inspected Object: Nitrogen Tube Inspection method: Video-borescopic Inspection
9. Army Aviation
Inspected Object: Fighter Engine Inspection method: Video-borescopic Inspection
10. Samuda Chemical Limited
Inspected Object: Chemical Pipe Inspection method: Corrosion Mapping by Phased Array UT
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11. Modern Erection Limited Inspected Object: Boiler Inspection method: Phased Array UT
12. Meghnaghat Power Limted (Under BV)
Inspected Object: Crane Inspection method: MPT, DPT
13. Rawjan Power Plant Inspected Object: Boiler Inspection method: Phased Array UT, MPT
14. United Engineering & Power Services Ltd. Analysis Object: Generator Set Method: Vibration Analysis
15. Fresh Cement
Analysis Object: Cement Mill, Air Separator Method: Vibration Analysis
16. Cemex Cement
Inspected Object: Ball Mill, Separator, Crane, Girth Gear Inspection method: Phased Array UT, DPT
17. Haripur Power Limted (Power Tek)
Inspected Object: Turbine Casing Inspection method: MPT, DPT
18. Engine Base Power Plant
We have provided our services in many engine base power plant such as, Quantum Power System, Everest Power Gen. Company, Shun Shing Power Co., Rolls Royce Engine, Energy Pac Engine, Midland Power, Unique Power Plant, Akij Cement Power Plant etc.
www. sajetc.com
19. Bangladesh Gas Field
Inspected Object: High Pressure Gas Pipe Line Inspection method: Advanced Phased Array UT (C-Scan)
In this inspection we used Advanced Phased
Array Ultrasonic Testing (PAUT) C-Scan for
welding inspection in lieu of Radiography Test
20. Bhola Power Plant (VERL)
Inspected Object: Gas Pipe Line, Turbine Blade Inspection method: Advanced Phased Array UT (C-Scan) and Video-Borescopic Inspection
In this inspection we used Advanced Phased
Array Ultrasonic Testing (PAUT) C-Scan for
welding inspection in lieu of Radiography Test
21. BAPEX Shahbajpur Gas Plant
Inspected Object: High Pressure Gas Pipe Line Inspection method: Advanced Phased Array UT (C-Scan)
In this inspection we used Advanced Phased
Array Ultrasonic Testing (PAUT) C-Scan for
welding inspection in lieu of Radiography Test
22. Ashuganj Power Station Company
Inspected Object: Boiler Tube
Using method: Phased Array UT
www. sajetc.com
23. Santos Sangu Gas Field
Inspected Object: Onshore and Offshore Tank and vessel Inspected Method: IR Thermography for Tank and vessel Level Check
24. Eastern Refinery Ltd.
Inspected Object: Tank and vessel Inspected Method: IR Thermography for Tank and vessel Level Check
25. 200 Garments Factory
Inspected Object: Electrical System Inspected Method: IR Thermography for Electrical Anomaly Check
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26. Isolux Corsan Bangladesh
Inspected Object: Steel Structure Building Inspected Method: Visual Inspection, Dimension Check, Phased Array UT, DPT
27. KDS Garments
Inspected Object: Steel Structure Building Inspected Method: Visual Inspection, Dimension Check, Phased Array UT, DPT
28. British American Tobacco
Inspected Object: Steel Structure Building Inspected Method: Visual Inspection, Dimension Check, Phased Array UT, DPT
29. Shanta Properties
Inspected Object: Steel Structure Building Inspected Method: Visual Inspection, Dimension Check, Phased Array UT, DPT
30. TSK Electronica (Spain)
Inspected Object: Power Plant Steel Structure Inspected Method: Visual Inspection, Dimension Check, Phased Array UT, DPT
www. sajetc.com
31. Khulna Shipyard Inspected Object: Class Ship Inspected Method: Advanced Phased Array S-Scan and C-Scan Ship Class: RINA
In this inspection we used Advanced Phased Array
Ultrasonic Testing (PAUT) C-Scan for ship welding
inspection as a replacement of Radiography Test.
32. Narayangang Dockyard & Engineering
Inspected Object: Coast Guard Boat Inspected Method: Advanced Phased Array S-Scan and C-Scan Ship Class: BV
In this inspection we used Advanced Phased Array
Ultrasonic Testing (PAUT) C-Scan for ship welding
inspection as a replacement of Radiography Test.
