SDC S6303 Instruction Manual

INSTALLATION INSTRUCTIONS

801 Avenida Acaso, Camarillo, Ca. 93012

(805) 494-0622 www.sdcsecurity.com

E-mail: [email protected]

S6100 SERIES

REVERSIBLE PANIC/FIRE EXIT

RIM DEVICES

These instructions are presented a in step by step sequence.

Please read it through before installation.

Note: The dimensions of the Template are shown in inches. See

attached page for the Metric Conversion Table for millimeters.

P:\INSTALLATION INST\Mechanical Hardware\INST-S6100.vsd Rev - 12/10 Page 1


A. DESIGNATION OF PARTS

B. TYPE OF INSTALLATION

A. Single Door B. Double Door with Mullion C. Double Door without Mullion

2-7/16CL

TRIM TRIM

DOOR DOOR

MULLION2-7/16

CL

TRIM

DOOR

C. MARK POSITION FOR INSTALLING 1. Mark the center line of device by drawing a line

across the door and stop 40" above the finished floor

as shown at right.

2. Prepare door for you specific device per supplied template.

3. Drill holes as marked on door and jamb or mullion.

INSIDE

FACE

OF DOOR

JAMB

CL OF STRIKE

40" to

Finished

Floor

CL OFDEVICE

2-7/16CL

TRIM TRIM

DOOR DOOR

DOUBLE DOOR

STRIKE

Strike

Chassis Cover

Chassis

Chassis

Latch Assembly

Push Bar

End Cap

End Cap Bracket

Dogging Device

(Fire Exit Hardware is not

Equipped with this device)


STOP LINE

Jamb

of Device

Strike

LC

Strike

Site

Door

D. INSTALL STRIKE TO FRAME 1. Place strike over the drilled holes, and attach it to

the jamb or mullion with the supplied screws.

2. If installing with a vertical rod device for double

doors, and additional Double Door Strike must be

used in place of the regular strike provided.

E. IF CYLINDER IS INCLUDED WITH THE DEVICE 1. Drill one 1-3/16" diameter thru hole for the cylinder/bracket plate.

2. Insert cylinder and cylinder collar from outside of door.

3. Place bracket plate on inside of face of the door.

4. Put two cylinder mounting screws through the bracket plate and

into the cylinder.

5. Cut the cylinder mounting screws and tailpiece to the required door

thickness at break-off points, then fasten screws.

F. INSTALL OUTSIDE TRIM Mark and drill holes for the outside trim (see trim instructions).

E. INSTALL DEVICE BODY 1. Remove chassis cover from latch assembly

and end cap from end cap bracket.

2. Place the device horizontally over the drilled holes and

attach with the supplied mounting screws. Bolt

device chassis to trim with sexbolts (if required).

3. Make sure cylinder or trim actuator shaft (tailpiece) can

insert into device cam concentrically (see device cam

at right).

4. Install end cap bracket on device, then screw to door.

5. Tighten all screws or bolts.

Device Cam

Insert Trim Actuator Shaft

Into device cam +.

Latch

Assembly

Outside face of door

Cylinder Collar

Rim Cylinder

Cylinder

Actuator shaft

(Tailpiece)

Inside face of door

Cylinder

bracket plate

Cylinder mounting

screws

Tailpiece projection

1/4


H. INSTALL COVERS

NOTE: The Device bar has 3 different lengths;

Standard 3' Door Device = Approx 33"

Standard 3.5' Door Device = Approx 40"

Standard 4' Door Device = Approx 44"

The bar lengths of devices are pre-cut for 36", 42" and

48" wide door, no additional cutting is necessary.

If narrower door installation is needed, cut device at the

A location, to door width minus 4" to fit properly.

1. Test push bar operation before installing covers:

a. No Trim: Latch bolt is retracted by push bar

inside.

b. With Trim: Latch bolt is retracted by push bar

inside, key or lever/knob outside.

c. Dogging: See dogging description and chart

below.

2. Make sure and secure latch bolt engagement. Adjust

strike if required.

3. Install chassis cover on chassis.

4. Install end cap.

Note: For increasing the life of this device,

dogging device during high traffic

period of the day (Panic device only).

Dogging Wrench

(Allen Key) Dogging:

Depress push bar,

Insert dogging wrench

and turn clockwise 35 degrees.

