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Eaton's Crouse-Hinds Product solutions for power generation Save time & energy Product solutions for power generation
Eaton's Crouse-Hinds Product solutions for power generation
Save time & energyProduct solutions for power generation
Energy saving, rugged products to increase plant efficiency and eliminate downtime.
Use less to produce more.
2 EATON'S CROUSE-HINDS Solutions for power generation
engineered for power generationProduct solutions
3EATON'S CROUSE-HINDS Solutions for power generation
LED LightingMaintenance-free and energy-efficient
The broadest portfolio of LED luminaires for any industrial or hazardous application. Complete line of HID and fluorescent luminaires also available.
Control & ApparatusFlexible and modular solutions
Innovative, intelligent NEC and IEC solutions safely and efficiently control power and protect circuits in explosive, wet and corrosive environments worldwide.
Plugs & ReceptaclesSimple and secure powering solutions
Extensive configurations, custom capabilities and numerous interlocked designs provide safe and reliable solutions for fixed and portable power applications in industrial and hazardous environments.
Cable Glands & Fittings Rugged connectors for extreme conditions
Time-tested, innovative conduit fittings, cord connectors and cable glands move power where you need it simply and safely in any electrical installation.
EnclosuresPerformance and reliability
Available in a comprehensive range of sizes, each with various configurations for a multitude of applications.
Solar SolutionsReduce system costs
Providing the most complete offering of solar combiners, smart combiners, recombiners, disconnects and pass through boxes for your grid-tied solar applications.
LED savings
4 EATON'S CROUSE-HINDS Solutions for power generation
100175W pulse start metal halide
10094W LED
Equivalent environmental impact
energy savings
lower total cost of ownership
maintenance savings100%
55%
66%
18 acresAcres of trees planted
68,735 lbs.Reduction in coal emissions
141,594 lbs.Reduction in CO2 emissions
12 carsFewer cars on the road
13 homesNumber of households' annual electrical usage
To demonstrate the savings of switching your facility to LED, we've compared the Champ® VMV7L (94W LED fixture) to an HID equivalent (175W pulse start metal halide).
*Based on Environmental Protection Agency (EPA) emissions factor assumptions.
LED success stories
5EATON'S CROUSE-HINDS Solutions for power generation
Background:A lighting design team for a major power plant was researching and evaluating cost saving solutions to upgrade outdated conventional high bay style HID, for a wide variety of applications for both indoor and outdoor.
Requirements for the fixture included:
• Robust design and long life
• UL Listed
• Class I, Divisions 1 & 2 hazardous ratings
• Energy savings
• Lumens per watt
• Temperature rating
• Instant on/off
• Availability
Another key factor for the design team was labor savings through retrofit design to reduce cost of installation.
Challenge:Find a hazardous rated fixture that would deliver reliable lighting, meet a variety of plant applications and reduce energy consumption and maintenance costs. On top of perfor-mance challenges, the plant also needed a proven manufac-turer who could provide reliable delivery and support.
Results:Champ® VMV and FMV Luminaires delivered the right combination of reliability and long life performance the plant was looking for. The performance of the VMV has been exceptional and met or exceeded the design team’s expectations. In fact, the Champ VMV and FMV have been specified and installed in multiple facility projects since and have now become the standard for future projects. Due to the success they had with the VMV and FMV, the facility is eager for information on new products and will not hesitate to specify when an application presents itself.
Power plant - mercury vapor to LED retrofi tPower plant - HID to LED retrofi t
Background:A coal power plant was searching for a solution to upgrade their current mercury vapor fixtures. The goal was to improve lighting levels, reduce fixture maintenance frequency and provide safer working conditions in the plant.
Challenge:The customer currently had a dual 400 watt mercury vapor fixture which was outdated, difficult to obtain and challenging to change out current lamps. The plant needed to increase light output but save on power costs, which was an obstacle in the older power plants due to overloaded panels.
Results:The Industrial High Bay LED Luminaire (IHB13L2A/UNV1 HC) delivered an immediate upgrade in lighting levels and power savings. Maintenance for the fixtures will no longer require a large lift or ballast to change out fixtures, which improves safety concerns from the outdated mercury fixtures. Initially, the company decided to do a “try it before you buy it” which included four fixtures. After two months, they saw such a significant improvement they ordered the existing 168 IHB fixtures to finish the job. Due to the success of the IHB, there will be future opportunities to provide the company with new products and solutions when needed.
