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SAP KanBan Process

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    G.V.SHIVAKKUMAR [email protected]

    Kanban Process

    G.V.SHIVAKKUMAR [email protected]

    Kanban Process

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    G.V.SHIVAKKUMAR [email protected]

    KanbanOverview:

    KANBAN is a planning process where production itself will take care of planning.In simple terms KANBAN is a card which has the details about the DEMAND source, uppl!source, "uantit!, #ecie$ing location Etc.

    Ii is controlled through %ontrol c!cle where !ou will maintain the t!pe of KANBAN, #eplenishmentstrateg!&E'ample( IN)*+E, E-ernal sto etc

    the replenishment is controlled $ia KANBAN tatus. if EM/-0 then it willl trigger replenishmentand once recie$ed it will be set to 1+22. when in use it will be in IN+E status.

    There are four types of KANBAN In SAP

    1. Classic KANBAN :

    In the classic KANBAN production control method, the demand source, the suppl! source and theprocedure to be used to replenish the material are defined in the control c!cle as well as thenumber of kanbans that circulate between the suppl! source and the demand source and the3uantit! per kanban.

    In this classic KANBAN procedure, the kanban signal alwa!s onl! triggers replenishment for thekanban 3uantit! defined in the control c!cle. Moreo$er, !ou cannot circulate more kanbans thanare defined in the control c!cle without changing the control c!cle first.

    2. KANBAN with Quantity Signal:

    In the classic KANBAN procedure, after the kanban has been completel! emptied, the emplo!eein production uses the kanban signal to set the status of the kanban to EM/-0. At no point beforethe kanban is set to EM/-0 is the s!stem informed of the 3uantit! still in the kanban.

    +sing the 3uantit! signal, the emplo!ee in production does not trigger the kanban signal forreplenishment manuall! b! setting the kanban status to EM/-0. Instead, the emplo!ee inproduction or a /D% !stem enters the indi$idual withdrawal 3uantities in the s!stem directl!. -hes!stem subtracts each of these withdrawal 3uantities from the actual kanban 3uantit! and whenthe kanban 3uantit! is 4ero, the s!stem automaticall! sets the status of the kanban to EM/-0.

    In KANBAN with 3uantit! signal, !ou can also use all the functions a$ailable in the KANBANmodule.

    1or KANBAN with 3uantit! signal, no further prere3uisites are necessar!.

    In KANBAN with 3uantit! signal, a separate function is a$ailable for entering the withdrawal3uantit!.

    -he actual kanban 3uantit! is reduced b! the withdrawal 3uantit! entered at each posting. -hes!stem recogni4es when the actual kanban 3uantit! is 4ero and automaticall! sets the kanban toEM/-0. -he procedure in detail is as follows5

    Kanban Process

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    -he first time a 3uantit! is withdrawn from a kanban, the s!stem sets the status to IN +E. *ncethe kanban is completel! empt!, the status is set to EM/-0 and replenishment is triggered. If thewithdrawal 3uantit! e'ceeds the remaining 3uantit! of this kanban, the s!stem reduces the actual3uantit! of the ne't kanban, which is then set to IN +E.

    -he se3uence of the kanbans from which !ou can withdraw material is determined as follows5

    1irst, the s!stem empties kanbans with the status IN +E.

    -hen the s!stem selects the kanban that has been set to the status 1+22 the longest.

    -herefore, in this procedure &as opposed to KANBAN without a 3uantit! signal, the actualkanban 3uantit! is of functional importance.

    -he s!stem sets the kanban to 1+22 as normal with the kanban signal.

    *nl! the actual 3uantit! of the kanban is updated when !ou use the 3uantit! signal 6 no stockpostings are carried out. -he s!stem does not post the in$entor! data until the status has beenchanged to EM/-0.

    1or technical reasons, it is not possible to create se$eral production orders for se$eral kanbansall at once. -he s!stem does not allow such an entr!.

    %hange !our entr! or the business process so that onl! one kanban is created. 1or e'ample,make se$eral entries, each with smaller 3uantit!.

    If this is not possible, change !our replenishment strateg! from production orders to plannedorders7run schedule 3uantities.

