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Scaffolds These handouts and documents with attachments are not final, complete, or definitive...

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Scaffolds Scaffolds These handouts and documents with attachments are not final, complete, or definitive instruments. This information These handouts and documents with attachments are not final, complete, or definitive instruments. This information is for guidance purposes only. You should independently verify and satisfy yourself as to its accuracy. The is for guidance purposes only. You should independently verify and satisfy yourself as to its accuracy. The AHBSIF does not assume any liability for damages arising from the use of this information or exhibits and AHBSIF does not assume any liability for damages arising from the use of this information or exhibits and attachments thereto and renders no opinion that any of the terms, conditions, and/or cited federal standards in attachments thereto and renders no opinion that any of the terms, conditions, and/or cited federal standards in this document and the exhibits and attachments should be explicitly followed by the fund member. Seek specific this document and the exhibits and attachments should be explicitly followed by the fund member. Seek specific guidance from the appropriate regulator (OSHA) or professional advisor. guidance from the appropriate regulator (OSHA) or professional advisor.
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ScaffoldsScaffolds

These handouts and documents with attachments are not final, complete, or definitive instruments. This information is for guidance These handouts and documents with attachments are not final, complete, or definitive instruments. This information is for guidance purposes only. You should independently verify and satisfy yourself as to its accuracy. The AHBSIF does not assume any purposes only. You should independently verify and satisfy yourself as to its accuracy. The AHBSIF does not assume any

liability for damages arising from the use of this information or exhibits and attachments thereto and renders no opinion that liability for damages arising from the use of this information or exhibits and attachments thereto and renders no opinion that any of the terms, conditions, and/or cited federal standards in this document and the exhibits and attachments should be any of the terms, conditions, and/or cited federal standards in this document and the exhibits and attachments should be

explicitly followed by the fund member. Seek specific guidance from the appropriate regulator (OSHA) or professional advisor.explicitly followed by the fund member. Seek specific guidance from the appropriate regulator (OSHA) or professional advisor.

Introduction to ScaffoldsIntroduction to Scaffolds OSHA revised the OSHA revised the

scaffold standard in scaffold standard in 1997 due to the 1997 due to the following;following; A quarter of the workers A quarter of the workers

responsible for installing responsible for installing work platforms and work platforms and inspecting, and inspecting, and assembling them had no assembling them had no formal training.formal training.

Only 1/3 of scaffolds were Only 1/3 of scaffolds were equipped with handrails.equipped with handrails.

Defining a Competent Defining a Competent PersonPerson

One who is capable of identifying existing One who is capable of identifying existing and predictable hazards in the and predictable hazards in the surroundings, or working conditions which surroundings, or working conditions which are unsanitary, hazardous, or dangerous are unsanitary, hazardous, or dangerous to employees, and who has to employees, and who has authorization authorization to eliminateto eliminate them. them.

Scaffolds Scaffolds shall beshall be constructed, altered, constructed, altered, or dismantledor dismantled under the supervision of a under the supervision of a competent person.competent person.

General RequirementsGeneral Requirements All scaffolds must be inspected prior to All scaffolds must be inspected prior to

use.use. 10’ is the point at which some means of 10’ is the point at which some means of

fall protection must be used.fall protection must be used. Top handrails should be around 42”, with Top handrails should be around 42”, with

the mid-rail about half way at 21”.the mid-rail about half way at 21”. Toe boards or other adequate means of Toe boards or other adequate means of

falling object protection must be installed if falling object protection must be installed if there is a possibility of anything falling and there is a possibility of anything falling and striking someone below.striking someone below.

General RequirementsGeneral Requirements All scaffolds must All scaffolds must

support their own support their own weight and 4x the weight and 4x the maximum intended maximum intended load.load.

Vertical tie-in or outrigger Vertical tie-in or outrigger support is not necessary support is not necessary on a free-standing scaffold on a free-standing scaffold until the height exceeds until the height exceeds the minimum dimension the minimum dimension of the base by four times.of the base by four times.

General RequirementsGeneral Requirements

Ladder use on a Ladder use on a scaffold is scaffold is prohibited.prohibited.

Platforms must be Platforms must be kept clear of debris.kept clear of debris.

Do not load side Do not load side brackets. Most are brackets. Most are rated at 25 lbs/ft² rated at 25 lbs/ft² maximum.maximum.

Decks And PlankingDecks And Planking All platforms must be fully decked or planked.All platforms must be fully decked or planked. Each abutted end of a plank shall rest on a separate Each abutted end of a plank shall rest on a separate

support surface.support surface. Overlap platforms not less than 12” only over supports, Overlap platforms not less than 12” only over supports,

unless restrained to prevent movement, i.e. ”Cleating”.unless restrained to prevent movement, i.e. ”Cleating”. The working deck should never be more than 14” away The working deck should never be more than 14” away

from the working surface.from the working surface.