Depress

push bar

The push bar will remain

depressed and the latch will

remain retracted

Release Dogging:

Depress push bar,

Insert dogging wrench and

turn counter-clockwise 35 degrees.

Depress

push bar

The push bar will return to up

position and the latch will project

to lock the door.

Latch

Assembly

Mark mounting holes

through End Cap

Bracket

after device is level

A





S6200 SERIES

PANIC/FIRE EXIT

SURFACE MOUNTED

VERTICAL ROD DEVICES

These instructions are presented

in a step by step sequence.

Please read it through before

installation.

Note: The dimensions are shown

in inches. See attached page for

the Metric Conversion Table for

millimeters.



DESIGNATION OF PARTS

Top Strike Fixing Plate

Top Strike

(Back View)

Top Latch

Assembly

Top Rod

Shaft Connector

Bottom Strike

Base

Bottom Strike

(Fire Label)

End Cap

End Cap Bracket

Mechanism

Housing

Dogging Device Fire Exit

Hardware is not equipped

with this device

Push Bar

Bottom Strike

(Panic Label)

Chassis

Cover

CAUTION:

Before installing

this device, check

contents of box

for size of device,

function, finish

color and outside

trim to be used.

Top Strike

(Panic Label)Top Strike

(Fire Label)

Bottom Latch

Assembly Cover

Top Latch

Assembly Cover

Mounting

Bracket

Chassis

Assy.

Rod Guide

Mounting

Bracket

Bottom Latch

Assembly

Bottom Rod

Rod Guide

P:\INSTALLATION INST\Mechanical Hardware\INST-S6200.vsd Rev - 01-11 Page 3

STEP 1: PREPARE DOOR

1. Mark position of holes on the door per template (see figure 1).

2. Drill all holes marked on the door for the device chassis and top and bottom latch mounting

brackets.

3. Mortise hole for outside trim is required.

NOTE; Any hole drilled from the outside, first needs a pilot hole drilled from the inside

to ensure good alignment.

Figure 1

2-7/16Mark BacksetJAMB

2-5/16"3-7/32"

INSIDE FACE OF DOOR

1016mm

(40")

Mark of deviceCL

3-7/32"

1-15/32"

1/4

of top and bottom latchesCL

Surface of the door must be

flush. Clear away any raised

jutting to allow the exit device to

rest on flat surface of the door.

40" to finished floor

Standard centerline height of device is 40" above the finished floor.

Prepare door for your specific

device per supplied template.

STEP 2: INSTALL BRACKETS, DEVICE & TRIM1. Remove chassis cover from chassis assembly and end cap from end cap bracket.

2. Cut the length if required.

For user information; This model device has three different lengths:

For use on 3' wide door, device = 33"

For use on 3.5' wide door, device = 40"

For use on 4' wide door, device = 44"

a. The device length is pre-cut for use on 36", 42" or 48" wide doors, no additional

cutting is necessary. If narrow door installation is required, cut device at section A

to door width minus 2" for proper fit.

b. Remove device from door, remove end cap and end cap bracket and cut where required.

NOTE: Device must be cut flat with all burrs removed for end cap to fit properly.

3. Mount device horizontally via the drilled holes and secure with supplied

mounting hardware. Attach device to trim or sexbolt.

4. Check that the trim actuator shaft fully inserts into the

device cam (refer to view B).

5. Install end cap bracket to device, level device

and mark then drill the mounting

holes. Attach to door with hardware

supplied. Attach end cap.

6. Install mounting brackets to top

and bottom of door.


A

Hinge Stile edge of door

Mark mounting

holes thru end

cap bracket after

device is leveled.

Mounting

Bracket

Chassis

End cap

bracket

Figure 2

VIEW B

Insert Trim Actuator Shaft

Into Device Cam

*

*


STEP 3: INSTALL BOTTOM ROD AND BOTTOM STRIKE1. Mount the bottom latch assembly into the mounting bracket (see figure 3).

2. Screw the threaded end of the bottom rod onto the bottom latch assembly (see figure 4).

3. Using screw supplied, attach and tighten the bottom rod to the chassis at the location

indicated by the arrow in figure 5.

NOTE: If the hole on the bottom shaft connector does not align with the mounting hole in

the chassis, adjust the length by turning the rod in or out of the latch assembly.