    3. One-Card KANBAN:

    -he purpose of this process, amongst other things, is to create a one6card KANBAN s!stem withtwo kanbans in a control c!cle. As a kanban is set to the status 8AI- for certain periods in acontrol c!cle, !ou can further reduce the in$entor! le$el at the demand source 6 especiall! duringperiods when the material is not re3uired. In this procedure, replenishment is alwa!s triggeredwhen the kanban that is currentl! being emptied is appro'imatel! half empt!. -he new kanban isthen deli$ered before the current kanban is completel! empt!. -his logic is illustrated in thefollowing graphic5

    Kanban Process

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    -o be able to guarantee the replenishment of the kanban currentl! in use, two kanbans are acti$e

    some of the time in the one6card s!stem. -herefore, this logic re3uires the use of two kanbans inthe s!stem.

    In the one6card KANBAN procedure, !ou can also use all the functions a$ailable in the KANBANmodule.

    Before !ou can use this procedure, !ou must select one of the processes in the field, Triggerreplenishmentwhen maintaining the control c!cle.

    -riggering replenishment at status IN +E5

    After the first container is reported full, the s!stem proceeds as follows5 -he secondkanban is set to the status 8AI-. If a new kanban is re3uested, the s!stem sets the fullkanban to the status IN +E. 8ith this status change the kanban with status 8AI- isautomaticall! changed to status EM/-0 and thus replenishment is triggered. 8hen thisnew kanban is deli$ered, it recei$es the status 1+22. As soon as the kanban from whichmaterial is still being withdrawn is set to EM/-0, the s!stem automaticall! sets it to status8AI- and the process is repeated.

    -his procedure is illustrated in the following graphic5

    -riggering replenishment at status 8AI-5

    After the first container is reported full, the s!stem proceeds as follows5 8hen a newkanban is re3uested, the full kanban is set to status EM/-0. 8ith this status change the

    kanban with status 8AI- is automaticall! changed to status EM/-0 and thusreplenishment is triggered. -he kanban from which material is still being withdrawnrecei$es the status 8AI-. 8hen the new kanban is deli$ered, it recei$es the status 1+22and the process is repeated. As opposed to the logic with the status IN +E, !ou do notha$e to work with an additional status here. *n the other hand, !ou ha$e no possibilit! inthe s!stem of seeing whether a container is currentl! being emptied.

    -his procedure is illustrated in the following graphic5

    Kanban Process

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    #eaching or e'ceeding the trigger 3uantit!5

    -he procedure here is similar to the two procedures described abo$e. )owe$er, thedifference here is that the kanban is set to EM/-0 when the remaining 3uantit! in thekanban reaches or e'ceeds the trigger 3uantit!. In this process, the parts are withdrawnwith the 3uantit! signal. In this case, !ou must maintain the trigger 3uantit! as well as thelogic in the control c!cle. -his process is particularl! useful for parts that are not used ona regular basis. -herefore, !ou can procure parts with KANBAN without ha$ing to keepse$eral containers in stock. )owe$er, a /D% s!stem is re3uired for this procedure.

    4. !ent-"ri!en KANBAN:

    In e$ent6dri$en KANBAN, material pro$ision is not based on a predefined number of kanbans ora predefined kanban 3uantit!. Instead, it is based on actual material consumption. -he material isnot continuall! pro$ided and replenished at a suppl! area. It is onl! replenished when specificall!re3uested. In this procedure, the ad$antages of the KANBAN module are used to make thematerial replenishment process e$en more simple.

    In the e$ent6dri$en KANBAN procedure, !ou can also use all the functions a$ailable in theKANBAN module.

    0ou must maintain separate control c!cles for e$ent6dri$en KANBAN.

    In this procedure, a kanban is onl! created when re3uired. -hat is, kanban creation is triggered

    b! a certain e$ent. -he s!stem creates a kanban for e$er! re3uested material 3uantit!, which issubse3uentl! deleted on replenishment.

    -he e$ent6dri$en kanban is created using a separate function. -he 3uantit! to be replenished isdefined directl! in this function. In the control c!cle, !ou can define the following restrictions forthe definition of the kanban5

    0ou can enter a rounding 3uantit! to round up the re3uired 3uantit!.

