+ All Categories
Home > Documents > Section 10

Section 10

Date post: 21-Jan-2016
Category:
Upload: sniper1968
View: 281 times
Download: 0 times
Share this document with a friend
Popular Tags:
40
G G GM M MK K K I I II I I G G GM M MK K K I I II I I T R A I N I N G I N S T I T U T E EKS EKS3 Front/Rear Panel EKS 3 n ft n ft ft n % n ft ft k lbs max n n= II I t Front Face Herstellerkennzeichen UE Herstelldatum 0 6 9 6 Typenbezeichung Zentraleinheit EKS3 Lfd. - Nummer 2 5 1 Teile-Nummer/Anderungsindex Prufstempel /-Datum 2314829 03.05.96 UM H4 -X5 -X10 -X2 -X1 -X3 -X4 -X11 F3 F2 F1 1.25A MT BUS B 1.25A MT BUS A 3.15A MT Rear Face
Transcript
Page 1: Section 10

GGGGMMMMKKKK IIIIIIIIGGGGMMMMKKKK IIIIIIII

T R A I N I N G I N S T I T U T E

EKS

EKS3 Front/Rear Panel

EKS 3

no

ft no

ft ft no

%

no

ft

ft

k lbsmax

no

n=

II I

t

Front Face

Hers

telle

rken

nze

ich

en

UE

Hers

telld

atu

m

0 6 9 6Typ

en

bezeic

hu

ng

ZentraleinheitEKS3

Lfd

. - Nu

mm

er

2 5 1Teile

-Nu

mm

er/A

nd

eru

ng

sin

dex

Pru

fste

mp

el

/-Datu

m

23

14

82

903.05.96

UM

H4

-X5

-X10

-X2

-X1

-X3

-X4

-X11

F3

F2

F1

1.25A MTBUS B

1.25A MTBUS A

3.15A MT

Rear Face

Page 2: Section 10

EKS 3

no

ft no

ft ft no

%

no

ft

ft

k lbsmax

no

n=

II I

t

• Telescope Extend %• Information Display• Outrigger Configuration• Counterweight, Reeving

and Configuration Code• SLI Shutdown and Warning

Indicators• Extension/Jib Indicators• Load Status

EKS3 Front Panel Display

• Error Warning Selector• Tip Height Limit Preset

(under development not in use)

• Slewing Angle & Warning(Also known as Swing Angle)

• Boom Angle Preset• Active Hoist• Boom Angle Display• Load Radius Display

EKS 3

no

ft no

ft ft no

%

no

ft

ft

k lbsmax

no

n=

II I

t

EKS3 Front Panel Display

Page 3: Section 10

• Boom Length Display• Tip Height Display• Lattice Angle Input• Percent Utilization• Information (not active)

• #1 Piston Side Pressure• #2 Rod Side Pressure• #3 Future Function

EKS 3

no

ft no

ft ft no

%

no

ft

ft

k lbsmax

no

n=

II I

t

EKS3 Front Panel Display

• EKS Override Lockout Key• F1 Function (not active)

• F2 Function (not active)

• Numerical Input Pad 0-9• Confirm Entry KeySelect

Function Key• Panel Dimmer Sensor

EKS 3

no

ft no

ft ft no

%

no

ft

ft

k lbsmax

no

n=

II I

t

EKS3 Front Panel Display

Page 4: Section 10

EKS3 Rear Panel Connections

Hers

telle

rken

nze

ich

en

UE

Hers

telld

atu

m

0 6 9 6Typ

en

bezeic

hu

ng

ZentraleinheitEKS3

Lfd

. - Nu

mm

er

2 5 1Teile

-Nu

mm

er/A

nd

eru

ng

sin

dex

Pru

fste

mp

el

/-Datu

m

23

14

82

903.05.96

UM

H4

-X5

-X10

-X2

-X1

-X3

-X4

-X11

F3

F2

F1

1.25A MTBUS B

1.25A MTBUS A

3.15A MT

Rear Face• -X2 Connector

• -X4 Connector

• -X3 Connector

• -F1 3.15A Fuse

• -F2 1.25A Fuse

• -F3 1.25A Fuse

EKS3 Rear Panel Connections

Hers

telle

rken

nze

ich

en

UE

Hers

telld

atu

m

0 6 9 6Typ

en

bezeic

hu

ng

ZentraleinheitEKS3

Lfd

. - Nu

mm

er

2 5 1Teile

-Nu

mm

er/A

nd

eru

ng

sin

dex

Pru

fste

mp

el

/-Datu

m

23

14

82

903.05.96

UM

H4

-X5

-X10

-X2

-X1

-X3

-X4

-X11

F3

F2

F1

1.25A MTBUS B

1.25A MTBUS A

3.15A MT

Rear Face• -X1 Connector

• -X5 Connector

• -X10 Connector

• - X11 Connector

• -H4 Warning Horn

• Unit Placard

Page 5: Section 10

EKS3 PanelConnector -X1

-X1

• Pin #1 Transmitter Board Terminal #1• Pin #2 Transmitter Board Terminal #2• Pin #3 Not Used• Pin #4 Not Used

EKS3 PanelConnector -X2

-X2

• Pin #3 Load Limits 24VDC to Switch• Pin #1 TeleLocked 24VDC to Switch• Pin #5 Slewing Angle 24VDC to Switch• Pin #23 Tele Top 24VDC to Switch• Pin #2 Not Used

Page 6: Section 10

EKS3 PanelConnector -X3

-X3

• Pin #9 Not Used, No Wire• Pin #14 Warning, 24VDC to Switch• Pin #15 Warning, 24VDC to NC Relay to Yellow• Pin #3 SLI Shutdown 24VDC to Switch• Pin #4 SLI Shutdown, 24VDC to NC Relay to Red• Pin #8 Not Used, No Wire