Champ® Pro PFM Series LED Floodlights
LED system
• High brightness LEDs• Color temperature: warm and
cool options available• Advanced heat sink design
ensures low LED junction temperature and sustained lumen performance
• Redundant drivers provide reliable operation in the harshest environments
Benefits
• Instant illumination and restrike
• Cold temperature operation; no warm-up time
• Available for wall and surface mounting
• Operating temperature range:-30°C to +55°C (-30°C to +40°C for 25L & 50L)
• Options include: Diffused glass or polycarbonate lens, bolt-on wire guard, bolt-on visor and slipfitter mounting adapters
Model number
Equivalent HID luminaire
Typical energy savings/lifetime
PFM5L 100W-150W
Up to 65% reduction in energy costs and 60,000 hours of continuous operation!
PFM7L 150W-175W
PFM9L 175W-250W
PFM11L 250W-320W
PFM13L 320W-400W
PFM25L 750W-1000W
PFM50L 1500W
heavy industrial
45° PAST VERTICAL 60° BEFORE
VERTICAL
60°45°
105°
Shown with optional dark sky visor and wire guard
45° 60°
Aiming range
PFM25L
Overview
Champ® Pro PFM Series Floodlights are designed to provide full-spectrum, crisp, white light.
Seven versions of the Champ PFM LED are available for pole and wall mounting, providing ideal solutions for a wide range of applications.
Certifications
• UL1598
• UL1598A
• cUL
• NEMA 4X
• IP66
• UL approved up to 40°C ambient
• DesignLights Consortium® approved for select models
6 EATON'S CROUSE-HINDS Solutions for power generation
Champ® Pro PVM Series LED Luminaires
LED system
• High brightness LEDs• Color temperature: warm and
cool options available• Advanced heat sink design
ensures low LED junction temperature and sustained lumen performance
• Redundant drivers provide reliable operation in the harshest environments
• Custom optics provide IES Type I, III and V light patterns
Benefits
• Instant illumination and restrike
• Cold temperature operation; no warm-up time
• Operating temperature range:-40°C to +55°C
• Optional occupancy sensor available for increased energy savings
Overview
Champ® Pro PVM Series Luminaires are designed to provide full-spectrum, crisp, white light with custom Type I, III and V distribution.
Nine versions of the PVM Series are available, providing ideal solutions for a wide range of applications.
Certifications
• UL1598
• UL1598A
• cUL
• NEMA 4X
• IP66
• UL approved up to 55°C ambient
• DesignLights Consortium® approved for select modelsheavy industrial
The Champ® Pro PVM is an ideal
luminaire for illuminating conveyor
belts and walkways. Optics allow for
increased visibility and performance.
Champ® Pro PVM Champ® Pro PVM
Rail
Rail
Safety Grating
Conveyor Belt120”xxx
PVM13L and PVM17L PVM3L–PVM11LPVM21L and PVM25L
Model number
Equivalent HID luminaire
Typical energy savings/lifetime
PVM3L 70W-100W
Up to 79% reduction in energy costs and 60,000 hours of continuous operation!
PVM5L 100W-150W
PVM7L 150W-175W
PVM9L 175W-250W
PVM11L 250W-320W
PVM13L 320W-400W
PVM17L 400W-600W
PVM21L 600W-750W
PVM25L 750W-1000W
7EATON'S CROUSE-HINDS Solutions for power generation
Model number
Equivalent HID luminaire
Typical energy savings/lifetime
IHB13L2A/UNV1 400W
Up to 69% reduction in energy costs and 60,000 hours of continuous operation!
Industrial High Bay LED Luminaires
Benefits
• High efficiency serviceable drivers
• Powder coated white painted sheet metal body
• Mounting bracket for ¾” pendant mount conduit or aircraft cable hook/cord mounting option
• Available with optional occupancy sensor
• Aluminum heat sinks for superior thermal management
• Two discrete LED boards for uniform illumination
• Tempered and clear glass lens cover
Overview
Industrial High Bay LED Luminaires are the perfect replacement for 400W HID and 4-6 lamp T5HO fluorescent high bay fixtures. The IHB is designed for locations requiring continuous and consistent light levels and areas that are difficult to maintain.