    Kanban Process

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    0ou can enter a fi'ed kanban 3uantit!. If the re3uested 3uantit! is smaller than the fi'ed

    kanban 3uantit!, the s!stem replenishes the fi'ed 3uantit!. If the re3uired 3uantit! isgreater than the fi'ed 3uantit!, se$eral kanbans &for the fi'ed 3uantit! are replenisheduntil the re3uired 3uantit! is co$ered. )ere, if necessar!, the re3uired 3uantit! is roundedup to a complete multiple of the fi'ed 3uantit!.

    0ou can define a proposal $alue for the re3uired 3uantit!. -his $alue is used b! the

    s!stem if no 3uantit! has been specified in the function for creating the e$ent6dri$enkanban.

    1or technical reasons, it is not possible to create se$eral production orders for se$eral kanbansall at once. -he s!stem does not allow such an entr!.

    %hange !our entr! or the business process so that onl! one kanban is created. 1or e'ample,make se$eral entries, each with smaller 3uantit!.

    If this is not possible, change !our replenishment strateg! from production orders to planned

    orders7run schedule 3uantities.

    9. +sing a separate transaction, the kanban signal is triggered which creates one or se$eralkanban&s. -he 3uantit! or the number of kanbans depends on the re3uired 3uantit! andthe specifications in the control c!cle. A replenishment element is created for eachkanban created depending on the strateg!.

    :. #eplenishment is carried out.;. -he kanban is set to 1+22 and, if necessar!, a goods receipt is posted.

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    :.:.0ou ha$e to create #eplenishment strategies E'ternal,Internal and stock transferprocurements;.Define Number #anges for KANBAN

    9:.%reate uppl! area /K>?;.KANBAN board Demand ource $iew /K9;N

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    It is ph!sical process in which #*) matl re3uired for prodn will be replenished to that suppl!area.

    A milk runner will collect a KANBAN cards from a particular suppl! area and hand o$er it toupermarket people and the! will scan KANBAN card and replenish materials to milk run $ehicle.

    -he re3uired 3t! is mentioned in KANBAN card onl! but not in %ontrol c!cle in +BK7#BA%

    1. Introduction

    Kanban Process

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    The KANAN metho! "or contro##in$ %ro!uction an! materia# "#o& is 'ase! on the

    actua# stock (uantity in %ro!uction. Materia# that is re(uire! on a re$u#ar 'asis iscontinua##y %rovi!e! in sma## (uantities in %ro!uction. Re%#enishment or the %ro!uction

    o" a materia# is on#y tri$$ere! &hen a hi$her %ro!uction #eve# actua##y re(uires the

    materia#. This re%#enishment is tri$$ere! !irect#y in%ro!uction usin$ %revious#y maintaine! master !ata.

    In KANAN) the si$na# "or materia# re%#enishment can 'e tri$$ere!) "or

    e*am%#e) 'y the &ork center that re(uires the materia# +!eman! source, 'y sen!in$ a car!to the &ork center that is

    res%onsi'#e "or manu"acturin$ the materia# +su%%#y source,. This car! !escri'es &hich

    materia# isre(uire!) the (uantity o" the materia# re(uire! an! &here the materia# is to 'e !e#ivere!.

    The name KANAN ori$ina##y stems "rom these car!s) &hich are ca##e! -kan'an in

    /a%anese.

    The "o##o&in$ $ra%hic i##ustrates the KANAN %rocess0

    KANBAN

    Kanban Process

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    2. Master Data

    2.1 Suppl Area

    De!inition

    A su%%#y area is an interim stora$e #ocation on the sho% "#oor &hich is use! to

    %rovi!emateria# !irect#y to the %ro!uction #ine or the &ork center.

    The su%%#y area can 'e a she#vin$ area) an area marke! o"" on the $roun!)s%ecia#

    'o*es an! so on. 1e"inin$ the su%%#y areas "or a %#ant is %art o" the materia# "#o&

    !esi$n "or

    KANAN.

    The su%%#y area is !e"ine! in 2ustomi3in$ an! is assi$ne! the "o##o&in$ o'4ects0 #ant

    Stora$e #ocation

    erson res%onsi'#e

    Goo!s movements are %oste! to the stora$e #ocation assi$ne! to the su%%#y area.