• Pin #36 Slewing Angle, Not Used, No Wire• Pin #37 Slewing Angle, Not Used, No Wire• Pin #33 Not Used, No Wire• Pin #28 Tele Lock In, 24VDC to Switch• Pin #21 Tele Lock In, 24VDC to Blue Lamp• Pin #22 Not Used, No Wire

-X3

EKS3 PanelConnector -X3

Page 7: Section 10

EKS3 PanelConnector -X4

-X4

• Pin #1 Main Power + from 24VDC Source,Main Power Switch

• Pin #2 Main Power - from 24VDC Source

EKS3 PanelConnector -X10

-X10

• Pin #1 Lamp Test/Dimmer to MOM. Switch• Pin #2 Lamp Test/Dimmer Ground• Pin #3 Lamp Test/Dimmer to MOM. Switch• Pin #5 Override Power• Pin #6 Override Signal Line• Pin #9 Not Used, Redundant to Pin #5• Pin #10 Not Used, Redundant to Pin #6

Page 8: Section 10

EKSTransmitter Boards

EKS Components

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mA

BUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W3 1 - - - 2 X - - 3 - X - 4 X - - 5 - - X 6 X - X 7 - X X 8 X X X

UE

10V/20mV350R>=

EKS Transmitter Board

External JumpersIdentify

Different Boards(consult chart)

CPU DataBus Lines

Ground forMeasurements

+2v Supply

Analog InputSignal

- 5v Supply

+ 5v Supply

Page 9: Section 10

CPU DataBus Lines

Jumper 18 -19Identify

Main Boom(W1 only)

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mA

BUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W3 1 - - - 2 X - - 3 - X - 4 X - - 5 - - X 6 X - X 7 - X X 8 X X X

UE

10V/20mV350R>=

EKS Transmitter Board #2

Main BoomAngle

Potentiometer

Check Main Boom Angle PotentiometerInstall Voltmeter:

“-” on pin #4 and “+” on pin #7Measure 0o at 0 voltsMax Angle at +2 volts

Check Main Boom Angle PotentiometerInstall Voltmeter:

“-” on pin #4 and “+” on pin #7Measure 0o at 0 voltsMax Angle at +2 volts

Jumper 18 -19 & 22 -23Identify

Tele 1 & Tele 2(W1 and W3)

CPU DataBus Lines

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mA

BUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W3 1 - - - 2 X - - 3 - X - 4 X - - 5 - - X 6 X - X 7 - X X 8 X X X

UE

10V/20mV350R>=

EKS Transmitter Board #6

Telescope1 &2

Potentiometer

Check T1 & T2 PotentiometerInstall Voltmeter:

“-” on pin #4 and “+” on pin #7T1 & T2 Retracted at 0 volts

T1 & T2 Fully Extended at +2 volts

Page 10: Section 10

CPU DataBus Lines

Jumper 20-21Identify

Tele 3 & Tele 4(W2 only)

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mA

BUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W3 1 - - - 2 X - - 3 - X - 4 X - - 5 - - X 6 X - X 7 - X X 8 X X X

UE

10V/20mV350R>=

EKS Transmitter Board #3

Telescope3 &4

Potentiometer

Check T3 & T4 PotentiometerInstall Voltmeter:

“-” on pin #4 and “+” on pin #7T1 & T2 Retracted at 0 volts

T1 & T2 Fully Extended at +2 volts

CPU DataBus Lines

Jumper 22-23Identify

Pressure Transducer(Piston Side)

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mA

BUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W3 1 - - - 2 X - - 3 - X - 4 X - - 5 - - X 6 X - X 7 - X X 8 X X X

UE

10V/20mV350R>=

EKS Transmitter Board #5

+5V -5V

4 1 3 2Lift Cylinder

PressureTransducer

(Piston Side)

Check Pressure Transducer(Piston Side)

Install Voltmeter: “-” on pin #4 and “+” on pin #6 for +5v“-” on pin #4 and “+” on pin #8 for -5v“-” on pin #6 and “+” on pin #8 for 10v

Disconnect pins 6, 7, 8 and recheck(pins 4 & 6, 4 & 8, 6 & 8)

Page 11: Section 10

No Jumpers RequiredIdentify

Pressure Transducer(Rod Side)

CPU DataBus Lines

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mA

BUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W3 1 - - - 2 X - - 3 - X - 4 X - - 5 - - X 6 X - X 7 - X X 8 X X X

UE

10V/20mV350R>=

EKS Transmitter Board #1

+5V -5V

4 1 3 2Lift Cylinder

PressureTransducer(Rod Side)

Check Pressure Transducer(Rod Side)

Install Voltmeter: “-” on pin #4 and “+” on pin #6 for +5v“-” on pin #4 and “+” on pin #8 for -5v“-” on pin #6 and “+” on pin #8 for 10v

Disconnect pins 6, 7, 8 and recheck(pins 4 & 6, 4 & 8, 6 & 8)

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mA

BUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W3 1 - - - 2 X - - 3 - X - 4 X - - 5 - - X 6 X - X 7 - X X 8 X X X

UE

10V/20mV350R>=

Check betweenpins 4 & 5for +2 vdc

Transmitter Board

Voltage Tests

Page 12: Section 10

Check betweenpins 4 & 6for +5 vdc

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mA

BUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W3 1 - - - 2 X - - 3 - X - 4 X - - 5 - - X 6 X - X 7 - X X 8 X X X

UE

10V/20mV350R>=

Transmitter Board

Voltage Tests

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mA

BUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W3 1 - - - 2 X - - 3 - X - 4 X - - 5 - - X 6 X - X 7 - X X 8 X X X