Certifications
• Meets UL1598 and cUL construction requirements
• DesignLights Consortium® approved for select models
Typical mounting optionsDimensions
HOOK
CORD GRIP WIRING ACCESSCOVER
light industrial
8 EATON'S CROUSE-HINDS Solutions for power generation
Champ® FMV Series LED Floodlights
LED system
• High brightness LEDs• Color temperature: warm and
cool options available• Advanced heat sink design
ensures low LED junction temperature and sustained lumen performance
• Redundant drivers provide reliable operation in the harshest environments
Benefits
• Instant illumination and restrike
• Cold temperature operation; no warm-up time
• Available for wall and surface mounting
• Operating temperature range:-30°C to +55°C
• Options include: Diffused glass or polycarbonate lens, bolt-on wire guard, bolt-on visor and slipfitter mounting adapters
Overview
Champ® FMV Series Floodlights are hazardous location rated and are designed to provide full-spectrum, crisp, white light.
Five versions of the Champ FMV LED are available for pole and wall mounting, providing ideal solutions for a wide range of hazardous area applications.
Certifications
• Class I, Division 2, Groups A, B, C, D
• Class I, Zone 2
• Class II, Groups E, F, G
• Class III
• Type 4X, IP66
• UL844; UL1598; UL1598A
• CSA C22.2 No. 137
• IECEx/ATEX certified
• DesignLights Consortium® approved for select models
Model number
Equivalent HID luminaire
Typical energy savings/lifetime
FMV5L 100W-150W
Up to 65% reduction in energy costs and 60,000 hours of continuous operation!
FMV7L 150W-175W
FMV9L 175W-250W
FMV11L 250W-320W
FMV13L 320W-400W
hazardous area rated
45° PAST VERTICAL 60° BEFORE
VERTICAL
60°45°
105°
Shown with optional dark sky visor and wire guard
45° 60°
Aiming range
FMV9L
9EATON'S CROUSE-HINDS Solutions for power generation
Champ® VMV Series LED Luminaires
LED system
• High brightness LEDs• Color temperature: warm and
cool options available• Advanced heat sink design
ensures low LED junction temperature and sustained lumen performance
• Redundant drivers provide reliable operation in the harshest environments
• Custom optics provide IES Type I, III and V light patterns
Benefits
• Instant illumination and restrike
• Cold temperature operation; no warm-up time
• Operating temperature range:-40°C to +55°C
Overview
Champ® VMV Series Luminaires are designed to provide full-spectrum, crisp, white light with custom Type I, III and V distribution.
Nine versions of the VMV Series are available, providing ideal solutions for a wide range of hazardous area applications.
Certifications
• Class I, Division 2, Groups A, B, C, D
• Class I, Zone 2, Zone 21 tb
• Class II, Groups E, F, G
• Class III
• UL844; UL1598; UL1598A; UL8750; UL50; UL50E
• cUL Listed to CSA Standard CSA C22.2 No. 137
• Type 4X, IP66
• IECEx/ATEX certified
• DesignLights Consortium® approved for select models
hazardous area rated
The Champ® VMV is an ideal luminaire
for illuminating conveyor belts and
walkways. Optics allow for increased
visibility and performance.
Champ® VMV Champ® VMV
Rail
Rail
Safety Grating
Conveyor Belt120”xxx
VMV13L and VMV17L VMV3–VMV11LVMV21L and VMV25L
Model number
Equivalent HID luminaire
Typical energy savings/lifetime
VMV3L 70W-100W
Up to 79% reduction in energy costs and 60,000 hours of continuous operation!
VMV5L 100W-150W
VMV7L 150W-175W
VMV9L 175W-250W
VMV11L 250W-320W
VMV13L 320W-400W
VMV17L 400W-600W
VMV21L 600W-750W
VMV25L 750W-1000W
10 EATON'S CROUSE-HINDS Solutions for power generation
Vaporgard™ Series LED Luminaires
LED system
• High brightness LEDs • Color temperature: warm and
cool options available• Advanced heat sink design
ensures low LED junction temperature and sustained lumen performance
• Redundant drivers provide reliable operation in the harshest environments
Benefits
• Instant illumination and restrike
• Cold temperature operation; no warm-up time
• 22W LED system can save up to 85% in energy costs
• Operating temperature range:-30°C to +55°C
Overview
Vaporgard™ LED Luminaires are suitable for lower mounting heights, confined spaces, tunnels or utility rooms.
This fixture delivers similar light levels to a 200W incandescent and is available in cool or warm white light.
Certifications
• Class I, Division 2, Groups A, B, C, D; Class II, Division 1, Groups F, G
• UL844; UL1598; UL1598A
• CSA C22.2 No. 137
• NEMA 4X
• IP66
• RoHS Compliant
• IECEx/ATEX certified
• DesignLights Consortium® approved for select models
VLA1 1/2" NPT HUBVLA2 3/4" NPT HUBVLA3 1" NPT HUB
3/4" NPT HUB1/2" REDUCER
SUPPLIED
1/2” NPT OR 3/4" NPT HUB
45°1-1/4" HUB
Pendant Wall
Typical mounting options
Ceiling
Model number
Equivalent luminaire
Typical energy savings/lifetime
V2LC/UNV1
50W HID or 100-200W incandescent
Up to 85% reduction in energy costs and 60,000 hours of continuous operation!