    6ne stora$e #ocation can 'e assi$ne! to severa# su%%#y areas) ho&ever) one su%%#y

    areacannot 'e assi$ne! to severa# stora$e #ocations.

    The %erson res%onsi'#e is the %erson &ho +as the !eman! source, monitors the"urther

    %rocessin$ o" the materia#s an! the stocks at the su%%#y area.

    De!ine t"e Suppl Area #PK$%&7nter #ant "or &hich su%%#y area to 'e maintaine! then %ress enter key

    Kanban Process

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    The 'e#o& screen a%%ears) then c#ick on utton.

    7nter the !etai#s as in the a'ove screen #ike Su%%#y area an! !escri%tion) KANAN

    stora$e#ocation +IM mana$e!, Res%onsi'#e an! un#oa!in$ %oint +6%tiona#,. Then save

    the

    transaction.

    Kanban Process

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    2.2 'ontrol 'cle

    De!inition

    The contro# cyc#e !e"ines the re#ationshi% 'et&een the !eman! source an! the su%%#ysource. The contro# cyc#e contains the "o##o&in$ contro# !ata "or KANAN %ro!uction0

    Kan'an circu#ation) that is) the num'er o" kan'ans an! the kan'an (uantity

    The 'asic !ata re(uire! "or automatic kan'an ca#cu#ation) i" necessary

    Re%#enishment strate$y

    rintin$ kan'ans) i" necessary

    The !e#ivery a!!ress) i" necessary

    The %rocess contro# +"or e*am%#e) in!icator "or se%arate $oo!s recei%t) status

    se(uence key) in!icator "or the #o$ic "or tri$$erin$ re%#enishment "or 8one9car!: KANAN,) i" necessary.

    2.2.1 'reatin( 'ontrol 'cle !or 'lassic KANBAN #PK$1&

    In the c#assic KANAN %ro!uction contro# metho!) the !eman! source) the su%%#y

    source

    an! the %roce!ure to 'e use! to re%#enish the materia# are !e"ine! in the contro#

    cyc#e as&e## as the num'er o" kan'ans that circu#ate 'et&een the su%%#y source an! the

    !eman!

    source an! the (uantity %er kan'an.

    In this c#assic KANAN %roce!ure) the kan'an si$na# a#&ays on#y tri$$ers

    re%#enishment"or the kan'an (uantity !e"ine! in the contro# cyc#e. Moreover) you cannot

    circu#ate more

    kan'ans than are !e"ine! in the contro# cyc#e &ithout chan$in$ the contro#cyc#e "irst.

    Kanban Process

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    7nter the Materia#) %#ant ) su%%#y area an! se#ect 2#assic KANAN as a'ove

    then %ress enter it take you to 'e#o& screen.

    Kanban Process

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    1e"ine the "o##o&in$ %arameters0

    Re%#enishment strate$y

    In the contro# cyc#e you !e"ine ho& re%#enishment 'et&een the su%%#y

    source an!

    the !eman! source is to 'e or$ani3e!.

    Kan'an 2ircu#ation

    ;or kan'an circu#ation you nee! to !e"ine the "o##o&in$0

    Num'er o" kan'ans that circu#ate 'et&een the su%%#y source an! the

    !eman! source

    Materia# (uantity %er kan'an

    The num'er o" kan'ans as &e## as the kan'an (uantity is 'ase! on the"o##o&in$ criteria0

    Avera$e consum%tion

    Re%#enishment #ea! time o" a kan'an

    Kanban Process

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    ;#uctuations in consum%tion an! in the re%#enishment #ea! time

    2.2.2 'reatin( 'ontrol 'cle !or )vent*Driven KANBAN #PK$1&

    In event9!riven KANAN) materia# %rovision is not 'ase! on a %re!e"ine!

    num'er o"

    kan'ans or a %re!e"ine! kan'an (uantity. Instea!) it is 'ase! on actua# materia#

    consum%tion. The materia# is not continua##y %rovi!e! an! re%#enishe! at asu%%#y area. It

    is on#y re%#enishe! &hen s%eci"ica##y re(ueste!.

