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Bose | 2007 Proprietary CONFIDENTIAL
Intercompany Sales Returns
February 26th, 2009
2 Meeting Objectives
Background
Finish Goods Returns Process
Parts Returns Process
Exception Process
Next Steps
Agenda
Meeting Objectives
Review discussion points from meeting held on 02/09
Agree on process to manage Finish Goods returns and Spare Parts Returns
Review Exception Process
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Background
The scope is limited to Intercompany Returns from non-SAP subsidiaries to US or other SAP plant.
The SAP document used for the shipment is ZIS and is currently created by the Mfg Planning group.
With the delay of D2 there is a need to define and document the intercompany returns process from non-SAP subs.
China is currently awaiting instructions to returns a few thousands parts to the US.
During initial discussion it was decided FG returns as well as parts returns should be able to be sent to any plant (DC or Manufacturing). ASD returns will continue using existing process using QN.
There is currently no exception process in place for over or under shipments.
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6FG Returns Process
Create RA in US
RA #
Shipment created
in Sub with RA #Product shipped to DRET Product received at DRET
Return Order Processed
Credit Issued to Sub
HED Returns Process
HED Products returns from any non-SAP subsidiary will be sent to DRET only.
An RA will be generated from the US by the (SAP doc type ZOR) and the RA# will be used with the shipment.
Upon receiving of shipment in Plant, the Credit Specialist will create Return Order (SAP doc type ZO) with reference to the RA.
Inbound delivery will be processed and credit issued to the Sub for the non-defective products.
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8Parts Returns Process
Create RA in US
RA #
Shipment created
in Sub with RA #Parts shipped to
Destination
PlantProduct received at Plant
Return Order Processed
Credit Issued to Sub
Spare Parts Returns Process
Spare Parts returns from any non-SAP subsidiary will be sent to any SAP plant (DC or M plant)
An RA will be generated from the US by the (SAP doc type ZOR) and the RA# will be used with the shipment.
Upon receiving of shipment in DRET, the Credit Specialist will create Return Order (SAP doc type ZO) with reference to the RA.
Inbound delivery will be processed and credit issued to the Sub for the non-defective products.
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Exception Process
The Exception Process will be used when an over shipment or under shipment is identified in the receiving Sub.
The process outlines the SAP transactions to reconcile physical product quantity with quantity recorded in the system.
In addition the process describes the steps for scrapping product that was received defective or damaged.
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Exception Process Over Shipment
Sub receives
physical quantity
RA #
Contact shipping plant
for reconciliation
Contact customs to
report additional qty.
Increase Sales Order
qty for the additional
amount
Process ghost delivery and PGI
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Exception Process Under Shipment
Sub receives
physical quantity
RA #
Contact shipping plant
for reconciliation
Contact customs to
report additional qty.
Create ghost return sales Order
Process ghost inbound delivery
back into stock
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Exception Process Scrap
Sub receives total
quantity
Inventory is inspected
for defective or
damaged units
Warehouse person
records scrapped units
in SAP and charges
Sub Internal Order
Scrap internal order
settles to I/C cross-
charge account
Sub is notified and a
payable is recorded
in the Subs books.
Next Steps
Get approval on proposed process
Decide who will be responsible for creating RA in SAP (Mfg Planning, other?)
Request SAP change to enable parts returns to any plant (new order type?)
Roll out process to Subs and plants, training, documentation.
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