UE

10V/20mV350R>=

Transmitter Board

Voltage Tests

Check betweenpins 4 & 8for -5 vdc

Page 13: Section 10

GGGGMMMMKKKK IIIIIIIIEEEEKKKKSSSS WWWWiiiirrrriiiinnnngggg

DDDDiiiiaaaaggggrrrraaaammmmssss

T R A I N I N G I N S T I T U T E

P

GMK 5160 EKS 3Schem. 3008088 Pg. 5 Central Unit

EKS 3

Measuring ValueTransmitter

RTransducers

-A103-A102+BE 600 +BE 600

-A104

-A113

-X30

-A111

+BE 700

+BE 700

+BE 700 +BE 700

-X31+BE 700

G

-A100+BE 630

-X33 (-X35)

+BE 700-A113 -A111 -A104

-X31 -X32 -X100

S1 S11 S2 S21-X30

5Y11, 5Y125Y13

-X100

Page 14: Section 10

-X33 (-X35)

P

DATA BUS LINES

Central UnitEKS 3

Measuring ValueTransmitter

RTransducers

-A103-A102+BE 600 +BE 600

-A104

-A113

-X30

-A111

+BE 700

+BE 700

+BE 700 +BE 700

-X31+BE 700

G

-A100+BE 630

DESC. OF LOCATION

+BE 700-A113 -A111 -A104

-X31 -X32 -X100

S1 S11 S2 S21-X30

5Y11, 5Y125Y13

-X100

GMK 5160 EKSSystem Components

-A 100+BE 630

EKS3Central Unit

EKS 3

no

ft no

ft ft no

%

no

ft

ft

k lbsmax

no

n=

II I

t

-A 100+BE 630

-A 101+BE 600.R-A 101+BE 600.R

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mABUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W3 1 - - - 2 X - - 3 - X - 4 X - - 5 - - X 6 X - X 7 - X X 8 X X X

UE

10V/20mV350R>=

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mABUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W3 1 - - - 2 X - - 3 - X - 4 X - - 5 - - X 6 X - X 7 - X X 8 X X X

UE

10V/20mV350R>=

Rod Side

Piston Side

Junction BoxRight Side T/T

-A 104+BE 700.G

Angle and BoomJunction Box

-A 104+BE 700.G

1011

1213

1415

1617

1819

2021

2223

12

34

56

78

9

1011

1213

1415

1617

1819

2021

2223

12

34

56

78

9

P110

,00v

KL 6-8

+_

18-3

0V10

0mA

BUS

Schi

rm

+_ +

2,0V

1-10

K_

+

S1

+

S4

+

10V +

S3S2

W1

W2

W3

Kenn

ung

X=Br

uke

ein

geba

utNr

. W

1 W

2 W

3 1

-

-

- 2

X

-

- 3

-

X

- 4

X

-

- 5

-

-

X 6

X

-

X 7

-

X

X 8

X

X

X

UE

10V/

20m

V35

0R> =

1011

1213

1415

1617

1819

2021

2223

12

34

56

78

9

1011

1213

1415

1617

1819

2021

2223

12

34

56

78

9

P110

,00v

KL 6-8

+_

18-3

0V10

0mA

BUS

Schi

rm

+_ +

2,0V

1-10

K_

+

S1

+

S4

+

10V +

S3S2

W1

W2

W3

Kenn

ung

X=Br

uke

ein

geba

utNr

. W

1 W

2 W

3 1

-

-

- 2

X

-

- 3

-

X

- 4

X

-

- 5

-

-

X 6

X

-

X 7

-

X

X 8

X

X

X

UE

10V/

20m

V35

0R> =

Angle Pot.T1 T2 &3

Angle

Page 15: Section 10

EKS 3

no

ft no

ft ft no

%

no

ft

ft

k lbsmax

no

n=

II I

t

GMK 5160 EKS System Components

1011

1213

1415

1617

1819

2021

2223

12

34

56

78

9

1011

1213

1415

1617

1819

2021

2223

12

34

56

78

9

P110

,00v

KL

6-8

+_

18-3

0V10

0mA

BUS

Schi

rm

+_ +

2,0V

1-10

K_

+

S1

+

S4

+

10V +

S3S2

W1

W2

W3

Ken

nun

gX

=Bru

ke e

inge

baut

Nr.

W1

W2

W3

1

-

-

- 2

X

-

- 3

-

X

- 4

X

-

- 5

-

-

X

6

X

-

X

7

-

X

X

8

X

X

X

UE

10V/

20m

V35

0R> =

1011

1213

1415

1617

1819

2021

2223

12

34

56

78

9

1011

1213

1415

1617

1819

2021

2223

12

34

56

78

9

P110

,00v

KL

6-8

+_

18-3

0V10

0mA

BUS

Schi

rm

+_ +

2,0V

1-10

K_

+

S1

+

S4

+

10V +

S3S2

W1

W2

W3

Ken

nun

gX

=Bru

ke e

inge

baut

Nr.

W1

W2

W3

1

-

-

- 2

X

-

- 3

-

X

- 4

X

-

- 5

-

-

X

6

X

-

X

7

-

X

X

8

X

X

X

UE

10V/

20m

V35

0R> =

Junction BoxRight Side T/T

X4 - 24vdc & GroundX2 - 24v Inputs

X3 - 24v Out. & Inputs

X10 - 24v Additional Input & Outputs

-A 104+BE 700.G

-A 101+BE 600.R

X1 DataBus Line

-A 100+BE 630

Angle Pot.