4. Install bottom strike into finished floor or threshold, and be sure to align center line of bottom

latch with the centerline of the bottom strike (see figure 6)

5. Depress and release push bar to confirm proper installation.

5-1 Make sure bottom latch can be retracted and flush with

the edge of the door when push bar is depressed.

5-2 Check bottom latch bolt has 19/32" (15mm) throw min.

when push bar is released.

Figure 3 Figure 4

Threaded end of

Bottom rod

Figure 6

1/4

2-1/4

7/82-3/32

LC

Figure 5


STEP 4: INSTALL TOP ROD AND TOP STRIKE1. Mount the top latch assembly into the mounting bracket (see figure 7).

2. Screw the threaded end of the top rod onto the top latch assembly completely (see figure 8).

Threaded end

of top rodFigure 7

Figure 8

3. Measure and cut the length of the top rod. The length of the top rod is measured to the edge of

the rod connector (see figure 9) which will be attached to the chassis.

4. Insert the rod connector into the non-threaded end of the top rod and secure in place by

tightening the locking screw (see figure 10).

5. With the top rod connector installed, attach the top rod to the chassis at the location indicated

by the arrow (see figure 11).

Edge of rod

connector

Mark cutting line

and cut top rod

Figure 9

Non-threaded

end of top rod

Locking

screw Figure 10 Figure 11


6. Mark and drill mounting holes on the jamb for the top strike per the strike template (see figure 12).

Fasten the top strike to the jamb with the screws supplied (see figure 13).

STEP 5: TEST OPERATION1. Depress the push bar. The top and bottom latches should be held retracted. The bottom latch

should also clear the floor and the bottom strike. Door can now be opened.

2. Release push bar, both the top latch bolt and the bottom latch bolt should be fully extended.

3. Check device operation by depressing and releasing push bar several times to assure final

installation is correct.

4. Repeat device operation by opening and closing door several times using the

outside trim to make sure all installations have no problems.

5. Repeat adjustment procedure if either the top latch bolt is not held

retracted, or bottom latch bolt does not clear floor and bottom strike.

STEP 6: INSTALL COVERS1. Before installing covers, check and secure top and bottom latch

bolts engagement. Adjust strikes if necessary.

2. Install the chassis and top & bottom assembly covers and the

two rod guides (see figure 14).

Figure 13

Figure 14

Figure 12

NOTE:

Attach third screw last after strike

has been properly aligned,

Door HandingUse this diagram to determine the hand of door.

NOTE:

To extend the life of this device,

it is recommended to activate

the dogging feature during high

traffic periods of the day.

Depress

Push Bar

Depress

Push Bar

Dogging:Insert dogging wrench and

turn clockwise 15 degrees.


pressed and the latches

will remain retracted.

Release Dogging:Insert dogging wrench and


The push bar will return to the

up position and the latches will

extend to lock the door.

Dogging Wrench

Outside of Door

Inside of Door

RHR LHR






S6800 SERIES

PANIC/FIRE EXIT

CONCEALED VERTICAL ROD DEVICES

These instructions are presented in a step by step sequence.

Please read it through before installation.

Note: The dimensions of the Template are shown in inches. See

attached page for the Metric Conversion Table for millimeters.



DESIGNATION OF PARTS

Top Strike Fixing Plate

Top Strike

(Back View)

Latch Mounting

Plate

Top Latch

Assembly

Top Rod

Shaft Connector

Latch Actuated

Shaft

Bottom Latch

Assembly

Bottom Rod

Bottom Strike

Base

Bottom Strike

(Fire Label)

End Cap

End Cap Bracket

Mechanism

Housing

Dogging Device Fire Exit

Hardware is not equipped

with this device

Push Bar

Bottom Strike

(Panic Label)

Chassis

Cover

CAUTION:

Before installing

this device, check

contents of box

for size of device,

function, finish

color and outside

trim to be used.

Top Strike

(Panic Label)Top Strike

(Fire Label)

Rod Length

Locator


A. PREPARE DOOR 1. Mark centerline of device by

drawing a line across the door.

2. Mark a backset line and 4 thru

holes for device chassis shown

on the template provided.

3. Prepare the door cut-outs by

using the template provided.