Decks And PlankingDecks And Planking A scaffold grade plank will A scaffold grade plank will

be stamped or marked as be stamped or marked as suchsuch

Plank must be laminated or Plank must be laminated or solid drawnsolid drawn

A lumber yard 2 x 10 can be A lumber yard 2 x 10 can be used if it is free of knots or used if it is free of knots or other defectsother defects

Rough Sawn, Full Rough Sawn, Full Dimension LumberDimension Lumber

Nominal Thickness LumberNominal Thickness Lumber

Working Working Load in Load in lbs/ft²lbs/ft²

2525 5050 7575 2525 5050 7575

Permissible Permissible Span in FeetSpan in Feet 1010 88 66 88 66 66

Overhead Power LinesOverhead Power Lines The clearance between scaffolds and The clearance between scaffolds and

power lines is as follows:power lines is as follows:

Insulated LinesInsulated Lines Minimum DistanceMinimum Distance

< 300 V< 300 V 3’3’

300 to 50 kV300 to 50 kV 10’10’

> 50 kV> 50 kV 10’ + 1/2”10’ + 1/2” for every for every additional kVadditional kV

Uninsulated LinesUninsulated Lines Minimum DistanceMinimum Distance

< 50 kV< 50 kV 10’10’

> 50 kV> 50 kV 10’ + 1/2”10’ + 1/2” for every for every additional kVadditional kV

Frame ScaffoldsFrame Scaffolds

Systems should use only Systems should use only original parts. Components original parts. Components from different systems from different systems should not be mixed.should not be mixed.

All frame scaffolds must use All frame scaffolds must use a manufactured base pad. a manufactured base pad. Vertical tubes should never Vertical tubes should never sit directly on the ground or sit directly on the ground or make-shift mud sill.make-shift mud sill.

X-braces may serve as a top-X-braces may serve as a top-rail or mid-rail, but not both.rail or mid-rail, but not both.

If aluminum walking decks If aluminum walking decks are used, be sure that end are used, be sure that end hooks are in place and that hooks are in place and that the dimensions match the the dimensions match the scaffold.scaffold.

Frame Scaffolds - AccessFrame Scaffolds - Access

Ladder FrameLadder Frame Walk-ThroughWalk-Through

OK for Climbing Must have External Access

Frame Scaffolds - AccessFrame Scaffolds - Access Erectors can climb either Erectors can climb either

type, but provisions for type, but provisions for safe access should be safe access should be established as soon as established as soon as possible.possible.

Bottom rung cannot be Bottom rung cannot be more than two feet high.more than two feet high.

Options for access are Options for access are manufactured bolt-on manufactured bolt-on ladder system, stair ladder system, stair system, or extension ladder system, or extension ladder secured and sloped secured and sloped properly.properly.

X-braces are not intended X-braces are not intended for use as access.for use as access.

““Stick-Built” Pole ScaffoldStick-Built” Pole Scaffold 2” x 4” poles free of knots, splits or other defects.2” x 4” poles free of knots, splits or other defects. 1” x 4” cross-bracing for each section.1” x 4” cross-bracing for each section. 2” x 6” or 2” x 8” block under pole if soft ground.2” x 6” or 2” x 8” block under pole if soft ground. Walk board a Walk board a minimumminimum 2” x 10” free of knots or other defects. 2” x 10” free of knots or other defects. Walk boards must hang over bearer a minimum of 6”.Walk boards Walk boards must hang over bearer a minimum of 6”.Walk boards

must overlap each other a minimum of 12”.must overlap each other a minimum of 12”. 2” x 4” top rail, mid rail, and toe board 2” x 4” top rail, mid rail, and toe board

Stick Built ScaffoldsStick Built Scaffolds

Proper Proper overlap on overlap on deck plankingdeck planking

Top rail and Top rail and mid rail mid rail established established after deck after deck height height reaches ten reaches ten feetfeet

Adequate Adequate support support between between stanchionsstanchions

Proper mud Proper mud sills under sills under polespoles

Is this scaffold Is this scaffold complete?complete?

Pump Jack ScaffoldsPump Jack Scaffolds

Pump Jack brackets, Pump Jack brackets, braces, and accessories braces, and accessories must be fabricated from must be fabricated from metal.metal.

Each pump jack bracket Each pump jack bracket must have two positive must have two positive gripping mechanisms.gripping mechanisms.

Poles should be secured to Poles should be secured to the structure with the structure with triangular bracing.triangular bracing.

Work benches should not Work benches should not be used as a working deck.be used as a working deck.

If 2x4’s are spliced to make If 2x4’s are spliced to make a pole, mending plates a pole, mending plates must be installed to must be installed to maintain strength. maintain strength.