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mA

BUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W3 1 - - - 2 X - - 3 - X - 4 X - - 5 - - X 6 X - X 7 - X X 8 X X X

UE

10V/20mV350R>=

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mA

BUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W3 1 - - - 2 X - - 3 - X - 4 X - - 5 - - X 6 X - X 7 - X X 8 X X X

UE

10V/20mV350R>=

Rod Side

Piston Side

T1 T2 &3

Angle

Signal Inputs toTransmitter Boards

-A 100+BE 630

EKS 3

no

ft no

ft ft no

%

no

ft

ft

k lbsmax

no

n=

II I

t

-A 100+BE 630

-A 101+BE 600.R

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mA

BUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W31 - - - 2 X - - 3 - X - 4 X - -5 - - X 6 X - X 7 - X X8 X X X

UE

10V/20mV350R>=

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mA

BUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W31 - - - 2 X - - 3 - X - 4 X - -5 - - X 6 X - X 7 - X X8 X X X

UE

10V/20mV350R>=

Rod Side

Piston Side

-A 101+BE 600.R

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mA

BUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W31 - - - 2 X - - 3 - X - 4 X - -5 - - X 6 X - X 7 - X X8 X X X

UE

10V/20mV350R>=

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mA

BUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W31 - - - 2 X - - 3 - X - 4 X - -5 - - X 6 X - X 7 - X X8 X X X

UE

10V/20mV350R>=

Rod Side

Piston Side

-A 104+BE 700.G-A 104+BE 700.G

1011

1213

1415

1617

1819

2021

2223

12

34

56

78

9

1011

1213

1415

1617

1819

2021

2223

12

34

56

78

9

P110

,00v

KL 6-8

+_

18-3

0V10

0mA

BUS

Schi

rm

+_ +

2,0V

1-10

K_

+

S1

+

S4

+

10V +

S3S2

W1

W2

W3

Kenn

ung

X=Br

uke

ein

geba

utNr

. W

1 W

2 W

3 1

-

-

- 2

X

-

- 3

-

X

- 4

X

-

- 5

-

-

X 6

X

-

X 7

-

X

X 8

X

X

X

UE

10V/

20m

V35

0R> =

1011

1213

1415

1617

1819

2021

2223

12

34

56

78

9

1011

1213

1415

1617

1819

2021

2223

12

34

56

78

9

P110

,00v

KL 6-8

+_

18-3

0V10

0mA

BUS

Schi

rm

+_ +

2,0V

1-10

K_

+

S1

+

S4

+

10V +

S3S2

W1

W2

W3

Kenn

ung

X=Br

uke

ein

geba

utNr

. W

1 W

2 W

3 1

-

-

- 2

X

-

- 3

-

X

- 4

X

-

- 5

-

-

X 6

X

-

X 7

-

X

X 8

X

X

X

UE

10V/

20m

V35

0R> =

Angle Pot.T1 T2 &3

Angle

Page 16: Section 10

Outputs toSignal Bus Lines

-A 100+BE 630

EKS 3

no

ft no

ft ft no

%

no

ft

ft

k lbsmax

no

n=

II I

t

-A 100+BE 630

-A 101+BE 600.R

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mA

BUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W3 1 - - - 2 X - - 3 - X - 4 X - - 5 - - X 6 X - X 7 - X X 8 X X X

UE

10V/20mV350R>=

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mA

BUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W3 1 - - - 2 X - - 3 - X - 4 X - - 5 - - X 6 X - X 7 - X X 8 X X X

UE

10V/20mV350R>=

Rod Side

Piston Side

-A 101+BE 600.R

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mA

BUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W3 1 - - - 2 X - - 3 - X - 4 X - - 5 - - X 6 X - X 7 - X X 8 X X X

UE

10V/20mV350R>=

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mA

BUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W3 1 - - - 2 X - - 3 - X - 4 X - - 5 - - X 6 X - X 7 - X X 8 X X X