    7nter the Materia#) %#ant ) su%%#y area an! se#ect 2#assic KANAN as a'ove

    then %ress enter it take you to 'e#o& screen.

    Kanban Process

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    1e"ine the "o##o&in$ %arameters0

    Re%#enishment strate$y

    In the contro# cyc#e you !e"ine ho& re%#enishment 'et&een the su%%#ysource an!

    the !eman! source is to 'e or$ani3e!. Kan'ans

    In event9!riven KANAN) the num'er o" kan'ans an! the kan'an(uantity are not

    !e"ine! in the contro# cyc#e. 6n#y the "o##o&in$ 'asic !ata is

    maintaine! in thecontro# cyc#e0

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    roun!in$ (uantity must 'e a mu#ti%#e o" the "i*e! kan'an (uantity. ;i*e! kan'an (uantity0

    1e"ines a "i*e! (uantity o" materia# %er kan'an an! is use! in the senseo" a

    "i*e! #ot si3e. This means) the system can on#y create kan'ans "or thismateria# (uantity.

    2.+ ,eplenis"-ent Strate(

    De!inition The re%#enishment strate$ies !e"ine in the contro# cyc#e ho& re%#enishment is to

    take %#ace0 Usin$ in9house %ro!uction

    Usin$ e*terna# %rocurement

    Usin$ stock trans"er

    The re%#enishment strate$ies a#so !etermine &hether an! &hich re%#enishment

    e#ements +run

    sche!u#e (uantities) %ro!uction or!ers) an! so on, are create! 'y the kan'an si$na#. The re%#enishment strate$y is assi$ne! to the materia# in the contro# cyc#e.

    2.+.1 In*"ouse Production Strate(ies

    There are severa# re%#enishment strate$ies avai#a'#e "or in9house %ro!uction. Re%#enishment Usin$ Manua# KANAN

    Re%#enishment Usin$ Run Sche!u#e

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    2#ick on the a'ove no!e the 'e#o& screen a%%ears

    2#ick the 'utton the 'e#o& screen a%%ears

    Kanban Process

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    7nter the Re(uire! !etai#s #ike 2ontro# ty%e) Goo!s Recei%t movement ty%e.

    2.+.2 )ternal Procure-ent Strate(ies

    There are severa# re%#enishment strate$ies avai#a'#e "or e*terna# %rocurement.

    Re%#enishment Usin$ Stan!ar! urchase 6r!ers Re%#enishment Usin$ Stock Trans"er 6r!ers +#ant to #ant,

    Re%#enishment Usin$ Sche!u#in$ A$reement

    Re%#enishment &ith Summari3e! /IT 2a##s

    Kanban Process

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    2#ick on a'ove no!e 'e#o& screen a%%ears

    2#ick on 'e#o& screen a%%ears an! enter the !etai#s.

    Kanban Process

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    The 2ontro# ty%e in!icates &hat ty%e on re%#enishment strate$y.

    2.+.+ Stoc/ 0rans!er Strate(ies

    There are severa# re%#enishment strate$ies avai#a'#e "or stock trans"er. Re%#enishment Usin$ Reservation

    Re%#enishment Usin$ 1irect Trans"er ostin$

    Re%#enishment &ith =M ase! Stora$e >ocations

    Trans"er ostin$ Usin$ Re%#enishment 7#ements "rom MR

    Re%#enishment "rom =M ase! Stora$e >ocations

    Kanban Process

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    2#ick on a'ove no!e 'e#o& screen a%%ears

    2#ick on 'utton the 'e#o& screen a%%ears

    Kanban Process

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    7nter the !etai#s as sho&n a'ove. Simi#ar#y a## the strate$ies has to 'e create! "orStock trans"er.

    +. 'usto-iin(

    De!ine Nu-ber ,an(e !or 'ontrol 'cle

    Kanban Process

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    2#ick on the 'e#o& screen a%%ears

    2#ick on the 'e#o& screen a%%ears

    2#ick on then system takes you to the 'e#o& screen

    Kanban Process

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    7nter the !etai#s as in the a'ove screen) %ress enter key an! save the !ata.