V2LW/UNV1
V2LC/DC1
V2LW/DC1
hazardous area rated
Also available in heavy industrial version. Model number P2LC.
Pole/Stanchion
11EATON'S CROUSE-HINDS Solutions for power generation
Industrial/commercial fittings & glands
Cable Glands & AccessoriesOverview
Our global offering provides a termination solution for virtually every type on the market. These cable glands are designed for strict adherence to global specifications. Available in a wide range of materials, including nickel-plated brass, stainless steel, aluminum and impact-resistant nylon.
Stainless Steel Fittings
Overview
Stainless steel fittings deliver unbeatable corrosion protection where you need it, saving you time and money. Superior resistance to corrosion and heat, combined with unmatched strength, make stainless steel fittings a long-term solution for even the most extreme environments.
Liquidtight Fittings – Stainless Steel
Condulet® Conduit Outlet Bodies, Covers and Gaskets
Condulet® Conduit Device Boxes, Covers and Gaskets
Overview
Liquidtight fittings are used to terminate and seal liquidtight flexible metal conduit to an oil-tight, rain-tight or liquidtight box or enclosure, where superior corrosion resistance and/or strength is required.
Overview
Conduit outlet boxes for installation in conduit systems to act as pull outlets, make 90° bends, provide for splices, taps, mounting outlets, etc.
Overview
Condulet® boxes are installed in conduit systems to: accommodate wiring devices, act as pull boxes, provide openings to make splices and taps in conductors and provide access to conductors for maintenance and future system changes.
Overview
Breathers and drains are installed in enclosures or conduit systems to provide ventilation, minimize condensation and drain accumulated condensate.
Breathers & Drains
12 EATON'S CROUSE-HINDS Solutions for power generation
Control & apparatus
Control Stations
Manual Motor & Line Starters
NMC Series Non-metallic Combination Motor Starters
Disconnect Switches
Overview
N2S and GHG43 Series control stations and selector switches are used for motor control, visual indication, on-off control of circuits and circuit selection.
Overview
ACE Variable Frequency Drives are highly flexible AC drives designed specifically for hazardous locations. Can be mounted next to the motor in the classified area, providing significant installation cost savings - along with the traditional VFD benefits of energy savings, speed and torque control, and system diagnostics.
Now available up to 75HP!
Overview
NMN and GHG635 Series motor/line starters are used for across-the-line starting of motors, motor overload and phase failure protection and also for manual starting and stopping.
Overview
NMC Non-metallic Combination Magnetic Line Starters are for use in across-the-line motor starting, motor disconnect, motor and line protection and start-stop operations.
Overview
Hazardous area and ordinary location disconnect switches are used in manual "ON" and "OFF" control of single-phase or three-phase AC motors where overload protection is not required or is provided separately.
EMN 25 and 26 Pushbutton Motor Starters
XLPB Series Industrial Panelboards
Overview
Explosionproof, compact, across-the-line manual NEMA starter for single and polyphase VAC or VDC motors. Used for fans and blowers, pumps, compressors and conveyors.
Overview
An ideal low voltage power distribution panel for harsh and corrosive applications. Built using our high quality, field-proven Ex-CELL Enclosures, the XLPB Panelboard provides long product life, NEMA 4X protection and easy installation.
ACE Explosionproof Variable Frequency Drives
13EATON'S CROUSE-HINDS Solutions for power generation
14 EATON'S CROUSE-HINDS Solutions for power generation
Plugs & receptacles
Arktite® Series 30A-100A Non-metallic Plugs, Receptacles and Connectors
Overview
Arktite® circuit breaking plugs, receptacles, cord connectors and motor plugs are used to supply power to portable electrical devices such as welders, motors, pumps, conveyors and other similar equipment where electrical loads must be quickly disconnected from power sources.
Non-hazardous IEC 309 Plugs, Connectors, Receptacles and Inlets
Overview
Ideal for use in damp or corrosive locations where complete protection against dirt, dust and water jets is required.