UE

10V/20mV350R>=

Rod Side

Piston Side

-A 104+BE 700.G-A 104+BE 700.G

1011

1213

1415

1617

1819

2021

2223

12

34

56

78

9

1011

1213

1415

1617

1819

2021

2223

12

34

56

78

9

P110

,00v

KL 6-8

+_

18-3

0V10

0mA

BUS

Schi

rm

+_ +

2,0V

1-10

K_

+

S1

+

S4

+

10V +

S3S2

W1

W2

W3

Kenn

ung

X=Br

uke

ein

geba

utNr

. W

1 W

2 W

3 1

-

-

- 2

X

-

- 3

-

X

- 4

X

-

- 5

-

-

X 6

X

-

X 7

-

X

X 8

X

X

X

UE

10V/

20m

V35

0R> =

1011

1213

1415

1617

1819

2021

2223

12

34

56

78

9

1011

1213

1415

1617

1819

2021

2223

12

34

56

78

9

P110

,00v

KL 6-8

+_

18-3

0V10

0mA

BUS

Schi

rm

+_ +

2,0V

1-10

K_

+

S1

+

S4

+

10V +

S3S2

W1

W2

W3

Kenn

ung

X=Br

uke

ein

geba

utNr

. W

1 W

2 W

3 1

-

-

- 2

X

-

- 3

-

X

- 4

X

-

- 5

-

-

X 6

X

-

X 7

-

X

X 8

X

X

X

UE

10V/

20m

V35

0R> =

Angle Pot.T1 T2 &3

Angle X1 DataBus Line

Base Transmitter Junction BoxT R A I N I N G I N S T I T U T E

Page 17: Section 10

EKS Length & A2B ReelT R A I N I N G I N S T I T U T E

EKS Transmitter BoardsSignal Multiplexing

Time

Cur

rent

Pulse Time

Pulse Frequency

BoardPulses

Page 18: Section 10

EKS Transmitter BoardsSignal Multiplexing

Boar

d #1

Boar

d #2

Boar

d #3

Boar

d #4

Boar

d #5

Boar

d #6

Boar

d #7

Boar

d #8

EKS Transmitter BoardsSignal Multiplexing

Boa

rd #

1

Board #1; Rod Side Lift Cylinder

ModulationWidth

Boa

rd #

1C

urre

nt

Page 19: Section 10

EKS Transmitter BoardsSignal Multiplexing

Boa

rd #

2

Board #2; Boom Angle Indicator

ModulationWidth

Boa

rd #

2C

urre

nt

EKS Transmitter BoardsSignal Multiplexing

Boa

rd #

3

Board #3; Tele 3 & 4 Length Reel

ModulationWidth

Boa

rd #

3C

urre

nt

Page 20: Section 10

EKS Transmitter BoardsSignal Multiplexing

Boa

rd #

4

Board #4; Not Used on GMK5160

ModulationWidth

EKS Transmitter BoardsSignal Multiplexing

Boa

rd #

5

Board #5; Piston Side Lift Cylinder

ModulationWidth

Boa

rd #

5C

urre

nt

Page 21: Section 10

EKS Transmitter BoardsSignal Multiplexing

Boa

rd #

6Board #6; Tele 1 & 2 Length Reel

ModulationWidth

Boa

rd #

6C

urre

nt

EKS Transmitter BoardsSignal Multiplexing

Boa

rd #

7B

oard

#8

Board #7 & #8; Not Used on GMK5160

Page 22: Section 10

EKS Tranducer TransmittersT R A I N I N G I N S T I T U T E

H B C A D

DATA BUS LINE

EKS CENTRAL UNIT

4 1 3 2

Pressure Transducer

4 1 3 2

1 2 3 4 5 6 7 8 9 18 19 20 21 22 23

W1 W2 W3

Transmitter Board

+5 v-5 v

Piston Side

Data Bus Line Continues onto Length & Angle Transmitter Junction Box

E A B DC H

Pressure Transducer

B C A DE A B DC

Rod

Piston

Board #5

1 2 3 4 5 6 7 8 9 18 19 20 21 22 23

W1 W2 W3

Transmitter Board

+5 v-5 v

Rod Side

Board #1

Page 23: Section 10

H B C A D

DATA BUS LINE

EKS CENTRAL UNIT

4 1 3 2

4 1 3 2

W1 W2 W3

Transmitter Board

+5 v-5 v

Piston Side

Data Bus Line Continues onto Length & Angle Transmitter Junction Box

E A B DC H

Pressure Transducer

B C A DE A B DC

Rod

Board #5 W1 W2 W3

Transmitter Board

+5 v-5 v

Rod Side

Board #1

+5 vdc-5 vdc

Signal

Pressure Transducer

Piston

1 2 3 4 5 6 7 8 9 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 18 19 20 21 22 23

Base Transmitter Junction BoxT R A I N I N G I N S T I T U T E

Page 24: Section 10

EKS 3 Length & Angle Trans. Wiring

X2 1 4 532 6 7X1 1 4 532 X3 1 4 532 6 7 8 9 X4 1 4 532 6 7 08 9

1 2 3 1 2 3Data Bus

Line

13

11

12

W1 W2 W3

Transmitter Board

+2 v-5 v Boom Angle

Board #2

2321 2218 19 201 2 3 4 5 6 7 98

W1 W2 W3

Transmitter Board

+2 v-5 v

Board #3

2321 2218 19 201 2 3 4 5 6 7 98

Tele Sect. 3 &4

W1 W2 W3

Transmitter Board

+2 v-5 v Tele Sect. 1 &2

Board #6

2321 2218 19 201 2 3 4 5 6 7 98

Tele Section1 & 2 Length Pot.

Tele Section3 & 4 Length Pot.

-A104+BE 700 G.

EKS 3 Length & Angle Trans. Wiring

X2 1 4 532 6 7X1 1 4 532 X3 1 4 532 6 7 8 9 X4 1 4 532 6 7 08 9

1 2 3 1 2 3Data Bus

Line

13

11

12

W1 W2 W3

Transmitter Board

+2 v-5 v Boom Angle

Board #2

2321 2218 19 201 2 3 4 5 6 7 98

W1 W2 W3

Transmitter Board

+2 v-5 v

Board #3

2321 2218 19 201 2 3 4 5 6 7 98

Tele Sect. 3 &4

W1 W2 W3

Transmitter Board

+2 v-5 v Tele Sect. 1 &2

Board #6

2321 2218 19 201 2 3 4 5 6 7 98

Tele Section1 & 2 Length Pot.

Tele Section3 & 4 Length Pot.

-A104+BE 700 G.

Boom Angle

+2 vdc Supply Analog Signal

Pot. Ground

Page 25: Section 10

EKS 3 Length & Angle Trans. Wiring

X2 1 4 532 6 7X1 1 4 532 X3 1 4 532 6 7 8 9X4 1 4 532 6 7 08 9

1 2 3 1 2 3Data Bus

Line

13

11

12

W1 W2 W3

Transmitter Board

+2 v-5 v Boom Angle

Board #2

2321 2218 19 201 2 3 4 5 6 7 98

W1 W2 W3

Transmitter Board

+2 v-5 v

Board #3

2321 2218 19 201 2 3 4 5 6 7 98

Tele Sect. 3 &4

W1 W2 W3

Transmitter Board

+2 v-5 v Tele Sect. 1 &2

Board #6

2321 2218 19 201 2 3 4 5 6 7 98

Tele Section1 & 2 Length Pot.

Tele Section3 & 4 Length Pot.

-A104+BE 700 G.

+2 vdc Supply

Pot. Ground Analog Signal

Tele. Sect1 & 2

EKS 3 Length & Angle Trans. Wiring

X2 1 4 532 6 7X1 1 4 532 X3 1 4 532 6 7 8 9X4 1 4 532 6 7 08 9

1 2 3 1 2 3Data Bus

Line

13

11

12

W1 W2 W3

Transmitter Board

+2 v-5 v Boom Angle

Board #2

2321 2218 19 201 2 3 4 5 6 7 98

W1 W2 W3

Transmitter Board

+2 v-5 v

Board #3

2321 2218 19 201 2 3 4 5 6 7 98

Tele Sect. 3 &4

W1 W2 W3

Transmitter Board

+2 v-5 v Tele Sect. 1 &2

Board #6

2321 2218 19 201 2 3 4 5 6 7 98

Tele Section1 & 2 Length Pot.