    De!ine Nu-ber ,an(e !or KANBAN id Nu-ber

    2#ick on the 'e#o& screen a%%ears

    2#ick on the 'e#o& screen a%%ears

    2#ick on then system takes you to the 'e#o& screen

    Kanban Process

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    7nter the !etai#s #ike seria# num'er) "rom num'er an! to num'er then %ress enterkey an! save the !ata.

    De!ine ,eplenis"-ent Strate(ies

    In*"ouse Production Strate(ies

    2#ick on the a'ove no!e the 'e#o& screen a%%ears

    Kanban Process

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    2#ick the 'utton the 'e#o& screen a%%ears

    Kanban Process

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    7nter the Re(uire! !etai#s #ike 2ontro# ty%e) Goo!s Recei%t movement ty%e.

    Kanban Process

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    )ternal Procure-ent Strate(ies

    2#ick on a'ove no!e 'e#o& screen a%%ears

    2#ick on 'e#o& screen a%%ears an! enter the !etai#s.

    Kanban Process

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    The 2ontro# ty%e in!icates &hat ty%e on re%#enishment strate$y.

    Stoc/ 0rans!er Strate(ies

    2#ick on a'ove no!e 'e#o& screen a%%ears

    Kanban Process

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    2#ick on 'utton the 'e#o& screen a%%ears

    7nter the !etai#s as sho&n a'ove. Simi#ar#y a## the strate$ies has to 'e create! "or

    Stock trans"er.

    Kanban Process

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    . Process Bac/(round

    The KANAN metho! "or contro##in$ %ro!uction an! materia# "#o& is 'ase! on the

    actua# stock (uantity in %ro!uction. Materia# that is re(uire! on a re$u#ar 'asis iscontinua##y %rovi!e! in sma## (uantities in %ro!uction. Re%#enishment or the %ro!uction

    o" a materia# is on#y tri$$ere! &hen a hi$her %ro!uction #eve# actua##y re(uires the

    materia#. This re%#enishment is tri$$ere! !irect#y in

    %ro!uction usin$ %revious#y maintaine! master !ata.

    In KANAN) the si$na# "or materia# re%#enishment can 'e tri$$ere!) "or

    e*am%#e) 'y the &ork center that re(uires the materia# +!eman! source, 'y sen!in$ a car!

    to the &ork center that isres%onsi'#e "or manu"acturin$ the materia# +su%%#y source,. This car! !escri'es &hich

    materia# isre(uire!) the (uantity o" the materia# re(uire! an! &here the materia# is to 'e !e#ivere!.

    The name KANAN ori$ina##y stems "rom these car!s) &hich are ca##e! -kan'an in

    /a%anese.

    I" you &ant to make "u## use o" the KANAN techni(ue) your %ro!uction must "u#"i## a

    num'er o"%recon!itions0

    The consum%tion o" the kan'an %arts shou#! 'e re#ative#y constant &ithin an

    interva# &hich is

    #on$er than the re%#enishment #ea! time o" a kan'an. I" #ar$e (uantities o" a

    materia# are

    re(uire! "or a certain %erio!) an! then the materia# is not re(uire! at a## "or acertain %erio!) a

    #ar$e num'er o" kan'ans are re(uire! to $uarantee materia# avai#a'i#ity. This

    means that re#ative#y hi$h inventory #eve#s e*ist &hen the materia# is not re(uire!.

    The su%%#y source has to 'e a'#e to %ro!uce a #ar$e num'er o" #ots &ithin a shortinterva#. To

    this en!) the setu% times in %ro!uction have to 'e re!uce! to a minimum an! the

    re#ia'i#ity o" %ro!uction has to 'e increase!. =aitin$ unti# severa# kan'ans "or one materia#

    have 'een

    sent to the su%%#y source 'e"ore startin$ %ro!uction !e"eats the &ho#e %oint o" theKANAN

    Kanban Process

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    metho! o" %ro!uction.

    Process 3low

    PP KANBAN Process

    ?. 2reate Su%%#y Area +K5,7nter #ant "or &hich su%%#y area to 'e maintaine! then %ress enter key

    e#o& screen &i## a%%ear)

    Kanban Process

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    c#ick on ne& entry 'utton

    7nter the !etai#s as in the a'ove screen #ike Su%%#y area an! !escri%tion) KANAN

    stora$e #ocation +IM mana$e!, Res%onsi'#e an! un#oa!in$ %oint. Then save the

    transaction.