33. Three Angle Ship Building
Inspected Object: Class Ship Inspected Method: Advanced Phased Array S-Scan and C-Scan Ship Class: RINA
In this inspection we used Advanced Phased Array
Ultrasonic Testing (PAUT) C-Scan for ship welding
inspection as a replacement of Radiography Test.
www. sajetc.com
Training Services
1. Chevron Bangladesh
Name of the Course: Vibration Analysis ISO Category Level-I, CSI 2130 Vibration Equipment & Analysis Software Course Duration: 9 days
2. Karnaphuli Fertilizer Company (KAFCO)
Name of the Course: CSI 2140 Vibration Equipment & Analysis Software Course Duration: 4 days
3. Meghnaghat Power Limited
Name of the Course: Basics of Vibration Analysis Course Duration: 4 days
4. Ghorashal Training Center
Name of the Course: Application of Non-Destructive Testing Course Duration: 2 days
5. KAFCO
Name of the Course: Hands on training of Oil Analyzer Course Duration: 3 days
6. Training Institute for Chemical Industries
(TICI)
Name of the Course: Hands on training of CSI 2130 Vibration Analyzer Course Duration: 2 days
7. Biman Bangladesh Airlines
Name of the Course: Training on Aircraft Video-Borescopic Inspection Course Duration: 3 days
8. Bangladesh Boiler Authority
Name of the Course: Training on Phased Array UT Flaw Detector Course Duration: 2 days
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Technical Personnel List with Qualification
SL NO.
Name Academic Qualification
NDT Qualification Years of Experience
in NDT Field
1. Md. Mahmudul
Kabir
B. Sc. in Mechatronics
Engineering
ASNT Visual Testing (VT) Level-II
ASNT Ultrasonic Testing Level-II
ASNT Magnetic Particle Testing Level-II ASNT Liquid Penetrant Testing Level-II
Training on Phased Array Ultrasonic Testing (PAUT) from Olympus Singapore
6
2. Md. Shahin
Manjurul Alam
B. Sc. in Mechanical
Engineering
ASNT Ultrasonic Testing Level-II
ASNT Liquid Penetrant Testing Level-II ASNT Radiography Testing Level-II
Vibration Analysis ASNT ISO Category Level-I Training on Phased Array Ultrasonic Testing
(PAUT) from Olympus Singapore
5
3. Ferdous Kabir B. Sc. (pass) and MSS
in Economics
ASNT Ultrasonic Testing Level-II
ASNT Magnetic Particle Testing Level-II ASNT Liquid Penetrant Testing Level-II
ASNT Radiography Testing Level-II Training on Phased Array Ultrasonic Testing
(PAUT) from Olympus Singapore
10
4. Md. Imran Hasan
Pathan
B. Sc. in Mechanical
Engineering
AWS Visual Inspection
ASNT Visual Testing (VT) Level-II
ASNT Ultrasonic Testing Level-II ASNT Magnetic Particle Testing Level-II
ASNT Liquid Penetrant Testing Level-II ASNT Radiography Testing Level-II
5
5. Md. Anisur Rahman B. Sc. in Mechanical
Engineering
AWS Visual Inspection 5
6. Md. Masudur Rahman
B. Sc. in Mechanical Engineering
AWS Visual Inspection 7
7. Md. Faruk Hossain B. Sc (Pass) ASNT Ultrasonic Testing Level-II
ASNT Magnetic Particle Testing Level-II ASNT Liquid Penetrant Testing Level-II
ASNT Radiography Testing Level-II
15
8. Mia Md. Shofiqul
Islam Sumon
Diploma in Mechanical
Engineering B. Sc. in Mechatronics
Engineering (Continue)
ASNT Magnetic Particle Testing Level-II
ASNT Liquid Penetrant Testing Level-II
2
9. Md. Mahamadur Rahman Sunny
M. Sc. ASNT TC Thermography Level - II 2
10. Md. Shahidul Islam B. Sc. in Mechanical Engineering
Radiography Testing Level – I (ISO) ASNT Visual Testing (VT) Level-II
ASNT Ultrasonic Testing Level-II ASNT Magnetic Particle Testing Level-II
2
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ASNT Liquid Penetrant Testing Level-II
ASNT Radiography Testing Level-II Vibration Analysis ASNT ISO Category Level-I
11. Md. Abdul Hannan Diploma in Power
Technology B. Sc. in Electrical &
Electronic Engineering (EEE) (Continue)
Basics of Welding (BITAC) 2
12. Amina Begum M. Sc. in Physics Foundation Course on NDT UT Level –I (ISO)
2
13. Md. Hamiduzzaman B. Sc. in Mechanical Engineering (Continue)
NDT Technician 2