Tele Section3 & 4 Length Pot.

-A104+BE 700 G.

+2 vdc Supply

Pot. Ground Analog Signal

Tele. Sect3 & 4

Page 26: Section 10

EKS 3

Central U

nit-A100 +B

E630

Cwt. Locked InputTele #1 Locked Input

Swing Angle Limit Input

EKS Prewarning

Aux Hoist On InputT1 Position Input

EKS S/S Ground24 vdc Supply Power

Swing AngleLimit

31

523

12

92

1

610

365

32

19

1415

3 4

837

3328

21 222

34

-X1EKS Shutdown

Tele InLockout

Lamptest/

Dim

mer

SLI/ EKS

Override

-X4-X3

-X10-X2

EKS 3

Central U

nit-A

100 +BE630

-X2-X3

-X4-X10

Cwt. Locked InputTele #1 Locked Input

Swing Angle Limit Input

EKS Prewarning

Aux Hoist On InputT1 Position Input

EKS S/S Ground24 vdc Supply Power

Swing AngleLimit

31

523

12

92

1

610

365

32

19

1415

9 4

837

3328

21 222

34

-X1

EKS Shutdown

Tele InLockout

Lamptest/

Dim

mer

SLI/ EKS

Override

X1 Data

Bus Line

Page 27: Section 10

EKS 3

Central U

nit-A100 +B

E630

Cwt. Locked InputTele #1 Locked Input

Swing Angle Limit Input

EKS Prewarning

Aux Hoist On InputT1 Position Input

EKS S/S Ground24 vdc Supply Power

Swing AngleLimit

31

523

12

92

1

610

365

32

19

1415

9 4

837

3328

21 222

34

-X1EKS Shutdown

Tele InLockout

Lamptest/

Dim

mer

SLI/ EKS

Override

-X4

X4 - Power

Supply & G

round

-F3 62.3

X2 51.23

EKS 3

Central U

nit-A100 +B

E630

EKS Prewarning

EKS S/S Ground24 vdc Supply Power

Swing AngleLimit

31

523

12

92

1

610

365

32

19

1415

9 4

837

3328

21 222

34

-X1

EKS Shutdown

Tele InLockout

Lamptest/

Dim

mer

SLI/ EKS

Override

-X2

X2 Digital

Inputs

Cwt. Locked InputTele #1 Locked Input

Swing Angle Limit InputT1 Position Input

Aux Hoist On Input

Page 28: Section 10

EKS 3

Central U

nit-A100 +B

E630

Cwt. Locked InputTele #1 Locked Input

Swing Angle Limit Input

Aux Hoist On InputT1 Position Input

EKS S/S Ground24 vdc Supply Power

31

523

12

92

1

610

365

32

19

1415

9 4

837

3328

21 222

34

-X1

Lamptest/

Dim

mer

SLI/ EKS

Override

-X3

Sheet # 1

Sheet # 2X3 Inputs/O

utputs

EKS Prewarning .A1 X36 7 1.3

1.1.A1 X36 8

EKS Shutdown1.4

.A1 X36 1

.A1 X36 2 1.4

Swing AngleLimit 2.3

4K5 71

4K9 A1

2.3

Tele InLockout 1.2

.A1 X36 6

.A1 X36 5 1.5EK

S 3C

entral Unit

-A100 +BE630

Cwt. Locked InputTele #1 Locked Input

Swing Angle Limit Input

EKS Prewarning

Aux Hoist On InputT1 Position Input

EKS S/S Ground24 vdc Supply Power

Swing AngleLimit

31

523

12

92

1

610

365

32

19

1415

9 4

837

3328

21 222

34

-X1

EKS Shutdown

Tele InLockout

Lamptest/

Dim

mer

SLI/ EKS

Override

-X10

Sheet # 1

-X10 Inputs/ O

utputs2.3

F3 6

.A1 X36 12

1.4

F3 6

2.3

1.6

.A1 X36 14

Page 29: Section 10

Challange:

How does thePrewarning Light (H12)become illuminated?

Hint:

Prewarning Light (H12)is found

Page (blatt) #1, Grid #1in Enclosure .A1 +BE630

Page 30: Section 10

Answer Path: FromExit Prewarning Light (H12)

Page (blatt) #1, Grid #1Go to

Page (blatt) #5, Grid #5Enclosure -A100 +BE630

EKS Central UnitConnector X37 pin 4

Answer Path: FromPage (blatt) #5, Grid #5

Enclosure -A100 +BE630EKS Central Unit

Connector X37 pin 3Go Back to

Enclosure .A1 +BE630Connector X36 pin 7

Page 31: Section 10

Answer Path: FromEnclosure .A1 +BE630 Page (blatt) #1,

Grid #2Connector X36 pin 7

Go toConnector X31 pin 7

Fuse Panel F2 Fuse #1

.A1 Schem. 3008088 Pg. 1

Central UnitSchem. 3008088 Pg. 5

GMK 5160 EKS 3 Prewarning Circuit

1415

9

-F2 11.12

H12

GE

X31 7

X36 7

X36 8

X37 4

X37 3 .A1 X36 7

.A1 X36 81.3

1.1

X37 35.5

X37 45.5

EKS PrewarningRelay

!!

Page 32: Section 10

.A1 Schem. 3008088 Pg. 1

Central UnitSchem. 3008088 Pg. 5

GMK 5160 EKS 3 Prewarning Circuit14

159

-F2 11.12

H12

GE

X31 7

X36 7

X36 8

X37 4

X37 3 .A1 X36 7

.A1 X36 81.3

1.1

X37 35.5

X37 45.5

EKS PrewarningRelay

PrewarningActivated !!!!