    . 1e"ine Re%#enishment Strate$y

    Kanban Process

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    ;or 7*terna# %rocurement !e"ine the strate$y 'y c#ickin$ on the marke! no!e) thenthe 'e#o& screen a%%ears.

    2#ick on takes to 'e#o& screen

    Kanban Process

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    Maintain the re(uire! !etai#s e*terna# %roc) contro# ty%e ) or!er ty%e an! movement

    ty%e "or $oo!s recei%t.

    Simi#ar#y other strate$ies can 'e maintaine! "or other re%#enishments

    Kanban Process

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    B. Maintain materia# master

    7nter the %ro!. Stora$e #ocation) su%%#y area) 'ack"#ush in!icator an! /IT !e#ivery

    sche!.+;or /IT ca##s,

    C. 2reate Sche!u#in$ A$reement +M7B?>,7nter the re(uire! !etai#s as sho&n 'e#o&

    Kanban Process

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    Se#ect the Kan'an in!icator as a'ove a"ter enterin$ materia# !etai#s save thetransaction SA &i## 'e create!.

    Kanban Process

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    5. 2#assic KANAN

    a, 2reate 2ontro# 2yc#e +K?,

    7nter the Materia#) %#ant ) su%%#y area an! se#ect 2#assic KANAN as a'ovethen %ress enter it take you to 'e#o& screen.

    Kanban Process

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    Se#ect the e*terna# %rocurement re#ease strate$y #ike as a'ove then "i## u%the !etai#s o" urchase or!erD SA. 7nter the No. o" kan'ans) kan'an (ty an!

    ma*imum em%ty.

    Then in "#o& contro# ta' you can maintain "urther contro#s #ike Se%arate GR

    %ostin$ &hen Kan'an status chan$es.

    Kanban Process

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    ;or ca#cu#atin$ the KANAN (ty you have to maintain the !etai#s in this ta'.

    Then save the contro# cyc#e.

    ', KANAN oar! +K?BN,

    7nter the #ant su%%#y area "or stora$e #ocation an! su%%#y area+I" you &anton#y se#ecte! su%%#y area Kan'an car!s to 'e !is%#aye!, then %ress enter key.

    Kanban Process

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    A'ove screen sho& the Kan'an 2ar! !etai#s an! status o" each car!s.

    I" you Make on o" the Kan'an 7m%ty then sche!u#e #ines &i## 'e create! "or

    sche!u#in$ a$reement. A"ter $ettin$ the materia# kan'an car! &i## 'e set to

    ;U>> an! GR %ostin$ &i## 'e %oste! in 'ack$roun!.

    I" you !ou'#e c#ick on the $reen car! it &i## $ive you the 'e#o& !etai#s

    E. 7vent 1riven KANAN

    Kanban Process

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    a, 2reate 2ontro# 2yc#e +K?,

    7nter the !etai#s as a'ove an! %ress enter key 'e#o& screen a%%ears

    Kanban Process

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    7nter Kan'an

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    7nter the !etai#s as in the a'ove screen. The

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    In the a'ove screen E #ots are create! as the ;i* kan'an (ty is ?5 an! re(ueste! (ty &as

    E5) then its roun!e! to (ty F. 6nce Kan'an is create! then it creates the em%ty kan'an

    car!s &ith (ty ?5 on each car!s a#on$ &ith this it creates sche!u#e #ines "or the sche!u#in$

    a$reement &ith ?5 (ty "or each #ine.

    A"ter receivin$ the materia# set the kan'an status to ;U>> an! GR &i## 'e %oste! in

    'ack$roun!.

    Kanban Process

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    The 'e#o& screen sho&s the re%#enishment !etai#s o" ;U>> kan'an.

    A"ter consum%tion i" you set the ;U>> status to 7MT then that kan'an &i## 'e

    !e#ete! "rom the KANAN oar!.

    c,

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    A"ter savin$ the 'e#o& !etai#s a%%ears an! kan'an status is chan$e! to 7MT an! &i##'e !e#ete!.


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