Arktite® NBR Series Non-metallic Interlocked Receptacles with Enclosed Circuit Breakers
Overview
Arktite® NBR Interlocked Receptacles with Enclosed Circuit Breakers are used to supply power and provide short circuit protection, thermal overload protection and a disconnect means for portable electrical equipment such as motor generator sets, compressors and conveyors.
Roughneck® Multi-pin and Single Pole Connectors
Arktite® WSRD SM S901 Series Interlocked Receptacles with Enclosed Disconnect Switches
Overview
Arktite® WSRD SM S901 supplies power to portable or fixed electrical equipment such as welders, compressors, conveyors, portable tools, lighting systems and similar equipment.
Arktite products also prevent engagement and disengagement of the plug under load, providing safe portable connections and extended product life.
Overview
Multi-pin connectorsHeavy duty control and instrumentation multi-pin connectors for hazardous and harsh industrial use.
Single pole connectorsSecure, single pole power, rated to 1135A for use in hazardous and normal locations.
15EATON'S CROUSE-HINDS Solutions for power generation
Enclosures
Solar
Overview
Made of fiberglass-reinforced polyester, non-metallic enclosures are exceptionally durable, corrosion-resistant and can withstand abuse and exposure to chemicals, water and extreme conditions.
Extensive offering of fiberglass enclosures, including: Small Line, Pushbutton, Junction box, Raised Cover, Advantage, Wall Mount, Disconnect and Xtra Deep Series.
Non-metallic Enclosures for Non-hazardous Applications (NEMA 1, 3, 3R, 4X, 6P, 12)
Ex-CELL Series Stainless Steel or Sheet Steel Enclosures
Overview
A globally certified enclosure and termination solution for Type 3S and 4X applications. Over 100 standard sizes in stainless steel and painted steel, featuring unique design features, precision manufacturing and the highest quality materials.
The premier choice for instrumentation and electrical applications across the globe.
NEMA 4X Enclosures
Solar Combiner Boxes
Solar Cable Assemblies and Harnesses
Solar Recombiner Boxes
Compact (SL Series) Solar Combiner Boxes
Overview
Broad offering of JIC, wall mount, ground mount and free-standing enclosures with superior ingress protection. Protects against corrosion, circulating and windblown dust, falling dirt, dripping non-corrosive liquids, rain, splashing water and hose directed water.
Overview
Solar Combiner Boxes are used to group input wires/circuits from several arrays and/or solar panels. The combined circuit results in fewer output circuits and combines them into one main buss or feed going to the inverter, saving labor and material costs.
Overview
Custom-configured Harness Assemblies are constructed using only the highest quality wire, components for durability and longevity.
Pre-made whip and jumper assemblies are ideal for speeding solar panel installation.
Overview
Recombiner Boxes are used in larger photovoltaic systems. A recombiner box effectively groups the output wires from several combiner boxes into one main output feed which then goes to the inverter.
Overview
Compact Solar Combiner Boxes are designed and built to provide long, dependable service in a low profile space saving design. Compact Combiners are third party listed to UL1741 to provide long, dependable service. Available in either four or six circuits, with or without fuses.
Overview
EJB Series Explosionproof Enclosures are used as a junction or pull box, enclosure for splices and branch circuit taps, terminal blocks, relays and other electrical devices.
EJB Series Enclosures are certified for use in areas which are hazardous due to the presence of hydrogen or gases and vapors of equivalent hazard, such as those found in process industries.
NEMA 7 Enclosures
For more information:
If further assistance is required, please contact an authorized Eaton Distributor, Sales Offi ce, or Customer Service Department.
India91-124-4683888FAX: [email protected]
Australia61-2-8787-2777FAX: [email protected]
China86-21-2899-3600FAX: [email protected]
Singapore65-6645-9888FAX: [email protected]
Middle East (Dubai)971 4 4272500FAX: 971 4 [email protected]
Europe (Germany)49 (0) 6271 806-50049 (0) 6271 [email protected]
Mexico/Latin America/Caribbean52-555-804-4000FAX: [email protected]
CanadaToll Free: 800-265-0502FAX: (800) 263-9504FAX Orders only: (866) 653-0645
U.S. (global headquarters):Eaton's Crouse-Hinds business
1201 Wolf StreetSyracuse, NY 13208
(866) 764-5454FAX: (315) 477-5179FAX Orders Only: (866) 653-0640
Eaton is a registered trademark.
All other trademarks are property of their respective owners.
Eaton's Crouse-Hinds1201 Wolf StreetSyracuse, NY 13208Crouse-Hinds.com
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© 2014 EatonAll Rights ReservedPrinted in USAPublication No. 5128-0514May 2014