Ladder Jack ScaffoldsLadder Jack Scaffolds

Platforms must not exceed Platforms must not exceed 20’ in height.20’ in height.

Job made ladders cannot be Job made ladders cannot be used to support ladder jack used to support ladder jack scaffolds.scaffolds.

Ladders that support ladder Ladders that support ladder jacks must be placed, jacks must be placed, fastened, or equipped with fastened, or equipped with devices to prevent slipping.devices to prevent slipping.

Scaffold platforms must not Scaffold platforms must not be bridged to one another.be bridged to one another.

Werner and Louisville Werner and Louisville produce handrail systems produce handrail systems for ladder jack working for ladder jack working decks.decks.

Trestle Ladder ScaffoldTrestle Ladder Scaffold

Scaffold platforms Scaffold platforms must be placed no must be placed no higher than the higher than the second-highest rung of second-highest rung of the ladderthe ladder

A conventional step A conventional step ladder is not to be ladder is not to be used for this scaffold used for this scaffold configurationconfiguration

Work platforms must Work platforms must be securebe secure

All general scaffold and All general scaffold and ladder standards applyladder standards apply

Carpenters Bracket ScaffoldCarpenters Bracket Scaffold Typically constructed of woodTypically constructed of wood Each piece must be properly Each piece must be properly

fitted and securely joinedfitted and securely joined Brackets must be no more than 8 Brackets must be no more than 8

ft. apartft. apart The platform can be no less than The platform can be no less than

two 2’ x 10’ size plankstwo 2’ x 10’ size planks Attachment must occur in one of Attachment must occur in one of

following ways:following ways: Hook over a well secured and Hook over a well secured and

strong supporting memberstrong supporting member A bolt of no less than 5/8” A bolt of no less than 5/8”

diameter extended through the diameter extended through the inside of the building wallinside of the building wall

Unit attaches via metal stud or Unit attaches via metal stud or welding if possible welding if possible

Hanging Scaffold SystemHanging Scaffold System

The Wall WalkerThe Wall Walker

Device meets OSHA Device meets OSHA standardsstandards

It can be hung on the It can be hung on the inside or outside of inside or outside of the wallthe wall

Fall protection Fall protection attachments are attachments are availableavailable

The horizontal beam The horizontal beam positional is positional is adjustableadjustable

The Wall WalkerThe Wall Walker General Framing, General Framing,

exterior face hanging exterior face hanging on top plateon top plate

Handrail System in Handrail System in placeplace

Setting pre-fab Setting pre-fab trussestrusses

Aluminum walk deck Aluminum walk deck locked into placelocked into place

The Wall WalkerThe Wall Walker

Cutting tails on raftersCutting tails on rafters Using inside wall Using inside wall

position from top plateposition from top plate

Easy stow and carryEasy stow and carry Unit folds down, Unit folds down,

handrail post stores handrail post stores inside vertical supportinside vertical support

Wall Walker HardwareWall Walker Hardware

Mid Wall BracketMid Wall Bracket

Hand Rail BracketsHand Rail Brackets

Stabilizer BarStabilizer Bar

Manually Propelled Mobile Manually Propelled Mobile ScaffoldsScaffolds

Also known as a “Perry” or Also known as a “Perry” or “Baker” scaffold.“Baker” scaffold.

The casters and wheels must be The casters and wheels must be locked to prevent movement while locked to prevent movement while the scaffold is stationary.the scaffold is stationary.

An employee may ride this An employee may ride this scaffold under the following scaffold under the following conditions:conditions: The floor is level and free of all The floor is level and free of all

obstructionsobstructions The minimum dimension of the The minimum dimension of the

scaffold base is at least half the scaffold base is at least half the heightheight

The wheels are equipped with The wheels are equipped with rubber or some other resilient rubber or some other resilient materialmaterial

All tools and materials are secured All tools and materials are secured or removed prior to movementor removed prior to movement

Because the wheels and castors Because the wheels and castors must be locked once the scaffold must be locked once the scaffold is set, this prohibits movement is set, this prohibits movement from being a one-man operation.from being a one-man operation.