Figure 1-2

4. Cut out the top edge and bottom edge of the door, then weld two 5mm thick mounting plates

on both edges for Top and Bottom Latch Assemblies (figure 1-2).

5. Drill holes and use a #10-24 tap on the mounting plates on the top and bottom of door.

The centerline of the

device must be 40"

above the finished

floor. Bottom Door

gap MUST be 1/4.

2-7/16"

of DeviceLC

Mark backset from edge of door

INSIDE FACE OF DOOR

Drill holes and

cut-outs on the

Device side ONLY

of DeviceLC

39-3/

4

See Trim Installation

Instructions for outside

face of door preparation.

Figure 1-1

1-3/4

2-1/4

7/8"

2-7/16

1-19/32"

1-9/32"

1-5/32"

23/32"

1-11/16"

7/16"

7/8"

7/8"

Inside Face

of Door

1-17/32"


B. ASSEMBLE RODS AND LATCHES1. Screw bottom rod into bottom latch assembly (figure 2-1).

2. Assemble top rod:

2-1 Connect short top rod to long top rod using rod connector (figure 2-1).

2-2 Measure and cut the length of the top rod if it is too long.

2-3 Insert shaft connector into the non-threaded end of the top rod and tighten screw

to fix in place (figure 2-3).

3. Screw top rod assembly into top latch assembly (figure 2-4).

Shaft connector

Non-threaded

End of top rod

Non-threaded

End of top rod

Top latch

assembly

Top rod

assembly

Figure 2-4Figure 2-3


Bottom latch

assembly

Bottom rod

C. MOUNT LATCH ASSEMBLIES1. Attach latch mounting brackets to top and bottom latch assemblies

2. Insert top latch assembly into top of the door and fasten to the mounting plates

with the screws provided (figure 3-1).

3. Insert bottom latch assembly into bottom of the door and fasten to the mounting plates

with the screws provided (figure 3-2).


Latch mounting bracket

Top latch assembly

Mounting

plate

Figure 3-1

Top o

f doo

r

Mounting

plate

Bottom latch

assembly

Latch mounting

bracket

Figure 3-2

Botto

m of

door

D. ADJUST VERTICAL RODS1. Place the rod length locator through the cut-outs on the inside face of the door. Hook a shaft

connector with the small stud on the locator. When the shaft connector is raised to as level as

possible, the holes C or D in the locator should align with the cut-outs A or B (figure 4-1).

2. If the C or D holes in the locator do not align with their respective cut-out, then the vertical rod

length is incorrect and must be adjusted.

Top latch

assembly

Bottom latch

assemblyRod Length

LocatorStud for

hooking

Cut-Out A

Cut-Out B

Hole C

Hole D

Figure 4-1

Top shaft

of DeviceLC

Bottom shaft

of DeviceLC

3. Adjustment procedure:

Adjust the length of the two vertical rods by hand through the cut-outs (figure 4-2).

Shorten or lengthen the rods by turning into or out of the latch assemblies (figure 4-3)

until the holes of the shaft connectors are in the proper position as determined by the

latch length locator (pg. 5, figure 4-1).


E. INSTALL LATCH ACTUATOR SHAFTS1. Attach one Latch Actuated Shaft to the top and bottom shaft

connectors (figure 5) with screws supplied.

2. Make sure both top and bottom latch actuated shafts are parallel.

F. INSTALL DEVICE AND TRIM (if applicable)1. Remove device chassis cover from the chassis assembly and the

end cap from the end cap bracket.

2. Position the device on the door and insert latch actuated shafts into

the slots marked X and Y (figure 6-1). Fasten in place with

screws supplied.


Figure 5

Latch Actuated

Shaft

Figure 6-1

X

Y


3. Cut the length if required:

a. The device length is pre-cut for use on 36", 42" or 48" wide doors, no additional cutting is

necessary. If narrow door installation is required, cut device at section A to door width

minus 2" for proper fit.

b. Remove device from door, remove end cap and end cap bracket and cut where required.

NOTE: Device must be cut flat with all burrs removed for end cap to fit properly.

4. Mount device horizontally via the drilled holes and secure with supplied mounting hardware.

Attach device to trim or sexbolt (if applicable).