.A1 Schem. 3008088 Pg. 1

Central UnitSchem. 3008088 Pg. 5

-F3 32.18

4 8

3

X31 14

X37 1

X38 13

X38 12

1.6

X17 2

.A1 X36 2

.A1 X36 1

5.10

1.4

EKS Shutdown Relay

K11

EKSOverrideSwitch

A2B

.A1 Schem. 3088088 Pg 1

-F3 62.3

X37 21.4

2.3

X36 4

F3 6

.A1 X36 14

X36 3

X36 2

X36 14

X36 1

X37 1X38 13

5.4X37 25.5

5.4

EKS ShutdownRelay

Page 33: Section 10

.A1 Schem. 3008088 Pg. 1

Central UnitSchem. 3008088 Pg. 5

-F3 32.18

4 8

3

X31 14

X37 1

X38 13

X38 12

1.6

X17 2

.A1 X36 2

.A1 X36 1

5.10

1.4

EKS Shutdown Relay

K11

EKSOverrideSwitch

A2B

.A1 Schem. 3088088 Pg 1

-F3 62.3

X37 21.4

2.3

X36 4

F3 6

.A1 X36 14

X36 3

X36 2

X36 14

X36 1

X37 1X38 13

5.4X37 25.5

5.4

EKS ShutdownRelay

.A1 Schem. 3008088 Pg. 1

Central UnitSchem. 3008088 Pg. 5

-F3 32.18

4 8

3

X31 14

X37 1

X38 13

X38 12

1.6

X17 2

.A1 X36 2

.A1 X36 1

5.10

1.4

EKS Shutdown Relay

K11

EKSOverrideSwitch

A2B

.A1 Schem. 3088088 Pg 1

-F3 62.3

X37 21.4

2.3

X36 4

F3 6

.A1 X36 14

X36 3

X36 2

X36 14

X36 1

X37 1X38 13

5.4X37 25.5

5.4

EKS ShutdownRelay

EKS Shutdown

Page 34: Section 10

.A1 Schem. 3008088 Pg. 1

Central UnitSchem. 3008088 Pg. 5

-F3 32.18

4 8

3

X31 14

X37 1

X38 13

X38 12

1.6

X17 2

.A1 X36 2

.A1 X36 1

5.10

1.4

EKS Shutdown Relay

K11

EKSOverrideSwitch

A2B

.A1 Schem. 3088088 Pg 1

-F3 62.3

X37 21.4

2.3

X36 4

F3 6

.A1 X36 14

X36 3

X36 2

X36 14

X36 1

X37 1X38 13

5.4X37 25.5

5.4

EKS ShutdownRelay

EKS Override

-A113+BE 700.G

GMK 5160A2B Circuit

Dummy PlugB A

-A104+BE 700.G

X30+BE 700 T4

SlipRings

G1S1

To Sheet # 4To Sheet # 1

1

1

2

2

3

6

5

5

7

4

6

9

1176

65 748

X3

8

58 49

569 7

Wind SpeedGenerator

Optional BoomNose Lights Anti-Two

Block Switch

Page 35: Section 10

-A113+BE 700.G

GMK 5160A2B Circuit

Dummy PlugB A

-A104+BE 700.G

X30+BE 700 T4

SlipRings

G1S1

To Sheet # 4To Sheet # 1

1

1

2

2

3

6

5

5

7

4

6

9

1176

65 748

X3

8

58 49

569 7

.A1

X36

41.

4

.A1

X36

31.

4

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 231 2 3 4 5 6 7 8 9

P110,00v

KL6-8

+ _

18-30V100mA

BUS

Schirm

+ _

+

2,0V1-10K

_

+

S1

+

S4

+

10V

+

S3S2

W1 W2 W3

KennungX=Bruke eingebautNr. W1 W2 W3 1 - - - 2 X - - 3 - X - 4 X - - 5 - - X 6 X - X 7 - X X 8 X X X

UE

10V/20mV350R>=

EKS Transmitter Board

CPU DataBus Lines

Ground for Measurments

+2v Supply

-5v Supply

+5v Supply

AnalogInput Signal

ExternalJumpers to

Identify BoardsInstalled Here

Page 36: Section 10

Erro

r Cod

e Bu

s 1

(Tra

nsm

itter

No.

)D

1

(001

)D

2

(002

)D

3

(003

)D

4

(004

)D

5

(005

)D

6

(006

)D

7

(007

)D

8

(008

)B

us 2

G

3B

us 2

G

6Li

nk N

umbe

rW

1 W

2 W

3W

1 W

2 W

3W

1 W

2 W

3W

1 W

2 W

3W

1 W

2 W

3W

1 W

2 W

3W

1 W

2 W

3W

1 W

2 W

3W

1 W

2 W

3W

1 W

2 W

3Li

nk L

ocat

ion

0

0

0 1

0

0

0

1

0 1

1

0

0

0

1 1

0

1

0

1

1 1

1

1

0

1

0 1

0

1

Func

tion

Pres

sure

R

ing

/

An

nula

r

Side

Angl

e

M

ain

Bo

om

See

belo

wSe

e

be

low

Pres

sure

Pi

ston

sid

eSe

e

be

low

See

belo

wSe

e

be

low

See

belo

wSe

e

be

low

Mod

els

2020

, 202

5, 3

040,

40

55, 4

070,

509

0,

5110

SB, 5

130S

B.As

abo

veAs

abo

veTe

lesc

ope

3

As a

bove

Tele

scop

e

1

2035

, 305

0As

abo

veAs

abo

veTe

lesc

ope

4

As a

bove

Tele

scop

e

1An

gle

- Jib

4080

, 511

0LB,

5120

LB, 5

130L

B

5140

, 516

0As

abo

veAs

abo

veTe

lesc

ope

4

As a

bove

Tele

scop

e

2

4080

Jap

an

(onl

y)As

abo

veAs

abo

veTe

lesc

ope

4

Swin

gaw

ay

Pow

er T

ele

Leng

thAs

abo

ve

Swin

gaw

ay

Pow

er T

ele

"P

ress

ure"

