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Scratch + Defect Inspection System - LiteSentry · 2020. 11. 17. · Hawk® 4 by LiteSentry™ is a...

Date post: 25-Jan-2021
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PREVENTS DEFECTIVE GLASS FROM PROCEEDING TO HIGH VALUE-ADDED OPERATIONS INTERCEPTS DEFECTS BEFORE SHIPMENT TO CUSTOMERS IMPROVES QUALITY AND INCREASES PROFITS Hawk® 4 by LiteSentry™ is a high-resolution camera-based inspection system. The Hawk inspects both front and rear surfaces of monolithic or laminated glass as it moves down the fabrication line. This on-line defect inspection system operates on any line width at conveyor velocities up to 914 mm/36 inches per second, the fastest in the industry. Designed and built in the U.S. for durability, quality, and performance, the Hawk is ideal for insulating, double or triple glazing, laminating, and coating lines. All defects are logged in a production database for trend analysis by defect type, location, glass size, date, time, and other parameters. The result: better process control. The Hawk is engineered for vertical or horizontal installation to fit any production line. HAWK ® 4 Scratch + Defect Inspection System Accuracy The Hawk exceeds the industry standard defect detection specification (ASTM 1036) » The MIL standard defines scratches and digs (coating pinholes or other circular defects) as any non-linear geometry » 100 = 0.1 mm scratch width of any length (user-specified) » 20 = 0.2 mm (0.008 inch) diameter dig Defects detected » Scratches, digs, surface pits or debris, coating pinholes and voids, coating spot clusters, tin spots, abrasion, finger prints, skid marks, tire marks, seeds, stones, laminate inclusions, edge delete skips, glass shards, and many others. Hawk ® 4 Scratch + Defect Inspection System Setting the Standard in Glass Inspection
Transcript
  • P R E V E N T S D E F E C T I V E

    G L A S S F R O M P R O C E E D I N G

    T O H I G H VA L U E - A D D E D

    O P E R AT I O N S

    I N T E R C E P T S D E F E C T S

    B E F O R E S H I P M E N T T O

    C U S T O M E R S

    I M P R O V E S Q U A L I T Y A N D

    I N C R E A S E S P R O F I T S

    Hawk® 4 by LiteSentry™ is a high-resolution camera-based inspection system. The Hawk inspects both front and rear surfaces of monolithic or laminated glass as it moves down the fabrication line. This on-line defect inspection system operates on any line width at conveyor velocities up to 914 mm/36 inches per second, the fastest in the industry.  

    Designed and built in the U.S. for durability, quality, and performance, the Hawk is ideal for insulating, double or triple glazing, laminating, and coating lines. All defects are logged in a production database for trend analysis by defect type, location, glass size, date, time, and other parameters. The result: better process control.

    The Hawk is engineered for vertical or horizontal installation to fit any production line.

    HAWK® 4Scratch + Defect Inspection System

    AccuracyThe Hawk exceeds the industry standard defect detection specification (ASTM 1036)

    » The MIL standard defines scratches and digs (coating pinholes or other circular defects) as any non-linear geometry

    » 100 = 0.1 mm scratch width of any length (user-specified)

    » 20 = 0.2 mm (0.008 inch) diameter dig

    Defects detected» Scratches, digs, surface pits or debris,

    coating pinholes and voids, coating spot clusters, tin spots, abrasion, finger prints, skid marks, tire marks, seeds, stones, laminate inclusions, edge delete skips, glass shards, and many others.

    Hawk®4Scratch + Defect Inspection System

    Setting the Standard in Glass Inspection

  • Top Four Reasons to Install the Hawk

    1. Industry-Leading Inspection Capability

    » Unique quad-light detection channels identify defects in any orientation

    » Proprietary RavenTM sensor technology detects and measures thickness, coatings, coating side, and IG unit measurements

    » Patented technology differentiates low-E coated glass from non-coated glass and sets unique inspection criteria for each type of glass

    2. Broadest Range of Defect Detection in the Industry

    » Patented Hawk technology detects defects our competitors miss

    » Detects pinholes, arc marks, edge grind skips and misses, skip scratches, and cluster defects

    3. Ease of Use

    » Intuitive operator interface

    » Pop-up display details every defect

    » Reviewer Utility Program displays real-time results on remote computers

    » XML open source data integration with customer databases

    4. Designed for Durability

    » Active system components (sensors, lights, and cameras) are installed above the glass to avoid cullet and debris

    » Modular design of sensors, lights, and cameras for ease of maintenance

    » Software updates are installed remotely

    LiteSentrytm Corporation1403 F Heritage DriveNorthfield, Minnesota 55057 USAtel : +1.507.645.2600email : [email protected]

    LiteSentry.com

    You might also be interested in our other technologies:» OSPREY 7 » Distortion + Flatness Inspection

    » OWL 2 » Recipe Selection + Tempering Furnace Control

    » RAVEN 12 » Thickness + Coating Sensor

    » FALCON » Precision Size + Geometry Inspection

    » LOAD VALIDATOR » Load Geometry + Fault Condition Detection

    Actual Hawk Glass Images

    “Your team blazed in, installed the system, trained our people and blazed out! Not one problem with the system [in the 27 months] since installation. Your support staff must be bored.”

    — PELLA CORPORATION

    The Bottom LineThe Hawk® 4 is your best defense against physical defects. It’s a triple win: ensure quality, satisfy your customers, and increase profits.

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