5. Install end cap bracket to device and attach to door with hardware supplied. Attach end cap.

Figure 6-2

G. TEST OPERATION AND HANG DOOR.1. Depress push bar. Top latch bolt should be retracted as shown (figure 7-1) and

bottom latch clears floor and bottom strike (figure 7-2).

Figure 7-1

BOTTOM

LATCH BOLT

(Clears floor

and strike).

Figure 7-2

A


2. Release push bar, Make sure both top and bottom latch bolts are FULLY extended

3. Check top latch bolt for deadlocking function.

Depress the deadlock plate by hand.

When the deadlock plate is depressed,

the latch bolts should be locked in the

extended position and unable to be pressed

down (figure 7-3).

4. Check device operation by depressing and releasing push bar several times to assure

correct final installation.

5. Hang door (with device installed) and repeat operation check with outside lever.

6. redo rod length adjustment if either top latch bolt is not held retracted or if the bottom

latch bolt does not clear the floor and bottom strike.

Figure 7-3

Top Latch

Bolt

Deadlock

Plate

.079"

.985"1.831"

1.496"

2.441"1.339"

1.417"

1.969"

2.598"

.472"

1.339"

.748"1.732"3.150"4.134"

.236"

Figure 8-1

Figure 8-2

H. INSTALL TOP STRIKE1. Prepare frame:

a. Cut out a square on the frame

for the top strike (figure 8-1).

b. Weld two 3mm thick mounting

plates on the frame (figure 8-2).

c. Drill holes and tap #10-24 threads

on the mounting plates.

2. Install the top strike on the mounting plates (figure 8-3) and secure with supplied screws (figure 8-4).

Figure 8-3 Figure 8-4


I. INSTALL BOTTOM STRIKE1. Bore the hole into the finished floor or threshold (figure 9-1).

2. Install bottom strike into the hole (figure 9-2).

NOTE:For flat thresholds the

clearance must be provided

in sill to accommodate full

9/16" (15mm) throw of latch

bolt.

1/4 1/4

Flat threshold application

(Panic device ONLY)Strike application

J. INSTALL COVERS

1. Test push bar operation before installing covers;

a. No Trim: Latch bolts are retracted by the push

bar inside.

b. With Trim: Latch bolts are retracted by the push

bar inside, key or lever/knob outside.

c. Dogging: See dogging description and chart

page 10.

2. Check latch bolt engagement, adjust strikes

if required.

3. Install chassis cover over chassis assembly.

4. Install end cap.

2.441"

1.126"

1.850"

DOOR

(Top View)

CLof Bottom Latch

CLof Bottom Latch.748"

DIAMETER


Door HandingUse this diagram to determine the hand of door.

NOTE:

To extend the life of this device,

it is recommended to activate

the dogging feature during high

traffic periods of the day.

Depress

Push Bar

Depress

Push Bar

Dogging:Insert dogging wrench and

turn clockwise 15 degrees.


pressed and the latches

will remain retracted.

Release Dogging:Insert dogging wrench and


The push bar will return to the

up position and the latches will

extend to lock the door.

Dogging Wrench

Outside of Door

Inside of Door

RHR LHR

P:\INSTALLATION INST\SWITCH KITS\INST-S6000-ATS.vsd REV - 04-12 Page 1

Any suggestions or comments to this instruction or

product are welcome. Please contact us through

our website or email [email protected]


S6000-ATS ANTI-TAMPER SWITCH KIT

Electrical Specifications:WHT = COM

YEL = N/O

ORG = N/C

5AMPS @ 250V

Resistive

801 Avenida Acaso, Camarillo, Ca. 93012 (805) 494-0622

www.sdcsecurity.com E-mail: [email protected]

Insert Anti-Tamper Switch

where shown.

Insert the S6000-ATS Assy. into the device. Slide the End Cap over the

End Cap Bracket. Position the S6000-ATS Assy so the switch arm

makes contact and is activated by the inside surface of the End Cap.

Hold the S6000-ATS Assy. in place as you slide out the End Cap.

Tighten the set screws on the S6000-ATS to lock it in place.

Once S6000-ATS Switch Assembly is properly located, wire

the switch and re-install the Device Cover and End Cap.END CAP

Switch Arm

Remove

Device Cover

and End Cap.

DEVICE

COVER

END CAP

END CAP

BRACKET

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SDC S6303 Instruction Manual

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