Rin

g /

Annu

lar

side

Swin

gaw

ay

Angl

e (P

ower

Te

le)

Swin

gaw

ay

Pow

er T

ele

"P

ress

ure"

Pist

on s

ide

Tele

scop

e

2

6160

, 620

0, 7

250

As a

bove

As a

bove

Tele

scop

e

4Te

lesc

ope

4

As a

bove

Tele

scop

e

1An

gle

- Jib

Load

- Ji

bTe

lesc

ope

4

EKS

83 /

3 D

ata

Bus

Tran

smitt

er L

inks

Page 37: Section 10

EKS 3 - ProgrammingThe system will go through a brief test cycle when the ignition is turned on.Once the self test is complete, the operator must verify the Parts of line tobe used and the proper Operating code (from Load Chart). In addition, the Confirm Key must also be pressed.

The below steps can be completed in any order, but all three must be preformed for the LMI to allow craning functions.

3

no

!

ft

klbsmax

klbs

III

E ft no no

ft ft no %

i 1 2 3

t

n=

0 0ft

no

F1

F2

1 2 3 4 5

6 7 8 9 0

CE

EKS 3

2

1

.2.410.0.

4

5

Step 1: Press the ConfirmKey this should silencethe buzzer.Step 2: Press the Parts of Line Key for one second,this will cause the decimal point to the right of the digit to disappear, confirming the correct Parts of Line. Step 3: Press the Operating Mode Key for one second,this will cause the decimal point to the right of the last digit to disappear, confirmingthe correct Operating mode(Load Chart) code.Step 4: Verify that no Error codes are present by pressing the Error button and viewing the error in the infor-mation window . If there areno errors you should see dashmarks, if there is an error referto the appropriate Error code listing.

1

2

3

4

5

- - - -

Page 38: Section 10

3

no

!

ft

klbsmax

klbs

III

E ft no no

ft ft no %

i 1 2 3

t

n=

0 0ft

no

F1

F2

1 2 3 4 5

6 7 8 9 0

CE

EKS 3

2

1

.2.410.0.

4

5- - - -

EKS 3 - Changing Operating ModeStep 1: Press and hold the Confirm/Change button and then touch the Operating mode button , the operating mode number in the display windowshould begin to blink. Release all buttons.

Step 2: Using the numbered key pad (0-9) begin to enter the desired operating mode (from the appropiate Load chart). You can also scroll through all of the Cranes Operating Modes by pressing the operating mode button as it willscroll up to the next highest operating mode.

Step 3: Once you are satisfiedwith the operating code, pressthe Confirm/Change buttonfor one second to stop the operating mode number fromflashing.

Step 4: Push the Operatingmode button for one second to eliminate the decimal pointto the right of the last digit.

Step 5: Touch the Acknowledge/Clear Switch to silence the buzzer.

6

63

3

6

3

1

Page 39: Section 10

3

no

!

ft

klbsmax

klbs

III

E ft no no

ft ft no %

i 1 2 3

t

n=

0 0ft

no

F1

F2

1 2 3 4 5

6 7 8 9 0

CE

EKS 3

2

1

.2.410.0.

4

5- - - -

EKS 3 - Changing Parts of LineStep 1: Press and hold the Confirm/Change button and then touch the Parts of Line button , the parts of line number in the display windowshould begin to blink. Release all buttons.

Step 2: Using the numbered key pad (0-9) begin to enter the desired parts of line (input a zero for single digit parts of line). You can also scroll through all of the parts of line by pressing the parts of line button as it will scroll up to the next highest parts of line.

Step 3: Once you are satisfiedwith the parts of line, pressthe Confirm/Change buttonfor one second to stop the parts of line number fromflashing.

Step 4: Push the parts of linebutton for one second to eliminate the decimal pointto the right of the last digit.

Step 5: Touch the Acknowledge/Clear Switch to silence the buzzer.

6

62

2

6

2

1

Page 40: Section 10

EKS 3 - Error Codes

1 . 138Error Group

Single Errors

1. 1 Incorrect configuration (check EKS code and rigging mode)2 Incorrect reeving mode (verify proper parts of line)3 New code or reeving mode selected (delete decimal point

at code or reeving mode status display)8 Incorrect EKS code selected (verify correct EKS code)

2. var. Various-Notify Grove Cust. Support3. var. Various-Notify Grove Cust. Support4. 1 Transmitter Board - Rod side pressure 1)

2 Transmitter Board - Main Boom Angle 1)

3 Transmitter Board - Tele sect. II - IV 1)

5 Transmitter Board - Piston side pressure 1)

6 Transmitter Board - Tele sect. I 1)

7 Transmitter Board - Angle of Telescopic swing-away, lattice extension 1)

5. 1 Incorrect Telescope status (check EKS code and reeving)2 Radius to large (raise main boom)

6. 1 Incorrect Main Boom Angle (raise main boom)2 Incorrect Lattice extension angle (raise or lower lattice ext.)3 Telescoping retraction locked (maintain tele. order or boom

angle)7. var. Various (check and if necessary replace SLI F3 fuse)8. 1 Data Transmitter; see error groups 4 and 7 (check SLI code

and configuration, otherwise notify Grove Cust. Support)2 Boom System (check SLI code and configuration, otherwise

notify Grove Cust. Support)9. var. Various-Notify Grove Cust. SupportC. var. Ambient temperture of EKS is too high or too low. Heat the

operators cab or ventilate until error disappears.E. var. Various-Notify Grove Cust. Support

Groupof Errors

SingleErrors Error (Countermeasure)

1) Errors in error group 4 may be caused by a defect in the data transmitter board or a blown fuse.


Recommended