Rustgo Manual Work Rustgo Manual Work PlatformPlatform

All-terrain motorless All-terrain motorless work platform with rear work platform with rear steering capabilitiessteering capabilities

Can be towed to jobsite Can be towed to jobsite location on a standard location on a standard hitchhitch

Winch system on each Winch system on each upright raises and lowers upright raises and lowers work platformwork platform

Front handrail system is Front handrail system is completely removablecompletely removable

Employees cannot stay Employees cannot stay on work platform during on work platform during movementmovement

All general scaffold All general scaffold standards applystandards apply

Horse ScaffoldsHorse Scaffolds

Horses must be spaced not Horses must be spaced not more than 5 ft. for medium more than 5 ft. for medium duty, not more than 8 ft. duty, not more than 8 ft. for light dutyfor light duty

For stacking applications, For stacking applications, must not exceed two tiers must not exceed two tiers or ten feet in heightor ten feet in height

Horses must be inspected Horses must be inspected for defects prior to usefor defects prior to use

All general scaffold All general scaffold standards applystandards apply

MembersMembers DimensionDimensionss

Horizontal Horizontal BearerBearer

3 x 4” 3 x 4”

LegsLegs 111/41/4” x 4” x 41/21/2””

Braces Braces between Legsbetween Legs

1 x 6”1 x 6”

Gusset Brace Gusset Brace at top of Legsat top of Legs

1 x 8”1 x 8”

Half Diagonal Half Diagonal BracesBraces

111/41/4 x 4 x 41/21/2””

Adjustable ScaffoldsAdjustable Scaffolds

Use is more common Use is more common to commercial projectsto commercial projects

Pre-shift inspection of Pre-shift inspection of all components is all components is criticalcritical Hoist MotorsHoist Motors OutriggersOutriggers All Fastening PointsAll Fastening Points

All general scaffold All general scaffold standards applystandards apply

Crawling Boards / Chicken Crawling Boards / Chicken LaddersLadders

Crawling board must be at Crawling board must be at least 10” wide and 1” least 10” wide and 1” thickthick

CleatsCleats Must be at least 1” x 1Must be at least 1” x 11/21/2”” Must be as long as the board Must be as long as the board

is wideis wide Must be spaced equally at Must be spaced equally at

no more than 2’ apart no more than 2’ apart If the crawling board If the crawling board

presents a fall exposure, presents a fall exposure, fall protection must be fall protection must be used i.e. handrails-used i.e. handrails-harnessharness

Scissor LiftsScissor Lifts

Scissor lifts are not addressed by Scissor lifts are not addressed by the aerial lift provisions of Subpart the aerial lift provisions of Subpart L. L.

There are no OSHA provisions that There are no OSHA provisions that address scissor lifts, however, address scissor lifts, however, employers must comply with the employers must comply with the applicable provisions of Subpart L, applicable provisions of Subpart L, both general and specific.both general and specific.

Example:Example: Scissor lifts are mobile, the specific requirements Scissor lifts are mobile, the specific requirements

for mobile scaffolds standard (§1926.452 (w) - for mobile scaffolds standard (§1926.452 (w) - mobile scaffolds) shall be used.mobile scaffolds) shall be used.

Scissor lifts Scissor lifts do notdo not require a require a personal fall arrest system for personal fall arrest system for occupants.occupants.

Aerial LiftsAerial Lifts Occupants of an aerial Occupants of an aerial

lift must use a personal lift must use a personal fall arrest system.fall arrest system.

Occupants are required Occupants are required to stay on the floor of to stay on the floor of the basket at all times.the basket at all times.

Pre-shift inspection is Pre-shift inspection is critical to insure safe critical to insure safe operation.operation.

The lift may not be field The lift may not be field modified without the modified without the manufacturers consent.manufacturers consent.

Scaffold ChecklistScaffold ChecklistStability of the ground or work Stability of the ground or work surface, proper mud sills when surface, proper mud sills when neededneeded

All components from the same All components from the same manufacturermanufacturer

Adjustable screw jacks with base Adjustable screw jacks with base pads in every postpads in every post

External ladder access for steel External ladder access for steel scaffold bucks not designed for scaffold bucks not designed for climbingclimbing

Erection, dismantle, alteration Erection, dismantle, alteration done under supervision of a done under supervision of a competent personcompetent person

Complete decking from front to Complete decking from front to back on all working levelsback on all working levels

Fall protection in place once work Fall protection in place once work deck reaches or exceeds 10 ft. for deck reaches or exceeds 10 ft. for conventional scaffoldsconventional scaffolds

Daily inspection performed by a Daily inspection performed by a competent person before and during competent person before and during the shiftthe shift

Scaffold must be designed to hold Scaffold must be designed to hold four times the intended working four times the intended working load (safety factor of “4”)load (safety factor of “4”)

Tie-ins set once the height of the Tie-ins set once the height of the scaffold exceeds four times the scaffold exceeds four times the minimum base dimensionminimum base dimension

Scaffold grade planking or better Scaffold grade planking or better for all work surfacesfor all work surfaces

Planks overlapped over horizontal Planks overlapped over horizontal support no less than 12”support no less than 12”

Overhead protection for other Overhead protection for other trades or personnel belowtrades or personnel below

Pre-shift inspection of all Pre-shift inspection of all motorized components, proper PPE motorized components, proper PPE in usein use


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